Feeding anti-adhesion device of cotton press
By designing vibration shaking, electrostatic adsorption and periodic feeding mechanisms in the cotton baler, equipment failures and quality problems caused by uneven distribution of cotton and overload operation are solved, and a more efficient cotton compression and packaging process is achieved.
Patent Information
- Application Number
- CN202411715345.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-04-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the compression process, the uneven distribution of cotton in the cotton balers leads to the skew or deformation of the pressure plate, which increases the risk of equipment failure. At the same time, overload operation will lead to damage to parts and mechanical failures.
A feed anti-adhesion device for a cotton baler is designed, including a vibration and shaking mechanism, an electrostatic adsorption mechanism and a periodic feed mechanism. The vibration and shaking mechanism ensures uniform distribution of cotton through vibration and shaking. The electrostatic adsorption mechanism reduces cotton flying and blockage through electrostatic adsorption technology. The periodic feeding mechanism avoids overload through regular feeding.
Through uniform distribution and timing feeding, the feeding efficiency and compression density of the cotton balers are improved, equipment failures and cotton losses are reduced, and product quality and production efficiency are improved.
Smart Images

Figure CN119774091A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cotton baling machines, and in particular to a feeding anti-adhesion device of a cotton baling machine. Background Art
[0002] The invention and development of cotton balers are intended to improve the efficiency and convenience of cotton processing. After harvesting, cotton needs to be cleaned and compressed for easy storage, transportation and sale. In the traditional cotton processing process, cotton usually exists in a loose state, which not only takes up a lot of space, but is also not conducive to transportation and subsequent processing. Therefore, the emergence of cotton balers has greatly improved this problem. By compressing the cotton into compact packages, the efficiency of storage and transportation is optimized. The core technologies of cotton balers include compression systems and bundling systems. The compression system is usually composed of a hydraulic device or a mechanical device to compress the cotton to a set volume. These systems can adjust the compression force according to the type and moisture of the cotton to ensure the density and quality of the final package. The hydraulic compression system uses a hydraulic cylinder to provide high pressure for uniform pressure; while the mechanical compression system uses a mechanical device such as a piston or a screw for compression; There are still the following defects in specific use: 1. Uneven cotton distribution will cause uneven force on the pressing plate during the compression process, which may cause the pressing plate to tilt or deform in the long run, affecting the compression effect and equipment stability. Due to the uneven distribution of cotton, the piston rod may be subjected to additional bending moment or shear force when transmitting pressure, increasing the risk of deformation and breakage. At the same time, uneven cotton may also cause wear on the surface of the piston rod, resulting in hair pulling. In severe cases, it may even lead to the problem of "eating the cylinder", that is, the gap between the piston rod and the cylinder body is too large, affecting the sealing and compression efficiency.
[0003] 2. In addition, when the compression chamber is overloaded, each component will be subjected to pressure and temperature exceeding its design load. Long-term operation will easily lead to damage to components, such as bearing wear, rotor deformation, seal failure, etc. At the same time, overload operation will aggravate the mechanical friction and vibration inside the equipment, increasing the risk of mechanical failure.
[0004] In view of this, the present invention proposes a feeding anti-adhesion device for a cotton baler to compensate for and improve the deficiencies of the prior art. Summary of the invention
[0005] In order to solve the above technical problems, the present invention provides a feeding anti-adhesion device for a cotton baler to solve the technical problems raised in the above background technology.
[0006] To achieve the above purpose, the technical solution adopted by the present invention is: a feeding anti-adhesion device of a cotton baler, comprising a cotton baler body of a rectangular frame structure, a compression chamber for compressing cotton into a compact block is fixedly connected to the bottom end of one side of the cotton baler body, a fault square opening is opened on one side outer wall of the compression chamber, a spiral agitator for uniformly stirring and mixing the cotton is rotatably connected to the inside of the side of the cotton baler body close to the compression chamber, a baling chamber for compressing and baling the cotton into a tightly wrapped package is fixedly connected to the inside of the side of the cotton baler body away from the compression chamber, an end of the cotton baler body close to the baling chamber is connected to a discharge pipe for leading the compressed cotton out of the baling chamber, and an end of the discharge pipe away from the baling chamber is fixedly connected to a storage chamber for neatly storing the baled cotton in order and specification, a vibration and shaking mechanism is arranged on the top outer wall of one side of the cotton baler body, an electrostatic adsorption mechanism is arranged on the top of one side outer wall of the compression chamber, and a periodic feeding mechanism is arranged at the opening of one side outer wall of the compression chamber; The vibration and shaking mechanism is used to vibrate and shake to ensure that the cotton entering the compression chamber is evenly distributed; The electrostatic adsorption mechanism is used to adsorb the cotton particles together and guide them into the compression chamber more evenly; The periodic feeding mechanism is used to evenly feed the cotton into the compression chamber at predetermined time intervals.
