Drum-type belt conveyor
By designing a slag cleaning mechanism and spraying device in a drum belt conveyor, the problem of large amounts of dust generated when the belt conveyor is attached to coal slag and discharged during use is solved, and the effect of automatic cleaning and dust reduction is achieved, improving work efficiency and environmental quality.
Patent Information
- Application Number
- CN202510135702.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2025-04-08
AI Technical Summary
During coal mining, the roller belt machine will attach coal slag during use, resulting in frequent shutdowns for manual cleaning, affecting the progress of the project, and producing a large amount of dust during discharge, which is harmful to the environment and health.
A drum belt machine including a slag cleaning mechanism and a spraying device is designed. The slag cleaning mechanism consists of a plate brush, a first lifting device and a receiving box, which can automatically clean the lower belt when the belt machine is running; the spray device can reduce dust during the cleaning process through the spray ring tube, the spray riser and the atomizing nozzle.
It realizes cleaning of the belt without affecting the operation of the belt machine, reducing downtime, improving working efficiency, and reducing dust emissions through dust reduction devices and improving the working environment.
Smart Images

Figure CN119774233A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mining equipment, and in particular to a drum belt conveyor. Background Art
[0002] In coal mining, the drum belt conveyor is an important part of the transportation system in mechanized excavation work, especially when the distance of the tunnel is short, it is more convenient to use the drum belt conveyor to transport coal. During the use of the drum belt conveyor, some coal blocks and coal slag will be attached to the drum belt conveyor. In order to ensure the normal use of the drum belt conveyor, the drum belt conveyor needs to be cleaned from time to time. When cleaning is required, the machine needs to be shut down for manual cleaning, which will cause downtime and delay the progress of the project. Moreover, when the belt conveyor unloads materials, a large amount of dust will be generated, which is not good for the environment in the tunnel, and it will also have an adverse effect on the health of the staff after inhalation. Summary of the invention
[0003] The present invention aims to solve one of the technical problems in the related art at least to a certain extent. To this end, an embodiment of the present invention provides a drum belt conveyor, which can clean the belt without affecting the operation of the belt conveyor.
[0004] The embodiment of the present invention provides a drum-type belt conveyor, comprising: a belt conveyor body, a slag cleaning mechanism and a spraying device, wherein the two ends of the belt conveyor body are respectively connected to a support frame; the slag cleaning mechanism is arranged at the bottom of the lower belt of the belt conveyor body, the slag cleaning mechanism comprises a plate brush, a first lifting device and a receiving box, the upper opening of the receiving box is used to receive the material dropped by the brush, the bottom of the first lifting device is fixedly connected to the receiving box, the plate brush is detachably connected to the top of the first lifting device, and the first lifting device is driven to make the plate brush and the receiving box move relative to each other. The lower belt is in contact, and the spray device is arranged on the receiving box. The spray device includes a water inlet pipe, a spray ring pipe, a spray riser, a pump body and an atomizing nozzle. The spray ring pipe is arranged in a horizontal direction, and the spray ring pipe is fixedly connected to the upper edge of the receiving box. The water inlet pipe is connected to one side of the spray ring pipe, the pump body is connected to the water inlet pipe, and a number of spray risers are provided and respectively connected to the top of the spray ring pipe. The spray riser is arranged in a vertical direction, and the atomizing nozzle is connected to the spray riser, and the atomizing nozzle sprays toward the inner side of the receiving box.
[0005] In some embodiments, the bottom of the receiving box is connected to a frame, the bottom of the frame is provided with a wheel body, one side of the frame is fixedly connected to a mounting plate, and the pump body is connected to the mounting plate.
[0006] In some embodiments, the bottom of the support frame is connected to a second lifting device.
[0007] In some embodiments, a buffer frame is also included, and the buffer frame is arranged on the unloading side of the belt conveyor body to reduce dust during unloading.
[0008] In some embodiments, the buffer rack includes: a base, a support plate, a buffer member and a sleeve, the sleeve is fixedly connected to the base, the sleeve has an upper opening, the buffer member is arranged at the bottom of the sleeve, the lower end of the support plate is fixedly connected to a pressure rod, the pressure rod is inserted into the sleeve, the bottom of the pressure rod is fixedly connected to a slider, the lower end of the slider is connected to the buffer member, and the slider and the pressure rod slide in a vertical direction in the sleeve under the elastic force of the buffer member.
