A photovoltaic module assembly device and its installation method

By using an inclined support platform and assembly platform structure, combined with photovoltaic panel calibration and conveying units, the problem of parallel installation during photovoltaic panel assembly was solved, achieving efficient and stable photovoltaic module assembly and improving seismic resistance.

CN119772927BActive Publication Date: 2026-01-30中国电建集团福建工程有限公司
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202510209196.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2026-01-30
Estimated Expiration
2045-02-25

AI Technical Summary

Technical Problem

Existing photovoltaic module assembly equipment cannot be effectively calibrated when assembling photovoltaic panels, resulting in adjacent photovoltaic panels not being able to be installed in parallel, affecting seismic resistance and performance.

Method used

The system employs an inclined support platform and an inclined assembly platform structure, combined with a photovoltaic panel calibration assembly unit and an assembly conveying unit. Parallel calibration and stable installation of the photovoltaic panels are achieved through a robotic arm, magnetic clamps, and locking bolts.

Benefits of technology

This enables accurate parallel installation of photovoltaic panels, improves assembly efficiency and seismic resistance, and ensures the stable use of photovoltaic modules in areas rich in wind and solar resources.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119772927B_ABST
    Figure CN119772927B_ABST
Patent Text Reader

Abstract

This invention discloses a photovoltaic module assembly device and its installation method. The photovoltaic module assembly device includes a base, an inclined support platform, and an inclined assembly platform. During use, the movable end of the telescopic rod pulls the photovoltaic panels, allowing the spacing of photovoltaic panels located in the same side assembly area to be calibrated. This ensures that the installation spacing of photovoltaic panels on the same side is standard and parallel during assembly, and that the photovoltaic panels can be vertically inserted and attached to the side of the vertical partition, ensuring the photovoltaic panel assembly effect. During the descent of the L-shaped arm, the bottom of the assembly top seat gradually approaches the surface of the photovoltaic panel at the top of the assembly base. During the descent of the assembly top seat, the vertical partition is inserted into the inner wall of the strip groove. After the assembly top seat is installed in place, the locking bolt is rotated, at which point the locking bolt is inserted into the assembly hole from the outer area of ​​the photovoltaic panel, thereby completing the locking assembly of the assembly base and the assembly top seat, ensuring the photovoltaic panel assembly efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of photovoltaic module assembly technology, specifically to a photovoltaic module assembly device and its installation method. Background Technology

[0002] Photovoltaic modules include photovoltaic cells, photovoltaic glass, backsheets, solder strips, silicone, junction boxes, frames, and other components.

[0003] Photovoltaic modules, also known as solar panels, are one of the core components of a photovoltaic power generation system. They can directly convert light energy into electrical energy using the photovoltaic effect. A photovoltaic module consists of eight main materials: solar cells, EVA, tempered glass, backsheet, solder ribbon, silicone, junction box, and frame. Among these, the solar cells are the core component of the photovoltaic module, mainly used to convert light energy into electrical energy.

[0004] In addition, the encapsulation quality of photovoltaic modules determines their service life and reliability. Encapsulation can prevent corrosion of battery electrodes and interconnects, as well as prevent battery breakage and facilitate outdoor installation.

[0005] Because the output voltage of a single solar cell is relatively low, and the electrodes of unencapsulated cells are prone to detachment due to environmental factors, a certain number of single cells must be sealed into a solar cell module by connecting them in series and parallel to prevent corrosion of the cell electrodes and interconnects. In addition, encapsulation also prevents the cells from breaking and facilitates outdoor installation. The quality of encapsulation determines the lifespan and reliability of the solar cell module.

[0006] In the prior art, the announcement number "CN117080295B" discloses a photovoltaic module assembly device and a photovoltaic module assembly line, specifically relating to the field of photovoltaic module assembly technology. The device includes a base frame, a shifting mechanism in the middle of the base frame, and multiple main positioning mechanisms arranged in a circular array on the top of the shifting mechanism. A material unloading area is located on one side of the base frame. Above the main positioning mechanisms are auxiliary positioning mechanisms that cooperate with each other. The auxiliary positioning mechanisms are respectively located in a first assembly area, a second assembly area, a third assembly area, and a fourth assembly area. This invention, by setting up a shifting mechanism and multiple main positioning mechanisms, and cooperating with multiple auxiliary positioning mechanisms, a conveyor belt mechanism, and a first and second drive ring frame, sequentially positions and shifts multiple aluminum frames, and automatically assembles each photovoltaic module component in sequence, improving the assembly efficiency of photovoltaic modules and facilitating automatic unloading of the assembled photovoltaic modules.

