A PVC hard film production equipment

By improving the component design and lubrication system of PVC rigid film production equipment, flexible adjustment of film thickness and tension control are achieved, solving the problems of production efficiency and maintenance costs, and improving the applicability and reliability of the equipment.

CN119773182BActive Publication Date: 2025-10-03JIANGSU HAILE PLASTIC CO LTD
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Patent Information

Application Number
CN202510111140.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2025-10-03
Estimated Expiration
2045-01-23

AI Technical Summary

Technical Problem

Existing PVC rigid film production equipment requires modification when adjusting film thickness, resulting in reduced production efficiency and high equipment maintenance costs.

Method used

The film thickness can be flexibly adjusted through the coordination of preheating rollers, pressure rollers, lifting frames, cooling rollers, servo motors, worm gears, worms, turntables and other components. The lubricating oil tank and movable plug facilitate the replacement of lubricating oil and reduce wear. At the same time, the tension control device and emergency stop button ensure the stability and safety of the film during the production process.

Benefits of technology

It improves the applicability and production accuracy of the equipment, extends the service life of the equipment, reduces maintenance costs, and avoids damage and loosening of the film during the production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a PVC hard film production device, which relates to the technical field of plastic calendering equipment. The PVC hard film production device comprises a workbench, an extrusion mechanism is arranged above the workbench, a calendering frame is fixedly installed above the workbench, a servo motor 1 is fixedly installed on the surface of the calendering frame, and further comprises: a calendering device and a protective device; wherein, the calendering device comprises a preheating roller, a first pressing roller, a lifting frame, a second pressing roller, a cooling roller, a second servo motor, a rotating rod, a worm gear, a worm and a turntable, and the preheating roller is fixedly installed at the output end of the first servo motor. The PVC hard film production device can conveniently change the film thickness by changing the vertical distance between the second pressing roller and the first pressing roller, thereby improving the applicability of the device. At the same time, the cover plate and the movable plug facilitate the replacement of lubricating oil, thereby extending the service life of the equipment and reducing subsequent maintenance costs.
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Description

Technical Field

[0001] The invention relates to the technical field of plastic calendering equipment, in particular to PVC hard film production equipment. Background Art

[0002] PVC rigid film (also known as polyvinyl chloride rigid film) is widely used in packaging, advertising printing, medical equipment, architectural decoration and other fields. PVC rigid film is produced through mixing, extrusion, cooling and shaping, pulling and winding, cutting and packaging. Through the coordination and operation of these equipment, high-quality PVC rigid film can be produced.

[0003] The patent with patent announcement number CN207889009U relates to a PVC rigid film production equipment, including a calender, a lead-out wheel group, a warming wheel group, a cooling wheel group and a winder; the calender is provided with rollers arranged in an inverted L shape, and a lead-out wheel group is provided in the horizontal direction of the top roller; the output end of the lead-out wheel group is provided with a warming wheel group, the output end of the warming wheel group is provided with a cooling wheel group, and the output end of the cooling wheel group is provided with a winder; the calender in the patented PVC rigid film production equipment adopts an inverted L shape, allowing the film to move from bottom to top, so as to reduce the impact of gravity on the film when it passes through the calender, and significantly improve the three highs and two lows situation; by increasing the number of lead-out wheels, the stretching ratio between each roller is reduced, and the surface temperature of the lead-out wheel is adjusted to reduce the shrinkage of the film during the stretching and thinning process; by using warm water design inside the warming wheel, the horizontal stripes and shrinkage on the surface of the film are reduced, and its flatness is also significantly improved.

[0004] In the above patent, the number of lead-out wheels is increased, the stretching ratio between the rollers is reduced, and the surface temperature of the lead-out wheels is adjusted to reduce the shrinkage of the film during the stretching and thinning process; warm water is used inside the warming wheel to reduce the horizontal lines and shrinkage on the surface of the film, and its flatness is also significantly improved. However, in the process of adjusting the film thickness, it may be necessary to correct the preparation, thereby reducing production efficiency. For this reason, a PVC hard film production equipment with adjustment function is designed. Summary of the Invention

