Auxiliary device for photovoltaic module assembly

Abstract

The present invention discloses an auxiliary device for assembling photovoltaic modules, belonging to the technical field of photovoltaic module installation equipment. The auxiliary device for assembling photovoltaic modules comprises a base, a lifting frame is fixedly connected to the top of the base, a mounting seat is fixedly connected to the top of the lifting frame, a flip frame is rotatably connected to one side of the mounting seat through a pin shaft, a lifting mechanism is arranged on the flip frame, and a placing frame is arranged on the lifting mechanism. After the photovoltaic module is placed on the placing frame, the flip frame is flipped upward to be flush with the conveyor by using a positioning cylinder, and then the photovoltaic module can be lifted onto the conveyor belt of the conveyor by the action of the lifting mechanism, and quickly transported to the designated installation position by relying on the anti-slip protrusions on the conveyor belt and the auxiliary pulleys on the support frame, thereby solving the problems of low installation efficiency, time-consuming and labor-intensive installation method and easy damage to the photovoltaic module during the installation process in the traditional manual handling installation method.

Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic module installation equipment, and more specifically, to an auxiliary device for photovoltaic module assembly. Background Art

[0002] Photovoltaic modules (commonly known as solar panels) are composed of solar cells or solar cells of different specifications cut by laser cutting machines (or wire cutting machines). They are mainly used in the fields of user solar power supply, transportation, communication / telecommunication, petroleum, ocean, meteorology, photovoltaic power stations, etc.

[0003] At present, the assembly of common photovoltaic modules usually requires manual transportation to the designated installation location and manual installation. Since photovoltaic modules are large and heavy, the manual transportation and installation method has low installation efficiency, is time-consuming and labor-intensive, and the photovoltaic modules are easily damaged during the installation process. Therefore, in view of this, research and improvement are conducted on the existing structure to provide an auxiliary device for assembling photovoltaic modules, in order to achieve a more practical purpose. Summary of the invention

[0004] 1. Technical problems to be solved

[0005] In view of the problems existing in the prior art, the purpose of the present invention is to provide an auxiliary device for assembling photovoltaic modules, which can place the photovoltaic modules on the placement rack, use the positioning cylinder to flip the flip rack upward to be flush with the conveyor, and then, under the action of the lifting mechanism, can lift the photovoltaic modules onto the conveyor belt of the conveyor, and rely on the anti-slip protrusions on the conveyor belt and the auxiliary pulleys on the support frame to quickly transport them to the designated installation position, solving the problems of traditional manual handling and installation methods with low installation efficiency, time-consuming and labor-intensive, and easy damage to the photovoltaic modules during the installation process.

[0006] 2. Technical solution

[0007] To solve the above problems, the present invention adopts the following technical solutions.

[0008] An auxiliary device for assembling photovoltaic modules, comprising a base, a lifting frame fixedly connected to the top of the base, a mounting seat fixedly connected to the top of the lifting frame, a flip frame rotatably connected to one side of the mounting seat through a pin, a lifting mechanism provided on the flip frame, a placing frame provided on the lifting mechanism, positioning cylinders rotatably installed between both sides of the lifting frame and the flip frame, and a conveyor fixedly installed on the top of the mounting seat;

[0009] The lifting mechanism includes two rotating shafts rotating between the inner walls on both sides of the turning frame and a servo motor installed on the outer wall of the bottom of the turning frame, and the two rotating shafts are symmetrically arranged at the top and bottom of the turning frame. The output end of the servo motor is transmission-connected to one end of the rotating shaft located at the bottom through a coupling, and the outer peripheries of both ends of the rotating shaft are fixedly connected to sprockets, and a chain is transmission-connected between the two sprockets located on the same side, and the outer periphery of the chain is fixedly connected to a lifting seat, and the placement frame is fixedly installed between the two lifting seats.

[0010] Furthermore, the lifting frame includes a fixing seat fixed to the base, guide grooves are provided at the bottoms of both ends of the fixing seat, and lifting rods are movably connected in the guide grooves, and the top end of the lifting rod is fixedly connected to the lifting seat.