[0007] However, existing technologies still have significant shortcomings, such as:

[0008] In the aforementioned device and existing technology, multiple photovoltaic panels can be assembled and fixed by a set assembly frame. However, if the photovoltaic panels cannot be aligned in parallel during the assembly and packaging process, adjacent photovoltaic panels cannot be reinforced with parallel columns to enhance their seismic resistance, thus affecting the performance of photovoltaic modules in areas with abundant wind and solar resources. Summary of the Invention

[0009] The purpose of this invention is to provide a photovoltaic module assembly device and its installation method to solve the problems mentioned in the background art.

[0010] To achieve the above objectives, the present invention provides the following technical solution: a photovoltaic module assembly device, comprising a base platform, an inclined support platform, and an inclined assembly platform, wherein the inclined support platform is disposed on the top of the base platform, the inclined support platforms are spaced in several groups, the inclined assembly platform is installed on one side of the top of the inclined support platform, and an assembly area is provided on the top of the inclined assembly platform, the assembly area being configured in several groups.

[0011] A photovoltaic panel calibration and assembly unit is disposed on the surface of the assembly area and is used to perform position calibration and installation on multiple sets of photovoltaic panels before photovoltaic panel assembly, so that the photovoltaic panels are installed accurately.

[0012] A photovoltaic panel assembly and conveying unit is also located in the assembly area. It is used to convey and adjust the position of the assembled photovoltaic panels after the photovoltaic panels have been calibrated and assembled, and then to install subsequent photovoltaic panels.

[0013] Preferably, the photovoltaic panel calibration assembly unit includes two sets of side mounting plates, which are installed on both sides of the inclined assembly platform. A vertical calibration column is embedded in the surface of the side mounting plates. A central calibration slot is provided in the top center area of ​​the inclined assembly platform. An assembly base is installed in the central calibration slot area. A vertical partition is provided on the top of the assembly base. A lifting guide rail is installed on the surface of the vertical calibration column. An L-shaped arm is installed on the moving end of the lifting guide rail. A magnetic clamp is installed at the bottom of the L-shaped arm.

[0014] Preferably, the photovoltaic panel assembly and conveying unit includes a conveying guide roller, the surface of the inclined assembly table is provided with an installation groove, the installation groove is spaced in several groups, the conveying guide roller is installed inside the installation groove, the surface of the lateral mounting plate is provided with a reciprocating groove, a sliding rod is installed in the reciprocating groove, a slider is slidably sleeved on the surface of the sliding rod, a telescopic rod is installed on one side of the slider, an electromagnetic chuck is installed on the moving end of the telescopic rod, and a photovoltaic guide plate is magnetically fixed on the electromagnetic chuck.

[0015] Preferably, the bottom of the magnetic card block is provided with a concave card groove, and an assembly top seat is magnetically installed in the concave card groove.

[0016] Preferably, the top of the inclined support platform is provided with an installation slope.

[0017] Preferably, the angle between the mounting ramp and the upper surface of the base platform is 45°.

[0018] Preferably, a locking bolt is installed on the upper surface of the assembly top seat, and an assembly hole is provided on the surface of the assembly base. The locking bolt is rotatably installed into the assembly hole. A strip groove is provided in the central area of ​​the surface of the assembly top seat, and the vertical partition is movably inserted into the inner wall of the strip groove.

[0019] Preferably, the surface of the conveying guide roller is provided with an anti-slip coating.

[0020] Preferably, the bottom of the platform is provided with casters, and the casters are configured in several groups.

[0021] An installation method, based on the aforementioned photovoltaic module assembly device, includes the following steps:

[0022] S1: The assembly personnel then use an external robotic arm to place the photovoltaic panels to be assembled into the assembly area. Once multiple sets of photovoltaic panels are in place, the assembly process begins, allowing the photovoltaic panels to be assembled onto both sides of the assembly base, thus ensuring the efficiency of assembling multiple sets of photovoltaic panels.