[0005] In view of the deficiencies in the prior art, the present invention provides a PVC hard film production device, which solves the problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a PVC hard film production equipment, including a workbench, an extrusion mechanism is provided above the workbench, a calendering frame is fixedly installed above the workbench, a servo motor 1 is fixedly installed on the surface of the calendering frame, and also includes: a calendering device and a protective device; wherein, the calendering device includes a preheating roller, a pressure roller 1, a lifting frame, a pressure roller 2, a cooling roller, a servo motor 2, a rotating rod, a worm gear, a worm and a turntable, the production raw materials are processed by the extrusion mechanism and hot melt extruded, and then the servo motor 1 and the servo motor 2 are started, the output end of the servo motor 1 rotates to drive the preheating roller to rotate, the rotation of the preheating roller maintains the extruded raw material at a specific stability to facilitate its shaping, and then the raw material passes through the pressure roller 1 and the pressure roller 2, the preheating roller is fixedly installed at the output end of the servo motor 1, the pressure roller 1 rotates to penetrate the inner and outer walls of the calendering frame, the surface of the calendering frame is provided with a lifting groove, and the lifting frame is slidably installed in the lifting groove The transmission mechanism that this sliding part is connected with this sliding part is that the sliding part is in the rotation with the help of the spring which is fixed on the bearing pin of this sliding part.

[0007] According to the above technical solution, a limiting groove is opened above the calendering frame, and the worm gear is arranged inside the limiting groove. Lubricating oil is stored inside the limiting groove. The lubricating oil stored inside the limiting groove can effectively improve the working smoothness of the worm gear and the worm, and reduce the wear of the worm gear and the worm.

[0008] According to the above technical solution, a scale is provided on the surface of the calendering frame, and an indicator needle is fixedly installed on the surface of the turntable. The thickness of the film can be conveniently adjusted through the indicator needle and the scale by rotating the turntable.

[0009] According to the above technical solution, the bottom of the inner wall of the limiting groove is set as a slope, the inner and outer walls of the limiting groove are provided with drainage holes, a movable plug is provided inside the drainage hole, and a cover plate is slidably installed above the calendering frame. Maintenance personnel can conveniently replace the lubricating oil through the cover plate and the movable plug, thereby extending the service life of the equipment and reducing subsequent maintenance costs.

[0010] According to the above technical solution, the tension control device includes a fixed rod, a swing rod, a stabilizing roller, a support rod, a telescopic elastic rod, a receiving tube, an adjusting rod and a sliding cutter tube. The film after calendering and shaping passes through the stabilizing roller and is wound under the action of the winding mechanism. The film will drive the stabilizing roller to rotate. The fixed rod is fixedly installed on the outer wall of the calendering frame, the swing rod is rotatably installed on the circumferential surface of the fixed rod, the stabilizing roller rotates and passes through the left and right walls of the swing rod, the support rod is fixedly installed on the outer wall of the calendering frame, the telescopic elastic rod is rotatably installed on the circumferential surface of the support rod, the receiving tube is fixedly passed through the left and right walls of the swing rod, the adjusting rod is rotated and passes through the inner and outer walls of the receiving tube, the sliding cutter tube is slidably installed on the inner wall of the receiving tube, the telescopic elastic rod will shrink and drive the stabilizing roller to reverse, thereby maintaining the stability of the tension during the film production process, and avoiding the film being too loose during the winding process due to changes in tension.

[0011] According to the above technical solution, a spiral groove 2 is opened on the circumferential surface of the adjusting rod, and the adjusting rod is connected to the sliding cutter tube through a thread. The adjusting rod rotates through the spiral groove 2 to drive the sliding cutter tube to move, and the movement of the sliding cutter tube changes the trimming position.

[0012] According to the above technical solution, the free end of the telescopic elastic rod is rotatably connected to the circumferential surface of the stabilizing roller, and the surface of the calendering frame is provided with an arc groove, which facilitates the stabilizing roller to rotate around the fixed rod.

[0013] According to the above technical solution, the protective device includes a fixed plate, a limit plate, an emergency stop button, a sliding rod, a limit rod and a connecting rod. The receiving tube rotates to contact and squeeze the limit plate to move upward, and the limit plate moves upward to contact and squeeze the emergency stop button. A sliding groove is provided on the surface of the calendering frame, and the fixed plate is fixedly installed inside the sliding groove. The limit plate slides through the upper and lower walls of the fixed plate. The emergency stop button is fixedly installed below the fixed plate, and the sliding rod is slidably installed on the inner wall of the sliding groove. The limit rod is slidably installed inside the sliding groove. The connecting rod is rotatably installed on the surface of the limit rod. The end of the connecting rod away from the limit rod is rotatably connected to the limit plate. Pressing the emergency stop button will stop the operation of the entire equipment.