[0011] Furthermore, a tightening knob is threadedly connected to the outer periphery of the fixing seat, and a threaded section of the tightening knob extends into the guide groove and abuts against the outer periphery of the lifting rod.

[0012] Furthermore, the tail of the positioning cylinder is rotationally connected to the outer periphery of the lifting rod through a pin shaft, and the output end of the positioning cylinder is rotationally connected to the outer side of the turning frame through a pin shaft.

[0013] Furthermore, two guide rails are fixedly connected to both sides of the flip frame, guide wheels are installed at positions of the lifting seat corresponding to the guide rails, and the outer peripheries of the guide wheels are slidably connected to the outer peripheries of the corresponding guide rails.

[0014] Furthermore, two symmetrically arranged wing plates are fixedly connected to the top of one end of the placement rack, and the sides of the two wing plates that are away from each other are rotatably connected to limit rollers, and the outer periphery of the limit roller is slidably connected to the outer periphery of the corresponding guide rail.

[0015] Furthermore, a support frame is fixedly connected to the top of one end of the placement frame, and a plurality of auxiliary pulleys are rotatably connected to the support frame through a pin shaft, and the rotation direction of the plurality of auxiliary pulleys is consistent with the movement direction of the conveyor.

[0016] Furthermore, a plurality of anti-skid protrusions are fixedly connected to the outer surface of the conveyor belt of the conveyor, and the plurality of anti-skid protrusions are equidistantly distributed.

[0017] Furthermore, universal wheels are fixedly installed at the four corners of the bottom of the base, and the universal wheels are equipped with brakes.

[0018] 3. Beneficial effects

[0019] Compared with the prior art, the advantages of the present invention are:

[0020] In this solution, after the photovoltaic components are placed on the placement rack, the lifting effect of the positioning cylinder is utilized to make the photovoltaic components on the flip rack flip upward to be flush with the conveyor belt of the conveyor. Then, under the action of the lifting mechanism, the photovoltaic components on the placement rack can be lifted to one end of the conveyor belt on the conveyor. With the cooperation of the anti-slip protrusions on the conveyor belt and the auxiliary pulleys on the support frame, the photovoltaic components can be quickly transported to the designated installation position as the conveyor belt works, thus solving the problems of low installation efficiency, time-consuming and labor-intensive traditional manual handling and installation methods, and easy damage to the photovoltaic components during the installation process. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 It is a schematic diagram of the lateral plane structure of the present invention;

[0023] Figure 3 It is a schematic diagram of the forward plane structure of the present invention;

[0024] Figure 4 It is a schematic diagram of the position structure of the lifting frame and the conveyor of the present invention;

[0025] Figure 5 It is a schematic diagram of the position structure of the lifting mechanism of the present invention;

[0026] Figure 6 It is a schematic diagram of the position structure of the placement rack of the present invention;

[0027] Figure 7 For the present invention Figure 1 Schematic diagram of the enlarged structure at position A in the middle.

[0028] Description of the numbers in the figure:

[0029] 1. Base;

[0030] 2. Lifting frame; 201. Fixed seat; 202. Lifting rod; 203. Lifting seat; 204. Fastening knob;

[0031] 3. Universal wheel;

[0032] 4. Mounting seat;

[0033] 5. Turning rack;

[0034] 6. Lifting mechanism; 601. Rotating shaft; 602. Servo motor; 603. Sprocket; 604. Chain; 605. Lifting seat;

[0035] 7. Placement rack;

[0036] 8. Positioning cylinder;

[0037] 9. Conveyor;

[0038] 10. Guide rails;

[0039] 11. Guide wheel;

[0040] 12. Wing plate;

[0041] 13. Limiting roller;

[0042] 14. Support frame;

[0043] 15. Auxiliary pulley;

[0044] 16. Anti-slip protrusions. DETAILED DESCRIPTION

[0045] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.

