Sludge dewatering treatment system and treatment method
By designing a sludge dewatering treatment system with multiple plate and frame components arranged in the same direction on the inner side of the frame structure, the problems of easy blockage and water consumption of traditional plate and frame filter presses are solved, and an efficient and simple sludge dewatering process is achieved.
Patent Information
- Application Number
- CN202510180144.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2045-02-19
AI Technical Summary
The closed structure of traditional plate and frame filter presses causes the plate and frame components to be easily blocked, the cleaning process is cumbersome and consumes a lot of clean water.
A sludge dewatering treatment system is designed, and multiple plate and frame components are arranged in the same direction on the inner side of the frame structure. The elastic pad plate supports the bottom plate member to make it approximately horizontal, forming a mud storage groove with an opening at the top. The extrusion system brings the plate and frame components close to each other, compressing the mud storage groove space to realize the extrusion and dehydration of the sludge.
The cleaning process of the board and frame components is simplified, the water consumption is reduced, and the efficiency and convenience of sludge dehydration is improved.
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Figure CN119774843A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sludge dehydration, and in particular to a sludge dehydration treatment system and a treatment method. Background Art
[0002] The sludge dewatering treatment system is a key link in the sewage treatment process. It is used to remove moisture from the sludge and achieve sludge reduction and stabilization. It is usually composed of sludge conditioning, sludge transportation, dewatering equipment and other parts. Sludge conditioning is to improve the dewatering performance of sludge by adding flocculants and other agents, so that the particles in the sludge are condensed into larger flocs for subsequent dewatering. Sludge transportation is to transport the conditioned sludge to the dewatering equipment. Common transportation methods include pumping and gravity flow transportation. Common dewatering equipment includes belt filter press, centrifugal dewatering machine and plate and frame filter press. Belt filter press uses filter belt to squeeze and dewater sludge, which is simple to operate and has low operating cost. Centrifugal dewatering machine relies on centrifugal force to throw out the water in the sludge, with good dewatering effect and high degree of automation. Plate and frame filter press applies pressure to the sludge through the plate frame to discharge water from the gap of the filter plate, and obtains mud cake with low moisture content.
[0003] The plate and frame assembly used in traditional plate and frame filter presses is a closed plate frame, which is prone to mesh clogging. Once the mesh of the plate and frame assembly is clogged, it requires a long period of shutdown for cleaning. Although some backwashing structures are designed to solve the problem of plate and frame mesh clogging, making the cleaning process simple, it consumes a large amount of clean water. Therefore, improving the plate and frame assembly is one of the important issues currently facing sludge dewatering treatment. Summary of the invention
[0004] In view of the deficiencies of the prior art, the present invention provides a sludge dewatering treatment system and treatment method, which solves the problem that the closed structure plate-frame assembly used in the existing plate-frame filter press is blocked and difficult to clean.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions:
[0006] A sludge dewatering treatment system, comprising:
[0007] A support system, wherein the support system forms a lower channel;
[0008] A frame structure, wherein the frame structure is fixedly mounted on the top of the support system, and the frame structure has an upper channel corresponding to the lower channel, one end of the upper channel is blocked, and the other end is provided with an extrusion system;
[0009] A plate-frame assembly, the plate-frame assembly is arranged on the inner side of the upper channel, a plurality of the plate-frame assemblies are provided, the plate-frame assembly is arranged on the inner side of the frame structure, the plate-frame assembly comprises a plate-frame member and a bottom plate member, one end of the bottom plate member is rotatably mounted on a position close to the bottom end of the plate-frame member, and the plate-frame member and the bottom plate member are both porous structures;
[0010] An elastic pad, which is arranged on the bottom cross frame and is used to elastically support an end of the bottom plate member away from the plate frame member;
[0011] A cover plate corresponds to the top end of the frame structure.
[0012] Preferably, the framework structure comprises:
[0013] A bottom cross frame, wherein a plurality of bottom cross frames are provided, and the plurality of bottom cross frames are all fixed on the top of the support system, and the bottom cross frames are perpendicular to the lower channel;
[0014] Side frame assemblies, the side frame assemblies are fixedly mounted on the top of the bottom cross frame, the side frame assemblies are symmetrically arranged in two groups, and an upper channel is formed between the two groups of side frame assemblies;
[0015] A second cross frame, the second cross frame is fixedly connected between the two sets of side frame assemblies, and the second cross frame is located at one end of the lower channel;
[0016] A water baffle is fixedly mounted on the side frame assembly and is located on the outside of the second cross frame.