[0023] S2: The movable end of the telescopic rod pulls the photovoltaic panel, so that the photovoltaic panels located in the same side assembly area can be calibrated in terms of spacing. At the same time, it ensures that the photovoltaic panels on the same side are installed at standard spacing and are parallel to each other during the assembly process, and ensures that the photovoltaic panels can be inserted vertically and attached to the side of the vertical partition, thus ensuring the photovoltaic panel assembly effect.

[0024] S3: Stop when one side of the photovoltaic panel is attached to the right side of the vertical partition at the top of the assembly base. This further ensures that when the top mounting base and the assembly base are fastened together, the photovoltaic panels on both sides of the vertical partition are vertically attached to the vertical partition, thus further improving the photovoltaic panel assembly effect.

[0025] S4: During the descent of the L-shaped arm, the bottom of the assembly top seat will gradually approach the surface of the photovoltaic panel on the top of the assembly base. During the descent of the assembly top seat, the vertical partition will be inserted into the inner wall of the strip groove. After the assembly top seat is installed in place, the locking bolt will be rotated. At this time, the locking bolt will be inserted into the assembly hole from the outer area of ​​the photovoltaic panel, thereby completing the locking assembly of the assembly base and the assembly top seat and ensuring the assembly efficiency of the photovoltaic panel.

[0026] Compared with the prior art, the beneficial effects of the present invention are:

[0027] 1. In use, the assembly base is loaded into the central calibration slot by driving the robotic arm. After the assembly base in the central calibration slot area is in place, the assembly personnel use the external robotic arm to place the photovoltaic panels to be assembled into the assembly area. After multiple sets of photovoltaic panels in the assembly area are in place, the assembly steps of multiple sets of photovoltaic panels are started, so that the photovoltaic panels are assembled to both sides of the assembly base, ensuring the assembly efficiency of multiple sets of photovoltaic panels.

[0028] 2. Before assembly, the photovoltaic panels need to be calibrated and adjusted. This is done by extending the telescopic rod to push the electromagnetic chuck outwards. Once the telescopic rod pushes the electromagnetic chuck against the side of the photovoltaic panel, the movement of the telescopic rod stops. The electromagnetic chuck is then held in place by the chuck. After the electromagnetic chuck locks the photovoltaic panel in place, the telescopic rod is driven again to pull the photovoltaic panel, calibrating the spacing between the photovoltaic panels in the same assembly area. This ensures that the photovoltaic panels on the same side are installed at standard spacing and are parallel to each other during assembly, allowing the photovoltaic panels to be vertically inserted and attached to the side of the vertical partition, thus ensuring the best assembly effect. Attached Figure Description

[0029] Figure 1 This is a schematic diagram of the overall device of the present invention;

[0030] Figure 2 This is a schematic diagram of the reciprocating groove in the present invention;

[0031] Figure 3 This is a schematic diagram of the base platform in this invention;

[0032] Figure 4 This is a schematic diagram of the electromagnetic chuck portion in this invention;

[0033] Figure 5 This is a schematic diagram of the central calibration slot in this invention;

[0034] Figure 6 This is a schematic diagram of the vertical calibration column in this invention;

[0035] Figure 7 This is a schematic diagram of the assembly base and vertical partition in this invention.

[0036] Figure 8 This is a schematic diagram of the assembly of the top seat and the strip groove in this invention.

[0037] In the diagram: 1. Base platform; 11. Casters; 2. Angled support platform; 21. Mounting ramp; 3. Angled assembly platform; 31. Mounting groove; 32. Conveyor guide roller; 33. Anti-slip coating; 34. Center calibration groove; 35. Assembly area; 4. Side mounting plate; 41. Reciprocating groove; 42. Slide rod; 43. Slider; 44. Telescopic rod; 45. Electromagnetic chuck; 5. Vertical calibration column; 51. Lifting guide rail; 52. L-shaped arm; 53. Magnetic clamp; 54. Recessed groove; 6. Assembly base; 61. Vertical partition; 62. Assembly top seat; 621. Locking bolt; 63. Strip groove; 64. Assembly hole. Detailed Implementation

[0038] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0039] Please see Figures 1-8 The present invention provides a technical solution:

[0040] Example 1: A photovoltaic module assembly device: including a base platform 1, an inclined support platform 2 and an inclined assembly platform 3, the inclined support platform 2 is disposed on the top of the base platform 1, the inclined support platform 2 is arranged in several groups at intervals, the inclined assembly platform 3 is installed on one side of the top of the inclined support platform 2, and an assembly area 35 is provided on the top of the inclined assembly platform 3, the assembly area 35 is arranged in several groups.

