A fast welding device for steel cages used in bridge construction
By designing a rapid welding equipment for bridge construction, the problem of inaccurate positioning during the steel cage welding process is solved, accurate positioning and stable welding of the steel cage is achieved, the strength and stability of the structure is improved, the risk of collapse is reduced, and the quality of concrete casting is improved.
Patent Information
- Application Number
- CN202510286311.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2025-04-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the welding of steel cages, inaccurate positioning of steel bars will lead to a decrease in structural strength and stability, increase the risk of collapse, and affect the quality of concrete pouring.
A rapid welding equipment for steel cages for bridge construction is designed, including placement frames, welding mechanisms, stabilization mechanisms, adjustment mechanisms and positioning mechanisms. Through the coordinated work of these mechanisms, accurate positioning and stable welding of steel cages are achieved.
The equipment ensures accurate positioning and stable welding of the steel cage, improves the strength and stability of the structure, reduces the risk of collapse, and improves the quality of concrete pouring.
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Figure CN119772504A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bridge construction, in particular to a fast welding device for a steel cage used in bridge construction. Background Art
[0002] The steel cage is an indispensable structural component in construction projects and plays a key role in the construction of various concrete structures. It is mainly composed of longitudinal steel bars and transverse stirrups connected by welding or binding. The longitudinal steel bars are distributed on the outside of the steel cage and bear the main tensile force of the structure, ensuring that when the concrete structure is subjected to external forces, it can effectively resist the tensile force and prevent the structure from cracking. The transverse stirrups surround the longitudinal steel bars, like a solid "skeleton", which not only fixes the longitudinal steel bars to prevent them from shifting during the concrete pouring process, but also constrains the concrete and enhances the compressive capacity of the structure.
[0003] During the assembly process before welding the steel cage, inaccurate steel bar positioning will greatly reduce the strength and stability of the structure. When the longitudinal steel bar positioning deviation is not in the optimal designed stress-bearing position, when the concrete structure is subjected to external forces, such as earthquake forces, wind forces and other loads, the steel bar cannot effectively exert its tensile properties, resulting in local stress concentration in the structure, weakening the overall bearing capacity, and increasing the risk of building collapse. Secondly, it affects the quality of concrete pouring. Inaccurately positioned steel bars will change the internal space form of the steel cage, hinder the flow of concrete during the pouring process, and result in loose pouring, such as defects such as honeycombs and holes, which reduce the bond strength between concrete and steel bars and further damage the integrity of the structure. Summary of the invention
[0004] To achieve the above purpose, the present invention is implemented through the following technical solutions: a fast welding device for steel cages for bridge construction, comprising a frame, a support plate is fixedly connected to the top of the frame, a placement frame is fixedly connected to the end of the support plate, a plurality of holes are opened on the outer surface of the placement frame, a welding mechanism is penetrated through the lower surface of the placement frame, and the steel cage to be welded can be placed by setting the placement frame, and a plurality of holes are set on the outer surface, so that the smoke generated by welding can be dissipated faster, and the welding mechanism can be set after a plurality of round steel bars and a plurality of steel bars are assembled in the steel cage. The welding can be performed on the connection points of the frame, and the connection points at different positions can be welded under control; the top surface of the inner cavity of the frame is fixedly connected with a stabilizing mechanism, and the stabilizing mechanism has a structure for limiting the position of the steel cage when it rotates. By setting the stabilizing mechanism, when it is necessary to adjust the position of the steel cage and the welding mechanism, the steel cage can rotate more stably, thereby preventing the steel cage from falling apart due to rotation before the welding is completed; the bottom surface of the inner cavity of the frame is provided with an adjusting mechanism, which is used to adjust the contact position between the welding mechanism and the steel cage, and the adjusting mechanism includes a servo motor, and the output end of the servo motor is equipped with a second rotating rod through a coupling , a worm is fixedly connected to the end of the second rotating rod. By setting an adjusting mechanism, the steel cage can be rotated or the welding mechanism can be moved laterally toward the welding point of the steel cage under control, thereby achieving the effect of welding different positions of the steel cage. By setting a servo motor, the second rotating rod can drive the worm to rotate after the power is connected and the switch is turned on; a positioning mechanism is provided on the upper surface of the support plate, which is used to clamp multiple steel bars of the steel cage. The positioning mechanism includes a rotating shell, which is located in the inner cavity of the placement frame, and the outer surface of the rotating shell is fixedly connected to a rotating box A positioning frame is fixedly connected to the outer surface of the rotating box, and the number of the positioning frames is several, and the several positioning frames are evenly distributed. An anti-skid gasket is fixedly connected to the inner wall of the positioning frame. By setting the positioning mechanism, several circular steel bar frames and several steel bars in the steel cage can be positioned when the steel cage is welded, so that the steel cage can be preliminarily assembled, and then the steel cage can be shaped during subsequent welding. By setting the rotating shell and the rotating box, the frame of the steel cage can be driven to rotate when rotating. By setting the positioning frame and the anti-skid gasket, the steel bars in the steel cage frame can be positioned.