[0017] Preferably, the side frame assembly comprises:
[0018] A supporting bottom plate, wherein the supporting bottom plate is fixedly connected to a plurality of bottom cross frames;
[0019] A side plate, wherein the bottom of the side plate is fixedly connected to the side of the supporting bottom plate, and a first diagonal brace and a second diagonal brace are fixedly connected between the side plate and the supporting bottom plate, the second diagonal brace is located at the end of the side plate, and a water outlet is opened on the side of the second diagonal brace;
[0020] The side plate is a porous mesh plate.
[0021] Preferably, the plate frame member is a hollow structure, and a rectangular opening is provided on the top of the plate frame member, a mounting notch is provided on the bottom of the plate frame member, a side opening is provided on the side of the bottom plate member, one end of the side opening is flush with the bottom plate member, and the other end of the side opening forms a protrusion on the side of the bottom plate member, and one end of the bottom plate member is rotatably installed inside the mounting notch through an axis member.
[0022] Preferably, the extrusion system comprises:
[0023] A bracket platform, wherein the bracket platform is fixedly mounted on the bottom cross frame;
[0024] A master hydraulic cylinder, a push plate being fixedly mounted on the telescopic end of the master hydraulic cylinder and located inside the upper groove;
[0025] A guiding telescopic member, wherein the guiding telescopic member is fixedly connected to the outer side of the main hydraulic cylinder, and a telescopic end of the guiding telescopic member is fixedly mounted to the push plate;
[0026] A protruding plate is fixedly connected to the side of a plate frame member of a plate frame assembly close to the push plate, and two limiting blocks arranged in parallel are fixedly connected to the side of the push plate, and the protruding plate corresponds to the middle area of the two limiting blocks.
[0027] Preferably, it further comprises: a lifting frame assembly, the lifting frame assembly comprising:
[0028] A cantilever bracket, wherein the cantilever bracket is fixedly mounted on the support system;
[0029] The cantilever bracket is provided with two groups, and the two groups of cantilever brackets are rotatably mounted with a screw rod and fixedly mounted with a guide rod, one end of the cantilever bracket is fixedly mounted with a motor, and one end of the motor is transmission-connected with the screw rod;
[0030] A sliding block, wherein the sliding block is threadably matched with the lead screw, and the sliding block is slidably matched with the guide rod;
[0031] A hydraulic telescopic member, the top of which is fixedly mounted on a sliding block, and a stabilizing frame is fixedly mounted on the bottom telescopic end of the hydraulic telescopic member;
[0032] A lifting tool is fixedly installed via at least two sets of suspension chains and a stabilizing frame.
[0033] The present invention provides a sludge dewatering treatment system and treatment method. It has the following beneficial effects:
[0034] 1. The present invention designs an L-shaped plate-frame assembly composed of plate-frame members and bottom plate members, and an elastic pad supports the bottom plate member so that the bottom plate member is approximately horizontal. It relies on multiple plate-frame members to be arranged in the same direction on the inner side of the frame structure so that two adjacent plate-frame members, the bottom plate member and both sides of the frame structure form a mud storage tank with an open top. A cover plate is used to cover the top of the frame structure, and then the extrusion system is driven to bring the plate-frame members of the two adjacent plate-frame members closer together, so that the space of the mud storage tank is compressed, thereby realizing the extrusion and dehydration of the sludge. In this method, the structure of the plate-frame assembly is simple, and the porous plate structure is open to the outside. The user can directly use an air gun to blow the plate-frame members and the bottom plate member to clean the solid matter remaining in the porous structure. Compared with the traditional plate-frame assembly cleaning which requires a large amount of clean water, the use and cleaning process of this solution are simpler and save water. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 A three-dimensional diagram of a sludge dewatering treatment system proposed by the present invention;
[0036] Figure 2 A front view of a sludge dewatering treatment system proposed by the present invention;
[0037] Figure 3 A top view of a sludge dewatering treatment system proposed by the present invention;
[0038] Figure 4 for Figure 3 Section view of the section line at AA;
[0039] Figure 5 A three-dimensional view of the framework structure of a sludge dewatering treatment system proposed by the present invention;
[0040] Figure 6 This is a schematic diagram of the structure of a sludge dewatering treatment system proposed by the present invention;
[0041] Figure 7 A three-dimensional schematic diagram of a lifting frame assembly of a sludge dewatering treatment system proposed by the present invention;
[0042] Figure 8 It is a three-dimensional schematic diagram of a lifting tooling of a sludge dewatering treatment system proposed by the present invention.
