A mobile flight conveyor
By introducing a PLC controller and a combination of various components into the mobile scraper conveyor, real-time detection and automatic adjustment of problems such as scraper deformation and chain slack are achieved. This solves the problems of material leakage and reduced conveying efficiency caused by scraper deformation, and improves the ease of operation and conveying efficiency of the equipment.
Patent Information
- Application Number
- CN202510195430.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2045-02-21
AI Technical Summary
After long-term use, the scrapers of existing mobile scraper conveyors are prone to deformation, leading to material leakage and reduced conveying efficiency. Furthermore, deformed scrapers are difficult to detect and replace in a timely manner, affecting operational convenience.
The system employs a combination design of side plates, base plates, drive shafts, drive teeth, driven shafts, chains, PLC controllers, scraper assemblies, adjustment assemblies, cleaning assemblies, and analysis assemblies to achieve real-time detection and automatic adjustment of scraper deformation, chain slack, wear, and other conditions, promptly reminding operators to replace or repair the scraper.
It improves the convenience of operators, reduces the weight and energy consumption of scrapers, ensures the conveyor's conveying performance and efficiency, reduces material leakage, and extends the service life of the equipment.
Smart Images

Figure CN119774222B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of scraper conveyors, in particular to a movable scraper conveyor. BACKGROUND
[0002] The movable scraper conveyor is a continuous conveying equipment for conveying bulk materials, which mainly consists of scraper chain, sprocket, trough, driving device and tensioning device, etc. The scraper is installed on the chain, and through the driving of the sprocket, the scraper moves in the trough to push the materials along the conveying direction. For example, the movable scraper conveyor disclosed in patent No. CN104670804A.
[0003] The existing movable scraper conveyor needs to push the materials by the scraper during use. After long-term pushing of the materials, the scraper will be deformed due to factors such as excessive impact force, extrusion of the materials or friction with the trough wall. After the deformation of the scraper, the gap between the scraper and the bottom and side wall of the trough will change. Under normal circumstances, the scraper can effectively push the materials forward, but the deformed scraper may not be tightly matched with the trough. For example, the middle part of the scraper is deformed upward, and when pushing the materials, the materials are easy to leak from the two sides and the bottom of the scraper and cannot be effectively scraped and conveyed, thereby reducing the conveying efficiency. Since there are many scrapers inside the scraper conveyor, it is difficult for the operator to find and replace the deformed scraper in time, which affects the convenience of the operator to replace the scraper.
[0004] Therefore, the present application provides a movable scraper conveyor to solve the above problems. SUMMARY
[0005] The present application aims to solve the above problems and provides a movable scraper conveyor.
[0006] To achieve the above purpose, the present application adopts the following technical scheme: a movable scraper conveyor, which comprises two side plates and a bottom plate fixedly connected between the two side plates, a discharge port is arranged on the right side of the bottom plate, a same driving shaft is rotatably connected to the side wall of each of the two side plates, two driving teeth are fixedly sleeved on the rod wall of the driving shaft, a driving motor is fixedly connected to the rear side wall of the rear side plate, the output end of the driving motor is connected to the rear end of the driving shaft, a same driven shaft is arranged on the side wall of each of the two side plates, two driven teeth are fixedly sleeved on the rod wall of the driven shaft, a same chain is sleeved on the driving teeth and the driven teeth on the same side, a PLC controller is fixedly connected to the rear side wall of the rear side plate, and the movable scraper conveyor further comprises:
[0007] A plurality of scraper assemblies are evenly arranged between the two chains and used for pushing the materials on the top side of the bottom plate.
[0008] Two adjusting assemblies are fixedly connected to the side walls on the opposite sides of the two side plates and connected to the driven shafts, and are used for adjusting the tightness of the chains.
[0009] Two cleaning assemblies are arranged on the side walls of the two side plates and are used for cleaning the impurities on the outer sides of the driving teeth.
[0010] An analyzing assembly is arranged above the two side plates and is used for detecting the tooth skipping of the chains.