[0007] Furthermore, the vibration and shaking mechanism includes an external frame fixedly connected to the outer wall of the top end of the compression chamber, a material placing plate is slidably connected inside the external frame, an external push rod is fixedly connected to the outer wall of one side of the material placing plate, a turntable is rotatably connected to the end of the external push rod away from the material placing plate, and a handle is rotatably connected to the axis of the outer wall of the turntable on the side away from the external push rod.
[0008] Furthermore, the interior of the external frame is penetrated, a slide rail is opened on the inner wall of the external frame, a plurality of circular through holes are opened on the interior of the material placing plate, and the initial position of the material placing plate is on the same vertical plane as the fault square opening opened on the outer wall of one side of the compression chamber.
[0009] Furthermore, pulleys are symmetrically arranged on the outer walls around the material placing plate, and the pulleys symmetrically arranged on the outer walls around the material placing plate are slidably connected to the slide rails opened on the inner wall of the external frame. The external push rod is rotatably connected to the eccentric point of the turntable, and the outer wall of the turntable on one side close to the external push rod is fixedly connected to the bottom outer wall of the external frame.
[0010] Furthermore, the electrostatic adsorption mechanism includes an adapter block fixedly connected to the outer wall of the bottom end of the material placing plate, the bottom end of the adapter block away from the material placing plate is fixedly connected to an arcuate groove body, the arcuate groove body away from the adapter block is internally clamped with a clamping rod, the end of the clamping rod away from the arcuate groove body is rotatably connected to a rotating shaft, the end of the rotating shaft away from the clamping rod is fixedly connected to a layer of eccentric wheel, the end of the layer of eccentric wheel away from the rotating shaft is eccentrically fixedly connected to an upper tension rod, the upper tension rod is fixedly connected to a second layer of eccentric wheel on the side away from the first layer of eccentric wheel, the second layer of eccentric wheel is fixedly connected to a lower tension rod at the axis center on the side away from the upper tension rod, the lower tension rod is fixedly connected to a lower eccentric wheel at the axis center on the side away from the second layer of eccentric wheel, and the lower eccentric wheel is fixedly connected to the lower eccentric wheel at the axis center on the side away from the second layer of eccentric wheel. A piston rod is fixedly connected to the axis of the side of the wheel away from the lower tension rod, one end of the piston rod is fixedly connected to an external adsorption cylinder, the outer wall of the piston rod away from the external adsorption cylinder is fixedly connected to the piston cylinder, and an activity chamber is provided on the outer wall of the piston cylinder away from the external adsorption cylinder, the upper tension rod is fixedly connected to the external cylinder on the outer wall of the side away from the second-layer eccentric wheel, one end of the upper tension rod away from the external cylinder is fixedly connected to a support plate, the outer wall of the support plate away from the external cylinder is fixedly connected to a short-circuited adsorption cylinder, two external cylinders are symmetrically arranged around the central axis of the short-circuited adsorption cylinder, two upper tension rods are symmetrically arranged around the central axis of the support plate, and one of the upper tension rods is fixedly connected to an obstacle rod on the outer wall on the side away from the external cylinder.
[0011] Furthermore, the upper tension rod is fixedly connected to the eccentric part of the second-layer eccentric wheel, the outer wall of one side of the external adsorption cylinder is wrapped with a charged tape, the active chamber is fixedly connected to the lower end outer wall of the external frame, a cylindrical through hole is opened on the outer wall of the active chamber, the piston cylinder is slidably connected to the inner wall of the active chamber, and the piston cylinder and the active chamber constitute a piston mechanism.
[0012] Furthermore, the external connecting tube is fixedly connected to the lower end of one side of the external frame, the upper tension rod is slidably connected to the inside of the external connecting tube, the side of the support plate away from the upper tension rod is slidably connected to the outer wall of the compression chamber, the outer wall of the short-circuit adsorption tube away from the support plate is wrapped with a charged tape, and the short-circuit adsorption tube and the external adsorption tube are at the same level.
[0013] Furthermore, the periodic feeding mechanism includes a wedge plate fixedly connected to the outer wall of one side of the compression chamber, the outer wall of the wedge plate on the side away from the compression chamber is rotatably connected to the upper interlocking plate, the top of the outer wall of the upper interlocking plate on the side away from the wedge plate is fixedly connected to a rotating ring, the outer wall of the rotating ring on the side away from the upper interlocking plate is fixedly connected to a telescopic cylinder, the inner wall of the rotating ring on the side close to the upper interlocking plate is connected to a connecting shaft, the end of the connecting shaft away from the rotating ring is connected to a fixed shaft, the end of the fixed shaft away from the connecting shaft is fixedly connected to the lower interlocking plate, and the outer wall of the telescopic cylinder on the end away from the rotating ring is fixedly connected to a touch switch.
[0014] Furthermore, the upper interlocking plate is in an upper sickle shape, the side of the lower interlocking plate away from the fixed axis is rotatably connected to the lower outer wall of the compression chamber, and the lower interlocking plate is in a lower sickle shape.
[0015] Furthermore, the direct sizes of the lower intersection plate and the upper intersection plate are both adapted to the direct sizes of the fault square opening opened on the outer wall of one side of the compression chamber, and the initial position of the touch switch conflicts with one end of the barrier rod.
