Defibering machine

By designing a multi-layer spiral structure and cavitation structure in the fiber defibrillation machine, using the driving force and friction of the spiral structure, combined with the cavitation rupture effect of the cavitation structure, the problem of incomplete separation of fibers in the existing fiber defibrillation machine is solved, and efficient fiber separation and wire rubbing effect is achieved.

CN119777188APending Publication Date: 2025-04-08绿谷科技有限公司(中国)
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Patent Information

Application Number
CN202510218675.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2025-04-08

AI Technical Summary

Technical Problem

The existing fiber defibers mainly rely on mechanical friction, the fibers cannot be completely decomposed and peeled, and the wire rubbing effect is poor.

Method used

A fiber deficitator is designed, adopting a multi-layer spiral structure and cavitation structure. The rotation of the spiral structure generates pushing force and friction. The material is sheared and squeezed in the high-pressure zone. The fiber bundles cause cavitation to burst in the cavitation structure, release huge energy, break hydrogen bonds, and achieve complete separation of fibers and wire rubbing.

Benefits of technology

It effectively improves the separation efficiency and wire rubbing effect of fibers, and the fibers can be completely decomposed and peeled off, and the output quality is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The defibrating machine comprises a machine shell internally provided with a cavity and a first main shaft rotationally arranged in the cavity, and a first spiral assembly and a first spiral channel are arranged on the outer side of the first main shaft; the first spiral assembly comprises a first spiral structure, and the first spiral channel comprises a first spiral groove; a cavitation structure is arranged in the area, corresponding to the first spiral groove, of the inner side of the machine shell, and the first spiral groove is communicated with the cavitation structure. According to the defibrating machine, the first main shaft rotates to drive the first spiral structure to rotate, so that materials rub with the first spiral structure to generate cavitation bubbles, and the materials bear extrusion force opposite to the first direction; after materials in the first spiral groove are extruded to enter the cavitation structure, extrusion force is reduced, cavitation bubbles are broken, huge energy is released, hydrogen bonds between fibers are promoted to be broken, fiber bundles are dissociated into single fibers, and the thread rolling effect is good.
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Description

Technical Field

[0001] The invention relates to the technical field of pulping technology, and in particular to a fiber disintegrator. Background Art

[0002] With the development of economy, commodity packaging is increasing day by day. Wood and paper packaging materials can be recycled and made into fibers for paper production and packaging products, forming a circular utilization, reducing carbon emissions, and benefiting environmental protection. In recent years, twin-screw fiber rolling and defibrating machines have appeared one after another, which can effectively recycle wood and paper packaging materials into fibers.

[0003] For example, the utility model patent with patent authorization announcement number: CN2635714Y discloses a pulping machine, which uses two spiral rollers that mesh with each other, rotate in parallel and in the same direction. The spiral rollers are composed of a feeding spiral part, a positive spiral sleeve and a reverse spiral sleeve. The pitch of the positive spiral sleeve changes from large to small, and the pitch of the positive spiral sleeve changes from large to small to form a "gradually contracting zone", which compresses and propels the pulp. The reverse spiral sleeve pushes in the reverse direction, and the refined pulp is squeezed out from the inclined groove opened on the spiral edge of the reverse spiral sleeve. The pulp is sheared and squeezed in the high-pressure area formed by the positive and reverse spiral sleeves, and finally the fibers are separated, divided, broomed and crushed to achieve the purpose of pulping.

[0004] Based on the search of the above patent authorization announcement number and the shortcomings found therein:

[0005] The existing fiber disintegration machine mainly relies on mechanical friction, the fiber cannot be completely decomposed and peeled off, and the thread rolling effect is poor. Summary of the invention

[0006] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a fiber disintegrator to solve the technical problems that the prior fiber disintegrator mainly relies on mechanical friction, the fibers cannot be completely decomposed and peeled, and the thread rolling effect is poor.