[0011] Preferably, the scraper assembly comprises a scraper frame and a connecting frame, the connecting frame and the chains on the front and back sides are connected through bolt assemblies, the scraper frame is connected to the connecting frame, a plurality of triangular supporting frames are fixedly connected to the inside of the scraper frame, an air inlet hole is formed in the side wall of the scraper frame close to the connecting frame, an insertion ring is fixedly connected to the inner wall of the connecting frame, an insertion rod is inserted into the insertion ring, a piston plate is fixedly connected to one end of the insertion rod close to the air inlet hole, the same spring is fixedly connected between the piston plate and the insertion ring, a placing seat is fixedly connected to the other end of the insertion rod away from the piston plate, an electrically conductive block is fixedly connected to the side wall of the placing seat, the electrically conductive block is electrically connected to an external power supply, an electrically conductive plate is inlaid in the inner wall of the connecting frame, the electrically conductive plate is electrically connected to a PLC controller, an indicator lamp is fixedly connected to the outer wall of the connecting frame, and a roughness detection assembly is connected to the side wall of the scraper frame.
[0012] Preferably, the roughness detection assembly comprises a detection box fixedly connected to the side wall of the scraper frame, a moving block is connected to the inner wall of the detection box through a spring, a vertical rod is fixedly connected to the lower side wall of the moving block, a sliding opening matched with the vertical rod is formed in the lower side wall of the detection box, the lower end of the vertical rod extends out of the sliding opening and is fixedly connected to a friction block, a detection switch is fixedly connected to the upper inner wall of the detection box, and the detection switch is electrically connected to the PLC controller.
[0013] Preferably, the adjusting assembly comprises a hydraulic cylinder fixedly connected to the side wall of the side plate, a moving box is fixedly connected to the moving end of the hydraulic cylinder, a supporting plate is fixedly connected to the inner wall of the moving box through a strong spring, an adjusting rod is connected to the side wall of the supporting plate through a pressure sensor, the other end of the adjusting rod away from the supporting plate extends out of the moving box and is fixedly connected to a connecting ring, and the driven shaft is rotatably connected in the connecting ring.
[0014] Preferably, the cleaning assembly comprises a connecting cover fixedly inserted into the side wall of the side plate, a lateral electric push rod fixedly connected to the side wall of the connecting cover, a moving end of the lateral electric push rod penetrating through the connecting cover, and a cleaning frame fixedly connected to the lateral electric push rod, two rotating shafts rotatably connected to the inner wall of the cleaning frame, a cleaning motor fixedly connected to the upper side wall of the cleaning frame, an output end of the cleaning motor fixedly connected to the upper end of the inner rotating shaft, and a cleaning belt sleeved with the two rotating shafts, a plurality of metal bristles fixedly connected to the outer wall of the cleaning belt.
[0015] Preferably, the analysis assembly comprises an analysis frame fixedly connected to the outer wall of the two side plates, a frequency counter fixedly connected to the upper inner wall of the analysis frame through a support, a first arc-shaped block connected to the pressing portion of the frequency counter, the frequency counter and the PLC controller being electrically connected, a small electric push rod fixedly connected to the upper side wall of the analysis frame, a moving end of the small electric push rod extending out of the analysis frame and being fixedly connected to a mounting ring, an air inlet assembly connected to the inner wall of the mounting ring, a transverse box fixedly connected to the upper side wall of the analysis frame, a same soft tube fixedly and communicatively connected between the transverse box and the air inlet assembly, a piston block connected to the right inner wall of the transverse box through a spring, a trigger switch fixedly connected to the upper inner wall of the transverse box, the trigger switch and the PLC controller being electrically connected, and a thin tube communicated with the upper side wall of the transverse box.
[0016] Preferably, the air inlet assembly comprises an air inlet cylinder, a circular rod inserted into the lower side wall of the air inlet cylinder, a second arc-shaped block connected to the lower end of the circular rod extending out of the air inlet cylinder, the upper end of the circular rod being located in the air inlet cylinder and being fixedly connected to a top plate, a placement plate fixedly connected to the inner wall of the air inlet cylinder, a same telescopic air bag fixedly connected between the placement plate and the top plate, two springs fixedly connected between the placement plate and the top plate, the upper end of the telescopic air bag being communicated with the soft tube, a first one-way valve arranged in the soft tube, an air inlet pipe communicated with the side wall of the soft tube and arranged with a second one-way valve in the air inlet pipe, and the right end of the air inlet pipe extending out of the air inlet cylinder.
[0017] Preferably, the left side wall of the transverse box is communicated with an air pressure pipe, and a pressure valve is arranged in the air pressure pipe.