[0046] Example:

[0047] See also Figure 1-Figure 7 , an auxiliary device for assembling photovoltaic modules, comprising a base 1, a lifting frame 2 is fixedly connected to the top of the base 1, a mounting seat 4 is fixedly connected to the top of the lifting frame 2, a flip frame 5 is rotatably connected to one side of the mounting seat 4 through a pin shaft, a lifting mechanism 6 is arranged on the flip frame 5, a placing frame 7 is arranged on the lifting mechanism 6, positioning cylinders 8 are rotatably installed between both sides of the lifting frame 2 and the flip frame 5, and a conveyor 9 is fixedly installed on the top of the mounting seat 4;

[0048] The lifting mechanism 6 includes two rotating shafts 601 rotating between the inner walls on both sides of the turning frame 5 and a servo motor 602 installed on the outer wall of the bottom of the turning frame 5, and the two rotating shafts 601 are symmetrically arranged at the top and bottom of the turning frame 5. The output end of the servo motor 602 is transmission-connected to one end of the rotating shaft 601 located at the bottom through a coupling. Sprockets 603 are fixedly connected to the outer periphery of both ends of the rotating shaft 601. A chain 604 is transmission-connected between the two sprockets 603 located on the same side. A lifting seat 605 is fixedly connected to the outer periphery of the chain 604, and the placement frame 7 is fixedly installed between the two lifting seats 605.

[0049] See also Figure 4 The lifting frame 2 includes a fixed seat 201 fixed to the base 1. The bottoms of both ends of the fixed seat 201 are provided with guide grooves, and a lifting rod 202 is movably connected in the guide groove. The top of the lifting rod 202 is fixedly connected to the lifting seat 203.

[0050] See also Figure 4 The outer periphery of the fixing seat 201 is threadedly connected with a tightening knob 204 , and the threaded section of the tightening knob 204 extends into the guide groove and abuts against the outer periphery of the lifting rod 202 .

[0051] See also Figure 2 The tail of the positioning cylinder 8 is rotatably connected to the outer periphery of the lifting rod 202 through a pin shaft, and the output end of the positioning cylinder 8 is rotatably connected to the outer side of the turning frame 5 through a pin shaft.

[0052] See also Figure 3 Two guide rails 10 are fixedly connected to both sides of the turning frame 5 , and guide wheels 11 are installed at the positions of the lifting seat 605 corresponding to the guide rails 10 , and the outer periphery of the guide wheel 11 is slidably connected to the outer periphery of the corresponding guide rail 10 .

[0053] See also Figure 5 Two symmetrically arranged wing plates 12 are fixedly connected to the top of one end of the placement frame 7, and the sides of the two wing plates 12 that are away from each other are rotatably connected to limit rollers 13, and the outer periphery of the limit rollers 13 is slidably connected to the outer periphery of the corresponding guide rail 10.

[0054] See also Figure 1 A support frame 14 is fixedly connected to the top of one end of the placement frame 7, and a plurality of auxiliary pulleys 15 are rotatably connected to the support frame 14 through a pin shaft, and the rotation direction of the plurality of auxiliary pulleys 15 is consistent with the movement direction of the conveyor 9.

[0055] See also Figure 1 The outer surface of the conveyor belt of the conveyor 9 is fixedly connected with a plurality of anti-skid protrusions 16, and the plurality of anti-skid protrusions 16 are evenly distributed.

[0056] See also Figure 1 Universal wheels 3 are fixedly installed at the four corners of the bottom of the base 1, and the universal wheels 3 are equipped with brakes.

[0057] Working principle: first, according to the installation position of the photovoltaic component, loosen the tightening knob 204, adjust the height of the conveyor 9, so that the conveyor 9 can transport the photovoltaic component to the designated installation position, and then re-tighten the tightening knob 204; then place the photovoltaic component on the placement rack 7, and use the lifting effect of the positioning cylinder 8 to make the flip rack 5 flip upward so that the photovoltaic component can be flush with the conveyor belt of the conveyor 9, and then start the servo motor 602. With the cooperation of the rotating shaft 601, the sprocket 603, the chain 604 and the lifting seat 605, the photovoltaic component on the placement rack 7 can be lifted to one end of the conveyor belt on the conveyor 9. With the cooperation of the anti-slip protrusion 16 on the conveyor belt and the auxiliary pulley 15 on the support frame 14, the photovoltaic component can move with the conveyor belt and be quickly transported to the designated installation position, which greatly improves the efficiency of the photovoltaic component installation work, saves time and effort, and effectively avoids damage to the photovoltaic component during the installation process.