[0009] In some embodiments, the buffer is a spring, the lower end of the spring is fixedly connected to the base, and the upper end of the spring is connected to the slider.
[0010] In some embodiments, the side of the support plate away from the belt conveyor body is tilted downward.
[0011] In some embodiments, a limit card is also included. A plurality of limit holes are provided on the side wall of the sleeve in the vertical direction. The limit card is inserted into the limit hole and abuts against the upper end surface of the slider to limit the highest point of the slider's movement.
[0012] In some embodiments, the limit card has a U-shaped structure, and a notch is formed in the middle of the limit card for inserting the pressure rod. After the notch of the limit card is inserted into the pressure rod, under the elastic force of the buffer, the lower end surface of the limit card fits with the upper end surface of the slider.
[0013] In some embodiments, one side of the limit card is connected to the handle. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings.
[0015] in:
[0016] Figure 1 Schematic diagram of the structure of a drum belt conveyor in an embodiment of the present invention;
[0017] Figure 2 for Figure 1 The structural diagram of the slag cleaning mechanism in FIG.
[0018] Figure 3 for Figure 1 A schematic diagram of the structure of the buffer rack;
[0019] Figure 4 for Figure 3 A top view of the limit card in FIG.
[0020] Reference numerals:
[0021] 1-belt conveyor body; 2-support frame; 3-support plate; 4-pressure rod; 5-handle; 6-sleeve; 7-second lifting device; 8-plate brush; 9-first lifting device; 10-pump body; 11-atomizing nozzle; 12-spray riser; 13-spray ring pipe; 14-receiving box; 15-frame; 16-slider; 17-limiting card; 18-buffer; 19-base. DETAILED DESCRIPTION
[0022] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0023] A drum belt conveyor according to an embodiment of the present invention will be described below with reference to the accompanying drawings.
[0024] like Figure 1-4 As shown, an embodiment of the present invention proposes a drum-type belt conveyor, comprising: a belt conveyor body 1, a slag cleaning mechanism and a spraying device, wherein both ends of the belt conveyor body 1 are respectively connected to a support frame 2; the slag cleaning mechanism is arranged at the bottom of the lower belt of the belt conveyor body 1, and the slag cleaning mechanism comprises a plate brush 8, a first lifting device 9 and a receiving box 14, the upper opening of the receiving box 14 is used to receive the material dropped by the brush, the bottom of the first lifting device is fixedly connected to the receiving box 14, the plate brush 8 is detachably connected to the top of the first lifting device, the first lifting device is driven to make the plate brush 8 contact with the lower belt, and the spraying device Arranged on the receiving box 14, the spray device includes a water inlet pipe, a spray ring pipe 13, a spray riser 12, a pump body 10 and an atomizing nozzle 11. The spray ring pipe 13 is arranged in a horizontal direction, and the spray ring pipe 13 is fixedly connected to the upper edge of the receiving box 14. The water inlet pipe is connected to one side of the spray ring pipe 13, and the pump body 10 is connected to the water inlet pipe. A plurality of spray risers 12 are provided and are respectively connected to the top of the spray ring pipe 13. The spray riser 12 is arranged in a vertical direction, and the atomizing nozzle 11 is connected to the spray riser 12. The atomizing nozzle 11 sprays toward the inner side of the receiving box 14.
[0025] The embodiment of the present invention provides a slag cleaning mechanism so that the belt conveyor can clean the lower belt during operation without affecting the progress of the project. The first lifting device 9 can be provided to adjust the height of the brush 8 so that the brush 8 fits the lower belt to improve the cleaning effect. The spray device can be provided to reduce dust during the cleaning process. The receiving box 14 can be provided to collect the cleaned coal slag for recycling.
[0026] Furthermore, the water inlet pipe is connected to the solenoid valve. When there is a lot of dust during belt cleaning, the solenoid valve is controlled to start the spraying device.
[0027] Furthermore, the first lifting device 9 is a hydraulic cylinder, the cylinder body of the hydraulic cylinder is fixedly connected to the receiving box 14, the telescopic rod of the hydraulic cylinder is fixedly connected to the scrub brush 8, and the telescopic rod is telescopic in the vertical direction.