[0018] Compared with the prior art, the movable scraper conveyor has the following advantages:
[0019] 1. Through the setting of the side plate, the bottom plate, the discharge port, the driving shaft, the driving gear, the driving motor, the driven shaft, the driven gear, the chain, the PLC controller, the scraper assembly, in the working process of the movable scraper conveyor, the scraper can be detected at any time, when the deformation of a certain scraper is detected, the operator can be reminded in time to find the corresponding scraper for replacement, which can assist the operator to quickly find the deformed scraper while ensuring the conveying performance of the scraper conveyor, improve the convenience of the operator's work, and reduce the weight of the scraper itself and the energy consumption of the conveyor.
[0020] 2. Through the setting of the analysis assembly, when the chain inside the conveyor jumps teeth, the surface of the gear near the discharge port can be automatically cleaned, so that the presence of impurities in the meshing part of the gear and the chain causes the chain to jump teeth, and when the detection is not the gear meshing part with impurities, the operator can be reminded in time to replace the severely worn gear.
[0021] 3. Through the setting of the adjusting assembly, when the chain inside the conveyor is loose due to long-term use and wear, the chain can be automatically adjusted to keep the chain in a tensioned state, thereby ensuring the conveying efficiency of the conveyor.
[0022] 4. Through the setting of the roughness detection assembly, the wear of the bottom of the conveyor can be automatically detected during the working process of the conveyor, and the operator can be reminded in time to repair the bottom of the conveyor when the bottom of the conveyor is found to be abnormally worn. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 is a structural schematic view of a movable scraper conveyor provided by the application;
[0024] Figure 2 is a sectional view of a movable scraper conveyor provided by the application; Figure 1
[0025] Figure 3 is a structural schematic view of an analysis assembly in a movable scraper conveyor provided by the application;
[0026] Figure 4 is a structural schematic view of an analysis assembly in a movable scraper conveyor provided by the application;
[0027] Figure 5 is a structural schematic view of an analysis assembly in a movable scraper conveyor provided by the application;
[0028] Figure 6 is a structural schematic view of an analysis assembly in a movable scraper conveyor provided by the application;
[0029] Figure 7 is a structural schematic view of a roughness detection assembly in a movable scraper conveyor provided by the present application;
[0030] Figure 8 is a partial right view of the roughness detection assembly in the movable scraper conveyor provided by the present application; Figure 1
[0031] Figure 9 is a structural schematic view of a cleaning assembly in the movable scraper conveyor provided by the present application.
[0032] In the figure: 1 side plate, 2 bottom plate, 3 discharge port, 4 driving shaft, 5 driving tooth, 6 driving motor, 7 driven shaft, 8 driven tooth, 9 chain, 10 PLC controller, 11 scraper assembly, 111 scraper frame, 112 connecting frame, 12 triangular support frame, 13 insertion ring, 14 insertion rod, 15 piston plate, 16 placing seat, 17 conductive block, 18 conductive plate, 19 indicator light, 20 roughness detection assembly, 201 detection box, 202 moving block, 21 vertical rod, 22 friction block, 23 detection switch, 24 adjusting assembly, 241 hydraulic cylinder, 242 moving box, 25 support plate, 26 adjusting rod, 27 connecting ring, 28 cleaning assembly, 281 connecting cover, 282 transverse electric push rod, 29 cleaning frame, 30 rotating shaft, 31 cleaning motor, 32 cleaning belt, 33 metal brush, 34 analysis assembly, 341 analysis frame, 342 frequency counter, 35 first arc-shaped block, 36 small electric push rod, 37 mounting ring, 38 transverse box, 39 hose, 40 piston block, 41 trigger switch, 42 thin tube, 43 air inlet assembly, 431 air inlet cylinder, 432 round rod, 44 second arc-shaped block, 45 top plate, 46 placing plate, 47 telescopic air bag, 48 first one-way valve, 49 air inlet pipe, 50 second one-way valve, 51 air pressure pipe, 52 pressure valve. Embodiment
[0033] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application.