[0014] According to the above technical solution, the emergency stop button is electrically connected to the extrusion mechanism, the emergency stop button is electrically connected to servo motor one, the emergency stop button is electrically connected to servo motor two, the emergency stop button is electrically connected to the winding mechanism, and a card slot is provided on the surface of the swing rod.

[0015] According to the above technical solution, the lower part of the limit plate is set as an arc surface, the limit plate is slidably connected to the inner wall of the sliding groove, the upper part of the limit rod is set as a bevel surface, the limit rod moves into the slot on the surface of the swing rod and limits it, so that the film remains in a taut state.

[0016] The present invention provides a PVC hard film production device, which has the following beneficial effects:

[0017] (1) The PVC hard film production equipment, through the coordinated operation among the preheating roller, the first pressure roller, the lifting frame, the second pressure roller, the cooling roller, the second servo motor, the rotating rod, the worm gear, the worm, the turntable, the lifting groove, the limiting groove, the winding mechanism, the movable plug and the cover plate, can conveniently change the film thickness by changing the vertical distance between the second pressure roller and the first pressure roller, thereby improving the applicability of the equipment. At the same time, the lubricating oil stored in the limiting groove can effectively improve the working smoothness of the worm gear and the worm, reduce the wear of the worm gear and the worm, and can facilitate the replacement of the lubricating oil through the cover plate and the movable plug, thereby extending the service life of the equipment and reducing the subsequent maintenance cost.

[0018] (2) The PVC hard film production equipment, through the coordinated operation among the fixed rod, the swing rod, the stabilizing roller, the support rod, the telescopic spring rod, the receiving tube, the adjusting rod and the sliding cutter tube, enables the telescopic spring rod to maintain the stability of the tension during the film production process, thereby preventing the film from being too loose during the winding process due to the change in tension. At the same time, by rotating the adjusting rod, the sliding cutter tube moves to change the trimming position, thereby making timely adjustments to the different positions of the two sides of the film with different thicknesses during the calendering process, further improving the applicability of the equipment.

[0019] (3) The PVC hard film production equipment, through the coordinated operation between the fixed plate, the limit plate, the emergency stop button, the sliding rod, the limit rod and the connecting rod, makes it possible to stop the operation of the entire equipment when the emergency stop button is pressed, thereby preventing the film from being torn due to excessive tension during the production process, thereby increasing the damage to the raw materials and the subsequent maintenance costs. At the same time, the limit rod moves into the slot on the surface of the swing rod and limits it, so that the film remains taut and effectively avoids the loosening of the film caused by the contraction of the telescopic elastic rod after the equipment stops suddenly, further reducing the subsequent maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 This is a schematic diagram of the internal structure of the calendering frame of the present invention;

[0022] Figure 3 For the present invention Figure 2 A schematic diagram of the enlarged structure of part A;

[0023] Figure 4 This is a schematic diagram of the position structure of the lifting frame and the rotating rod of the present invention;

[0024] Figure 5 This is a schematic diagram of the position structure of the swing rod and the stabilizing roller of the present invention;

[0025] Figure 6 This is a schematic diagram of the position structure of the adjusting rod and the fixing plate of the present invention;

[0026] Figure 7 For the present invention Figure 6 Schematic diagram of the enlarged structure of part B.

[0027] In the figure: 1. workbench; 2. extrusion mechanism; 3. calendering frame; 4. servo motor 1; 5. preheating roller; 6. pressure roller 1; 7. lifting frame; 8. pressure roller 2; 9. cooling roller; 10. servo motor 2; 11. rotating rod; 12. worm gear; 13. worm; 14. turntable; 15. lifting slot; 16. limiting slot; 17. winding mechanism; 18. movable plug; 19. cover plate; 201. fixed rod; 202. swing rod; 203. stabilizing roller; 204. support rod; 205. telescopic elastic rod; 206. receiving tube; 207. adjusting rod; 208. sliding cutter tube; 211. fixed plate; 212. limit plate; 213. emergency stop button; 214. sliding rod; 216. limit rod; 217. connecting rod; 218. card slot; 219. sliding slot. DETAILED DESCRIPTION