[0043] Among them, 1. foundation piles; 2. beam frame; 3. pumping system; 3a. feed pipe; 3b. discharge pipe; 4. frame structure; 401. bottom cross frame; 402. side frame assembly; 402a. support bottom plate; 402b. side plate; 402c. first diagonal brace; 402d. second diagonal brace; 402d1. water inlet; 403. second cross frame; 404. water retaining plate; 5. conveying system; 501. first roller; 502. second roller; 503. power roller; 504. connecting rod bracket; 505. power box; 6. extrusion system; 601. bracket platform; 602. guide telescopic member; 603. main hydraulic cylinder; 604. push plate; 605. limit block; 7. lifting frame assembly; 701. cantilever bracket ;702, guide rod;703, screw rod;704, motor;705, sliding block;706, hydraulic telescopic part;707, stabilizing frame;708, suspension chain;709, lifting tool;709a, plate body;709b, limiting part;709c, horizontal sliding mouth;709d, telescopic block;709d1, oblique mouth;709e, center column;709f, triangular cavity;709g, connecting seat;709h, operating rope;709i, metal ring;709j, connecting rod;709k, elastic support rod;8, plate frame assembly;801, plate frame member;801a, rectangular mouth;801b, installation notch;802, bottom plate member;802a, side mouth;803, protruding plate;9, elastic pad. DETAILED DESCRIPTION
[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0045] Embodiment 1:
[0046] like Figure 1 - Figure 8 As shown, an embodiment of the present invention provides a sludge dewatering treatment system, including a support system, a frame structure 4, an extrusion system 6, a plate and frame assembly 8, an elastic pad 9 and a cover plate (not shown in the figure).
[0047] The support system forms a lower trough, the frame structure 4 is fixedly installed on the top of the support system, and the frame structure 4 has an upper trough corresponding to the lower trough, the support system is used to lift the frame structure 4, and the sewage, mud cakes, etc. falling from the upper trough can all fall into the lower trough, so as to facilitate separate transportation. For example, a transportation system is installed in the lower trough, which can transport the fallen mud cakes when working, while the sewage produced by squeezing cannot be transported out by the transportation system, wherein one end of the upper trough is blocked, and the other end is provided with an extrusion system 6, and a plate frame assembly 8 is arranged on the inner side of the upper trough, and the plate frame assembly 8 is provided with a plurality of The components 8 are distributed in parallel in the same direction (the same direction here means that the bottom plate 802 extends in one direction), the plate and frame components 8 are arranged on the inner side of the frame structure 4, and the plate and frame components 8 include a plate and frame component 801 and a bottom plate component 802. One end of the bottom plate component 802 is rotatably installed at a position close to the bottom end of the plate and frame component 801. Both the plate and frame component 801 and the bottom plate component 802 are porous structures. During the sludge extrusion process, sewage overflows from the porous structure. The elastic pad 9 is arranged on the bottom cross frame 401, and the elastic pad 9 is used to elastically support one end of the bottom plate component 802 away from the plate and frame component 801, and the cover plate corresponds to the top of the frame structure 4.