[0005] Preferably, the welding mechanism includes a track frame, which passes through the lower surface of the placement frame, and the outer side surface of the track frame is symmetrically provided with track grooves, and the track grooves provided on the outer side surface of the track frame are slidably connected with a sliding block, and the sliding block is located at one end of the inner cavity of the track frame and is fixedly connected to an electric welder, and the output end of the electric welder faces directly upward. By setting the track frame, the sliding block can be limited so that the sliding block can produce stable lateral movement in the inner cavity of the track frame, thereby changing the position of the electric welder. By setting the electric welder, the connection points of the steel cage can be welded after connecting to the power supply and turning on the switch.
[0006] Preferably, the stabilizing mechanism includes a fixing frame, which is fixedly connected to the top surface of the inner cavity of the frame, and the two sides of the end of the fixing frame are symmetrically fixedly connected to a limiting frame, a rotating ring is rotatably connected to the inner cavity of the limiting frame, a first rotating rod is fixedly connected to the inner ring of the rotating ring, and a rotating cylinder is symmetrically fixedly connected to both ends of the first rotating rod, and the rotating ring can be limited by setting the limiting frame, so that the rotating ring can produce stable rotation in the inner cavity of the limiting frame, thereby making the first rotating rod and the rotating cylinder rotate more stably during rotation.
[0007] Preferably, the rotating cylinder passes through the placement frame, and an arc pad is fixedly connected to the groove on the outer surface of the rotating cylinder. The number of the arc pads is several and the arc pads are evenly distributed. The outer surface of the rotating cylinder is fixedly connected to a fixing plate. The number of the fixing plates is several and the fixing plates are spaced apart from the arc pads. The outer surface of the fixing plate is fixedly connected to an extrusion pad. By arranging several arc pads, the transverse steel bars in the steel cage frame can be wrapped, so that when the steel cage is positioned and rotated, the rotation of the steel cage is made more stable. By arranging the extrusion pad, the gap between the two steel bars can be squeezed, thereby preventing the distance between the two steel bars from being too close and causing deformation of the shape of the steel cage.
[0008] Preferably, the adjusting mechanism also includes a threaded rod, which is fixedly connected to the bottom surface of the inner cavity of the frame, and the outer surface of the threaded rod is threadedly connected with a threaded ring, and the upper surface of the threaded ring is fixedly connected to a first support rod, and the top of the first support rod is fixedly connected with a rotating ball, and the outer surface of the rotating ball is rotatably connected to a limiting ring, and the upper surface of the limiting ring is fixedly connected with a fixed frame, and the fixed frame is fixedly connected to the outer surface of the servo motor. By setting the threaded rod, the threaded ring can be limited, so that when the threaded ring rotates, it can produce an effect of moving up and down on the outer surface of the threaded rod, thereby achieving the effect of adjusting the longitudinal height of the servo motor, and by setting the rotating ball and the limiting ring, the fixed frame will not rotate when the threaded ring rotates.
[0009] Preferably, the end of the worm gear away from the second rotating rod is fixedly connected to the third rotating rod, the end of the third rotating rod is fixedly connected to a rotating column, the outer surface of the rotating column is fixedly connected to a fan plate, the outer surface of the rotating column is sleeved with a connecting box, the inner wall of the connecting box is fixedly connected to an air permeable net, the third rotating rod passes through the air permeable net, and by providing the fan plate, when the second rotating rod and the third rotating rod rotate, the fan plate can rotate, thereby generating airflow in the inner cavity of the connecting box, and by providing the air permeable net, the airflow can enter the inner cavity of the connecting box and limit the third rotating rod.
[0010] Preferably, a rolling bearing is fixedly connected to the side of the connecting box away from the worm, a bent pipe is fixedly connected to the inner ring of the rolling bearing, a handle is fixedly connected to the side of the bent pipe away from the rolling bearing, a support frame is fixedly connected to the outer surface of the track frame, a first connecting pipe is fixedly connected to the end of the support frame, a first telescopic tube is fixedly connected to the top of the first connecting pipe, the first telescopic tube is connected to the end of the bent pipe, a connecting rod is fixedly connected to the side of the sliding block away from the electric welding machine, a second telescopic tube is fixedly connected to the end of the first connecting tube away from the first telescopic tube, and an end of the second telescopic tube is fixedly connected to the end of the connecting rod.
[0011] Preferably, the outer surface of the rotating shell is fixedly connected with a rotating ring, the outer surface of the rotating ring is slidably connected with a limiting sleeve, the outer surface of the limiting sleeve is fixedly connected with a second support rod, the second support rod is fixedly connected to the upper surface of the support plate, the outer surface of the rotating shell is fixedly connected with a third support rod, the end of the third support rod is fixedly connected with a worm gear, the worm gear is meshed with the worm, and by setting the rotating ring, a stable rotation can be generated in the inner cavity of the limiting sleeve, thereby enabling the rotating shell to generate stable rotation, and by setting the worm gear and worm gear, when the worm gear and the worm gear are meshed together, the worm gear can also rotate when the worm gear rotates, and the worm gear will rotate at a small angle only after the worm gear rotates multiple times, thereby achieving the effect of facilitating a small rotation of the steel cage.