[0028] The following will provide a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0029] See also Figure 1-Figure 7One embodiment of the present invention is: a PVC hard film production equipment, including a workbench 1, an extrusion mechanism 2 is arranged above the workbench 1, a calendering frame 3 is fixedly installed above the workbench 1, and a servo motor 1 4 is fixedly installed on the surface of the calendering frame 3, and also includes: a calendering device and a protective device; wherein the calendering device includes a preheating roller 5, a pressure roller 1 6, a lifting frame 7, a pressure roller 2 8, a cooling roller 9, a servo motor 2 10, a rotating rod 11, a worm gear 12, a worm 13 and a turntable 14, and the production raw materials are processed by the extrusion mechanism 2 to hot melt extrude , then start the servo motor 14 and the servo motor 2 10, the output end of the servo motor 14 rotates to drive the preheating roller 5 to rotate, the preheating roller 5 rotates to maintain the extruded raw material at a certain stability to facilitate its shaping, and then the raw material passes through the pressing roller 16 and the pressing roller 2 8, the preheating roller 5 is fixedly installed at the output end of the servo motor 14, the pressing roller 16 rotates to penetrate the inner and outer walls of the calendering frame 3, the surface of the calendering frame 3 is provided with a lifting groove 15, the lifting frame 7 is slidably installed in the inner part of the lifting groove 15, the pressing roller 2 8 rotates to penetrate the inner and outer walls of the lifting frame 7, and the cooling roller 9 rotates to penetrate The inner and outer walls of the lifting frame 7 are passed through, the servo motor 2 10 is fixedly mounted on the outer wall of the lifting frame 7, the rotating rod 11 is rotatably mounted on the inner wall of the lifting groove 15, the worm wheel 12 is fixedly mounted on the circumferential surface of the rotating rod 11, the worm 13 rotates through the inner and outer walls of the calendering frame 3, the turntable 14 is fixedly mounted on both ends of the worm 13, the worm 13 is engaged with the worm wheel 12, a spiral groove 1 is provided on the surface of the rotating rod 11, the rotating rod 11 and the lifting frame 7 are connected by a thread, and the output end of the servo motor 2 10 is connected to the pressure roller 2 8 and the cooling roller 9 by a transmission belt drive. Then, the rotation of the worm gear 12 drives the rotating rod 11 to rotate, and the rotation of the rotating rod 11 drives the lifting frame 7 to move up and down through the spiral groove 1. When the lifting frame 7 moves upward, it will drive the pressure roller 2 8 to move upward. The upward movement of the pressure roller 2 8 will increase the vertical distance between the pressure roller 1 6, thereby facilitating the change of the film thickness by changing the vertical distance between the pressure roller 2 8 and the pressure roller 1 6, thereby improving the applicability of the equipment. A winding mechanism 17 is provided on the surface of the calendering frame 3, and a tension control device for maintaining the stability of the film winding is provided on the surface of the calendering frame 3.

[0030] A limiting groove 16 is provided above the calendering frame 3 , and the worm wheel 12 is arranged inside the limiting groove 16 . Lubricating oil is stored inside the limiting groove 16 . The lubricating oil stored inside the limiting groove 16 can effectively improve the working smoothness of the worm wheel 12 and the worm 13 , and reduce the wear of the worm wheel 12 and the worm 13 .

[0031] A scale is provided on the surface of the calendering frame 3 , and an indicator needle is fixedly mounted on the surface of the turntable 14 . The thickness of the film can be conveniently adjusted by the indicator needle and the scale by rotating the turntable 14 .

[0032] The bottom of the inner wall of the limiting groove 16 is set as a slope, and the inner and outer walls of the limiting groove 16 are provided with drainage holes. A movable plug 18 is provided inside the drainage hole, and a cover plate 19 is slidably installed above the calendering frame 3. Maintenance personnel can conveniently replace the lubricating oil through the cover plate 19 and the movable plug 18, thereby extending the service life of the equipment and reducing subsequent maintenance costs.

