Automatic steam shrinking machine
By using mobile components in the steam shrinker to drive the steam ring to gradually eject steam, the problem of folds and offsets in product packaging of different heights is solved, and a higher quality packaging effect is achieved.
Patent Information
- Application Number
- CN202510050959.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-04-08
AI Technical Summary
When existing steam shrinkers deal with products of different heights, the shrink film is prone to wrinkles and offsets, resulting in a decline in packaging quality.
An automatic steam shrinker is designed, using a moving component to drive the steam ring to move from one end of the product to the other end, gradually ejecting steam, causing the shrinking film to gradually shrink and fix the position to avoid deviation.
By gradually shrinking and positioning the shrink film, wrinkles and offsets are reduced, and packaging quality and processing efficiency are improved.
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Figure CN119774081A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of packaging equipment, and in particular to an automatic steam shrinking machine. Background Art
[0002] The steam shrink machine uses the constant temperature and uniform temperature distribution of steam to work, which makes its effect surpass that of ordinary electric infrared heating shrink machines. Steam shrink machines are widely used in the food and beverage industry such as barrels or small bottles of mineral water, purified water, soda and tea beverages, as well as cosmetics, shampoo and hardware electronics that require shrink film packaging.
[0003] The steam shrinking machine in the related art generally includes a chassis, a conveyor belt and a steam nozzle. The conveyor belt transports the product through the chassis, and the product is pre-covered with a shrink film, and text and pattern information are printed on the surface of the shrink film. Multiple steam nozzles are installed in the chassis, and the heater outside the chassis heats water to generate steam. The steam is ejected from the steam nozzle through the pipe, so that the shrink film shrinks when heated and adheres closely to the surface of the product, thereby realizing the packaging of the product.
[0004] However, some products have different cross-sectional areas at different heights, so the shrink film needs different shrinkage amounts at different heights. In the related art, steam is ejected from the steam nozzle, so that different areas of the shrink film shrink at the same time, which easily leads to wrinkles on the surface of the product. In addition, since different areas of the shrink film shrink at the same time, the shrink film lacks positioning, which easily leads to the shrink film being offset when shrinking. Summary of the invention
[0005] In order to improve the situation where wrinkles and deviations occur in shrink films, the present application provides an automatic steam shrinking machine.
[0006] The present application provides an automatic steam shrinking machine, which adopts the following technical solution: An automatic steam shrinking machine, comprising: frame; A chassis connected to the rack; A transport assembly, the transport assembly is connected to the frame, and the transport assembly drives the product through the chassis; A mobile component, wherein the mobile component is disposed in the chassis; A steam outlet component is connected to the moving component, the steam outlet component comprises a steam ring, the steam ring is sleeved on the circumference of the product, the steam ring is provided with a steam outlet hole, and the steam is sprayed toward the shrink film from the steam outlet hole; the moving component drives the steam ring to move from one end of the product to the other end.
[0007] By adopting the above technical solution, the transport component transports the product into the chassis, and the moving component drives the steam outlet component to move from one end of the product to the other end, so that the steam ring gradually sprays steam from one end of the product to the other end, thereby gradually shrinking the shrink film on the product, which can reduce the shrink film from wrinkling on the product surface. In addition, shrinking one end of the shrink film first can fix the position of the shrink film, which can reduce the shrink film from deviating during the subsequent shrinking process.
[0008] Optionally, the chassis is provided with a guide ring groove, and a plurality of the steam outlet components are provided, and the moving component drives the steam outlet component to move in a circular motion along the guide ring groove, so that the steam outlet component moves with the product.
[0009] By adopting the above technical solution, the moving component enables multiple steam guide components to move cyclically along the guide ring groove, so that the steam outlet component can move with the product. The steam outlet component can also move from one end of the product to the other end while moving with the product, so that the shrink film can be shrunk to the product surface while the product keeps moving, thereby improving processing efficiency.
[0010] Optionally, the chassis is provided with a steam inlet hole, the guide ring groove is connected to the steam inlet hole, and the steam inlet hole is connected to an external steam source; the steam ring is provided with a circulation cavity, the circulation cavity is respectively connected to the guide ring groove and the steam outlet hole, and the steam outlet hole is arranged around the steam ring.