[0012] Preferably, a second connecting tube passes through the outer surface of the rotating shell, and an end of the second connecting tube is fixedly connected to a third telescopic tube, and the end of the third telescopic tube is connected to the end of the bent tube, and the outer surface of the rotating box passes through a limiting tube, and a piston is slidably connected to the inner cavity of the limiting tube, and the outer surface of the piston is fixedly connected to a spring, and the end of the spring is fixedly connected to the inner wall of the limiting tube, and the outer surface of the piston is fixedly connected to a moving column, and one end of the moving column located on the outer surface of the rotating box is fixedly connected to a rubber pad. By providing the third telescopic tube, it can be conveniently connected to the end of the bent tube, and by providing the limiting tube, the piston can be limited so that the piston can produce stable sliding in the inner cavity of the limiting tube, and by providing the spring, the piston can be squeezed, so that the rubber pad is always subjected to an extrusion force toward the steel bars of the steel cage, so that the internal space of the steel cage can be supported to prevent the steel cage from deformation.
[0013] Preferably, a square groove is provided on the outer surface of the rotating box, and an extrusion mechanism is fixedly connected to the square groove on the outer surface of the rotating box, and the extrusion mechanism includes an air vent, and the air vent is fixedly connected to the square groove, and a first circular tube passes through the end of the air vent, and a first sliding rod is slidably connected to the inner cavity of the first circular tube, and a connecting strip is fixedly connected to the end of the first sliding rod, and an extrusion strip is fixedly connected to the outer surface of the connecting strip, and a connecting frame is fixedly connected to the outer surface of the first circular tube, and a second circular tube is fixedly connected to the end of the connecting frame, and a second sliding rod is slidably connected to the inner cavity of the second circular tube, and the end of the second sliding rod is fixedly connected to the outer surface of the connecting strip.
[0014] The present invention provides a fast welding device for steel cages used in bridge construction. It has the following beneficial effects: 1. The steel cage rapid welding equipment for bridge construction can place the steel cage to be welded by setting a placement frame, and set a number of holes on the outer surface, so that the smoke generated by welding can dissipate heat faster. By setting a welding mechanism, after several round steel bars and several steel bars are assembled in the steel cage, the connection points of the round steel bars and the steel bars can be welded, and the connection points in different positions can be welded under control.
[0015] 2. The steel cage rapid welding equipment for bridge construction is equipped with a stabilizing mechanism, so that the steel cage can rotate more stably when the position of the steel cage and the welding mechanism needs to be adjusted, thereby preventing the steel cage from falling apart due to rotation before welding is completed.
[0016] 3. The fast welding equipment for steel cage used in bridge construction can achieve the effect of rotating the steel cage or moving the welding mechanism laterally toward the welding point of the steel cage under control by setting an adjustment mechanism, thereby achieving the effect of welding different positions of the steel cage. By setting a servo motor, the second rotating rod can drive the worm to rotate after connecting to the power supply and turning on the switch.
[0017] 4. The fast welding equipment for the steel cage used in bridge construction can position several circular steel frames and several steel bars in the steel cage by setting a positioning mechanism when the steel cage is welded, so that the steel cage can be preliminarily assembled, and then the steel cage can be shaped during subsequent welding. By setting a rotating shell and a rotating box, the frame of the steel cage can be driven to rotate during rotation. By setting a positioning frame and an anti-slip gasket, the steel bars in the steel cage frame can be positioned.
[0018] 5. The steel cage rapid welding equipment for bridge construction can extrude and support the inner cavity of the steel cage by setting an extrusion mechanism, so as to keep the inner cavity of the steel cage cylindrical and prevent the steel cage from deforming during welding. By setting an air vent, the air flow can enter the inner cavity of the rotating box, and then enter the inner cavity of the air vent, and finally make the first sliding rod slide in the inner cavity of the first circular tube, so as to achieve the effect of squeezing the extrusion bar toward the inner wall of the steel cage. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the external structure of a fast welding device for reinforcing cages used in bridge construction according to the present invention; Figure 2 This is a structural side view of a fast welding device for steel cages used in bridge construction according to the present invention; Figure 3 It is a schematic diagram of the welding mechanism structure of the present invention; Figure 4 It is a schematic diagram of the structure of the stabilizing mechanism of the present invention; Figure 5 It is a schematic diagram of the local structure of the stabilizing mechanism of the present invention; Figure 6 It is a schematic diagram of the local structure of the welding mechanism of the present invention; Figure 7 It is a schematic diagram of the structure of the regulating mechanism of the present invention; Figure 8 It is a schematic diagram of a partial cross-sectional structure of the regulating mechanism of the present invention; Fig. 9 It is a schematic diagram of the positioning mechanism structure of the present invention; Fig.10 This is a schematic diagram of the disassembled structure of the positioning mechanism of the present invention; Fig.11It is a schematic diagram of a partial cross-sectional structure of the positioning mechanism of the present invention; Fig.12 It is a schematic diagram of the structure of the extrusion mechanism of the present invention; Fig.13 It is a schematic diagram of the local structure of the extrusion mechanism of the present invention.