[0028] Furthermore, a base is installed at the bottom of the first lifting device 9, and the lower part of the base is installed in the foundation pit. The belt conveyor body 1 includes a head, a middle part and a tail part, and multiple bottom plates are installed at the bottom. Among them, four anchor rods are respectively driven on the bottom plates of the head and tail parts. A group of fixed anchor rods is driven at intervals of 0.5 meters on the bottom plate of the middle part, and 6 groups of anchor rods are driven on each bottom plate. All anchor rods are fastened to the bottom plate of the belt conveyor with fasteners to make the structure more stable.
[0029] Furthermore, the anchor rods are selected from left-handed fine-threaded and other strong threaded anchor rods.
[0030] Further, the scrubber brush 8 is connected to the top of the first lifting device 9 by bolts.
[0031] It should be noted that other conventional structures such as baffles are also provided on both sides of the drum belt conveyor, which are not shown in the figure.
[0032] In some embodiments, Figure 1 As shown, the bottom of the receiving box 14 is connected to a frame 15, the bottom of the frame 15 is provided with a wheel body, one side of the frame 15 is fixedly connected to a mounting plate, and the pump body 10 is connected to the mounting plate, so that the slag cleaning mechanism is easy to move.
[0033] Furthermore, the wheel body is provided with a matching parking device.
[0034] Furthermore, the frame 15 may be equipped with a driving device and a control box, and the operation of the frame 15 may be remotely controlled.
[0035] In some embodiments, Figure 1 As shown, the bottom of the support frame 2 is connected to the second lifting device 7. The lifting of the support frame 2 can be controlled according to the actual use environment.
[0036] Furthermore, the second lifting device 7 is a hydraulic device.
[0037] In some embodiments, Figure 1 As shown, the drum belt conveyor also includes a buffer frame, which is arranged on the unloading side of the belt conveyor body 1 to reduce dust during unloading. When the coal blocks are unloaded, they first fall on the buffer frame and then slide to the ground, which can play a role in dust reduction.
[0038] In some embodiments, Figure 3As shown, the buffer rack includes: a base 19, a support plate 3, a buffer 18 and a sleeve 6. The sleeve 6 is fixedly connected to the base 19. The sleeve 6 has an upper opening. The buffer 18 is arranged at the bottom of the sleeve 6. The lower end of the support plate 3 is fixedly connected to the pressure rod 4. The pressure rod 4 is inserted into the sleeve 6. The bottom of the pressure rod 4 is fixedly connected to the slider 16. The lower end of the slider 16 is connected to the buffer 18. The slider 16 and the pressure rod 4 slide in the sleeve 6 along the vertical direction under the elastic force of the buffer 18. When the coal block falls on the buffer rack, the support plate 3 will move downward to squeeze the buffer 18. When the coal block slides to the ground, the support plate 3 rises back to its original position due to the rebound force of the buffer 18.
[0039] In some embodiments, the buffer 18 is a spring, the lower end of the spring is fixedly connected to the base 19 , and the upper end of the spring is connected to the slider 16 .
[0040] In some embodiments, Figure 3 As shown, one side of the support plate 3 away from the belt conveyor body 1 is tilted downwards, so that the coal blocks falling on the support plate 3 can slide downwards.
[0041] In some embodiments, Figure 3 As shown, the drum belt conveyor also includes a limit card 17. A plurality of limit holes are provided on the side wall of the sleeve 6 in the vertical direction. The limit card 17 is inserted into the limit hole and abuts against the upper end surface of the slider 16 to limit the highest point of the slider 16.
[0042] In some embodiments, Figure 4 As shown, the limit card 17 has a U-shaped structure, and a notch is formed in the middle of the limit card 17 for inserting the pressure rod 4. After the notch of the limit card 17 is inserted into the pressure rod 4, under the elastic force of the buffer 18, the lower end surface of the limit card 17 fits with the upper end surface of the slider 16.