[0016] Compared with the prior art, the present invention has the following beneficial effects: (1) The present invention utilizes the material placement plate and the handle to cooperate with each other, and the vibration and shaking mechanism can promote the cotton to be more evenly distributed in the compression cavity of the cotton baler body during the feeding process, avoiding material accumulation or uneven distribution, thereby improving the feeding efficiency. In addition, for materials that are easy to clump or stick together, the vibration and shaking can help to break up the clumps, reduce blockage, and ensure that the materials can smoothly enter the cotton baler body. At the same time, through the vibration and shaking, the materials can be more fully compacted before packaging, and the density of the materials after packaging is improved, making the packaging body more compact, reducing the volume, and facilitating storage and transportation. Finally, the vibration and shaking can also help to separate impurities and defective products in the materials, improve the quality of the packaged materials, and the use of the vibration and shaking mechanism can help to reduce dust and noise pollution caused by improper material handling, thereby improving the environmental protection benefits of the production environment; (2) The present invention utilizes an external adsorption cylinder and a short-circuit adsorption cylinder to cooperate with each other. The electrostatic adsorption mechanism can help adsorb cotton particles together, reduce the phenomenon of cotton flying or scattering during feeding and compression, thereby reducing cotton dust in the working environment. At the same time, the electrostatic adsorption mechanism helps to guide the cotton more evenly into the compression chamber, ensuring that the distribution of the cotton during the compression process is more uniform, thereby improving the packaging quality. In addition, by reducing the scattering and flying of cotton, the electrostatic adsorption mechanism can help prevent the blockage of cotton in the compression chamber, thereby maintaining the normal operation of the equipment. Finally, the electrostatic adsorption mechanism can reduce the air inclusion in the cotton, making the cotton more compact during the compression process, and improving the density and stability after packaging; (3) The present invention utilizes the upper and lower interlocking plates to cooperate with each other, and the periodic feeding mechanism can evenly feed the cotton into the compression chamber at a predetermined time interval. This uniform feeding method helps to avoid uneven distribution of cotton in the compression chamber, thereby improving the packaging quality. Secondly, through periodic feeding, the amount of cotton entering the compression chamber each time can be stably controlled, reducing fluctuations in the production process, improving production efficiency and product consistency. In addition, the periodic feeding mechanism can effectively avoid excessive one-time feeding, and uniform and quantitative feeding helps the cotton in the compression chamber to be evenly compressed, thereby improving compression efficiency and ensuring the density and stability of the final packaged product. Finally, the stable feeding process can reduce the loss of cotton during transportation and compression, maximize the use of raw materials, and reduce production costs; BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the main stereoscopic structure of the present invention; Figure 2 It is a schematic diagram of a partial three-dimensional structure of the vibration and shaking mechanism of the present invention; Figure 3 It is a partial three-dimensional structural schematic diagram of the position relationship between the material placement plate and the external frame of the present invention; Figure 4 It is a partial three-dimensional structural schematic diagram of the position relationship between the turning handle and the turning disk of the present invention; Figure 5 It is a partial three-dimensional structural schematic diagram of the position relationship between the arc-shaped slot body and the clamping rod of the present invention; Figure 6 It is a partial three-dimensional structural schematic diagram of the positional relationship between the external adsorption cylinder and the short-circuited adsorption cylinder of the present invention; Figure 7 It is a partial three-dimensional structural schematic diagram of the position relationship between the barrier rod and the touch switch of the present invention; Figure 8 It is a partial three-dimensional structural schematic diagram of the positional relationship between the upper intersection plate and the lower intersection plate of the present invention.