[0020] In the figure: 1, frame; 2, support plate; 3, placement frame; 4, welding mechanism; 5, stabilizing mechanism; 6, adjusting mechanism; 7, positioning mechanism; 41, track frame; 42, sliding block; 43, electric welding machine; 44, support frame; 45, first connecting pipe; 46, first telescopic pipe; 47, second telescopic pipe; 48, connecting rod; 51, fixed frame; 52, limit frame; 53, rotating ring; 54, first rotating rod; 55, rotating cylinder; 56, arc pad; 57, fixed plate; 58, extrusion pad; 61, threaded rod; 62, threaded ring; 63, first support rod; 64, rotating ball; 65, limit ring; 66, fixed frame; 67, servo motor; 68, second rotating rod; 69, worm; 610, third rotating rod; 611, connecting box; 61 2. Breathable net; 613. Rotating column; 614. Fan plate; 615. Rolling bearing; 616. Bend pipe; 617. Handle; 71. Second support rod; 72. Limit sleeve; 73. Rotating circle; 74. Rotating shell; 75. Rotating box; 76. Square groove; 77. Extrusion mechanism; 78. Third support rod; 79. Worm gear; 710. Second connecting pipe; 711. Third telescopic pipe; 712. Positioning frame; 713. Anti-skid washer; 714. Limit pipe; 715. Piston; 716. Moving column; 717. Rubber pad; 718. Spring; 771. Breathable pipe; 772. First round tube; 773. First sliding rod; 774. Connecting strip; 775. Extrusion strip; 776. Connecting frame; 777. Second round tube; 778. Second sliding rod. DETAILED DESCRIPTION
[0021] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses. The first embodiment, as Figure 1-Figure 3As shown, the present invention provides a technical solution: a fast welding device for steel cages for bridge construction, comprising a frame 1, a support plate 2 is fixedly connected to the top of the frame 1, a placement frame 3 is fixedly connected to the end of the support plate 2, a plurality of holes are opened on the outer surface of the placement frame 3, a welding mechanism 4 is passed through the lower surface of the placement frame 3, by setting the placement frame 3, the steel cage to be welded can be placed, and a plurality of holes are set on the outer surface, so that the smoke generated by welding can be dissipated faster, by setting the welding mechanism 4, after a plurality of round steel bars and a plurality of steel bars are assembled in the steel cage, the connection points of the round steel bars and the steel bars can be welded, and the welding mechanism 4 can be controlled. , welding the connection points at different positions; the top surface of the inner cavity of the frame 1 is fixedly connected with a stabilizing mechanism 5, and the stabilizing mechanism 5 has a structure for limiting the position of the steel cage when it rotates. By setting the stabilizing mechanism 5, when it is necessary to adjust the position of the steel cage and the welding mechanism 4, the steel cage can rotate more stably, thereby preventing the steel cage from falling apart due to rotation before the welding is completed; the bottom surface of the inner cavity of the frame 1 is provided with an adjusting mechanism 6, and the adjusting mechanism 6 is used to adjust the contact position between the welding mechanism 4 and the steel cage. The adjusting mechanism 6 includes a servo motor 67, and the output end of the servo motor 67 is installed with a second rotating rod 68 through a coupling, and the end of the second rotating rod 68 is fixedly connected with The worm 69 can achieve the effect of rotating the steel cage or moving the welding mechanism 4 laterally toward the welding point of the steel cage under control by setting the adjustment mechanism 6, so as to achieve the effect of welding different positions of the steel cage. By setting the servo motor 67, after the power is connected and the switch is turned on, the second rotating rod 68 drives the worm 69 to rotate; the upper surface of the support plate 2 is provided with a positioning mechanism 7, which is used to clamp multiple steel bars of the steel cage, and the positioning mechanism 7 includes a rotating shell 74, which is located in the inner cavity of the placement frame 3, and the outer surface of the rotating shell 74 is fixedly connected to a rotating box 75, and the outer surface of the rotating box 75 A positioning frame 712 is fixedly connected to the surface, and the number of the positioning frames 712 is several, and the several positioning frames 712 are evenly distributed. An anti-skid gasket 713 is fixedly connected to the inner wall of the positioning frame 712. By setting the positioning mechanism 7, several circular steel bar frames and several steel bars in the steel cage can be positioned when the steel cage is welded, so that the steel cage can be preliminarily assembled, and then the steel cage can be shaped during subsequent welding. By setting the rotating shell 74 and the rotating box 75, the frame of the steel cage can be driven to rotate during rotation. By setting the positioning frame 712 and the anti-skid gasket 713, the steel bars in the steel cage frame can be positioned.