[0034] As Figures 1-9 As shown, a movable scraper conveyor includes two side plates 1 and a bottom plate 2 fixedly connected between the two side plates 1, the right side of the bottom plate 2 is provided with a discharge port 3, the side walls of the two side plates 1 are rotatably connected with a same driving shaft 4, the rod wall of the driving shaft 4 is fixedly sleeved with two driving teeth 5, the rear side wall of the rear side plate 1 is fixedly connected with a driving motor 6, the output end of the driving motor 6 is connected with the rear end of the driving shaft 4, the side walls of the two side plates 1 are provided with a same driven shaft 7, the rod wall of the driven shaft 7 is fixedly sleeved with two driven teeth 8, the same chain 9 is sleeved with the same driving tooth 5 and the driven tooth 8 located on the same side, the rear side wall of the rear side plate 1 is fixedly connected with a PLC controller 10, and the movable scraper conveyor further comprises:
[0035] A plurality of scraper assemblies 11 are evenly distributed between the two chains 9 and are used to push the material on the top of the bottom plate 2, the scraper assembly 11 comprises a scraper frame 111 and a connecting frame 112, the connecting frame 112 and the front and rear chains 9 are connected through a bolt assembly, the scraper frame 111 and the connecting frame 112 are connected, a plurality of triangular support frames 12 are fixedly connected inside the scraper frame 111, the side wall of the scraper frame 111 close to the connecting frame 112 is provided with an air inlet hole, the inner wall of the connecting frame 112 is fixedly connected with a plug ring 13, the plug ring 13 is inserted with a plug rod 14, one end of the plug rod 14 close to the air inlet hole is fixedly connected with a piston plate 15, the piston plate 15 and the plug ring 13 are fixedly connected with a same spring, one end of the plug rod 14 away from the piston plate 15 is fixedly connected with a placing seat 16, the side wall of the placing seat 16 is fixedly connected with a conductive block 17, the conductive block 17 is electrically connected with an external power supply, the inner wall of the connecting frame 112 is inlaid with a conductive plate 18, the conductive plate 18 is electrically connected with the PLC controller 10, the outer wall of the connecting frame 112 is fixedly connected with an indicator light 19, and the side wall of the scraper frame 111 is connected with a roughness detection assembly 20. In the working process of the movable scraper conveyor, the scraper can be detected at any time, and when a certain scraper is deformed, the operator can be reminded in time to find the corresponding scraper for replacement, which can assist the operator to quickly find the deformed scraper while ensuring the conveying performance of the scraper conveyor, improve the convenience of the operator's work, and reduce the weight of the scraper itself and the energy consumption of the conveyor;
[0036] Two adjusting assemblies 24 are fixedly connected to the side walls on the opposite sides of the two side plates 1 and connected with the driven shaft 7, and are used for adjusting the tightness of the chain 9. The adjusting assembly 24 comprises a hydraulic cylinder 241 fixedly connected to the side wall of the side plate 1, a moving box 242 fixedly connected to the moving end of the hydraulic cylinder 241, a supporting plate 25 fixedly connected to the inner wall of the moving box 242 through a strong spring, an adjusting rod 26 connected with the side wall of the supporting plate 25 through a pressure sensor, the adjusting rod 26 extending out of the moving box 242 at an end away from the supporting plate 25 and fixedly connected with a connecting ring 27, and the driven shaft 7 is rotatably connected in the connecting ring 27. When the chain 9 in the conveyor is loosened due to long-time use and abrasion, the chain 9 can be automatically adjusted to keep the chain 9 in a tensioned state, so that the conveying efficiency of the conveyor is ensured.
[0037] Two cleaning assemblies 28 are arranged on the side walls of the two side plates 1 and are used for cleaning impurities on the outer side of the driving gear 5. The cleaning assembly 28 comprises a connecting cover 281 fixedly inserted into the side wall of the side plate 1, a horizontal electric push rod 282 fixedly connected to the side wall of the connecting cover 281, the moving end of the horizontal electric push rod 282 penetrating through the connecting cover 281 and fixedly connected with a cleaning frame 29, two rotating shafts 30 rotatably connected to the inner wall of the cleaning frame 29, a cleaning motor 31 fixedly connected to the upper side wall of the cleaning frame 29, the output end of the cleaning motor 31 fixedly connected with the upper end of the inner rotating shaft 30, and one cleaning belt 32 sleeved on the two rotating shafts 30, a plurality of metal bristles 33 fixedly connected to the outer wall of the cleaning belt 32. The gear surface near the discharge port can be automatically cleaned to avoid the occurrence of chain skipping of the chain 9 due to impurities on the meshing part of the gear and the chain 9.