[0048] When in use, multiple plate-frame components 8 are arranged in the same direction on the inner side of the frame structure 4. Since the elastic pad 9 supports the bottom plate 802, the bottom plate 802 is approximately horizontal (the angle between the plate-frame component 801 and the bottom plate 802 is slightly greater than 90°). When multiple plate-frame components 8 are distributed in parallel in the same direction, two adjacent plate-frame components 801, the bottom plate 802 and the two sides of the frame structure 4 form a mud storage tank with an open top, and then fill the mud storage tank with sludge (for example, use a pumping system to pump it), and then use a cover plate to cover the top of the frame structure 4. Cover, then the extrusion system 6 pushes multiple plate and frame assemblies 8 together, that is, pushes a plate and frame assembly 8 close to the extrusion system 6, and the remaining plate and frame assemblies 8 transmit thrust in turn, so that multiple plate and frame assemblies 8 are close to each other, and the bottom end of the plate and frame component 801 of the plate and frame assembly 8 located on the front side squeezes the bottom plate component 802 of the plate and frame assembly 8 located on the rear side, so that the bottom end of the bottom plate component 802 rotates downward, so that the angle between the bottom plate component 802 and the horizontal plane increases, and the plate and frame components 801 of two adjacent plate and frame assemblies 8 are close to each other, so that the space of the mud storage tank is compressed, thereby realizing the extrusion and dehydration of the sludge.
[0049] The present invention designs an L-shaped plate-frame assembly 8 composed of a plate-frame member 801 and a bottom plate member 802, and an elastic pad 9 supports the bottom plate member 802 so that the bottom plate member 802 is approximately horizontal. It relies on multiple plate-frame assemblies 8 to be arranged in the same direction on the inner side of the frame structure 4, so that two adjacent plate-frame members 801, the bottom plate member 802 and the two sides of the frame structure 4 form a mud storage tank with an open top. The top of the frame structure 4 is covered with a cover plate, and then the extrusion system is driven to bring the plate-frame members 801 of the two adjacent plate-frame assemblies 8 close to each other, so that the space of the mud storage tank is compressed, thereby realizing the extrusion and dehydration of the sludge. In this method, the structure of the plate-frame assembly 8 is simple, and the porous plate structure is open to the outside. The user can directly use an air gun to blow the plate-frame member 801 and the bottom plate member 802 to clean the solid matter remaining in the porous structure. Compared with the traditional plate-frame assembly cleaning which requires a large amount of clean water, the use and cleaning process of this solution are simpler and save water.
[0050] In one embodiment, the frame structure 4 includes: a bottom cross frame 401 , a side frame assembly 402 , a second cross frame 403 and a water retaining plate 404 .
[0051] There are multiple bottom cross frames 401, which are all fixed on the top of the support system, and the bottom cross frames 401 are perpendicular to the lower channel. The multiple bottom cross frames 401 are laid flat to form a hollow support surface. The side frame assembly 402 is fixedly installed on the top of the bottom cross frame 401. The side frame assembly 402 is symmetrically arranged in two groups, and an upper channel is formed between the two groups of side frame assemblies 402. The second cross frame 403 is fixedly connected between the two groups of side frame assemblies 402, and the second cross frame 403 is located at one end of the lower channel, that is, the second cross frame 403 is used to block one end of the upper channel. The water retaining plate 404 is fixedly installed with the side frame assembly 402, and the water retaining plate 404 is located on the outside of the second cross frame 403. The water retaining plate 404 is used to protect the power box 505 part on the conveying system 5 to prevent sewage from being sprayed toward the power box 505 during the dehydration process.
[0052] The frame structure 4 is integrally formed by welding and assembling steel plates and steel frame structures. The overall structure is used to install and restrict the plate-frame assembly 8, and cooperates with the plate-frame assembly 8, the extrusion system 6 and other structures to realize extrusion dehydration.
[0053] In one embodiment, the side frame assembly 402 includes: a supporting bottom plate 402a, a side plate 402b, a first diagonal brace 402c, and a second diagonal brace 402d.
[0054] Among them, the supporting bottom plate 402a is fixedly connected to multiple bottom cross frames 401, the bottom of the side plate 402b is fixedly connected to the side of the supporting bottom plate 402a, and the first diagonal brace 402c and the second diagonal brace 402d are fixedly connected between the side plate 402b and the supporting bottom plate 402a, and the second diagonal brace 402d is located at the end of the side plate 402b. The supporting bottom plate 402a, the side plate 402b and the first diagonal brace 402c or the second diagonal brace 402d form a triangular structure, which is used to ensure the stability of the lateral support of the side plate 402b and prevent the side plate 402b from being deformed or invaded by force during use. A water outlet 402d1 is opened on the side of the second diagonal brace 402d, and the water outlet 402d1 guides out the sewage that may remain on the supporting bottom plate 402a. The side plate 402b is a porous mesh plate.
