High-speed hose filling and tail sealing machine

Abstract

The invention discloses a high-speed hose filling and tail sealing machine which comprises a bottom plate and a machine table, the machine table is located above the bottom plate, a power system is arranged above the bottom plate, and a filling system is arranged above the machine table; the filling system comprises a large disc, a pipe feeding assembly, a pipe pressing assembly, a benchmarking assembly, a filling assembly, a filling material barrel, a heating assembly, a tail sealing assembly and a discharging assembly. The power system comprises a main motor, a gearbox, a first main shaft, a divider, a second main shaft, a chain and three chain wheels. According to the high-speed hose filling and tail sealing machine, the power system is adopted, the main motor drives the large disc to rotate, and the benchmarking assembly, the filling assembly, the heating assembly, the discharging assembly, the hose pressing assembly and the tail sealing assembly are synchronously lifted, so that the structure is compact, the occupied space is small, debugging is easy, stability is good, and the filling and tail sealing rhythm is greatly improved; and the production efficiency of the whole equipment is improved.

Description

Technical Field

[0001] The invention relates to a filling technology, in particular to a high-speed hose filling and sealing machine. Background Art

[0002] The filling production line is a route that can realize a series of production activities from the raw materials entering the packaging equipment, through processing, transportation, assembly, inspection, etc. The production line has great flexibility and can meet the needs of multi-variety production. The application of the filling machine production line can achieve high-volume production in food, medicine, and daily chemical companies, and then help production companies achieve the goal of high-speed production. During the entire filling process, the container needs to be transported on the production line to complete operations such as container sorting and paste filling.

[0003] Each station of the filling system requires lifting action to realize the filling and processing of the paste container by each process component. However, the lifting power source of the existing filling system is generally air cylinders or electric cylinders. Therefore, the number of air cylinders or electric cylinders under the machine is extremely large, which occupies a large space and makes wiring extremely difficult. In addition, the actions of multiple air cylinders or electric cylinders are difficult to coordinate, requiring long-term debugging and poor stability. If a single air cylinder or electric cylinder is damaged, the machine needs to be shut down for maintenance. In addition, the action rhythm of the air cylinder or electric cylinder is slow, resulting in low production efficiency of the entire filling system. Summary of the invention

[0004] In order to solve the defects of the above-mentioned prior art, the present invention provides a high-speed hose filling and sealing machine, which replaces the lifting power source with a purely mechanical transmission mechanism driven by a motor. It has a compact structure, occupies a small space, has a short debugging time, has good stability, and has a fast filling and sealing rhythm, which greatly improves the production efficiency of the entire equipment.

[0005] To achieve the above technical objectives, the present invention adopts the following technical solutions: a high-speed hose filling and sealing machine, comprising a base plate and a machine platform, the machine platform is located above the base plate, a power system is arranged above the base plate, and a filling system is arranged above the machine platform; the filling system comprises a large plate, an upper tube assembly, a tube pressing assembly, a marking assembly, a filling assembly, a filling barrel, a heating assembly, a sealing assembly and a blanking assembly, the large plate is located at the center of the machine platform, the tube pressing assembly, the marking assembly, the filling assembly, the filling barrel, the heating assembly, the sealing assembly and the blanking assembly are evenly distributed on the periphery of the large plate in the circumferential direction; the power system comprises a main motor, a gear box, a first spindle, a divider, a second spindle, a chain and three sprockets, the main motor is fixed to the base plate, the first spindle is connected to the output shaft of the main motor through the gear box, the divider is arranged below the machine platform, and the The divider is provided with an input shaft, a first output shaft and a second output shaft, the input shaft and the second output shaft are respectively arranged on both sides of the divider, the first output shaft is arranged above the divider and coaxially with the large disk, the first main shaft and the second main shaft are respectively arranged at both ends of the divider, three sprockets are respectively sleeved on the first main shaft, the input shaft and the second main shaft and connected by chains, the first main shaft lifts and lowers the heating component through a heating jacking assembly, the input shaft lifts and lowers the tail sealing component through a tail sealing jacking assembly, the second output shaft lifts and lowers the filling component through a filling jacking assembly, the two ends of the second main shaft are respectively provided with a marking jacking assembly and a unloading jacking assembly, the marking jacking assembly drives the marking component to be lifted and lowered, the unloading jacking assembly drives the unloading component to be lifted and lowered, a pipe pressing jacking assembly is provided in the middle of the second main shaft, the pipe pressing jacking assembly drives the pipe pressing assembly to be lifted and lowered.