[0018] The numbers in the figure are: 1. Cotton baler body; 11. Compression chamber; 12. Spiral stirrer; 13. Baling chamber; 14. Discharging pipe; 15. Storage chamber; 2. Vibration and shaking mechanism; 21. External frame; 22. Material placement plate; 23. External push rod; 24. Turntable; 25. Turning handle; 3. Electrostatic adsorption mechanism; 31. Adapter block; 32. Arc trough; 33. Clamping rod; 34. Rotating shaft; 35. First eccentric wheel; 36. Upper tension rod; 37. Second eccentric wheel Heart wheel; 38. Lower tension rod; 39. Lower eccentric wheel; 310. Piston rod; 311. External adsorption cylinder; 312. Piston cylinder; 313. Activity chamber; 314. External cylinder; 315. Support plate; 316. Short-circuit adsorption cylinder; 317. Obstacle rod; 4. Periodic feeding mechanism; 41. Wedge plate; 42. Upper interlocking plate; 43. Rotating ring; 44. Telescopic cylinder; 45. Connecting shaft; 46. Fixed shaft; 47. Lower interlocking plate; 48. Touch switch. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention; Embodiments of the present invention A feeding anti-adhesion device for a cotton baler, reference Figure 1 As shown, it includes a cotton baler body 1 of a rectangular frame structure, a compression chamber 11 for compressing cotton into a compact block is fixedly connected to the bottom end of one side of the cotton baler body 1, and a fault square opening is opened on the outer wall of one side of the compression chamber 11. A spiral agitator 12 for uniformly stirring and mixing the cotton is rotatably connected to the inside of the side of the cotton baler body 1 close to the compression chamber 11, and a baling chamber 13 for compressing and baling the cotton into a tightly wrapped package is fixedly connected to the inside of the side of the cotton baler body 1 away from the compression chamber 11, and an end of the cotton baler body 1 close to the baling chamber 13 is connected to a discharge pipe 14 for leading the compressed cotton out of the baling chamber 13, and an end of the discharge pipe 14 away from the baling chamber 13 is fixedly connected to a storage chamber 15 for neatly storing the baled cotton in order and specifications; In view of the above-mentioned feeding anti-adhesion device of a cotton baler, it can be specifically implemented as follows: A vibration and shaking mechanism 2 is provided on the top outer wall of one side of the cotton baler body 1, an electrostatic adsorption mechanism 3 is provided on the top outer wall of one side of the compression chamber 11, and a periodic feeding mechanism 4 is provided at the opening of the outer wall of one side of the compression chamber 11; refer to Figure 2As shown, the vibration and shaking mechanism 2 is used for vibration and shaking to ensure that the cotton entering the compression chamber 11 is evenly distributed; refer to Figure 3 As shown, the vibration and shaking mechanism 2 includes an external frame 21 fixedly connected to the outer wall of the top end of the compression chamber 11, a material placing plate 22 is slidably connected inside the external frame 21, an external push rod 23 is fixedly connected to the outer wall of one side of the material placing plate 22, a turntable 24 is rotatably connected to the end of the external push rod 23 away from the material placing plate 22, and a handle 25 is rotatably connected to the axis of the outer wall of the turntable 24 away from the external push rod 23; refer to Figure 4 As shown, the interior of the external frame 21 is penetrated, the inner wall of the external frame 21 is provided with a slide rail, the interior of the material placing plate 22 is provided with a plurality of circular through holes, and the initial position of the material placing plate 22 is on the same vertical plane as the fault square opening provided on the outer wall of one side of the compression chamber 11; refer to Figure 4 As shown, pulleys are symmetrically arranged on the outer walls of the material placing plate 22, and the pulleys symmetrically arranged on the outer walls of the material placing plate 22 are slidably connected to the slide rails opened on the inner wall of the external frame 21, and the external push rod 23 is rotatably connected to the eccentric part of the turntable 24, and the outer wall of one side of the turntable 24 close to the external push rod 23 is fixedly connected to the outer wall of the bottom end of the external frame 21; Summary 1: Compared with the prior art in which cotton enters the compression chamber 11 unevenly, the vibration and shaking mechanism 2 of the present invention can cause the cotton to be more evenly distributed at the compression chamber 11 mouth of the cotton baler body 1 during the feeding process, avoiding material accumulation or uneven distribution, thereby improving the feeding efficiency. In addition, for materials that are easy to clump or stick together, vibration and shaking can help break up lumps and reduce blockages, ensuring that the materials can smoothly enter the cotton baler body 1. At the same time, through vibration and shaking, the materials can be more fully compacted before packaging, and the density of the materials after packaging is improved, making the packaging body more compact, reducing the volume, and facilitating storage and transportation. Finally, vibration and shaking can also help separate impurities and defective products in the materials, improve the quality of the packaged materials, and the use of the vibration and shaking mechanism 2 helps to reduce dust and noise pollution caused by improper material handling, thereby improving the environmental benefits of the production environment.