[0041] In this embodiment, the photovoltaic panel, after parallel calibration, is vertically attached to the side of the vertical partition 61. Then, the assembly top seat 62, which needs to be snapped together, is magnetically installed into the recessed slot 54. The magnetic block 53 fixes the bottom of the assembly top seat 62 by magnetic attraction. At this time, by driving the lifting guide rail 51, the movable end of the lifting guide rail 51 drives the L-shaped arm 52 to move downward. During the descent of the L-shaped arm 52, the bottom of the assembly top seat 62 will gradually approach the surface of the photovoltaic panel on the top of the assembly base 6. During the descent of the assembly top seat 62, the vertical partition 61 is inserted into the inner wall of the strip groove 63. When the assembly top seat 62 is installed in place, the locking bolt 621 is rotated. At this time, the locking bolt 621 is inserted into the assembly hole 64 from the outer area of ​​the photovoltaic panel, thereby completing the locking assembly of the assembly base 6 and the assembly top seat 62.

[0042] An installation ramp 21 is provided on the top of the inclined support platform 2.

[0043] The angle between the mounting ramp 21 and the upper surface of the base 1 is 45°.

[0044] The bottom of the base 1 is equipped with casters 11, and the casters 11 are arranged in several groups.

[0045] A photovoltaic panel calibration and assembly unit is set on the surface of the assembly area 35. It is used to perform position calibration and installation of multiple photovoltaic panels before photovoltaic panel assembly, so that the photovoltaic panels are installed accurately.

[0046] The photovoltaic panel calibration assembly unit includes two sets of side mounting plates 4, which are installed on both sides of the inclined assembly platform 3. The vertical calibration column 5 is embedded in the surface of the side mounting plate 4. A central calibration groove 34 is provided in the central area of ​​the top of the inclined assembly platform 3. An assembly base 6 is installed in the central calibration groove 34 area. A vertical partition 61 is provided on the top of the assembly base 6. A lifting guide rail 51 is installed on the surface of the vertical calibration column 5. An L-shaped arm 52 is installed on the moving end of the lifting guide rail 51. A magnetic card block 53 is installed at the bottom of the L-shaped arm 52.

[0047] The bottom of the magnetic card block 53 is provided with a recessed card groove 54, and the mounting top seat 62 is magnetically installed in the recessed card groove 54.

[0048] A locking bolt 621 is installed on the upper surface of the assembly top seat 62, and an assembly hole 64 is provided on the surface of the assembly base 6. The locking bolt 621 is rotated and installed into the assembly hole 64. A strip groove 63 is provided in the central area of ​​the surface of the assembly top seat 62, and the vertical partition 61 is movably inserted into the inner wall of the strip groove 63.

[0049] In this embodiment, the assembly personnel first use an external robotic arm to grip the assembly base 6 for assembling photovoltaic panels, and then use the driven robotic arm to load the assembly base 6 into the central calibration slot 34. After the assembly base 6 in the central calibration slot 34 area is in place, the assembly personnel then use the external robotic arm to place the photovoltaic panels to be assembled into the assembly area 35 area. After multiple sets of photovoltaic panels in the assembly area 35 area are in place, the assembly steps of multiple sets of photovoltaic panels begin, so that the photovoltaic panels are assembled to both sides of the assembly base 6, ensuring the assembly efficiency of multiple sets of photovoltaic panels.

[0050] Example 2:

[0051] Based on Embodiment 1, this Embodiment 2 takes into account that if the photovoltaic panels cannot be paralleled and aligned, it will affect the shock resistance of the photovoltaic modules. However, if the photovoltaic panels cannot be inserted into the side of the vertical partition 61 during the installation process, it will affect the stability of the photovoltaic panels during the assembly process. Therefore, this Embodiment 2 is equipped with a photovoltaic panel assembly and conveying system to avoid the above problems.

[0052] A photovoltaic panel assembly and conveying unit is also set up in the assembly area 35. It is used to convey and adjust the position of the assembled photovoltaic panels after the photovoltaic panels have been calibrated and assembled, and then install subsequent photovoltaic panels.