[0006] Preferably, the loading assembly includes a material frame, a conveyor belt, a pressure plate, a loading tray and a loading motor. The loading tray is provided with a plurality of grooves evenly distributed on the outer circumference. The loading motor drives the loading tray to rotate. The material frame is used to store the filling hose and has an outlet at the bottom end. The conveyor belt is arranged below the outlet and is used to transport the filling hose. The pressure plate is arranged at the end of the conveyor belt away from the material frame and is used to guide the filling hose into the groove.

[0007] Preferably, the tube pressing assembly includes a flip motor, a connecting rod, a flip frame and a suction cup, the flip motor is fixed under the machine, the flip motor output shaft is hinged with a rotating rod, the end of the rotating rod is hinged to the bottom end of the connecting rod, the top of the connecting rod is hinged to the middle of the flip frame, the bottom end of the flip frame is hinged to the machine, the flip frame is provided with a lifting plate connected to the tube pressing lifting assembly, the lifting plate is provided with a suction cup, and the suction cup is used to adsorb the filling hose.

[0008] Preferably, the tail sealing assembly comprises a lifting frame, a tail clamping unit and a tail cutting unit, and the tail clamping unit and the tail cutting unit are respectively arranged at two ends of the lifting frame.

[0009] Preferably, a first bevel gear is provided at the end of the input shaft, the first bevel gear is meshed with a second bevel gear, the second bevel gear is sleeved on the rotating shaft, both ends of the rotating shaft can be rotatably connected to the bottom plate, and the rotating shaft drives the tail sealing lifting assembly to lift and lower the tail sealing assembly.

[0010] Preferably, the tube pressing lifting assembly, the marking lifting assembly, the filling lifting assembly, the heating lifting assembly, the tail sealing lifting assembly and the blanking lifting assembly all include a cam and a push rod, the cam is sleeved on the first main shaft, the second main shaft, the rotating shaft or the second output shaft, the bottom end of the push rod is in contact with the outer wall of the cam, and the top end of the push rod is connected to the lifting frame, the lifting plate, the marking assembly, the filling assembly, the heating assembly or the blanking assembly.

[0011] In summary, the present invention has achieved the following technical effects:

[0012] The high-speed hose filling and sealing machine of the present invention adopts a power system, which drives the large plate to rotate through the main motor, and synchronously lifts the alignment component, filling component, heating component, feeding component, tube pressing component and sealing component. The structure is compact, occupies a small space, is easy to debug, has good stability, greatly improves the filling and sealing rhythm, and thus improves the production efficiency of the entire equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional structural schematic diagram of the high-speed hose filling and sealing machine of the present invention;

[0014] Figure 2 It is a structural schematic diagram of a filling system of a high-speed hose filling and sealing machine of the present invention;

[0015] Figure 3 It is a schematic structural diagram of the power system of the high-speed hose filling and sealing machine of the present invention;

[0016] Figure 4 It is a structural schematic diagram of the upper tube assembly of the high-speed hose filling and sealing machine of the present invention;

[0017] Explanation of the reference numerals in the specification: 1. bottom plate; 2. power system; 20. divider; 21. main motor; 22. gear box; 23. chain; 24. tube pressing and lifting assembly; 25. benchmarking and lifting assembly; 26. filling and lifting assembly; 27. heating and lifting assembly; 28. rotating shaft; 29. ​​tail sealing and lifting assembly; 30. unloading and lifting assembly; 3. machine table; 4. large plate; 5. upper tube assembly; 51. material frame; 52. conveyor belt; 53. pressing plate; 54. loading plate; 55. loading motor; 6. tube pressing assembly; 61. flipping motor; 62. connecting rod; 63. flipping frame; 64. suction cup; 7. benchmarking assembly; 8. filling assembly; 9. filling barrel; 10. heating assembly; 11. tail sealing assembly; 111. tail clamping unit; 112. tail cutting unit; 12. unloading assembly. DETAILED DESCRIPTION

[0018] The present invention is further described in detail below in conjunction with the accompanying drawings.