[0033] When this embodiment is working: the production raw materials are processed by hot melt extrusion through the extrusion mechanism 2, and then the servo motor 1 4 and the servo motor 2 10 are started. The output end of the servo motor 1 4 rotates to drive the preheating roller 5 to rotate. The preheating roller 5 rotates to maintain the extruded raw materials at a specific stability to facilitate its plasticity. Then the raw materials pass through the pressing roller 1 6 and the pressing roller 2 8, and the servo motor 2 10 is started again. The output end of the servo motor 2 10 rotates through the transmission belt to drive the pressing roller 2 8 to rotate. The pressing roller 2 8 rotates and calenders the raw materials under the action of the pressing roller 1 6 to make it processed to the required thickness and cooled and shaped under the action of the subsequent cooling roller 9. When the thickness of the film needs to be changed, the turntable 14 is rotated, and the turntable 14 rotates to drive the worm 13 to rotate. The rotation of the worm 13 drives the worm gear 12 to rotate, and the rotation of the worm gear 12 drives the rotating rod 11 Rotation, the rotating rod 11 rotates through the spiral groove 1 to drive the lifting frame 7 to move up and down. When the lifting frame 7 moves upward, it will drive the pressure roller 2 8 to move upward. The upward movement of the pressure roller 2 8 will increase the vertical distance between the pressure roller 1 6, and then it is convenient to change the vertical distance between the pressure roller 2 8 and the pressure roller 1 6 to achieve the change of the film thickness, thereby improving the applicability of the equipment, and can further adjust the thickness of the film by setting the speed difference between the servo motor 2 10 and the servo motor 1 4, thereby improving the accuracy of the film produced by the equipment, and at the same time, the lubricating oil stored in the limiting groove 16 can effectively improve the working smoothness of the worm gear 12 and the worm 13, and reduce the wear of the worm gear 12 and the worm 13. At the same time, maintenance personnel can conveniently replace the lubricating oil through the cover plate 19 and the movable plug 18, thereby extending the service life of the equipment and reducing subsequent maintenance costs.

[0034] See also Figure 1-Figure 7On the basis of the above embodiment, in another embodiment of the present invention, the tension control device includes a fixed rod 201, a swing rod 202, a stabilizing roller 203, a support rod 204, a telescopic elastic rod 205, a receiving tube 206, an adjusting rod 207 and a sliding cutter tube 208. The film after calendering and shaping passes through the stabilizing roller 203 and is wound under the action of the winding mechanism 17. The film drives the stabilizing roller 203 to rotate. The fixed rod 201 is fixedly installed on the outer wall of the calendering frame 3, the swing rod 202 is rotatably installed on the circumferential surface of the fixed rod 201, and the stabilizing roller 203 rotates. The telescopic elastic rod 205 is rotatably installed on the circumferential surface of the support rod 204, and the receiving tube 206 is fixedly passed through the left and right walls of the swing rod 202. The adjusting rod 207 is rotatably passed through the inner and outer walls of the receiving tube 206. The sliding cutter tube 208 is slidably installed on the inner wall of the receiving tube 206. The telescopic elastic rod 205 will shrink and drive the stabilizing roller 203 to reverse, thereby maintaining the stability of the tension during the film production process and avoiding the film being too loose during the winding process due to changes in tension.

[0035] A spiral groove 2 is provided on the circumferential surface of the adjusting rod 207, and the adjusting rod 207 is connected to the sliding cutter tube 208 by a thread. The adjusting rod 207 rotates through the spiral groove 2 to drive the sliding cutter tube 208 to move. The sliding cutter tube 208 moves to change the trimming position, thereby being able to make timely adjustments to the different positions of the two sides of the film with different thicknesses during the calendering process, further improving the applicability of the equipment.

[0036] The free end of the telescopic elastic rod 205 is rotatably connected to the circumferential surface of the stabilizing roller 203 . An arc groove is provided on the surface of the calendering frame 3 , which facilitates the stabilizing roller 203 to rotate around the fixed rod 201 .