[0020] refer to Figure 5 As shown, the electrostatic adsorption mechanism 3 is used to adsorb cotton particles together and guide them more evenly into the compression chamber 11; refer to Figure 5As shown, the electrostatic adsorption mechanism 3 includes an adapter block 31 fixedly connected to the outer wall of the bottom end of the material placing plate 22, the bottom end of the adapter block 31 away from the material placing plate 22 is fixedly connected to an arc-shaped groove body 32, a clamping rod 33 is clamped inside the side of the arc-shaped groove body 32 away from the adapter block 31, the end of the clamping rod 33 away from the arc-shaped groove body 32 is rotatably connected to a rotating shaft 34, the end of the rotating shaft 34 away from the clamping rod 33 is fixedly connected to a layer of eccentric wheel 35, the end of the layer of eccentric wheel 35 away from the rotating shaft 34 is eccentrically fixedly connected to an upper tension rod 36, the upper tension rod 36 is fixedly connected to a second layer of eccentric wheel 37 on the side away from the first layer of eccentric wheel 35, the second layer of eccentric wheel 37 is fixedly connected to a lower tension rod 38 at the axis center of the side away from the upper tension rod 36, the lower tension rod 38 is fixedly connected to a lower eccentric wheel 39 at the axis center of the side away from the second layer of eccentric wheel 37, and the lower eccentric wheel 39 is fixedly connected to the lower tension rod 38 at the axis center. A piston rod 310 is fixedly connected at the side axis, one end of the piston rod 310 is fixedly connected to an external adsorption cylinder 311, the outer wall of the piston rod 310 away from the external adsorption cylinder 311 is fixedly connected to a piston cylinder 312, the outer wall of the piston cylinder 312 away from the external adsorption cylinder 311 is provided with an activity chamber 313, the outer wall of the upper tension rod 36 away from the second-layer eccentric wheel 37 is fixedly connected to an external cylinder 314, one end of the upper tension rod 36 away from the external cylinder 314 is fixedly connected to a support plate 315, the outer wall of the support plate 315 away from the external cylinder 314 is fixedly connected to a short-circuited adsorption cylinder 316, two external cylinders 314 are symmetrically arranged around the central axis of the short-circuited adsorption cylinder 316, two upper tension rods 36 are symmetrically arranged around the central axis of the support plate 315, one of the upper tension rods 36 is fixedly connected to an obstacle rod 317 on the outer wall of the side away from the external cylinder 314; refer to Figure 6 As shown, the upper tension rod 36 is fixedly connected to the eccentric part of the second-layer eccentric wheel 37, the outer wall of one side of the external adsorption cylinder 311 is wrapped with a charged tape, the activity chamber 313 is fixedly connected to the outer wall of the lower end of the external frame 21, the outer wall of the activity chamber 313 is provided with a cylindrical through hole, the piston cylinder 312 is slidably connected to the inner wall of the activity chamber 313, and the piston cylinder 312 and the activity chamber 313 constitute a piston mechanism; refer to Figure 6 As shown, the external connection tube 314 is fixedly connected to the lower end of one side of the external frame 21, the upper tension rod 36 is slidably connected to the inside of the external connection tube 314, the side of the support plate 315 away from the upper tension rod 36 is slidably connected to the outer wall of the compression chamber 11, and the outer wall of the short-circuit adsorption tube 316 away from the support plate 315 is wrapped with a charged tape, and the short-circuit adsorption tube 316 and the external adsorption tube 311 are at the same level; Summary 2: Compared with the dust, fine impurities and foreign matter present in the cotton in the prior art, the electrostatic adsorption mechanism 3 of the present invention can help to adsorb the cotton particles together, reduce the phenomenon of cotton flying or scattering during the feeding and compression process, thereby reducing the cotton dust in the working environment, and at the same time, the electrostatic adsorption mechanism 3 helps to guide the cotton into the compression chamber 11 more evenly, ensuring that the distribution of the cotton during the compression process is more even, thereby improving the packaging quality. In addition, by reducing the scattering and flying of cotton, the electrostatic adsorption mechanism 3 can help prevent the blockage of cotton in the compression chamber 11, thereby maintaining the normal operation of the equipment. Finally, the electrostatic adsorption mechanism 3 can reduce the air inclusion in the cotton, make the cotton tighter during the compression process, and improve the density and stability after packaging.
[0021] refer to Figure 7 As shown, the periodic feeding mechanism 4 is used to uniformly feed the cotton into the compression chamber 11 according to a predetermined time interval; refer to Figure 7 As shown, the periodic feeding mechanism 4 includes a wedge-shaped plate 41 fixedly connected to the outer wall of one side of the compression chamber 11, the outer wall of the wedge-shaped plate 41 away from the compression chamber 11 is rotatably connected to an upper interlocking plate 42, the top of the outer wall of the upper interlocking plate 42 away from the wedge-shaped plate 41 is fixedly connected to a rotating ring 43, the outer wall of the rotating ring 43 away from the upper interlocking plate 42 is fixedly connected to a telescopic cylinder 44, the inner wall of the rotating ring 43 close to the upper interlocking plate 42 is connected to a connecting shaft 45, the end of the connecting shaft 45 away from the rotating ring 43 is connected to a fixed shaft 46, the end of the fixed shaft 46 away from the connecting shaft 45 is fixedly connected to a lower interlocking plate 47, and the outer wall of the end of the telescopic cylinder 44 away from the rotating ring 43 is fixedly connected to a touch switch 48; refer to Figure 8 As shown, the upper interlocking plate 42 is in an upper sickle shape, and the lower interlocking plate 47 is rotatably connected to the lower outer wall of the compression chamber 11 at one side away from the fixed shaft 46, and the lower interlocking plate 47 is in a lower sickle shape; refer to Figure 8 As shown, the direct size of the lower interlocking plate 47 and the upper interlocking plate 42 is adapted to the direct size of the fault square opening opened on the outer wall of one side of the compression chamber 11, and the initial position of the touch switch 48 conflicts with one end of the barrier rod 317; Summary 3: Compared with the mechanical failure or production interruption caused by overload of the compression chamber 11 in the prior art, the periodic feeding mechanism 4 of the present invention can evenly feed the cotton into the compression chamber 11 at predetermined time intervals. This uniform feeding method helps to avoid uneven distribution of cotton in the compression chamber 11, thereby improving the packaging quality. Secondly, through periodic feeding, the amount of cotton entering the compression chamber 11 each time can be stably controlled, reducing fluctuations in the production process, improving production efficiency and product consistency. In addition, the periodic feeding mechanism 4 can effectively avoid excessive one-time feeding, and the uniform and quantitative feeding helps the cotton in the compression chamber 11 to be evenly compressed, thereby improving compression efficiency and ensuring the density and stability of the final packaged product. Finally, the stable feeding process can reduce the loss of cotton during transportation and compression, maximize the use of raw materials, and reduce production costs.