[0019] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.

[0020] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0021] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0022] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0024] Embodiment 1:

[0025] like Figure 1 As shown, a high-speed hose filling and sealing machine comprises a bottom plate 1 and a machine platform 3, wherein the machine platform 3 is located above the bottom plate 1, a power system 2 is provided above the bottom plate 1, and a filling system is provided above the machine platform 3;

[0026] like Figure 2 As shown, the filling system includes a large plate 4, an upper tube assembly 5, a pressing tube assembly 6, a marking assembly 7, a filling assembly 8, a filling barrel 9, a heating assembly 10, a tail sealing assembly 11 and a blanking assembly 12. The large plate 4 is located at the center of the machine 3, and the pressing tube assembly 6, the marking assembly 7, the filling assembly 8, the filling barrel 9, the heating assembly 10, the tail sealing assembly 11 and the blanking assembly 12 are evenly distributed around the outer periphery of the large plate 4.

[0027] like Figure 3 As shown, the power system 2 includes a main motor 21, a gear box 22, a first spindle, a divider 20, a second spindle, a chain 23 and three sprockets. The main motor 21 is fixed to the bottom plate 1. The first spindle is connected to the output shaft of the main motor 21 through the gear box 22. The divider 20 is arranged below the machine table 3. The divider 20 is provided with an input shaft, a first output shaft and a second output shaft. The input shaft and the second output shaft are respectively arranged on both sides of the divider 20. The first output shaft is arranged above the divider 20 and is coaxial with the large disk 4. The first spindle and the second spindle are respectively arranged at both ends of the divider 20. The three sprockets are arranged at the bottom plate 1. The first spindle is separately provided with a first main shaft, an input shaft and a second main shaft and connected by a chain 23. The first main shaft lifts and lowers the heating component 10 through a heating jacking assembly 27, the input shaft lifts and lowers the tail sealing component 11 through a tail sealing jacking assembly 29, the second output shaft lifts and lowers the filling component 8 through a filling jacking assembly 26, and both ends of the second main shaft are respectively provided with a marking jacking assembly 25 and a blanking jacking assembly 30, the marking jacking assembly 25 drives the marking component 7 to be lifted and lowered, the blanking jacking assembly 30 drives the blanking component 12 to be lifted and lowered, and a pipe pressing jacking assembly 24 is provided in the middle of the second main shaft, and the pipe pressing jacking assembly 24 drives the pipe pressing assembly 6 to be lifted and lowered.

[0028] Among them, the tube pressing assembly 6, the marking assembly 7, the filling assembly 8, the filling barrel 9, the heating assembly 10, the tail clamping unit 111, the tail cutting unit 112 and the material unloading assembly 12 are all arranged on the outer periphery of the large plate 4, and the large plate 4 is also evenly distributed with 8 carrier groups for accommodating filling hoses;

[0029] The benchmarking component 7 includes a benchmarking rotation unit and a benchmarking sensing unit. The benchmarking rotation unit includes a base fixed under the machine platform 3, and a rotating motor is fixed to the base. The rotating motor drives the lifting rod to rotate, and the top of the top rod supports the hose in the carrier group. The benchmarking sensing unit includes a sensing mounting plate and a benchmarking sensor. The sensing mounting plate is set on the machine platform 3 through an adjustment unit. The benchmarking sensor is fixed on one side of the sensing mounting plate. A pressure head is provided under the sensing mounting plate. The pressure head is located directly above the hose. The pressure head and the lifting rod clamp the hose. The rotating motor drives the hose to rotate, and the benchmarking sensor performs benchmarking detection on the hose.

[0030] The filling assembly 8 includes a quantitative unit and a filling nozzle unit. The quantitative unit includes a quantitative mounting plate fixed under the machine platform 3. An electric cylinder is provided under the mounting plate. The electric cylinder piston rod is connected to a plunger pump. The plunger pump is provided on the machine platform 3. The top of the plunger pump is connected to a filling barrel 9 through a three-way valve. The filling nozzle unit includes a filling cylinder. The filling cylinder is provided on the machine platform 3 through an adjusting unit. The filling cylinder piston rod is connected to a filling mounting plate. A filling nozzle is provided on the filling mounting plate, and the filling nozzle is connected to the three-way valve.