[0053] The photovoltaic panel assembly and conveying unit includes a conveying guide roller 32, an inclined assembly table 3 with an installation groove 31 on its surface, the installation groove 31 being set in several groups at intervals, the conveying guide roller 32 being installed inside the installation groove 31, a reciprocating groove 41 on the surface of the lateral mounting plate 4, a slide rod 42 being installed in the reciprocating groove 41, a slider 43 being slidably sleeved on the surface of the slide rod 42, a telescopic rod 44 being installed on one side of the slider 43, an electromagnetic chuck 45 being installed on the moving end of the telescopic rod 44, and a photovoltaic guide plate being magnetically fixed on the electromagnetic chuck 45.

[0054] The surface of the conveyor guide roller 32 is provided with an anti-slip coating 33.

[0055] In this embodiment, since the photovoltaic panels placed in the assembly area 35 were not calibrated before assembly, they need to be calibrated and adjusted before assembly. At this time, the electromagnetic chuck 45 is pushed outward by the telescopic rod 44. After the telescopic rod 44 pushes the electromagnetic chuck 45 to adhere to the side of the photovoltaic panel, the telescopic rod 44 stops moving. At this time, the electromagnetic chuck 45 is controlled to adhere to the side of the photovoltaic panel. After the electromagnetic chuck 45 adheres to and locks the photovoltaic panel, the movable end of the telescopic rod 44 is driven again to pull the photovoltaic panel, so that the photovoltaic panels located on the same side of the assembly area 35 are calibrated in terms of spacing. At the same time, it is ensured that the photovoltaic panels on the same side are installed at a standard spacing and are parallel to each other during the assembly process, so that the photovoltaic panels can be vertically inserted and adhered to the side of the vertical partition 61, ensuring the photovoltaic panel assembly effect.

[0056] An installation method, based on the aforementioned photovoltaic module assembly device, includes the following steps:

[0057] S1: The assembly personnel then use an external robotic arm to place the photovoltaic panels to be assembled into the assembly area 35. Once the multiple photovoltaic panels in the assembly area 35 are in place, the assembly process for the multiple photovoltaic panels begins, so that the photovoltaic panels are assembled to both sides of the assembly base 6, ensuring the assembly efficiency of the multiple photovoltaic panels.

[0058] S2: The movable end of the telescopic rod 44 pulls the photovoltaic panel, so that the photovoltaic panels located in the same side assembly area 35 can be calibrated in terms of spacing. At the same time, it ensures that the photovoltaic panels on the same side are installed at standard spacing and are parallel to each other during the assembly process, and ensures that the photovoltaic panels can be vertically inserted and attached to the side of the vertical partition 61, thus ensuring the photovoltaic panel assembly effect.

[0059] S3: Stop when one side of the photovoltaic panel is attached to the right side of the vertical partition 61 at the top of the assembly base 6, to further ensure that when the assembly top seat 62 is fastened to the assembly base 6, the photovoltaic panels on both sides of the vertical partition 61 are vertically attached to the vertical partition 61, further improving the photovoltaic panel assembly effect.

[0060] S4: During the descent of the L-shaped arm 52, the bottom of the assembly top seat 62 will gradually approach the photovoltaic panel surface at the top of the assembly base 6. During the descent of the assembly top seat 62, the vertical partition 61 will be inserted into the inner wall of the strip groove 63. After the assembly top seat 62 is installed in place, the locking bolt 621 will be rotated. At this time, the locking bolt 621 will be inserted into the assembly hole 64 from the outer area of ​​the photovoltaic panel, thereby completing the locking assembly of the assembly base 6 and the assembly top seat 62 and ensuring the assembly efficiency of the photovoltaic panel.

[0061] Working principle: During the use of this device, the assembler first uses an external robotic arm to grip the assembly base 6 for assembling photovoltaic panels, and then uses the drive robotic arm to load the assembly base 6 into the central calibration slot 34. After the assembly base 6 in the central calibration slot 34 area is in place, the assembler then uses the external robotic arm to place the photovoltaic panels to be assembled into the assembly area 35. After multiple sets of photovoltaic panels in the assembly area 35 are in place, the assembly steps of multiple sets of photovoltaic panels begin, so that the photovoltaic panels are assembled onto both sides of the assembly base 6.