[0055] In one embodiment, the plate frame 801 is a hollow structure, and sewage can overflow from both sides to enter the inner side of the plate frame 801. The bottom end of the plate frame 801 is an opening, and a rectangular opening 801a is provided on the top of the plate frame 801, and the rectangular opening 801a corresponds to the lifting tool 709. A mounting notch 801b is provided at the bottom of the plate frame 801, and a side opening 802a is provided on the side of the bottom plate 802. One end of the side opening 802a is flush with the bottom plate 802, and the other end of the side opening 802a is formed on the side of the bottom plate 802 to form a protrusion. One end of the bottom plate 802 is rotatably installed in the mounting notch 801b through a shaft, as shown in FIG. Figure 6 As shown in , the side opening 802a forms a protrusion on the side of the bottom plate member 802, and the protrusion is used to limit the distance between the next plate frame assembly 8 and the current plate frame assembly 8. Specifically, the bottom of the plate frame member 801 can be inserted into the position of the side opening 802a.
[0056] In one embodiment, the extrusion system 6 includes: a bracket 601 , a main hydraulic cylinder 603 , a guiding telescopic member 602 and a push plate 604 .
[0057] The bracket platform 601 is fixedly installed on the bottom cross frame 401. The bracket platform 601 is a concrete and steel structure component, which plays a role of stable support. The telescopic end of the main hydraulic cylinder 603 is fixedly installed with a push plate 604 on the inner side of the upper groove. The guide telescopic member 602 is fixedly connected to the outer side of the main hydraulic cylinder 603, and the telescopic end of the guide telescopic member 602 is fixedly installed with the push plate 604. The guide telescopic member 602 is used to guide the push plate 604. A protruding plate 803 is fixedly connected to the side of a plate frame member 801 of a plate frame assembly 8 close to the push plate 604. Two parallel limiting blocks 605 are fixedly connected to the side of the push plate 604, and the protruding plate 803 corresponds to the middle area of the two limiting blocks 605.
[0058] When in use, the main hydraulic cylinder 603 drives the push plate 604 to move, and the push plate 604 drives the sliding rod part of the guiding telescopic member 602 to extend, relying on the guiding telescopic member 602 to ensure the smooth movement of the push plate 604, and the push plate 604 moves toward the plate frame assembly 8, so that the protruding plate 803 is stuck between the two limiting blocks 605. While pushing the plate frame assembly 8, the structure of the protruding plate 803 stuck between the two limiting blocks 605 limits the movement of the plate frame assembly 8 in the up and down directions.
[0059] In one embodiment, it further comprises: a lifting frame assembly 7 , which is used when removing the mud cake and is used to lift the frame assembly 8 .
[0060] As analyzed above, the plate-frame components 801 of two adjacent plate-frame assemblies 8 are close to each other, so that the space of the mud storage tank is compressed, thereby realizing the squeezing and dehydration of the sludge. After the dehydration is completed, the squeezing system 6 removes the squeezing force, and the mud block is located above the bottom plate component 802 and attached to the side of the plate-frame component 801. The user can use the lifting frame assembly 7 to lift the corresponding plate-frame assembly 8 to make the mud cake on the plate-frame assembly 8 fall off.
[0061] Specifically, the lifting frame assembly 7 includes: a cantilever bracket 701 , a guide rod 702 , a screw rod 703 , a sliding block 705 , a motor 704 , a hydraulic telescopic member 706 , a suspension chain 708 and a lifting tool 709 .