[0031] The heating assembly 10 includes a heating mounting plate, a heating head and a hot air gun. The heating mounting plate is arranged on the machine platform 3 through an adjustment unit, the heating head is fixed to the heating mounting plate, and the hot air gun is fixed to the bottom end of the piston rod of the heating head.

[0032] The tail clamping unit 111 includes two clamping jaws arranged below the lifting frame, a clamping plate is provided inside the clamping jaws, and a return spring is provided between the two jaws of the clamping jaws; the tail cutting unit 112 includes two clamping jaws arranged below the lifting frame, a cutter is provided inside the clamping jaws, and a return spring is provided between the two jaws of the clamping jaws; the lifting frame descends, so that the two jaws are close to each other, the tail is sealed by the clamping plate, and the tail is cut by the cutter.

[0033] The material discharge component 12 includes a material discharge channel, a mounting frame, a mounting column and a material baffle plate. The material discharge channel and the mounting frame are both arranged on the machine platform 3. A mounting column is provided on the top of the mounting frame, and a material baffle plate is provided on the bottom of the mounting column. The material baffle plate is located above the material discharge channel and inclined toward the material discharge channel; the material discharge lifting component 30 pushes the hose out of the carrier group and is blocked by the material baffle plate to the material discharge channel.

[0034] The high-speed hose filling and sealing machine of this embodiment adopts a power system 2, which drives the large plate 4 to rotate through the main motor 21, and synchronously lifts the marking component 7, the filling component 8, the heating component 10, the feeding component 12, the tube pressing component 6 and the sealing component 11. It has a compact structure, occupies a small space, is easy to debug, has good stability, greatly improves the filling and sealing rhythm, and thus improves the production efficiency of the entire equipment, and can achieve 160 hoses per minute.

[0035] like Figure 4 As shown, the loading assembly includes a material frame 51, a conveyor belt 52, a pressure plate 53, a loading tray 54 and a loading motor 55. The loading tray 54 has a plurality of grooves evenly distributed on its periphery. The loading motor 55 drives the loading tray 54 to rotate. The material frame 51 is used to store the filling hose and has an outlet at the bottom end. The conveyor belt 52 is arranged below the outlet and is used to transport the filling hose. The pressure plate 53 is arranged at the end of the conveyor belt 52 away from the material frame 51 and is used to guide the filling hose into the groove.

[0036] The tube pressing assembly 6 includes a flip motor 61, a connecting rod 62, a flip frame 63 and a suction cup 64. The flip motor 61 is fixed under the machine 3. The output shaft of the flip motor 61 is hinged with a rotating rod. The end of the rotating rod is hinged to the bottom end of the connecting rod 62. The top of the connecting rod 62 is hinged to the middle of the flip frame 63. The bottom end of the flip frame 63 is hinged to the machine 3. The flip frame 63 is provided with a lifting plate connected to the tube pressing lifting assembly 24. The lifting plate is provided with a suction cup 64. The suction cup 64 is used to adsorb the filling hose.

[0037] The tail sealing assembly 11 comprises a lifting frame, a tail clamping unit 111 and a tail cutting unit 112 , and the tail clamping unit 111 and the tail cutting unit 112 are respectively arranged at two ends of the lifting frame.

[0038] The input shaft end is provided with a first bevel gear, the first bevel gear meshes with the second bevel gear, the second bevel gear is sleeved on the rotating shaft 28, both ends of the rotating shaft 28 can be rotatably connected to the bottom plate 1, and the rotating shaft 28 drives the tail sealing lifting assembly 29 to lift the tail sealing assembly 11.

[0039] The tube pressing lifting assembly 24, the marking lifting assembly 25, the filling lifting assembly 26, the heating lifting assembly 27, the tail sealing lifting assembly 29 and the blanking lifting assembly 30 all include cams and push rods. The cam is sleeved on the first main shaft, the second main shaft, the rotating shaft 28 or the second output shaft. The bottom end of the push rod is in contact with the outer wall of the cam, and the top end of the push rod is connected to the lifting frame, the lifting plate, the marking assembly 7, the filling assembly 8, the heating assembly 10 or the blanking assembly 12.

[0040] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are within the scope of the technical solution of the present invention.