[0062] After multiple photovoltaic panels are placed in place, since the photovoltaic panels placed in assembly area 35 were not calibrated before assembly, they need to be calibrated and adjusted before assembly. At this time, the electromagnetic chuck 45 is pushed outward by the telescopic rod 44. After the telescopic rod 44 pushes the electromagnetic chuck 45 to adhere to the side of the photovoltaic panel, the telescopic rod 44 stops moving. At this time, the electromagnetic chuck 45 is controlled to adhere to the side of the photovoltaic panel. After the electromagnetic chuck 45 adheres to and locks the photovoltaic panel, the movable end of the telescopic rod 44 is driven again to pull the photovoltaic panel, so that the photovoltaic panels located in the same side assembly area 35 are calibrated in terms of spacing. At the same time, it is ensured that the photovoltaic panels on the same side are installed at standard spacing and are parallel to each other during the assembly process, so that the photovoltaic panels can be inserted vertically and adhered to the side of the vertical partition 61.

[0063] After calibration, the two sets of photovoltaic panels on the same side are parallel to each other. At this time, the assembly of the photovoltaic panels on the same side begins. By driving the conveyor roller 32 located in the assembly area 35 on one side to rotate in the forward direction, the photovoltaic panels in the assembly area 35 in this area gradually move to the right and closer to the top of the assembly base 6. When one side of the photovoltaic panel is attached to the left side of the vertical partition 61 at the top of the assembly base 6, it stops. At the same time, the conveyor roller 32 in the assembly area 35 on the other side rotates in the reverse direction, so that the photovoltaic panels in the assembly area 35 in this area gradually move to the left and closer to the top of the assembly base 6. When one side of the photovoltaic panel is attached to the right side of the vertical partition 61 at the top of the assembly base 6, it stops. This further ensures that when the assembly top seat 62 is fastened to the assembly base 6, the photovoltaic panels on both sides of the vertical partition 61 are vertically attached to the vertical partition 61.

[0064] The photovoltaic panels, after parallel calibration, are vertically attached to the side of the vertical partition 61. Then, the mounting top 62, which needs to be snapped together, is magnetically installed into the recessed slot 54. The magnetic block 53 fixes the bottom of the mounting top 62 by magnetic attraction. At this time, the lifting guide rail 51 is driven, and the movable end of the lifting guide rail 51 drives the L-shaped arm 52 to move downward. During the descent of the L-shaped arm 52, the bottom of the mounting top 62 will gradually approach the surface of the photovoltaic panel on the top of the mounting base 6. During the descent of the mounting top 62, the vertical partition 61 is inserted into the inner wall of the strip groove 63. After the mounting top 62 is installed in place, the locking bolt 621 is rotated. At this time, the locking bolt 621 is inserted into the mounting hole 64 from the outer area of ​​the photovoltaic panel, thereby completing the locking assembly of the mounting base 6 and the mounting top 62.

[0065] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic module assembly apparatus, characterized by: Including the bottom platform (1), the inclined support platform (2) and the inclined assembly platform (3), the inclined support platform (2) is arranged on the top of the bottom platform (1), the inclined support platform (2) is arranged as several groups, the inclined assembly platform (3) is installed on one side of the top of the inclined support platform (2), the top of the inclined assembly platform (3) is provided with an assembly area (35), and the assembly area (35) is provided as several groups; The photovoltaic panel calibration assembly unit is arranged on the surface of the assembly area (35), is used for position calibration installation of a plurality of photovoltaic panels before the photovoltaic panel assembly, so that the photovoltaic panel is accurately installed; The photovoltaic panel assembly conveying unit is also arranged on the assembly area (35), is used for conveying adjustment of the position of the assembled photovoltaic panel after the photovoltaic panel calibration assembly is completed, and then the subsequent photovoltaic panel is installed; The photovoltaic panel calibration assembly unit includes a lateral mounting plate (4), the lateral mounting plate (4) is provided as two groups, two groups of the lateral mounting plate (4) are installed on both sides of the inclined assembly platform (3), a vertical calibration column (5) is embeddedly installed on the surface of the lateral mounting plate (4), a center calibration groove (34) is arranged in the center area of the top of the inclined assembly platform (3), an assembly base (6) is installed in the area of the center calibration groove (34), a vertical partition plate (61) is arranged on the top of the assembly base (6), a lifting guide rail (51) is installed on the surface of the vertical calibration column (5), an L-shaped arm (52) is installed on the moving end of the lifting guide rail (51), a magnetic suction clamp block (53) is installed on the bottom of the L-shaped arm (52); The photovoltaic panel assembly conveying unit includes a conveying guide roller (32), the surface of the inclined assembly platform (3) is provided with a mounting groove (31), the mounting groove (31) is arranged as several groups, the conveying guide roller (32) is installed in the mounting groove (31), a reciprocating groove (41) is arranged on the surface of the lateral mounting plate (4), a sliding rod (42) is installed in the reciprocating groove (41), a sliding block (43) is slidably sleeved on the surface of the sliding rod (42), a telescopic rod (44) is installed on one side of the sliding block (43), an electromagnetic suction disc (45) is installed on the moving end of the telescopic rod (44), and a photovoltaic guide plate is magnetically attracted and fixed on the electromagnetic suction disc (45); The bottom of the magnetic suction clamp block (53) is provided with an inner recessed clamping groove (54), and the assembly top seat (62) is magnetically attracted and installed in the inner recessed clamping groove (54); The top of the inclined support platform (2) is provided with an installation inclined surface (21); The installation inclined surface (21) and the upper surface of the bottom platform (1) form an angle of 45°.