[0022] The complete working principle and steps of the above embodiment are as follows: Initial qualification: Figure 1 As shown, first, the cotton is fed into the compression chamber 11 through a conveying device. Before feeding, the cotton may be preliminarily sorted, cleaned and loosened to remove impurities and ensure the uniformity of the cotton. Then, the cotton entering the compression chamber 11 is stirred and compressed by a spiral stirrer 12 in the chamber. The spiral stirrer 12 pushes the cotton in one direction of the compression chamber 11 to reduce the volume. In the compression process, the density of the cotton will be significantly increased, making its volume smaller. After the compression is completed, the cotton package will be pushed out of the compression chamber 11, and then enter the packing chamber 13 to be bundled and fixed after compression, and finally flow into the storage chamber 15 through the discharge pipe 14 for storage; When using: The vibration and shaking ensures that the cotton entering the compression chamber 11 is evenly distributed. Steps: like Figures 2 to 4 As shown, the operator first pours the cotton to be fed into the compression chamber 11 into the interior of the material loading plate 22, and then rotates the turning handle 25. The rotation of the turning handle 25 will cause the turntable 24 fixedly connected to the outer wall of one end of the turning handle 25 to rotate, and then the external push rod 23 eccentrically fixedly connected to the outer wall of one side of the turntable 24 will rotate synchronously with the rotation of the turning handle 25. The rotation of the external push rod 23 will pull the material loading plate 22 fixedly connected to one end of the external push rod 23 to move, and then the material loading plate 22 will slide left and right on the slide rail opened on the inner wall of the external frame 21 through the pulley arranged on the outer wall of the material loading plate 22 inside the external frame 21. Therefore, the left and right movement of the material loading plate 22 can generate vibration and shaking, so that the cotton poured into the material loading plate 22 is evenly distributed, and finally enters the fault square opening opened on the outer wall of the compression chamber 11 from the circular through hole opened in the material loading plate 22 until it completely falls into the compression chamber 11; The electrostatic adsorption mechanism 3 for adsorbing cotton particles together and guiding them more evenly into the compression chamber 11 has the following steps: like Figures 5 and 6 As shown, when the cotton enters the fault square opening opened on the outer wall of the compression chamber 11, the left and right sliding of the material placing plate 22 will synchronously drive the arc groove body 32 fixedly connected to the lower end of the material placing plate 22 through the adapter block 31 to move synchronously, so that the left and right movement of the arc groove body 32 will drive the clamping rod 33 clamped inside the arc groove body 32 to rotate, and then the rotating shaft 34 connected to one end of the clamping rod 33 will rotate, so that the rotation of the rotating shaft 34 will cause a layer of eccentric wheel 35 fixedly connected to the lower end of the rotating shaft 34 to rotate, so that the rotation of the layer of eccentric wheel 35 The upper tension rod 36 eccentrically fixedly connected to one end of the first eccentric wheel 35 will slide inside the external connection tube 314, so that the sliding of the upper tension rod 36 will pull the support plate 315 fixedly connected to one end of the upper tension rod 36 to slide together, and then the short-circuit adsorption tube 316 fixedly connected to one side of the support plate 315 will slide synchronously. In addition, the sliding of the upper tension rod 36 will also cause the second eccentric wheel 37 eccentrically fixedly connected to one side of the upper tension rod 36 to rotate, so the rotation of the second eccentric wheel 37 will pull the second eccentric wheel 37 fixedly connected to the lower end The lower tension rod 38 undergoes a lateral horizontal displacement in a circular trajectory. The lateral horizontal displacement of the lower tension rod 38 will pull the lower eccentric wheel 39 eccentrically fixed to the lower end of the lower tension rod 38 to rotate. The rotation of the lower eccentric wheel 39 will cause the piston rod 310 fixedly connected to the lower end of the lower eccentric wheel 39 to undergo a lateral horizontal displacement along with the rotation of the lower eccentric wheel 39. As a result, the external adsorption cylinder 311 fixedly connected to one end of the piston rod 310 moves toward the short-circuited adsorption cylinder 316 along with the lateral horizontal displacement of the piston rod 310. The adsorption cylinder 311 is in contact with the charged tape wrapped around the outer wall of the short-circuited adsorption cylinder 316, which can effectively adsorb and remove static electricity on the cotton surface. Secondly, the movement of the piston rod 310 will pull the piston cylinder 312 fixedly connected at the other end to slide inside the activity chamber 313, so that the generated gas can flow to the cotton surface through the circular through holes opened on the surface of the activity chamber 313, thereby increasing air circulation and helping to remove moisture from the cotton