Claims

1. A high-speed hose filling and sealing machine, characterized in that: It includes a bottom plate and a machine platform, wherein the machine platform is located above the bottom plate, a power system is arranged above the bottom plate, and a filling system is arranged above the machine platform; The filling system includes a large plate, an upper tube assembly, a tube pressing assembly, a marking assembly, a filling assembly, a filling barrel, a heating assembly, a tail sealing assembly and a material discharge assembly. The large plate is located at the center of the machine, and the tube pressing assembly, the marking assembly, the filling assembly, the filling barrel, the heating assembly, the tail sealing assembly and the material discharge assembly are evenly distributed around the outer periphery of the large plate. The power system includes a main motor, a gear box, a first spindle, a divider, a second spindle, a chain and three sprockets. The main motor is fixed to the bottom plate. The first spindle is connected to the output shaft of the main motor through the gear box. The divider is arranged below the machine. The divider is provided with an input shaft, a first output shaft and a second output shaft. The input shaft and the second output shaft are respectively arranged on both sides of the divider. The first output shaft is arranged above the divider and coaxially arranged with the large disk. The first spindle and the second spindle are respectively arranged at both ends of the divider. Three sprockets are respectively sleeved on the first spindle, the input shaft and the second spindle and connected by the chain. The first spindle lifts the heating component through the heating jacking assembly, the input shaft lifts the tail sealing component through the tail sealing jacking assembly, the second output shaft lifts the filling component through the filling jacking assembly, and the two ends of the second spindle are respectively provided with a marking jacking assembly and a blanking jacking assembly. The marking jacking assembly drives the marking assembly to rise and fall, and the blanking jacking assembly drives the blanking assembly to rise and fall. A pressing pipe jacking assembly is provided in the middle of the second spindle, and the pressing pipe jacking assembly drives the pressing pipe assembly to rise and fall.

2. A high-speed hose filling and sealing machine according to claim 1, characterized in that: The loading assembly includes a material frame, a conveyor belt, a pressure plate, a loading tray and a loading motor. The outer circumference of the loading tray is evenly distributed with a plurality of grooves. The loading motor drives the loading tray to rotate. The material frame is used to store the filling hose and has an outlet at the bottom. The conveyor belt is arranged below the outlet and is used to transport the filling hose. The pressure plate is arranged at one end of the conveyor belt away from the material frame and is used to guide the filling hose into the groove.

3. A high-speed hose filling and sealing machine according to claim 1, characterized in that: The tube pressing assembly includes a flip motor, a connecting rod, a flip frame and a suction cup. The flip motor is fixed under the machine platform. The output shaft of the flip motor is hinged with a rotating rod. The end of the rotating rod is hinged with the bottom end of the connecting rod. The top end of the connecting rod is hinged with the middle part of the flip frame. The bottom end of the flip frame is hinged with the machine platform. The flip frame is provided with a lifting plate connected to the tube pressing lifting assembly. The lifting plate is provided with a suction cup. The suction cup is used to adsorb the filling hose.

4. A high-speed hose filling and sealing machine according to claim 3, characterized in that: The tail sealing assembly comprises a lifting frame, a tail clamping unit and a tail cutting unit, and the tail clamping unit and the tail cutting unit are respectively arranged at two ends of the lifting frame.

5. A high-speed hose filling and sealing machine according to claim 4, characterized in that: The input shaft end is provided with a first bevel gear, the first bevel gear is meshed with a second bevel gear, the second bevel gear is sleeved on the rotating shaft, both ends of the rotating shaft can be rotatably connected to the bottom plate, and the rotating shaft drives the tail sealing lifting assembly to lift the tail sealing assembly.

6. A high-speed hose filling and sealing machine according to claim 5, characterized in that: The tube pressing lifting assembly, the marking lifting assembly, the filling lifting assembly, the heating lifting assembly, the tail sealing lifting assembly and the blanking lifting assembly all include a cam and a push rod. The cam is sleeved on the first main shaft, the second main shaft, the rotating shaft or the second output shaft. The bottom end of the push rod is in contact with the outer wall of the cam, and the top end of the push rod is connected to the lifting frame, the lifting plate, the marking assembly, the filling assembly, the heating assembly or the blanking assembly.

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