2. A photovoltaic module assembly apparatus according to claim 1, wherein: The upper surface of the assembly top seat (62) is provided with a locking bolt (621), the surface of the assembly base (6) is provided with an assembly hole (64), the locking bolt (621) is rotatably installed in the assembly hole (64), the surface of the assembly top seat (62) is provided with a strip-shaped groove (63) in the center area, and the vertical partition plate (61) is movably inserted into the inner wall of the strip-shaped groove (63).

3. A photovoltaic module assembly apparatus according to claim 2, wherein: The surface of the conveying guide roller (32) is provided with an anti-skid coating (33).

4. A photovoltaic module assembly apparatus according to claim 1, wherein: The bottom of the bottom stand (1) is provided with universal wheels (11), and the universal wheels (11) are arranged in several groups.

5. A method of installation based on the assembly apparatus of claim 3, wherein, It comprises the following steps: S1: The assembly personnel places the required photovoltaic panels in the assembly area (35) through the external mechanical arm, and when the multiple groups of photovoltaic panels in the assembly area (35) are placed in place, the assembly of the multiple groups of photovoltaic panels is started, so that the photovoltaic panels are assembled to both sides of the assembly base (6), and the assembly efficiency of the multiple groups of photovoltaic panels is ensured; S2: The movable end of the telescopic rod (44) pulls the photovoltaic panels, so that the photovoltaic panels in the same side assembly area (35) are calibrated in distance, and at the same time, the installation distance of the photovoltaic panels on the same side is ensured to be standard and parallel to each other during the assembly process, so that the photovoltaic panels can be vertically inserted and attached to the side edge of the vertical partition plate (61), and the assembly effect of the photovoltaic panels is ensured; S3: When the photovoltaic panels on one side are attached to the right side of the vertical partition plate (61) on the top of the assembly base (6), the assembly process is stopped, and it is further ensured that when the assembly top seat (62) is buckled and installed with the assembly base (6), the photovoltaic panels on both sides of the vertical partition plate (61) are vertically attached to the vertical partition plate (61), and the assembly effect of the photovoltaic panels is further improved; S4: In the process of descending the L-shaped arm (52), the bottom of the assembly top seat (62) gradually approaches the surface of the photovoltaic panels on the top of the assembly base (6), and in the process of descending the assembly top seat (62), the vertical partition plate (61) is movably inserted into the inner wall of the strip-shaped groove (63), and when the assembly top seat (62) is installed in place, the locking bolt (621) is rotated, and at this time, the locking bolt (621) is inserted into the assembly hole (64) from the outside of the photovoltaic panel, so that the locking assembly of the assembly base (6) and the assembly top seat (62) is completed, and the assembly efficiency of the photovoltaic panels is ensured.

Citation Information

Patent Citations

  • Photovoltaic module assembly device and photovoltaic module assembly line

    CN117080295B

  • Composite layup placement system and method

    CN114590593A

  • Wiring structure of building photovoltaic integrated photovoltaic curtain wall

    CN117856733A