[0011] By adopting the above technical solution, steam can enter the guide ring groove from the steam inlet hole, then flow into the flow cavity of the steam ring, and finally spray out from the steam outlet hole. Since the steam outlet holes are arranged around the steam ring, the steam can be sprayed onto the shrink film more concentratedly and evenly, thereby improving the shrinkage effect.
[0012] Optionally, the mobile component includes: A supporting pulley, the supporting pulley is rotatably connected to the chassis, and a plurality of supporting pulleys are provided; A support belt body, wherein the support belt body is sleeved on the plurality of support pulleys, the steam outlet assembly is connected to the support belt body, and the support belt body is provided with an inclined section, and the inclined section of the support belt body enables the steam ring to move from one end of the product to the other end; A rotation driving source is connected to the chassis, and the rotation driving source drives the supporting pulley to rotate.
[0013] By adopting the above technical solution, the rotating driving source drives the supporting pulley to rotate, the supporting pulley drives the supporting belt body to move, and the supporting belt body drives the steam outlet assembly to move, so that the steam outlet assembly moves with the product. Since the supporting belt body is provided with an inclined section, the inclined section of the supporting belt body enables the steam ring to move from one end of the product to the other end.
[0014] Optionally, the guide ring groove includes a steam circulation section and a steam-free section, the steam circulation section is inclined, the inclined steam circulation section is adapted to the inclined section of the support belt body, and the steam inlet hole is connected to the steam circulation section; the chassis is connected to a sealing strip, and the sealing strip is located in the steam-free section.
[0015] By adopting the above technical solution, the blocking strip is located in the steam-free section, so that the steam is concentrated in the steam flow section, thereby improving the utilization rate of the steam. The inclined steam flow section is matched with the inclined section of the support belt body, ensuring that the steam ring will only spray steam when it moves from one end of the product to the other end, thereby reducing the waste of steam.
[0016] Optionally, the steam outlet assembly further comprises a rotating member, the rotating member is rotatably arranged with the steam ring, and the rotating member is slidably arranged in the guide ring groove.
[0017] By adopting the above technical solution, the rotating member can slide along the guide ring groove, thereby guiding the movement of the steam ring. The steam ring and the rotating member can rotate relative to each other, so that the steam ring can remain horizontal under the action of its own gravity, improving the coaxiality of the steam ring and the product, which is conducive to the steam ring being sleeved around the product and outputting a uniform amount of steam to the product.
[0018] Optionally, the moving assembly further comprises a connecting block, and the connecting block is respectively connected to the rotating member and the supporting belt body.
[0019] By adopting the above technical solution, the setting of the connection block forms a stable connection structure between the rotating part and the supporting belt body, ensuring the stability and reliability of the steam ring during movement. The existence of the connection block not only enhances the overall stability of the mechanical structure, but also ensures that the steam ring can accurately follow the movement trajectory of the supporting belt body.
[0020] Optionally, the steam ring is connected with counterweight blocks, and the counterweight blocks are arranged opposite to each other.
[0021] By adopting the above technical solution, the counterweight blocks are arranged opposite to each other so that the steam ring can maintain a horizontal state, improve the coaxiality between the steam ring and the product, ensure uniform steam ejection, and improve the shrinkage quality of the shrink film.
[0022] Optionally, a sealing film is connected to the adjacent steam outlet assembly, and the sealing film is located on the inner side of the chassis, and the sealing film blocks the guide ring groove.
[0023] By adopting the above technical solution, the provision of the sealing film can effectively reduce the leakage of steam in the guide ring groove, improve the steam utilization rate, and facilitate the steam to enter the steam ring from the guide ring groove.
[0024] Optionally, a sealing film is provided on the inner side of the chassis, the shape of the sealing film is adapted to the shape of the guide ring groove, the sealing film is slidably connected to the inner wall of the guide ring groove, the sealing film blocks the guide ring groove, and the sealing film is connected to the steam outlet assembly.