[0037] The protective device includes a fixed plate 211, a limit plate 212, an emergency stop button 213, a sliding rod 214, a limit rod 216 and a connecting rod 217. The receiving tube 206 rotates to contact and squeeze the limit plate 212 to move upward, and the limit plate 212 moves upward to contact and squeeze the emergency stop button 213. A sliding groove 219 is provided on the surface of the calendering frame 3. The fixed plate 211 is fixedly installed in the sliding groove 219. The limit plate 212 slides through the upper and lower walls of the fixed plate 211. The emergency stop button 213 is fixed. It is fixedly installed below the fixed plate 211, the sliding rod 214 is slidably installed on the inner wall of the sliding groove 219, the limiting rod 216 is slidably installed inside the sliding groove 219, and the connecting rod 217 is rotatably installed on the surface of the limiting rod 216. The end of the connecting rod 217 away from the limiting rod 216 is rotatably connected to the limiting plate 212. When the emergency stop button 213 is pressed, the operation of the entire equipment will be stopped to prevent the film from being torn due to excessive tension during the production process, thereby increasing the damage to the raw materials and subsequent maintenance costs.

[0038] The emergency stop button 213 is electrically connected to the extrusion mechanism 2, the emergency stop button 213 is electrically connected to the servo motor 1 4, the emergency stop button 213 is electrically connected to the servo motor 2 10, and the emergency stop button 213 is electrically connected to the winding mechanism 17. A slot 218 is provided on the surface of the swing rod 202.

[0039] The lower part of the limit plate 212 is set as an arc surface, the limit plate 212 is slidably connected to the inner wall of the sliding groove 219, and the upper part of the limit rod 216 is set as a bevel surface. The limit rod 216 moves into the slot 218 on the surface of the swing rod 202 and limits it, so that the film remains in a taut state and effectively avoids the loosening of the film caused by the contraction of the telescopic elastic rod 205 after the equipment stops suddenly, further reducing the subsequent maintenance costs.

[0040] During operation of this embodiment, the calendered and shaped film passes through the stabilizing roller 203 and is wound under the action of the winding mechanism 17. The film drives the stabilizing roller 203 to rotate. When the tension on the film during the winding process is too large, the stabilizing roller 203 will be squeezed and rotated around the fixed rod 201. The rotation of the stabilizing roller 203 will stretch the telescopic elastic rod 205. When the tension becomes smaller, the telescopic elastic rod 205 will contract and drive the stabilizing roller 203 to reverse, thereby maintaining the stability of the tension during the film production process, and preventing the film from being too loose during the winding process due to the change in tension. At the same time, the film will contact the sliding cutter tube 208 during the winding process and be trimmed under its action, effectively smoothing out the unevenness on both sides of the film during the calendering process, reducing subsequent processing costs. At the same time, by rotating the adjusting rod 207, the adjusting rod 207 rotates through the spiral groove 2 to drive the sliding cutter tube 208 to move, and the sliding cutter tube 208 moves to change the trimming position, thereby making timely adjustments to the different positions of the two sides of films of different thicknesses during the calendering process, further improving the applicability of the equipment.

[0041] When the film is subjected to excessive tension, the stabilizing roller 203 continues to rotate, which drives the swing rod 202 to rotate. The swing rod 202 rotates and drives the receiving tube 206 to rotate with the fixed rod 201 as the center. The receiving tube 206 rotates to contact and squeeze the limit plate 212 to move upward. The limit plate 212 moves upward to contact and squeeze the emergency stop button 213. When the emergency stop button 213 is pressed, the operation of the entire equipment is stopped, preventing the film from being torn due to excessive tension during the production process, thereby increasing the damage to the raw materials and the subsequent maintenance costs, and maintaining the normal operation of the equipment. At the same time, the limit plate 212 moves upward, driving one end of the connecting rod 217 to move upward. One end of the connecting rod 217 moves upward and drives the sliding rod 214 to move toward the fixed plate 211 through the other end. The sliding rod 214 moves through the oblique surface to drive the limiting rod 216 to move toward the swing rod 202. The limiting rod 216 moves into the slot 218 on the surface of the swing rod 202 and limits it, so that the film remains taut and effectively avoids the loosening of the film caused by the contraction of the telescopic elastic rod 205 after the equipment stops suddenly, further reducing the subsequent maintenance cost.