surface. In addition, the movement of the upper tension rod 36 will also drive the barrier rod 317 fixedly connected to the outer wall on one side of the upper tension rod 36 to move synchronously. The periodic feeding mechanism 4 evenly feeds the cotton into the compression chamber 11 at predetermined time intervals: like Figures 7 and 8As shown, when the movement of the upper tension rod 36 drives the barrier rod 317 fixedly connected to the outer wall of one side of the upper tension rod 36 to move synchronously, one end of the barrier rod 317 will touch the touch switch 48, and then the touch switch 48 will drive the telescopic cylinder 44 to start extending, and then the extension of the telescopic cylinder 44 will make the end of the telescopic cylinder 44 away from the touch switch 48 push the rotating ring 43 so that the upper interlocking plate 42 on one side of the rotating ring 43 is deflected inward, and then the upper interlocking plate The inward deflection of 42 will drive the fixed shaft 46 to realize the inward deflection of the lower interlocking plate 47 through the connecting shaft 45 connected to the outer wall of the rotating ring 43, so that the upper interlocking plate 42 and the lower interlocking plate 47 can be closed by the opposite inward deflection of the upper interlocking plate 42 and the lower interlocking plate 47. Similarly, when the obstacle rod 317 moves to disengage from the touch switch 48, the telescopic cylinder 44 retracts, so that the upper interlocking plate 42 and the lower interlocking plate 47 move toward each other and deflect and open.
[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A feeding anti-adhesion device for a cotton baler, comprising a cotton baler body (1) of a rectangular frame structure, a compression chamber (11) for compressing cotton into a compact block is fixedly connected to the bottom end of one side of the cotton baler body (1), a fault square opening is provided on the outer wall of one side of the compression chamber (11), a spiral agitator (12) for uniformly stirring and mixing the cotton is rotatably connected to the inside of the side of the cotton baler body (1) close to the compression chamber (11), a baling chamber (13) for compressing and baling the cotton into a compact package is fixedly connected to the inside of the side of the cotton baler body (1) away from the compression chamber (11), an end of the cotton baler body (1) close to the baling chamber (13) is connected to a discharge pipe (14) for discharging the compressed cotton from the baling chamber (13), and an end of the discharge pipe (14) away from the baling chamber (13) is fixedly connected to a storage chamber (15) for neatly storing the baled cotton in order and in specifications, characterized in that: A vibration and shaking mechanism (2) is provided on the top outer wall of one side of the cotton baler body (1), an electrostatic adsorption mechanism (3) is provided on the top outer wall of one side of the compression chamber (11), and a periodic feeding mechanism (4) is provided at the opening of the outer wall of one side of the compression chamber (11); The vibration and shaking mechanism (2) is used for vibration and shaking to ensure that the cotton entering the compression chamber (11) is evenly distributed; The electrostatic adsorption mechanism (3) is used to adsorb the cotton particles together and guide them into the compression chamber (11) more evenly; The periodic feeding mechanism (4) is used to uniformly feed the cotton into the compression chamber (11) at predetermined time intervals.
2. The feeding anti-adhesion device of a cotton baler according to claim 1, characterized in that: The vibration and shaking mechanism (2) comprises an external frame (21) fixedly connected to the outer wall of the top end of the compression chamber (11); a material placing plate (22) is slidably connected inside the external frame (21); an external push rod (23) is fixedly connected to an outer wall of one side of the material placing plate (22); an end of the external push rod (23) away from the material placing plate (22) is rotatably connected to a turntable (24); and a turning handle (25) is rotatably connected to the axis of the outer wall of the side of the turntable (24) away from the external push rod (23).
3. The feeding anti-adhesion device of a cotton baler according to claim 2, characterized in that: The interior of the external frame (21) is penetrated, a slide rail is provided on the inner wall of the external frame (21), a plurality of circular through holes are provided on the interior of the material placement plate (22), and the initial position of the material placement plate (22) is on the same vertical plane as the fault square opening provided on the outer wall of one side of the compression chamber (11).
4. The feeding anti-adhesion device of a cotton baler according to claim 2, characterized in that: Pulleys are symmetrically arranged on the outer walls of the material placement plate (22), and the pulleys symmetrically arranged on the outer walls of the material placement plate (22) are slidably connected to slide rails provided on the inner wall of the external frame (21). The external push rod (23) is rotatably connected to the eccentric position of the turntable (24), and the outer wall of one side of the turntable (24) close to the external push rod (23) is fixedly connected to the outer wall of the bottom end of the external frame (21).