[0025] By adopting the above technical solution, when the moving component drives the steam outlet component to move, it will also drive the sealing film to move synchronously. The sealing film can seal the guide ring groove, reduce steam leakage, and help improve steam utilization.
[0026] In summary, the present application includes at least one of the following beneficial effects: 1. The moving component drives the steam ring to gradually move from one end of the product to the other end and spray steam, so that the shrink film gradually shrinks, reducing the wrinkles and deviations of the shrink film and improving the packaging quality; 2. The rotating driving source drives the supporting pulley to rotate, the supporting pulley drives the supporting belt body to move, the supporting belt body drives the steam outlet assembly to move, and the supporting belt body is provided with an inclined section, so that the steam outlet assembly can move with the product and move along the length direction of the product; 3. The sealing strip is located in the steam-free section, so that the steam is concentrated in the steam flow section, thereby improving the utilization rate of the steam; the sealing film seals the guide ring groove, which can reduce the leakage of steam in the guide ring groove, improve the steam utilization rate, and facilitate the steam to enter the steam ring from the guide ring groove. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a schematic diagram of the overall structure of the automatic steam shrinking machine of Example 1 of the present application; Figure 2 This is a schematic diagram of the structure inside the chassis of Example 1 of the present application; Figure 3 It is a schematic diagram of the exploded structure of the mobile assembly and the chassis of Example 1 of the present application; Figure 4 This is a schematic diagram of the structure of the steam outlet assembly of Example 1 of the present application; Figure 5 This is a schematic diagram of the structure of the steam outlet assembly of Example 2 of the present application; Figure 6It is a schematic diagram of the structure of the steam export component of Example 3 of the present application.
[0028] Explanation of the reference numerals: 1. frame; 2. transport component; 21. conveyor belt; 22. carrier; 3. chassis; 31. guide ring groove; 311. steam circulation section; 312. steam-free section; 32. steam inlet hole; 4. sealing strip; 5. moving component; 51. supporting pulley; 52. supporting belt body; 53. rotating drive source; 54. connecting block; 55. connecting rod; 6. steam outlet component; 61. steam ring; 62. rotating part; 63. counterweight block; 64. sealing film; 7. discharge pipe; 100. product; 200. shrink film. DETAILED DESCRIPTION
[0029] The following combination Figures 1 to 6 This application is described in further detail.
[0030] Embodiment 1: Embodiment 1 of the present application provides an automatic steam shrinking machine.
[0031] refer to Figure 1 and Figure 2 The automatic steam shrink machine includes a frame 1, a transport component 2 and a chassis 3, and the transport component 2 includes a conveyor belt 21 and a carrier 22. The frame 1 is fixedly connected to the ground, the chassis 3 is fixedly connected to the frame 1, the body of the conveyor belt 21 is fixedly connected to the frame 1, the carrier 22 is fixedly connected to the belt body of the conveyor belt 21, and a plurality of carriers 22 are arranged at intervals along the belt body of the conveyor belt 21, the product 100 can be connected with the carrier 22, and the conveyor belt 21 can drive the product 100 to pass through the chassis 3. In this embodiment, the product 100 is specifically a packaging bottle, and the product 100 is pre-covered with a shrink film 200.
[0032] refer to Figure 2 and Figure 3A moving assembly 5 is arranged in the chassis 3, and the moving assembly 5 includes a supporting pulley 51, a supporting belt body 52, a rotating driving source 53 and a connecting rod 55. The supporting pulley 51 is rotatably connected to the inner wall of the chassis 3, and a plurality of supporting pulleys 51 are arranged, and the supporting belt body 52 is sleeved on the plurality of supporting pulleys 51. The supporting pulley 51 and the supporting belt body 52 form a set of transmission structure, and two sets of transmission structures are arranged in the chassis 3, and the two sets of transmission structures are respectively located on the two inner side walls of the chassis 3. The connecting rod 55 is fixedly connected to the supporting pulleys 51 of the two sets of transmission structures, and the rotating driving source 53 is specifically a motor, and the rotating driving source 53 is fixedly connected to the outer wall of the chassis 3, and the output end of the rotating driving source 53 is fixedly connected to the connecting rod 55, so that the two sets of transmission structures share one rotating driving source 53. When the rotation driving source 53 is started, the rotation driving source 53 can drive the connecting rod 55 to rotate, and the connecting rod 55 causes the supporting pulleys 51 of the two sets of transmission structures to rotate simultaneously, and the supporting pulleys 51 then drive the supporting belt body 52 to move.