[0043] Furthermore, each set of limiting holes includes a horizontal long hole located on one side of the sleeve 6, and two short holes located on the other side of the sleeve 6, and the long hole and the short hole are flush in the horizontal direction. The limiting card 17 includes a push rod and two plug rods, the two plug rods are parallel to each other, and the two plug rods are fixedly connected to the two ends of the push rod to form a U-shaped structure. The function of the long hole is to insert the push rod, and the function of the two short holes is to insert the two plug rods to form a limiting structure. It should be noted that when inserting, the plug rod will first pass through the long hole until it is inserted into the short hole. When the plug rod is inserted and passes through the short hole, the notch formed just fits into the pressure rod 4. At this time, the push rod is located in the long hole, and the limiting card 17 and the side wall of the sleeve 6 form a limiting structure. Since the outer diameter of the slider 16 is larger than the outer diameter of the pressure rod 4, the slider 16 abuts against the lower end of the limiting card 17, thereby limiting the moving position of the support plate 3.
[0044] In some embodiments, Figure 3 , 4As shown, one side of the limit card 17 is connected to the handle 5 to facilitate pulling out the limit card 17 .
[0045] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0046] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0047] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0048] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0049] In the present invention, the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" etc. mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0050] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.
Claims
1. A drum belt conveyor, characterized in that: include: A belt conveyor body, wherein two ends of the belt conveyor body are respectively connected to support frames; A slag cleaning mechanism is arranged at the bottom of the lower belt of the belt conveyor body, and comprises a plate brush, a first lifting device and a receiving box. The receiving box has an upper opening for receiving the material dropped by the brush. The bottom of the first lifting device is fixedly connected to the receiving box, and the plate brush is detachably connected to the top of the first lifting device. The first lifting device is driven to make the plate brush contact with the lower belt. A spray device, wherein the spray device is arranged on the receiving box, and the spray device comprises a water inlet pipe, a spray ring pipe, a spray riser, a pump body and an atomizing nozzle. The spray ring pipe is arranged in a horizontal direction, and the spray ring pipe is fixedly connected to the upper edge of the receiving box. The water inlet pipe is connected to one side of the spray ring pipe, and the pump body is connected to the water inlet pipe. A plurality of spray risers are provided and are respectively connected to the top of the spray ring pipe. The spray riser is arranged in a vertical direction, and the atomizing nozzle is connected to the spray riser. The atomizing nozzle sprays toward the inner side of the receiving box.
2. The drum belt conveyor according to claim 1, characterized in that: The bottom of the receiving box is connected with a vehicle frame, the bottom of the vehicle frame is provided with a wheel body, one side of the vehicle frame is fixedly connected with a mounting plate, and the pump body is connected to the mounting plate.
3. The drum belt conveyor according to claim 1, characterized in that: The bottom of the support frame is connected to the second lifting device.
4. The drum belt conveyor according to claim 1, characterized in that: It also includes a buffer frame, which is arranged on a side of the belt conveyor body where materials are unloaded to reduce dust during unloading.
5. The drum belt conveyor according to claim 4, characterized in that: The buffer frame includes: a base, a support plate, a buffer member and a sleeve, the sleeve is fixedly connected to the base, the sleeve has an upper opening, the buffer member is arranged at the bottom of the sleeve, the lower end of the support plate is fixedly connected to a pressure rod, the pressure rod is inserted into the sleeve, the bottom of the pressure rod is fixedly connected to a slider, the lower end of the slider is connected to the buffer member, and the slider and the pressure rod slide in the vertical direction in the sleeve under the elastic force of the buffer member.
6. The drum belt conveyor according to claim 5, characterized in that: The buffer is a spring, the lower end of the spring is fixedly connected to the base, and the upper end of the spring is connected to the slider.
7. The drum belt conveyor according to claim 5, characterized in that: The side of the supporting plate away from the belt conveyor body is tilted downward.
8. The drum belt conveyor according to claim 5, characterized in that: It also includes a limit card. A plurality of limit holes are provided on the side wall of the sleeve in the vertical direction. The limit card is inserted into the limit hole and abuts against the upper end surface of the slider to limit the highest point of movement of the slider.
9. The drum belt conveyor according to claim 8, characterized in that: The limit card has a U-shaped structure, and a notch is formed in the middle of the limit card for inserting the pressure rod. After the notch of the limit card is inserted into the pressure rod, the lower end surface of the limit card fits with the upper end surface of the slider under the elastic force of the buffer.
10. The drum belt conveyor according to claim 9, characterized in that: One side of the limit card is connected to the handle.