5. The feeding anti-adhesion device of a cotton baler according to claim 2, characterized in that: The electrostatic adsorption mechanism (3) comprises an adapter block (31) fixedly connected to the outer wall of the bottom end of the material placement plate (22); the bottom end of the adapter block (31) away from the material placement plate (22) is fixedly connected to an arc-shaped groove body (32); a clamping rod (33) is clamped inside the side of the arc-shaped groove body (32) away from the adapter block (31); one end of the clamping rod (33) away from the arc-shaped groove body (32) is rotatably connected to a rotating shaft (34); and one end of the rotating shaft (34) away from the clamping rod (33) is fixedly connected to a layer of eccentric wheel (35). An end of the first eccentric wheel (35) away from the rotating shaft (34) is eccentrically fixedly connected to an upper tension rod (36); a side of the upper tension rod (36) away from the first eccentric wheel (35) is fixedly connected to a second eccentric wheel (37); a side of the second eccentric wheel (37) away from the upper tension rod (36) is fixedly connected to a lower tension rod (38) at its axis; a side of the lower tension rod (38) away from the second eccentric wheel (37) is fixedly connected to a lower eccentric wheel (39) at its axis; and a side of the lower eccentric wheel (39) away from the lower tension rod (3 8) is fixedly connected to a piston rod (310) at the axis of one side, one end of the piston rod (310) is fixedly connected to an external adsorption cylinder (311), an outer wall of the piston rod (310) away from the external adsorption cylinder (311) is fixedly connected to a piston cylinder (312), an outer wall of the piston cylinder (312) away from the external adsorption cylinder (311) is provided with an activity chamber (313), an outer wall of the upper tension rod (36) away from the second eccentric wheel (37) is fixedly connected to an external cylinder (314), and the upper tension rod One end of (36) away from the external connection tube (314) is fixedly connected to a support plate (315), and the outer wall of the support plate (315) away from the external connection tube (314) is fixedly connected to a short-circuit adsorption tube (316), and two external connection tubes (314) are symmetrically arranged around the central axis of the short-circuit adsorption tube (316), and two upper tension rods (36) are symmetrically arranged around the central axis of the support plate (315), and one of the upper tension rods (36) is fixedly connected to an obstacle rod (317) on the outer wall of the side away from the external connection tube (314).
6. The feeding anti-adhesion device of a cotton baler according to claim 5, characterized in that: The upper tension rod (36) is fixedly connected to the eccentric position of the second-layer eccentric wheel (37); the outer wall of one side of the external adsorption cylinder (311) is wrapped with a charged tape; the activity chamber (313) is fixedly connected to the lower outer wall of the external frame (21); the outer wall of the activity chamber (313) is provided with a cylindrical through hole; the piston cylinder (312) is slidably connected to the inner wall of the activity chamber (313); the piston cylinder (312) and the activity chamber (313) constitute a piston mechanism.
7. The feeding anti-adhesion device of a cotton baler according to claim 5, characterized in that: The external connection tube (314) is fixedly connected to the lower end of one side of the external frame (21), the upper tension rod (36) is slidably connected to the inside of the external connection tube (314), the side of the support plate (315) away from the upper tension rod (36) is slidably connected to the outer wall of the compression chamber (11), the outer wall of the short-circuit adsorption tube (316) away from the support plate (315) is wrapped with a charged tape, and the short-circuit adsorption tube (316) and the external adsorption tube (311) are at the same level.
8. The feeding anti-adhesion device of a cotton baler according to claim 1, characterized in that: The periodic feeding mechanism (4) comprises a wedge-shaped plate (41) fixedly connected to an outer wall of one side of the compression chamber (11); an upper interlocking plate (42) is rotatably connected to the outer wall of the wedge-shaped plate (41) away from the compression chamber (11); a rotating ring (43) is fixedly connected to the top of the outer wall of the upper interlocking plate (42) away from the wedge-shaped plate (41); a telescopic cylinder (44) is fixedly connected to the outer wall of the rotating ring (43) away from the upper interlocking plate (42); a connecting shaft (45) is connected to the inner wall of the rotating ring (43) close to the upper interlocking plate (42); an end of the connecting shaft (45) away from the rotating ring (43) is connected to a fixed shaft (46); an end of the fixed shaft (46) away from the connecting shaft (45) is fixedly connected to a lower interlocking plate (47); and a touch switch (48) is fixedly connected to the outer wall of the telescopic cylinder (44) away from the rotating ring (43).
9. The feeding anti-adhesion device of a cotton baler according to claim 8, characterized in that: The upper interlocking plate (42) is in an upper sickle shape, and the lower interlocking plate (47) is rotatably connected to the lower outer wall of the compression chamber (11) at a side away from the fixed shaft (46), and the lower interlocking plate (47) is in a lower sickle shape.
10. The feeding anti-adhesion device of a cotton baler according to claim 8, characterized in that: The direct dimensions of the lower interlocking plate (47) and the upper interlocking plate (42) are both compatible with the direct dimensions of the fault square opening opened on the outer wall of one side of the compression chamber (11), and the initial position of the touch switch (48) contacts one end of the barrier rod (317).
Citation Information
Patent Citations
Cotton stereoscopic vibration dust removal device
CN109261497A
Anti-blocking cotton opener
CN110184688A
Cotton vibration homogenizing and discharging device
CN212103115U
Cotton mixing and opening device
CN217266166U