[0033] In this embodiment, the supporting pulley 51 specifically adopts a synchronous pulley, and the supporting belt body 52 specifically adopts a synchronous belt. In other implementations of this embodiment, the supporting pulley 51 can also adopt a belt pulley, and the supporting belt body 52 can adopt a belt. Alternatively, the supporting pulley 51 can also adopt a sprocket, and the supporting belt body 52 can adopt a chain, and the sprocket is meshed with the chain.
[0034] refer to Figure 2 and Figure 4 The automatic steam shrinking machine further includes a steam outlet assembly 6, which includes a steam ring 61, a rotating member 62 and a counterweight 63. The support belt 52 is fixedly connected with a plurality of connecting blocks 54, which are arranged at intervals, and a plurality of steam outlet assemblies 6 are provided, and the plurality of steam outlet assemblies 6 correspond to the plurality of connecting blocks 54 one by one, so that the support belt 52 drives the steam outlet assembly 6 to move through the connecting blocks 54.
[0035] refer to Figure 2 and Figure 4 The rotating member 62 is specifically a bearing, the connecting block 54 is fixedly connected to the outer ring of the rotating member 62, the steam ring 61 is fixedly connected to the inner ring of the rotating member 62, and the steam ring 61 can rotate relative to the connecting block 54. There are multiple counterweight blocks 63, each steam ring 61 is fixedly connected to two counterweight blocks 63, and the two counterweight blocks 63 are arranged opposite to each other. Under the gravity of the counterweight blocks 63, the steam ring 61 can maintain a horizontal state, and the steam ring 61 is sleeved on the side of the product 100, so that the coaxiality of the steam ring 61 and the product 100 can be improved.
[0036] refer to Figure 3 and Figure 4The inner wall of the case 3 is provided with a guide ring groove 31 and a steam inlet hole 32, and the shape of the guide ring groove 31 is adapted to the shape of the support belt body 52. The rotating member 62 is located in the guide ring groove 31, and the rotating member 62 can slide in the guide ring groove 31, so that the guide ring groove 31 can guide the movement of the steam outlet assembly 6.
[0037] refer to Figure 3 The guide ring groove 31 includes a steam flow section 311 and a steam-free section 312. The steam flow section 311 is connected to the steam inlet hole 32. A heater is provided outside the chassis 3. The heater heats water to generate steam. The heater is connected to the chassis 3 through a pipeline. The pipeline passes through the steam inlet hole 32. The outlet of the pipeline faces the length direction of the steam flow section 311. The steam is transported through the pipeline, so that the steam is filled in the steam flow section 311. The chassis 3 is fixedly connected with a blocking strip 4. The blocking strip 4 is located in the steam-free section 312, so that the steam is more concentrated in the steam flow section 311.
[0038] refer to Figure 3 and Figure 4 A circulation cavity is formed inside the steam ring 61, and a plurality of steam outlet holes are formed inside the steam ring 61. The steam outlet holes are arranged around the steam ring 61, and the circulation cavity is connected to the plurality of steam outlet holes. The circulation cavity is connected to the steam circulation section 311 of the guide ring groove 31, so that the steam passes through the circulation cavity and is ejected from the steam outlet holes, so that the shrink film 200 shrinks on the surface of the product 100. The top side of the chassis 3 is connected to the exhaust pipe 7, and the excess steam inside the chassis 3 is discharged from the exhaust pipe 7.
[0039] refer to Figure 2 and Figure 3 The support belt body 52 is provided with an inclined section, and the steam flow section 311 is inclined. The inclined section of the support belt body 52 is adapted to the inclined steam flow section 311. The moving component 5 drives the steam outlet component 6 to move, so that the steam ring 61 moves with the product 100. When the steam ring 61 passes through the inclined section of the support belt body 52, the support belt body 52 drives the steam ring 61 to move from one end of the product 100 to the other end, thereby gradually spraying steam from one end of the product 100 to the other end, so that the shrink film 200 is more closely attached to the surface of the product 100.