[0058] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0059] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0060] The above is only a preferred specific implementation of the present invention; however, the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and its improved conception within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An auxiliary device for assembling a photovoltaic module, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a lifting frame (2), the top of the lifting frame (2) is fixedly connected to a mounting seat (4), one side of the mounting seat (4) is rotatably connected to a flip frame (5) via a pin shaft, a lifting mechanism (6) is provided on the flip frame (5), a placing frame (7) is provided on the lifting mechanism (6), positioning cylinders (8) are rotatably installed between both sides of the lifting frame (2) and the flip frame (5), and a conveyor (9) is fixedly installed on the top of the mounting seat (4); The lifting mechanism (6) comprises two rotating shafts (601) rotating between the inner walls on both sides of the turning frame (5) and a servo motor (602) installed on the outer wall of the bottom of the turning frame (5), and the two rotating shafts (601) are symmetrically arranged at the top and bottom of the turning frame (5), the output end of the servo motor (602) is connected to one end of the rotating shaft (601) at the bottom through a coupling, the outer periphery of both ends of the rotating shaft (601) is fixedly connected with a sprocket (603), the two sprockets (603) located on the same side are connected to each other with a chain (604), the outer periphery of the chain (604) is fixedly connected with a lifting seat (605), and the placement frame (7) is fixedly installed between the two lifting seats (605).

2. The auxiliary device for assembling photovoltaic modules according to claim 1, characterized in that: The lifting frame (2) comprises a fixing seat (201) fixed to the base (1), guide grooves are provided at the bottoms of both ends of the fixing seat (201), and lifting rods (202) are movably connected in the guide grooves, and the top end of the lifting rod (202) is fixedly connected to the lifting seat (203).

3. The auxiliary device for assembling photovoltaic modules according to claim 2, characterized in that: The outer periphery of the fixing seat (201) is threadedly connected to a tightening knob (204), and the threaded section of the tightening knob (204) extends into the guide groove and abuts against the outer periphery of the lifting rod (202).

4. The auxiliary device for photovoltaic module assembly according to claim 1, characterized in that: The tail of the positioning cylinder (8) is rotationally connected to the outer periphery of the lifting rod (202) via a pin shaft, and the output end of the positioning cylinder (8) is rotationally connected to the outer side of the turning frame (5) via a pin shaft.

5. The auxiliary device for photovoltaic module assembly according to claim 1, characterized in that: Two guide rails (10) are fixedly connected to both sides of the turning frame (5), and guide wheels (11) are installed at positions of the lifting seat (605) corresponding to the guide rails (10), and the outer periphery of the guide wheel (11) is slidably connected to the outer periphery of the corresponding guide rail (10).

6. The auxiliary device for photovoltaic module assembly according to claim 1, characterized in that: Two symmetrically arranged wing plates (12) are fixedly connected to the top of one end of the placement rack (7); the two wing plates (12) are rotatably connected to the limiting rollers (13) on the sides away from each other, and the outer peripheries of the limiting rollers (13) are slidably connected to the outer peripheries of the corresponding guide rails (10).

7. The auxiliary device for photovoltaic module assembly according to claim 1, characterized in that: A support frame (14) is fixedly connected to the top of one end of the placement frame (7), and a plurality of auxiliary pulleys (15) are rotatably connected to the support frame (14) via a pin shaft, and the rotation direction of the plurality of auxiliary pulleys (15) is consistent with the movement direction of the conveyor (9).

8. The auxiliary device for photovoltaic module assembly according to claim 1, characterized in that: A plurality of anti-skid protrusions (16) are fixedly connected to the outer surface of the conveyor belt of the conveyor (9), and the plurality of anti-skid protrusions (16) are equidistantly distributed.

9. The auxiliary device for photovoltaic module assembly according to claim 1, characterized in that: Universal wheels (3) are fixedly mounted at the four corners of the bottom of the base (1), and the universal wheels (3) are equipped with brakes.

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