[0038] The analysis assembly 34 is arranged above the two side plates 1 and is used for detecting the chain skipping of the chain 9. The analysis assembly 34 comprises an analysis frame 341 fixedly connected to the outer wall of the two side plates 1, a frequency counter 342 fixedly connected to the upper side inner wall of the analysis frame 341 through a support, a first arc block 35 connected to the pressing portion of the frequency counter 342, the frequency counter 342 and the PLC controller 10 being electrically connected, a small electric push rod 36 fixedly connected to the upper side wall of the analysis frame 341, the moving end of the small electric push rod 36 extending out of the analysis frame 341 and fixedly connected with a mounting ring 37, the inner wall of the mounting ring 37 being connected with an air inlet assembly 43, a horizontal box 38 fixedly connected to the upper side wall of the analysis frame 341, the same soft tube 39 being fixedly and communicatively connected between the horizontal box 38 and the air inlet assembly 43, a piston block 40 connected to the right side inner wall of the horizontal box 38 through a spring, a trigger switch 41 fixedly connected to the upper side inner wall of the horizontal box 38, the trigger switch 41 and the PLC controller 10 being electrically connected, and a thin tube 42 being in communication with the upper side wall of the horizontal box 38. When the chain 9 in the conveyor skips, the operator can be reminded in time to replace the seriously worn gear when it is detected that there are impurities on the meshing part of the gear.
[0039] The roughness detection assembly 20 includes a detection box 201 fixedly connected to the side wall of the scraper frame 111. A moving block 202 is connected to the inner wall of the detection box 201 by a spring. A vertical rod 21 is fixedly connected to the lower side wall of the moving block 202. A sliding opening matching the vertical rod 21 is opened on the lower side wall of the detection box 201. The lower end of the vertical rod 21 extends out of the sliding opening and is fixedly connected to a friction block 22. A detection switch 23 is fixedly connected to the upper inner wall of the detection box 201. The detection switch 23 is electrically connected to the PLC controller 10. It can automatically detect the wear condition of the bottom of the conveyor during the operation of the conveyor. When abnormal wear is detected at the bottom of the conveyor, it can promptly remind the operator to inspect the bottom of the conveyor.
[0040] The air intake assembly 43 includes an air intake cylinder 431. A round rod 432 is inserted into the lower side wall of the air intake cylinder 431. The lower end of the round rod 432 extends out of the air intake cylinder 431 and is connected to a second arc-shaped block 44. The upper end of the round rod 432 is located inside the air intake cylinder 431 and is fixedly connected to a top plate 45. A placement plate 46 is fixedly connected to the inner wall of the air intake cylinder 431. The same telescopic airbag 47 is fixedly connected between the placement plate 46 and the top plate 45. Two springs are fixedly connected between the placement plate 46 and the top plate 45. The upper end of the telescopic airbag 47 is connected to a hose 39. A first one-way valve 48 is provided inside the hose 39. An air intake pipe 49 is connected to the side wall of the hose 39, and a second one-way valve 50 is provided inside the air intake pipe 49. The right end of the air intake pipe 49 extends out of the air intake cylinder 431 and can deliver a certain amount of gas into the transverse box 38.
[0041] The left side wall of the horizontal box 38 is connected to a pneumatic pipe 51, and a pressure valve 52 is installed inside the pneumatic pipe 51, which can discharge excess gas inside the horizontal box 38.
[0042] The operating principle of the present invention is explained as follows: When the movable scraper conveyor is needed, an electrical signal is sent to the PLC controller 10 through the control switch of the external device. After receiving the electrical signal, the PLC controller 10 will control the drive motor 6 to work. The drive motor 6 will drive the drive shaft 4 to rotate. The drive shaft 4 will drive the two drive teeth 5 on the surface to rotate. The drive teeth 5 will drive the two chains 9 and the two driven teeth 8 to rotate together. The chains 9 will drive the scraper assembly 11 to move. The scraper assembly 11 will push the material falling into the conveyor and transport the material to the target point through the discharge port 3.