[0040] refer to Figure 2 and Figure 3, with one end of the conveyor belt 21 as the left end and the other end of the conveyor belt 21 as the right end. For the product 100 with a large cross-sectional area at the bottom and a small cross-sectional area at the top, the conveyor belt 21 transports the product 100 from the left end to the right end, and the rotating drive source 53 drives the supporting belt body 52 to rotate counterclockwise as a whole. When the steam ring 61 enters the steam flow section 311 from the steam-free section 312, the steam ring 61 is sleeved on the bottom end of the product 100, so that the bottom end of the shrink film 200 is first shrunk to the bottom end of the product 100, which is conducive to fixing the position of the bottom end of the shrink film 200 and reducing the deviation of the shrink film 200 during the subsequent shrinking process. Then the supporting belt body 52 drives the steam ring 61 to move from bottom to top, so that the shrink film 200 gradually shrinks from bottom to top.
[0041] refer to Figure 2 and Figure 3 For the product 100 with a small cross-sectional area at the bottom and a large cross-sectional area at the top, the conveyor belt 21 transports the product 100 from the right end to the left end, and the rotating driving source 53 drives the supporting belt body 52 to rotate clockwise as a whole. The steam ring 61 is first sleeved on the top of the product 100, so that the top of the shrink film 200 is first contracted to the top of the product 100, which is conducive to fixing the position of the top of the shrink film 200. Then the supporting belt body 52 drives the steam ring 61 to move from top to bottom, so that the shrink film 200 gradually shrinks from top to bottom. Finally, the steam ring 61 enters the steam-free section 312 from the steam flow section 311, and the steam ring 61 quickly moves upward and separates from the product 100.
[0042] The implementation principle of an automatic steam shrinking machine in Example 1 of the present application is as follows: the transport component 2 transports the product 100 through the chassis 3, the rotating driving source 53 drives the support belt body 52 to move through the support pulley 51, and the support belt body 52 drives the steam outlet component 6 to move with the product 100 and move the steam outlet component 6 from one end to the other end of the product 100. The steam in the guide ring groove 31 enters the steam ring 61, and the steam is ejected from the steam outlet hole, so that the shrink film 200 gradually shrinks from one end to the other end on the surface of the product 100, thereby packaging the product 100.
[0043] Embodiment 2: Embodiment 2 of the present application provides an automatic steam shrinking machine. The difference between Embodiment 2 of the present application and Embodiment 1 is that: refer to Figure 5, a sealing film 64 is provided between adjacent steam rings 61, and the sealing film 64 is fixedly connected to the outer ring of the adjacent rotating member 62. The sealing film 64 is located on the inner side of the chassis 3, and the sealing film 64 blocks the guide ring groove 31, so that the steam flow section 311 of the guide ring groove 31 forms a cavity structure. When the moving component 5 drives the steam ring 61 to pass through the steam flow section 311, the sealing film 64 can reduce the leakage of steam in the steam flow section 311, which is conducive to the steam entering the steam ring 61 and improving the utilization rate of the steam.
[0044] Embodiment 3: Embodiment 3 of the present application provides an automatic steam shrinking machine. The difference between Embodiment 3 of the present application and Embodiment 2 is that: refer to Figure 6 The sealing film 64 is annular, and the shape of the sealing film 64 matches the shape of the guide ring groove 31. The sealing film 64 is slidably connected to the guide ring groove 31, and the sealing film 64 blocks the guide ring groove 31, so that the steam circulation section 311 forms a cavity structure. The sealing film 64 is provided with through holes, and the through holes of the sealing film 64 are respectively connected with the steam circulation section 311 and the circulation cavity of the steam ring 61. The steam in the steam circulation section 311 passes through the through holes of the sealing film 64 and the circulation cavity and then sprays out from the steam outlet of the steam ring 61. The sealing film 64 contacts the blocking strip 4 in the steam-free section 312, thereby reducing the steam from entering the steam-free section 312, so that the steam is more concentrated in the steam circulation section 311.