[0062] The cantilever bracket 701 is fixedly installed on the support system, and the cantilever bracket 701 is in a "7"-shaped structure. The cantilever bracket 701 is provided with two groups. The two groups of cantilever brackets 701 are rotatably installed with screw rods 703 and fixedly installed with guide rods 702. One end of the cantilever bracket 701 is fixedly installed with a motor 704, and one end of the motor 704 is transmission-connected with the screw rod 703. The motor 704 is used to drive the screw rod 703 to rotate, and the sliding block 705 is threadedly matched with the screw rod 703. The sliding block 705 is slidingly matched with the guide rod 702. When in use, the guide rod 702 guides the moving direction of the sliding block 705, and the rotating screw rod 703 drives the sliding block 705 to move linearly. The top of the hydraulic telescopic member 706 is fixedly installed with the sliding block 705, and the bottom telescopic end of the hydraulic telescopic member 706 is fixedly installed with a stabilizing frame 707. The lifting tooling 709 is fixedly installed with the stabilizing frame 707 through at least two groups of suspension chains 708.
[0063] When in use, the user drives the screw rod 703 to rotate through the motor 704, and the screw rod 703 cooperates with the sliding block 705 to drive the sliding block 705 to slide along the guide rod 702, so that the lifting tooling 709 moves to the position of the plate frame assembly 8 that needs to be lifted, and the hydraulic telescopic part 706 controls the lifting tooling 709 to move downward, and the lifting tooling 709 is connected to the upper plate frame assembly 8, and the hydraulic telescopic part 706 retracts to lift the plate frame assembly 8 upward, and then put it back to its original position.
[0064] In one embodiment, the lifting tool 709 includes: a plate body 709a, a telescopic block 709d, a connecting seat 709g, a connecting rod 709j, an elastic support rod 709k and a central column 709e.
[0065] The top of both sides of the plate body 709a is provided with a limiting portion 709b, the bottom of the plate body 709a can be inserted into the rectangular opening 801a, and the limiting portion 709b limits the plate body 709a to be completely inserted into the rectangular opening 801a. The side of the plate body 709a is provided with a transverse sliding opening 709c, and the top of the plate body 709a is provided with a triangular cavity 709f connected to the transverse sliding opening 709c. The telescopic block 709d is slidably arranged on the inner side of the transverse sliding opening 709c, and the telescopic block 709d can slide transversely. The telescopic block 709d is provided with two groups, and the two groups of telescopic blocks 709d are symmetrically distributed at On both sides of the plate body 709a, an elastic support rod 709k is arranged between the two groups of telescopic blocks 709d. Under the action of the elastic support rod 709k, the two groups of telescopic blocks 709d extend to both sides respectively. One end of the telescopic block 709d extending out of the horizontal sliding opening 709c is provided with a downward inclined opening 709d1. When the bottom of the plate body 709a is inserted into the rectangular opening 801a, the side of the rectangular opening 801a squeezes the inclined opening 709d1, so that the two groups of telescopic blocks 709d can be retracted inwardly, so that the two groups of telescopic blocks 709d pass over the rectangular opening 801a, and the connecting seat 709g is located at the top of the triangular cavity 709f. The connecting seat 709g is connected to the stabilizing frame 707 through the operating rope 709h. The operating rope 709h is provided with a metal ring 709i. The connecting rod 709j is located inside the triangular cavity 709f, and one end of the connecting rod 709j is movably connected to the telescopic block 709d, and the other end of the connecting rod 709j is movably connected to the connecting seat 709g. A central column 709e is installed in the center of the triangular cavity 709f. The operating rope 709h is generally slightly longer than the suspension chain 708. The operating rope 709h does not transmit the upward lifting force of the hydraulic telescopic member 706. When in use, due to the lifting tool 7 09 is in a suspended state, and the user can manually adjust the position of the lifting tool 709, and lower the lifting tool 709 by the hydraulic telescopic member 706, and operate the bottom of the lifting tool 709 to insert it into the rectangular opening 801a. When the bottom of the plate body 709a continues to be inserted into the rectangular opening 801a, the side of the rectangular opening 801a squeezes the oblique opening 709d1, which can make the two sets of telescopic blocks 709d retract inward, so that the two sets of telescopic blocks 709d pass over the rectangular opening 801a, and the user can operate the hydraulic telescopic member 706 to retract upward, drive the lifting tool 709 to move upward, and then drive the plate frame assembly 8 to move upward.