[0022] The welding mechanism 4 includes a track frame 41, and the track frame 41 passes through the lower surface of the placement frame 3. The outer side surface of the track frame 41 is symmetrically provided with track grooves. The track grooves provided on the outer side surface of the track frame 41 are slidably connected with a sliding block 42. The sliding block 42 is located at one end of the inner cavity of the track frame 41 and is fixedly connected with an electric welder 43. The output end of the electric welder 43 faces directly upward. By setting the track frame 41, the sliding block 42 can be limited so that the sliding block 42 can produce stable lateral movement in the inner cavity of the track frame 41, thereby changing the position of the electric welder 43. By setting the electric welder 43, the connection points of the steel cage can be welded after the power is connected and the switch is turned on.
[0023] The second embodiment, as Figure 4-Figure 8 As shown, the stabilizing mechanism 5 includes a fixing frame 51, and the fixing frame 51 is fixedly connected to the top surface of the inner cavity of the frame 1. The two sides of the end of the fixing frame 51 are symmetrically fixedly connected to the limiting frame 52. The inner cavity of the limiting frame 52 is rotatably connected with a rotating ring 53, and the inner circle of the rotating ring 53 is fixedly connected with a first rotating rod 54. The two ends of the first rotating rod 54 are symmetrically fixedly connected with a rotating cylinder 55. By setting the limiting frame 52, the rotating ring 53 can be limited, so that the rotating ring 53 can generate stable rotation in the inner cavity of the limiting frame 52, thereby making the first rotating rod 54 and the rotating cylinder 55 rotate more stably during rotation.
[0024] The rotating cylinder 55 passes through the placement frame 3, and an arc pad 56 is fixedly connected to the groove on the outer surface of the rotating cylinder 55. The number of the arc pads 56 is several, and the arc pads 56 are evenly distributed. The outer surface of the rotating cylinder 55 is fixedly connected to a fixing plate 57. The number of the fixing plates 57 is several, and the fixing plates 57 are spaced apart from the arc pads 56. The outer surface of the fixing plate 57 is fixedly connected to an extrusion pad 58. By arranging several arc pads 56, the transverse steel bars in the steel cage frame can be wrapped, and then when the steel cage is positioned and rotated, the steel cage can rotate more stably. By arranging the extrusion pad 58, the gap between the two steel bars can be squeezed, thereby preventing the distance between the two steel bars from being too close to cause deformation of the shape of the steel cage.
[0025] The adjusting mechanism 6 also includes a threaded rod 61, which is fixedly connected to the bottom surface of the inner cavity of the frame 1, and the outer surface of the threaded rod 61 is threadedly connected with a threaded ring 62, and the upper surface of the threaded ring 62 is fixedly connected with a first support rod 63, and the top of the first support rod 63 is fixedly connected with a rotating ball 64, and the outer surface of the rotating ball 64 is rotatably connected with a limiting ring 65, and the upper surface of the limiting ring 65 is fixedly connected with a fixing frame 66, and the fixing frame 66 is fixedly connected to the outer surface of the servo motor 67. By setting the threaded rod 61, the threaded ring 62 can be limited, so that when the threaded ring 62 rotates, the outer surface of the threaded rod 61 can produce an effect of moving up and down, thereby achieving the adjustment of the longitudinal height of the servo motor 67. The effect is achieved by setting a rotating ball 64 and a limiting ring 65, so that when the threaded ring 62 rotates, the fixing frame 66 will not rotate. The end of the worm 69 away from the second rotating rod 68 is fixedly connected to the third rotating rod 610, and the end of the third rotating rod 610 is fixedly connected to a rotating column 613. The outer surface of the rotating column 613 is fixedly connected to a fan plate 614. The outer surface of the rotating column 613 is sleeved with a connecting box 611. The inner wall of the connecting box 611 is fixedly connected to a breathable net 612. The third rotating rod 610 passes through the breathable net 612. By setting the fan plate 614, when the second rotating rod 68 and the third rotating rod 610 rotate, the fan plate 614 rotates, and then the inner cavity of the connecting box 611 is Airflow is generated in the connecting box 611, and the air permeable net 612 is provided to allow the airflow to enter the inner cavity of the connecting box 611 and limit the third rotating rod 610. The connecting box 611 is fixedly connected to a rolling bearing 615 on the side away from the worm 69, and a bent pipe 616 is fixedly connected to the inner ring of the rolling bearing 615. A handle 617 is fixedly connected to the side of the bent pipe 616 away from the rolling bearing 615. The outer surface of the track frame 41 is fixedly connected to a support frame 44, and the end of the support frame 44 is fixedly connected to a first connecting pipe 45. The top of the first connecting pipe 45 is fixedly connected to a first telescopic pipe 46, and the first telescopic pipe 46 is connected to the end of the bent pipe 616. The sliding block 42 is fixedly connected to the side away from the electric welding machine 43. A connecting rod 48 is connected, and one end of the first connecting tube 45 away from the first telescopic tube 46 is fixedly connected to the second telescopic tube 47, and the end of the second telescopic tube 47 is fixedly connected to the end of the connecting rod 48. By setting a rolling bearing 615, the bent pipe 616 and the connecting box 611 can generate stable rotation. By setting the bent pipe 616, the airflow generated by the rotation of the fan plate 614 in the inner cavity of the connecting box 611 can be guided. By setting a handle 617, it is convenient for operators to rotate the bent pipe 616. By setting the first telescopic tube 46, deformation can be generated under extrusion or stretching, thereby achieving a contraction or elongation effect, and finally the end of the bent pipe 616 can be connected together. By setting the second telescopic tube 47,When the airflow passes through the first connecting tube 45 and enters the inner cavity of the second telescopic tube 47, the air inside can be increased, thereby extending the length of the second telescopic tube 47, and thus causing the electric welder 43 to move laterally.