[0045] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An automatic steam shrink machine, characterized in that: include: Rack(1); A chassis (3), the chassis (3) being connected to the rack (1); A transport component (2), the transport component (2) being connected to the frame (1), and the transport component (2) driving the product (100) to pass through the chassis (3); A moving component (5), the moving component (5) being arranged in the chassis (3); A steam outlet assembly (6), the steam outlet assembly (6) being connected to the moving assembly (5), the steam outlet assembly (6) comprising a steam ring (61), the steam ring (61) being sleeved around the product (100), the steam ring (61) being provided with a steam outlet hole, and steam is sprayed from the steam outlet hole toward the shrink film (200); the moving assembly (5) drives the steam ring (61) to move from one end of the product (100) to the other end.
2. An automatic steam shrinking machine according to claim 1, characterized in that: The chassis (3) is provided with a guide ring groove (31), a plurality of the steam outlet components (6) are provided, and the moving component (5) drives the steam outlet component (6) to move cyclically along the guide ring groove (31), so that the steam outlet component (6) moves with the product (100).
3. An automatic steam shrinking machine according to claim 2, characterized in that: The chassis (3) is provided with a steam inlet hole (32), the guide ring groove (31) is in communication with the steam inlet hole (32), and the steam inlet hole (32) is externally connected to a steam source; the steam ring (61) is provided with a circulation cavity, the circulation cavity is respectively in communication with the guide ring groove (31) and the steam outlet hole, and the steam outlet hole is arranged around the steam ring (61).
4. An automatic steam shrinking machine according to claim 3, characterized in that: The mobile component (5) comprises: A supporting pulley (51), the supporting pulley (51) being rotatably connected to the chassis (3), and a plurality of the supporting pulleys (51) are provided; a supporting belt body (52), the supporting belt body (52) being sleeved on the plurality of supporting belt pulleys (51); the steam outlet assembly (6) being connected to the supporting belt body (52), the supporting belt body (52) being provided with an inclined section, the inclined section of the supporting belt body (52) enabling the steam ring (61) to move from one end of the product (100) to the other end; A rotation driving source (53), the rotation driving source (53) being connected to the chassis (3), and the rotation driving source (53) driving the supporting pulley (51) to rotate.
5. An automatic steam shrinking machine according to claim 4, characterized in that: The guide ring groove (31) comprises a steam circulation section (311) and a steam-free section (312); the steam circulation section (311) is arranged obliquely, the obliquely arranged steam circulation section (311) is adapted to the inclined section of the support belt body (52), and the steam inlet hole (32) is in communication with the steam circulation section (311); the chassis (3) is connected to a sealing strip (4), and the sealing strip (4) is located in the steam-free section (312).
6. The automatic steam shrinking machine according to claim 4, characterized in that: The steam outlet assembly (6) further comprises a rotating member (62), wherein the rotating member (62) is rotatably arranged with the steam ring (61), and the rotating member (62) is slidably arranged in the guide ring groove (31).
7. An automatic steam shrinking machine according to claim 6, characterized in that: The moving assembly (5) further comprises a connecting block (54), wherein the connecting block (54) is respectively connected to the rotating member (62) and the supporting belt body (52).
8. An automatic steam shrinking machine according to claim 7, characterized in that: The steam ring (61) is connected to a counterweight block (63), and the counterweight blocks (63) are arranged opposite to each other.
9. The automatic steam shrinking machine according to claim 2, characterized in that: A sealing film (64) is connected adjacent to the steam outlet assembly (6); the sealing film (64) is located on the inner side of the chassis (3); and the sealing film (64) blocks the guide ring groove (31).
10. The automatic steam shrinking machine according to claim 2, characterized in that: A sealing film (64) is provided on the inner side of the chassis (3); the shape of the sealing film (64) matches the shape of the guide ring groove (31); the sealing film (64) is slidably connected to the inner wall of the guide ring groove (31); the sealing film (64) blocks the guide ring groove (31); and the sealing film (64) is connected to the steam outlet assembly (6).
Citation Information
Patent Citations
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