[0066] In one embodiment, it further comprises: a conveying system 5, which is arranged on the inner side of the lower channel and is used to convey the mud blocks to one side (the discharge end of the conveying system 5).
[0067] The conveying system 5 includes: a first roller 501 rotatably installed on the inner side of the lower trough, a power roller 503 rotatably installed at one end of the support system, and a second roller 502 swingably installed at one end of the support system through a connecting rod bracket 504. The connecting rod bracket 504 can swing elastically with a small amplitude, so that the conveyor belt has a certain elasticity to prevent the falling mud from impacting the conveyor belt and causing damage to the conveyor belt. A conveyor belt is installed between the first roller 501, the second roller 502 and the power roller 503. A power box 505 is fixedly installed on the side of the support system. The output end of the power box 505 is connected to the power roller 503 in transmission. The power box 505 drives the power roller 503 to rotate, and the power roller 503 drives the conveyor belt, thereby causing the first roller 501 and the second roller 502 to rotate as well.
[0068] In one embodiment, the support system includes a pile foundation 1 and a beam frame 2 fixed on the top of the pile foundation 1. The pile foundation 1 and the beam frame 2 are both concrete structures, which can be built in a sludge pool. The concrete structure has a certain degree of corrosion resistance, and the service life of the overall structure is longer.
[0069] The pumping system 3 is installed on the side of the beam frame 2. The pumping system 3 has a feed pipe 3a and a discharge pipe 3b. When the pumping system 3 is working, it is used to pump the sludge in the sludge pool into the sludge storage tank.
[0070] Embodiment 2:
[0071] A sludge dewatering treatment method, using the sludge dewatering treatment system in Example 1, specifically comprises the following steps:
[0072] S1. Arrange multiple plate-frame assemblies 8 in the same direction on the inner side of the upper channel, form a mud storage groove with an open top end between two adjacent plate-frame assemblies 8, and support the bottom end of the bottom plate 802 with an elastic pad 9, so that the bottom plate 802 is approximately in a tilted state at a small angle.
[0073] S2. Fill the sludge storage tank with sludge, and then use a cover plate to cover the top of the frame structure 4, so that the sludge storage tank forms an area closed to the sludge (the side walls of the area are porous, and sewage can overflow) to prevent the sludge from being squeezed out.
[0074] S3. The squeezing system 6 pushes the multiple plate-frame assemblies 8 together, the plate-frame components 801 of the adjacent plate-frame assemblies 8 slide, the bottom ends of the plate-frame components 801 squeeze the bottom plate component 802, and the bottom ends of the bottom plate components 802 rotate downward, so that the angle between the bottom plate component 802 and the horizontal plane increases, and the space of the mud storage tank is compressed, thereby achieving squeezing and dehydration of the sludge.
[0075] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.
Claims
1. A sludge dewatering treatment system, comprising a support system, characterized in that: The support system forms a lower channel and also includes: A frame structure (4), wherein the frame structure (4) is fixedly mounted on the top of the support system, and the frame structure (4) has an upper groove corresponding to the lower groove, one end of the upper groove is blocked, and the other end is provided with an extrusion system (6); A plate-frame assembly (8), wherein the plate-frame assembly (8) is arranged on the inner side of the upper groove, and a plurality of the plate-frame assemblies (8) are provided. The plate-frame assembly (8) is arranged on the inner side of the frame structure (4), and the plate-frame assembly (8) comprises a plate-frame member (801) and a bottom plate member (802). One end of the bottom plate member (802) is rotatably mounted at a position close to the bottom end of the plate-frame member (801), and the plate-frame member (801) and the bottom plate member (802) are both porous structures; An elastic pad (9), wherein the elastic pad (9) is arranged on the bottom cross frame (401), and the elastic pad (9) is used to elastically support an end of the bottom plate member (802) away from the plate frame member (801); A cover plate, the cover plate corresponds to the top end of the frame structure (4).
2. A sludge dewatering treatment system according to claim 1, characterized in that: The frame structure (4) comprises: A bottom cross frame (401), wherein a plurality of the bottom cross frames (401) are provided, and the plurality of bottom cross frames (401) are all fixed on the top of the support system, and the bottom cross frames (401) are perpendicular to the lower channel; The side frame assembly (402) is fixedly mounted on the top of the bottom cross frame (401), and the side frame assembly (402) is symmetrically arranged in two groups, with an upper channel formed between the two groups of side frame assemblies (402).