[0043] When the scraper frame 111 is deformed due to extrusion, collision or friction of the material, the space inside the scraper frame 111 will be extruded, so that the gas inside the scraper frame 111 is transported into the connecting frame 112 through the air inlet, so that the air pressure close to the piston plate 15 below is increased, and the piston plate 15 will drive the placing seat 16 and the conductive block 17 to move away from the scraper frame 111 under the push of the air pressure, and the conductive block 17 will contact the conductive plate 18 in the process of moving upward, the conductive block 17 is electrically connected with the external power supply, and the conductive plate 18 is electrically connected with the PLC controller 10, when the conductive block 17 contacts the conductive plate 18, an electric signal will be sent to the PLC controller 10, and the PLC controller 10 will control the external prompting mechanism to work (the external prompting mechanism is a buzzer, which reminds the surrounding operators with a dripping sound), and the PLC controller 10 will also control the indicator lamp 19 corresponding to the conductive plate 18 to work (the surface of the indicator lamp 19 is provided with a protective cover, which can protect the indicator lamp 19), so that the operator can quickly find the deformed scraper frame 111 and replace it later;
[0044] And the scraper frame 111 pushes the material on the surface of the bottom plate 2 at the same time, the friction block 22 contacts the upper surface of the bottom plate 2, the friction between the friction block 22 and the upper surface of the bottom plate 2 can make the friction block 22, the vertical rod 21 and the moving block 202 overcome the elastic force of the spring to move, when the upper surface of the bottom plate 2 is worn due to the scraping of the material, the roughness of the upper surface of the bottom plate 2 will increase, so that the friction between the friction block 22 and the bottom plate 2 increases, the increased friction will make the moving block 202 continue to move and extrude the detection switch 23, and the detection switch 23 will send an electric signal to the PLC controller 10, and the PLC controller 10 will control the external prompting mechanism to work (the external prompting mechanism is a buzzer, which reminds the surrounding operators with a dripping sound), so that the operator can replace the worn bottom plate 2, avoid the wear of the bottom plate 2 continue to increase, and the material will leak back from the gap between the scraper frame 111 and the bottom plate 2, thereby affecting the conveying efficiency;
[0045] Reference Figure 2When the chain 9 drives the scraper frame 111 to move upwards, the upper scraper frame 111 will be squeezed to the first arc-shaped block 35 during the movement, so that the first arc-shaped block 35 moves upwards, and the first arc-shaped block 35 will be squeezed upwards to the frequency counter 342, so that the movement speed of the scraper frame 111 can be detected by the frequency counter 342. When the driving teeth 5 and the driven teeth 8 are worn, or the driving teeth 5 are embedded with impurities in the tooth groove (the driving teeth 5 are arranged near the discharge port 3, and when the scraper frame 111 pushes the material to move, some impurities in the material will be thrown to the driving teeth 5 under the action of a large pushing force, and the impurities will be stuck in the tooth groove of the driving teeth 5 under the squeezing of the driving teeth 5 and the chain 9), causing the chain 9 to skip teeth, the movement speed of the chain 9 driving the scraper frame 111 will decrease. When the PLC controller 10 detects this situation through the frequency counter 342, the small electric push rod 36 will work reciprocatingly once, the small electric push rod 36 drives the installation ring 37 and the air inlet assembly 43 to move downwards together, and the air inlet assembly 43 is kept for two seconds at the bottom, so that one scraper frame 111 is squeezed to the second arc-shaped block 44, the second arc-shaped block 44 drives the top plate 45 to move upwards through the round rod 432, the top plate 45 is squeezed to the telescopic air bag 47, the gas in the telescopic air bag 47 is transported to the horizontal box 38 through the hose 39, the air pressure of the space on the left side of the piston block 40 is increased, and the piston block 40 moves to the right under the action of the air pressure by a certain distance. Then the PLC controller 10 controls the small electric push rod 36 to drive the air inlet assembly 43 to move upwards, at the same time, the PLC controller 10 also controls the lateral electric push rod 282 on both sides to work, so that the lateral electric push rod 282 drives the cleaning frame 29 to move towards the driving teeth 5, so that the metal bristles 33 on the surface of the cleaning belt 32 contact the driving teeth 5. Then the PLC controller 10 controls the cleaning motor 31 to work, the cleaning motor 31 drives the rotating shaft 30 to rotate, the rotating shaft 30 drives the outer cleaning belt 32 to rotate, and the cleaning belt 32 drives the metal bristles 33 to rotate, so as to clean the impurities adhered to the surface of the driving teeth 5. When the cleaning work is performed for one minute, the PLC controller 10 controls the lateral electric push rod 282 to drive the cleaning frame 29, the cleaning belt 32 and the metal bristles 33 to return to the initial position. When one minute is over, the PLC controller 10 continues to detect the movement speed of the scraper frame 111 through the frequency counter 342. When the chain 9 skips teeth again, the above steps are repeated. When the third detection shows that the chain 9 skips teeth, the piston block 40 will squeeze the trigger switch 41, the trigger switch 41 will send an electric signal to the PLC controller 10, and the PLC controller 10 will control the external prompting mechanism to work (the external prompting mechanism is a buzzer, which reminds the surrounding operators with a “dong dong dong” tone) to remind the operators to detect the wear degree of the driven teeth 8 and the driving teeth 5.