[0026] The third embodiment, as Figure 9-13 As shown, the outer surface of the rotating shell 74 is fixedly connected with a rotating ring 73, and the outer surface of the rotating ring 73 is slidably connected with a limiting sleeve 72. The outer surface of the limiting sleeve 72 is fixedly connected with a second support rod 71, and the second support rod 71 is fixedly connected to the upper surface of the support plate 2. The outer surface of the rotating shell 74 is fixedly connected with a third support rod 78, and the end of the third support rod 78 is fixedly connected with a worm gear 79, and the worm gear 79 is meshed with the worm 69. By providing the rotating ring 73, stable rotation can be generated in the inner cavity of the limiting sleeve 72, thereby enabling the rotating shell 74 to generate stable rotation. By providing the worm gear 79 and the worm 69, when the worm gear 79 is meshed with the worm 69, the worm gear 79 can also rotate when the worm 69 rotates, and after the worm 69 rotates multiple times, the worm gear 79 rotates at a small angle, thereby achieving the effect of facilitating a small rotation of the steel cage.
[0027] The outer surface of the rotating shell 74 is penetrated by a second connecting tube 710, and the end of the second connecting tube 710 is fixedly connected to a third telescopic tube 711, and the end of the third telescopic tube 711 is connected to the end of the curved tube 616. The outer surface of the rotating box 75 is penetrated by a limiting tube 714, and a piston 715 is slidably connected to the inner cavity of the limiting tube 714. The outer surface of the piston 715 is fixedly connected to a spring 718, and the end of the spring 718 is fixedly connected to the inner wall of the limiting tube 714. The outer surface of the piston 715 is fixedly connected to a moving column 716, and the moving column 716 is fixedly connected to one end of the outer surface of the rotating box 75. A rubber pad 717 is connected, and by setting a third telescopic tube 711, it can be conveniently connected to the end of the curved tube 616. By setting a limiting tube 714, the piston 715 can be limited, so that the piston 715 can slide stably in the inner cavity of the limiting tube 714. By setting a spring 718, the piston 715 can be squeezed, so that the rubber pad 717 is always subjected to an extrusion force toward the steel bars of the steel cage, so that the internal space of the steel cage can be supported to prevent the steel cage from deforming. The outer surface of the rotating box 75 is provided with a square groove 76, and the square groove 76 on the outer surface of the rotating box 75 is fixedly connected with an extruder The squeezing mechanism 77 comprises a ventilating tube 771, the ventilating tube 771 is fixedly connected to the square groove 76, a first round tube 772 is passed through the end of the ventilating tube 771, a first sliding rod 773 is slidably connected to the inner cavity of the first round tube 772, a connecting strip 774 is fixedly connected to the end of the first sliding rod 773, a squeezing strip 775 is fixedly connected to the outer surface of the connecting strip 774, a connecting frame 776 is fixedly connected to the outer surface of the first round tube 772, a second round tube 777 is fixedly connected to the end of the connecting frame 776, a second sliding rod 778 is slidably connected to the inner cavity of the second round tube 777, The end of the second sliding rod 778 is fixedly connected to the outer surface of the connecting strip 774. By setting up the extrusion mechanism 77, the inner cavity of the steel cage can be squeezed and supported, so that the inner cavity of the steel cage can remain cylindrical, preventing the steel cage from deforming during welding. By setting up the air vent 771, the air flow can enter the inner cavity of the rotating box 75, and then enter the inner cavity of the air vent 771, and finally make the first sliding rod 773 slide in the inner cavity of the first circular tube 772, so as to achieve the effect of squeezing the extrusion strip 775 against the inner wall of the steel cage. By setting up the second circular tube 777 and the second sliding rod 778, the movement of the extrusion strip 775 can be made more stable.