3. A sludge dewatering treatment system according to claim 2, characterized in that: The frame structure (4) further comprises: A second cross frame (403), the second cross frame (403) is fixedly connected between the two sets of side frame assemblies (402), and the second cross frame (403) is located at one end of the lower channel; A water baffle (404), wherein the water baffle (404) is fixedly mounted on the side frame assembly (402), and the water baffle (404) is located outside the second cross frame (403).
4. A sludge dewatering treatment system according to claim 3, characterized in that: The side frame assembly (402) includes: A supporting bottom plate (402a), wherein the supporting bottom plate (402a) is fixedly connected to a plurality of bottom cross frames (401); A side plate (402b), wherein the bottom of the side plate (402b) is fixedly connected to the side of the supporting bottom plate (402a), and a first diagonal brace (402c) and a second diagonal brace (402d) are fixedly connected between the side plate (402b) and the supporting bottom plate (402a).
5. A sludge dewatering treatment system according to claim 4, characterized in that: The side frame assembly (402) further includes: The second diagonal brace (402d) is located at the end of the side plate (402b), and a water inlet (402d1) is provided on the side surface of the second diagonal brace (402d); The side plate (402b) is a porous mesh plate.
6. A sludge dewatering treatment system according to claim 5, characterized in that: The plate frame member (801) is a hollow structure, and a rectangular opening (801a) is provided on the top of the plate frame member (801), and a mounting notch (801b) is provided on the bottom of the plate frame member (801). A side opening (802a) is provided on the side of the bottom plate member (802), and one end of the side opening (802a) is flush with the bottom plate member (802), and the other end of the side opening (802a) forms a protrusion on the side of the bottom plate member (802), and one end of the bottom plate member (802) is rotatably mounted inside the mounting notch (801b) via a shaft member.
7. A sludge dewatering treatment system according to claim 6, characterized in that: The extrusion system (6) comprises: A bracket platform (601), wherein the bracket platform (601) is fixedly mounted on the bottom cross frame (401); A main hydraulic cylinder (603) is provided with a push plate (604) fixedly mounted at the telescopic end of the main hydraulic cylinder (603) and located inside the upper groove.
8. A sludge dewatering treatment system according to claim 7, characterized in that: The extrusion system (6) comprises: A guiding telescopic member (602), wherein the guiding telescopic member (602) is fixedly connected to the outer side of the main hydraulic cylinder (603), and the telescopic end of the guiding telescopic member (602) is fixedly mounted to the push plate (604); A protruding plate (803) is fixedly connected to the side of a plate frame member (801) of a plate frame assembly (8) close to a push plate (604), and two limiting blocks (605) arranged in parallel are fixedly connected to the side of the push plate (604), and the protruding plate (803) corresponds to the middle area of the two limiting blocks (605).
9. A sludge dewatering treatment system according to claim 8, characterized in that: Also includes: A lifting frame assembly (7), the lifting frame assembly (7) comprising: A cantilever support (701), wherein the cantilever support (701) is fixedly mounted on the support system; The cantilever bracket (701) is provided with two groups, on which a screw rod (703) is rotatably mounted and a guide rod (702) is fixedly mounted, and a motor (704) is fixedly mounted on one end of the cantilever bracket (701), and one end of the motor (704) is drivingly connected to the screw rod (703).
10. A sludge dewatering treatment system according to claim 9, characterized in that: Also includes: A lifting frame assembly (7), the lifting frame assembly (7) further comprising: a sliding block (705), the sliding block (705) being threadedly matched with the screw rod (703), and the sliding block (705) being slidably matched with the guide rod (702); A hydraulic telescopic member (706), the top of which is fixedly mounted on the sliding block (705), and a stabilizing frame (707) is fixedly mounted on the bottom telescopic end of the hydraulic telescopic member (706); A lifting tool (709), wherein the lifting tool (709) is fixedly installed on a stabilizing frame (707) via at least two sets of suspension chains (708).
Citation Information
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