[0042] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A PVC rigid film production device, comprising a workbench, an extrusion mechanism is provided above the workbench, a calendering frame is fixedly installed above the workbench, and a servo motor is fixedly installed on the surface of the calendering frame, characterized in that: Also includes: Calendering device and protective device; Wherein, the calendering device includes a preheating roller, a pressure roller 1, a lifting frame, a pressure roller 2, a cooling roller, a servo motor 2, a rotating rod, a worm gear, a worm and a turntable, the preheating roller is fixedly mounted on the output end of the servo motor 1, the pressure roller 1 rotates and passes through the inner and outer walls of the calendering frame, the surface of the calendering frame is provided with a lifting groove, the lifting frame is slidably mounted inside the lifting groove, the pressure roller 2 rotates and passes through the inner and outer walls of the lifting frame, the cooling roller rotates and passes through the inner and outer walls of the lifting frame, the servo motor 2 is fixedly mounted on the outer wall of the lifting frame, the rotating rod is rotatably mounted on the inner wall of the lifting groove, the worm gear is fixedly mounted on the circumferential surface of the rotating rod, the worm rotates and passes through the inner and outer walls of the calendering frame, the turntable is fixedly mounted on both ends of the worm, the worm is meshed with the worm gear, the surface of the rotating rod is provided with a spiral groove 1, the rotating rod and the lifting frame are connected by a thread, and the output end of the servo motor 2 is connected to the pressure roller 2 and the cooling roller by a transmission belt; Wherein, the surface of the calendering frame is provided with a winding mechanism, and the surface of the calendering frame is provided with a tension control device for maintaining the stability of film winding; The tension control device includes a fixed rod, a swing rod, a stabilizing roller, a support rod, a telescopic elastic rod, a receiving tube, an adjusting rod and a sliding cutter tube, wherein the fixed rod is fixedly mounted on the outer wall of the calendering frame, the swing rod is rotatably mounted on the circumferential surface of the fixed rod, the stabilizing roller rotates and penetrates the left and right walls of the swing rod, the support rod is fixedly mounted on the outer wall of the calendering frame, the telescopic elastic rod is rotatably mounted on the circumferential surface of the support rod, the receiving tube is fixed and penetrates the left and right walls of the swing rod, the adjusting rod rotates and penetrates the inner and outer walls of the receiving tube, and the sliding cutter tube is slidably mounted on the inner wall of the receiving tube; The protective device includes a fixed plate, a limit plate, an emergency stop button, a sliding rod, a limit rod and a connecting rod. A sliding groove is opened on the surface of the calendering frame. The fixed plate is fixedly installed inside the sliding groove. The limit plate slides through the upper and lower walls of the fixed plate. The emergency stop button is fixedly installed below the fixed plate. The sliding rod is slidably installed on the inner wall of the sliding groove. The limit rod is slidably installed inside the sliding groove. The connecting rod is rotatably installed on the surface of the limit rod. The end of the connecting rod away from the limit rod is rotatably connected to the limit plate. The emergency stop button is electrically connected to the extrusion mechanism, the emergency stop button is electrically connected to the servo motor 1, the emergency stop button is electrically connected to the servo motor 2, the emergency stop button is electrically connected to the winding mechanism, and a slot is provided on the surface of the swing rod; The lower portion of the limit plate is configured as a curved surface, the limit plate is slidably connected to the inner wall of the sliding groove, and the upper portion of the limit rod is configured as a beveled surface; The receiving tube rotates to contact and squeeze the limiting plate to move upward.

2. The PVC rigid film production equipment according to claim 1, characterized in that: A limiting groove is provided above the calendering frame, the worm gear is arranged inside the limiting groove, and lubricating oil is stored inside the limiting groove.

3. The PVC rigid film production equipment according to claim 2, characterized in that: A scale is provided on the surface of the calendering frame, and an indicator needle is fixedly installed on the surface of the turntable.

4. The PVC rigid film production equipment according to claim 3, characterized in that: The bottom of the inner wall of the limiting groove is set as an inclined surface, the inner and outer walls of the limiting groove are opened with drainage holes, the interior of the drainage hole is provided with a movable plug, and a cover plate is slidably installed above the calendering frame.

5. The PVC rigid film production equipment according to claim 4, characterized in that: The circumferential surface of the adjusting rod is provided with a second spiral groove, and the adjusting rod is connected to the sliding cutter tube via a thread.

6. The PVC rigid film production equipment according to claim 5, characterized in that: The free end of the telescopic elastic rod is rotatably connected to the circumferential surface of the stabilizing roller, and an arc groove is provided on the surface of the calendering frame.

Citation Information

Patent Citations

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    CN207889009U

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