[0028] Working principle: When in use, the operator inserts the end of the steel bar in the steel cage frame into the inner cavity of the positioning frame 712, and makes the end of the steel bar tightly squeezed against the anti-slip gasket 713. After several steel bars are positioned, the circular steel ring is inserted between several steel bars. Then, the operator rotates the handle 617 to make the opening of the bend 616 face upward, and the end of the third telescopic tube 711 is sleeved in the inner cavity of the bend 616. Then, the servo motor 67 is connected to the power supply and the switch is turned on, so that the second rotating rod 68 drives the worm 69 and the third rotating rod 610 to rotate, and then the fan plate 614 rotates to allow the outside air to enter the inner cavity of the connecting box 611, and finally flows through the bend 616 to the space formed by the rotating box 75 and the rotating shell 74. After the air flow continues to enter, as the air pressure increases, the piston 715 drives the moving column 716 and the rubber pad 717 to squeeze the inner wall of the steel cage, so that the shape of the inner cavity of the steel cage is supported; Then, the threaded ring 62 is rotated to move the threaded ring 62 upward until the worm 69 is meshed with the worm wheel 79, and the electric welder 43 is connected to the power supply and turned on, so that the electric welder 43 can contact the contact point between the steel bar and the circular steel bar ring. When the worm wheel 79 rotates at a small angle, the welding position of the electric welder 43 is controlled, and finally the effect of welding one steel bar ring with multiple steel bars is achieved; After one circle of welding is completed, the operator rotates the threaded ring 62 in the opposite direction so that the worm 69 is not engaged with the worm wheel 79, and then rotates the handle 617 to make the end of the bent pipe 616 contact the end of the first telescopic tube 46. Then, air enters the inner cavity of the second telescopic tube 47 through the first connecting tube 45, and expands the second telescopic tube 47, and finally moves the sliding block 42 in the inner cavity of the track frame 41 until the electric welder 43 moves to the position of the next steel bar ring, and then disconnects the first telescopic tube 46 and the bent pipe 616. Then, the steel cage rotation operation is repeated to weld multiple steel bar rings and multiple steel bars into one.
[0029] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A steel cage rapid welding device for bridge construction, comprising a frame (1), the top of the frame (1) being fixedly connected to a support plate (2), characterized in that: The end of the support plate (2) is fixedly connected to a placement frame (3), the outer surface of the placement frame (3) is provided with a plurality of holes, and the lower surface of the placement frame (3) is penetrated by a welding mechanism (4); the top surface of the inner cavity of the frame (1) is fixedly connected to a stabilizing mechanism (5), the stabilizing mechanism (5) has a structure for limiting the position of the steel cage when it rotates; the bottom surface of the inner cavity of the frame (1) is provided with an adjusting mechanism (6), the adjusting mechanism (6) is used to adjust the contact position of the welding mechanism (4) and the steel cage, the adjusting mechanism (6) comprises a servo motor (67), the output end of the servo motor (67) is provided with a second rotating rod (68) via a coupling, and the second rotating rod The end of the support plate (68) is fixedly connected to a worm (69); a positioning mechanism (7) is provided on the upper surface of the support plate (2), the positioning mechanism (7) is used to clamp multiple steel bars of the steel cage, the positioning mechanism (7) comprises a rotating shell (74), the rotating shell (74) is located in the inner cavity of the placement frame (3), the outer surface of the rotating shell (74) is fixedly connected to a rotating box (75), the outer surface of the rotating box (75) is fixedly connected to a positioning frame (712), the number of the positioning frames (712) is multiple, and the multiple positioning frames (712) are evenly distributed, and the inner wall of the positioning frame (712) is fixedly connected to an anti-slip gasket (713).
2. The steel cage rapid welding equipment for bridge construction according to claim 1 is characterized by: The welding mechanism (4) comprises a track frame (41), the track frame (41) penetrates the lower surface of the placement frame (3), the outer side surface of the track frame (41) is symmetrically provided with track grooves, a sliding block (42) is slidably connected to the track groove provided on the outer side surface of the track frame (41), one end of the sliding block (42) located in the inner cavity of the track frame (41) is fixedly connected to an electric welder (43), and the output end of the electric welder (43) faces directly upward.
3. The steel cage rapid welding equipment for bridge construction according to claim 2 is characterized in that: The stabilizing mechanism (5) comprises a fixing frame (51), the fixing frame (51) being fixedly connected to the top surface of the inner cavity of the frame (1), the two sides of the end of the fixing frame (51) being symmetrically fixedly connected to a limit frame (52), the inner cavity of the limit frame (52) being rotatably connected to a rotating ring (53), the inner ring of the rotating ring (53) being fixedly connected to a first rotating rod (54), and the two ends of the first rotating rod (54) being symmetrically fixedly connected to rotating cylinders (55).