[0046] When the chain 9 is loose due to long-term use and wear, the driven shaft 7 will move a certain distance to the left under the action of the spring force inside the moving box 242, so that the pressure sensor between the adjusting rod 26 and the supporting plate 25 detects that the extrusion force becomes smaller. When the PLC controller 10 detects that the extrusion force becomes smaller through the pressure sensor, the PLC controller 10 will work through the hydraulic cylinder 241, and the hydraulic cylinder 241 will push the moving box 242 to move to the left, so that the moving box 242 applies pressure to the supporting plate 25 through the internal spring, so that the supporting plate 25 applies pressure to the driven shaft 7 and the chain 9, so that the chain 9 is kept at a set degree of tightness, thereby ensuring the conveying efficiency of the conveyor.
[0047] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A movable scraper conveyor, comprising two side plates (1) and a bottom plate (2) fixedly connected between the two side plates (1), a discharge port (3) is arranged on the right side of the bottom plate (2), the side walls of the two side plates (1) are rotationally connected with a same driving shaft (4), the rod wall of the driving shaft (4) is fixedly sleeved with two driving teeth (5), the rear side wall of the side plate (1) located at the rear side is fixedly connected with a driving motor (6), the output end of the driving motor (6) is connected with the rear end of the driving shaft (4), the side walls of the two side plates (1) are provided with a same driven shaft (7), the rod wall of the driven shaft (7) is fixedly sleeved with two driven teeth (8), the same chain (9) is sleeved outside the driving tooth (5) and the driven tooth (8) located at the same side, the rear side wall of the side plate (1) located at the rear side is fixedly connected with a PLC controller (10), characterized in that, Also include: A plurality of scraper components (11) are evenly distributed between the two said chains (9), for pushing the material on the bottom plate (2) on the side; Two adjusting components (24) are respectively fixedly connected to the side walls of the two said side plates (1) on the opposite side, and are connected with the driven shaft (7), for adjusting the tightness of the chain (9); Two cleaning components (28) are respectively arranged on the side walls of the two said side plates (1), for cleaning the impurities outside the driving tooth (5); The analysis component (34) is arranged above the two said side plates (1), for detecting the jumping tooth condition of the chain (9), the scraper frame (111) and the connecting frame (112) are connected, the inside of the scraper frame (111) is fixedly connected with a plurality of triangular supporting frames (12), the side wall of the scraper frame (111) close to the connecting frame (112) is provided with an air inlet hole, the inner wall of the connecting frame (112) is fixedly connected with an insertion ring (13), the insertion ring (13) is inserted with an insertion rod (14), one end of the insertion rod (14) close to the air inlet hole is fixedly connected with a piston plate (15), the piston plate (15) and the insertion ring (13) are fixedly connected with the same spring, one end of the insertion rod (14) away from the piston plate (15) is fixedly connected with a placing seat (16), the side wall of the placing seat (16) is fixedly connected with a conductive block (17), the conductive block (17) and the external power supply are electrically connected, the inner wall of the connecting frame (112) is inlaid with a conductive plate (18), the conductive plate (18) and the PLC controller (10) are electrically connected, the outer wall of the connecting frame (112) is fixedly connected with an indicator light (19), when the scraper frame (111) is deformed due to extrusion, collision or friction of the material, the space inside the scraper frame (111) will be extruded, so that the gas inside the scraper frame (111) is transported to the connecting frame (112) through the air inlet.
2. A movable flight conveyor according to claim 1, characterized in that The side wall of the scraper frame (111) is connected with a roughness detection component (20).