4. The steel cage rapid welding equipment for bridge construction according to claim 3 is characterized by: The rotating cylinder (55) passes through the placement frame (3); an arc pad (56) is fixedly connected to a groove on the outer surface of the rotating cylinder (55); the number of the arc pads (56) is multiple and the arc pads (56) are evenly distributed; a fixing plate (57) is fixedly connected to the outer surface of the rotating cylinder (55); the number of the fixing plates (57) is multiple and the fixing plates (57) are spaced apart from the arc pads (56); and a pressing pad (58) is fixedly connected to the outer surface of the fixing plate (57).
5. The fast welding equipment for steel cage used in bridge construction according to claim 4 is characterized by: The adjustment mechanism (6) further comprises a threaded rod (61), wherein the threaded rod (61) is fixedly connected to the bottom surface of the inner cavity of the frame (1), the outer surface of the threaded rod (61) is threadedly connected to a threaded ring (62), the upper surface of the threaded ring (62) is fixedly connected to a first support rod (63), the top end of the first support rod (63) is fixedly connected to a rotating ball (64), the outer surface of the rotating ball (64) is rotatably connected to a limiting ring (65), the upper surface of the limiting ring (65) is fixedly connected to a fixing frame (66), and the fixing frame (66) is fixedly connected to the outer surface of the servo motor (67).
6. The steel cage rapid welding equipment for bridge construction according to claim 5 is characterized by: One end of the worm (69) away from the second rotating rod (68) is fixedly connected to a third rotating rod (610); an end of the third rotating rod (610) is fixedly connected to a rotating column (613); an outer surface of the rotating column (613) is fixedly connected to a fan plate (614); a connecting box (611) is sleeved on the outer surface of the rotating column (613); an air permeable net (612) is fixedly connected to the inner wall of the connecting box (611); and the third rotating rod (610) passes through the air permeable net (612).
7. The fast welding equipment for steel cage used in bridge construction according to claim 6 is characterized by: A rolling bearing (615) is fixedly connected to a side of the connection box (611) away from the worm (69); a curved tube (616) is fixedly connected to the inner ring of the rolling bearing (615); a handle (617) is fixedly connected to a side of the curved tube (616) away from the rolling bearing (615); a support frame (44) is fixedly connected to an outer surface of the track frame (41); a first connection tube (45) is fixedly connected to an end of the support frame (44); a first telescopic tube (46) is fixedly connected to a top end of the first connection tube (45); the first telescopic tube (46) is connected to an end of the curved tube (616); a connecting rod (48) is fixedly connected to a side of the sliding block (42) away from the electric welding machine (43); a second telescopic tube (47) is fixedly connected to an end of the first connection tube (45) away from the first telescopic tube (46); and an end of the second telescopic tube (47) is fixedly connected to an end of the connecting rod (48).
8. The steel cage rapid welding equipment for bridge construction according to claim 7 is characterized by: The outer surface of the rotating shell (74) is fixedly connected to a rotating ring (73), the outer surface of the rotating ring (73) is slidably connected to a limiting sleeve (72), the outer surface of the limiting sleeve (72) is fixedly connected to a second support rod (71), the second support rod (71) is fixedly connected to the upper surface of the support plate (2), the outer surface of the rotating shell (74) is fixedly connected to a third support rod (78), the end of the third support rod (78) is fixedly connected to a worm wheel (79), and the worm wheel (79) is meshed with the worm (69).
9. The steel cage rapid welding equipment for bridge construction according to claim 8 is characterized by: The outer surface of the rotating shell (74) is penetrated by a second connecting tube (710), the end of the second connecting tube (710) is fixedly connected to a third telescopic tube (711), the end of the third telescopic tube (711) is connected to the end of the bent tube (616), the outer surface of the rotating box (75) is penetrated by a limiting tube (714), the inner cavity of the limiting tube (714) is slidably connected to a piston (715), the outer surface of the piston (715) is fixedly connected to a spring (718), the end of the spring (718) is fixedly connected to the inner wall of the limiting tube (714), the outer surface of the piston (715) is fixedly connected to a moving column (716), and one end of the moving column (716) located on the outer surface of the rotating box (75) is fixedly connected to a rubber pad (717).
10. The steel cage rapid welding equipment for bridge construction according to claim 9, characterized in that: The outer surface of the rotating box (75) is provided with a square groove (76), and a squeezing mechanism (77) is fixedly connected to the square groove (76) provided on the outer surface of the rotating box (75). The squeezing mechanism (77) comprises a ventilating tube (771), and the ventilating tube (771) is fixedly connected to the square groove (76). A first circular tube (772) passes through the end of the ventilating tube (771), and a first sliding rod (773) is slidably connected to the inner cavity of the first circular tube (772). The first sliding rod The end of (773) is fixedly connected to a connecting strip (774), the outer surface of the connecting strip (774) is fixedly connected to an extrusion strip (775), the outer surface of the first circular tube (772) is fixedly connected to a connecting frame (776), the end of the connecting frame (776) is fixedly connected to a second circular tube (777), the inner cavity of the second circular tube (777) is slidably connected to a second sliding rod (778), and the end of the second sliding rod (778) is fixedly connected to the outer surface of the connecting strip (774).