3. A movable flight conveyor according to claim 2, characterized in that The roughness detection component (20) includes a detection box (201) fixedly connected to the side wall of the scraper frame (111), the inner wall of the detection box (201) is connected with a moving block (202) through a spring, the lower side wall of the moving block (202) is fixedly connected with a vertical rod (21), the lower side wall of the detection box (201) is provided with a sliding hole matched with the vertical rod (21), the lower end of the vertical rod (21) extends out of the sliding hole and is fixedly connected with a friction block (22), the upper inner wall of the detection box (201) is fixedly connected with a detection switch (23), and the detection switch (23) and the PLC controller (10) are electrically connected.
4. A movable flight conveyor according to claim 1, characterized in that The adjusting assembly (24) comprises a hydraulic cylinder (241) fixedly connected to the side wall of the side plate (1), a moving box (242) fixedly connected to the moving end of the hydraulic cylinder (241), a support plate (25) fixedly connected to the inner wall of the moving box (242) through a strong spring, an adjusting rod (26) connected to the side wall of the support plate (25) through a pressure sensor, the adjusting rod (26) extending out of the moving box (242) at one end away from the support plate (25) and being fixedly connected with a connecting ring (27), and the driven shaft (7) is rotatably connected in the connecting ring (27).
5. A movable flight conveyor according to claim 1, characterized in that The cleaning assembly (28) comprises a connecting cover (281) fixedly inserted into the side wall of the side plate (1), a transverse electric push rod (282) fixedly connected to the side wall of the connecting cover (281), the moving end of the transverse electric push rod (282) penetrating through the connecting cover (281) and being fixedly connected with a cleaning frame (29), two rotating shafts (30) rotatably connected to the inner wall of the cleaning frame (29), a cleaning motor (31) fixedly connected to the upper side wall of the cleaning frame (29), the output end of the cleaning motor (31) and the upper end of the inboard rotating shaft (30) being fixedly connected, and the two rotating shafts (30) being provided with the same cleaning belt (32), the outer wall of the cleaning belt (32) being fixedly connected with a plurality of metal brush bristles (33).
6. A movable flight conveyor according to claim 1, characterized in that The analyzing assembly (34) comprises an analyzing frame (341) fixedly connected to the outer walls of the two side plates (1), a frequency counter (342) fixedly connected to the upper side inner wall of the analyzing frame (341) through a support, a first arc-shaped block (35) connected to the pressing portion of the frequency counter (342), the frequency counter (342) and the PLC controller (10) being electrically connected, a small electric push rod (36) fixedly connected to the upper side wall of the analyzing frame (341), the moving end of the small electric push rod (36) extending out of the analyzing frame (341) and being fixedly connected with a mounting ring (37), the inner wall of the mounting ring (37) being connected with an air inlet assembly (43), a transverse box (38) fixedly connected to the upper side wall of the analyzing frame (341), the same soft tube (39) fixedly and communicatively arranged between the transverse box (38) and the air inlet assembly (43), a piston block (40) connected to the right side inner wall of the transverse box (38) through a spring, a trigger switch (41) fixedly connected to the upper side inner wall of the transverse box (38), the trigger switch (41) and the PLC controller (10) being electrically connected, and a thin tube (42) in communication with the upper side wall of the transverse box (38).
7. A movable flight conveyor according to claim 6, characterized in that The air inlet assembly (43) comprises an air inlet cylinder (431), the lower side wall of the air inlet cylinder (431) is inserted with a round rod (432), the lower end of the round rod (432) extends out of the air inlet cylinder (431) and is connected with a second arc-shaped block (44), the upper end of the round rod (432) is located in the air inlet cylinder (431) and is fixedly connected with a top plate (45), the inner wall of the air inlet cylinder (431) is fixedly connected with a placing plate (46), the same telescopic air bag (47) is fixedly connected between the placing plate (46) and the top plate (45), two springs are fixedly connected between the placing plate (46) and the top plate (45), the upper end of the telescopic air bag (47) is communicated with a hose (39), the hose (39) is provided with a first one-way valve (48), the side wall of the hose (39) is communicated with an air inlet pipe (49), the air inlet pipe (49) is provided with a second one-way valve (50), and the right end of the air inlet pipe (49) extends out of the air inlet cylinder (431).
8. A movable flight conveyor according to claim 6, characterized in that The left side wall of the transverse box (38) is communicated with an air pressure pipe (51), and the air pressure pipe (51) is provided with a pressure valve (52).
Citation Information
Patent Citations
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