[0007] To achieve the above object, the present invention adopts the following technical solutions:

[0008] An embodiment of the present invention provides a defibrillator, comprising: a casing with a cavity therein, and a first main shaft rotatably arranged in the cavity, a first spiral component and a first spiral channel formed by the first spiral component are arranged on the outer side of the first main shaft, when the first main shaft rotates, the material in the cavity moves along a first direction through the first spiral channel; the first spiral component includes a first spiral structure, the first spiral channel includes a first spiral groove formed by the first spiral structure, and the first spiral groove is a single-channel groove; a cavitation structure is arranged in the area on the inner side of the casing corresponding to the first spiral groove, the first spiral groove is connected to the cavitation structure, and the driving force generated by the rotation of the first spiral structure acts in the opposite direction to the first direction; wherein the material in the first spiral groove is a solid-liquid mixture containing fiber material.

[0009] Wherein, the cavitation structure includes a cavitation groove arranged on the inner side wall of the casing, the cavitation groove is opened along the first direction, and the material in the first spiral groove is squeezed into the cavitation groove under the driving force generated by the rotation of the first spiral structure.

[0010] Wherein, the first spiral component further includes a second spiral structure, the first spiral structure is arranged on a side of the second spiral structure facing the first direction; the first spiral channel includes a second spiral groove formed by the second spiral structure; the driving force generated by the rotation of the second spiral structure acts in a direction opposite to the first direction;

[0011] The second spiral structure is provided with a first conducting groove, and the first conducting groove is used to connect adjacent grooves of the second spiral groove in the first direction.

[0012] Among them, the first spiral component also includes a third spiral structure, and the first spiral structure is arranged on the side of the third spiral structure facing the first direction; the first spiral channel includes a third spiral groove formed by the third spiral structure; the driving force generated by the rotation of the third spiral structure has the same direction as the first direction.

[0013] Wherein, the second helical structure and the third helical structure are arranged alternately.

[0014] Wherein, the first spiral component further includes a fourth spiral structure, and the fourth spiral structure is arranged on a side of the first spiral structure facing the first direction; the first spiral channel includes a fourth spiral groove formed by the fourth spiral structure; the driving force generated by the rotation of the fourth spiral structure acts in a direction opposite to the first direction;

[0015] The fourth spiral structure is provided with a second conducting groove, and the second conducting groove is used to connect adjacent grooves of the fourth spiral groove in the first direction.

[0016] Among them, the first spiral component also includes a fifth spiral structure, which is arranged on the side of the first spiral structure facing the first direction; the first spiral channel includes a fifth spiral groove formed by the fifth spiral structure; the driving force generated by the rotation of the fifth spiral structure has the same direction as the first direction.

[0017] Among them, the fourth spiral structure and the fifth spiral structure are arranged alternately, and a friction structure is arranged in the area inside the casing corresponding to the fourth spiral structure and / or the fifth spiral structure, and the friction structure is used to rub with the material extruded by the fourth spiral groove and / or the fifth spiral groove.

[0018] Wherein, the first spiral structure is provided with a first rough surface, and the first rough surface is used for friction with the material in the first spiral groove;

[0019] And / or, the second spiral structure is provided with a second rough surface, and the second rough surface is used for friction with the material in the second spiral groove;

[0020] And / or, the third spiral structure is provided with a third rough surface, and the third rough surface is used for friction with the material in the third spiral groove;

[0021] And / or, the fourth spiral structure is provided with a fourth rough surface, and the fourth rough surface is used for friction with the material in the fourth spiral groove;

[0022] And / or, the fifth spiral structure is provided with a fifth rough surface, and the fifth rough surface is used for friction with the material in the fifth spiral groove.

[0023] Wherein, it also includes a second main shaft rotatably arranged in the cavity, the second main shaft is arranged parallel to the first main shaft, and a second spiral component and a second spiral channel formed by the second spiral component are arranged on the outer side of the second main shaft;

[0024] The first spiral component extends into the second spiral channel, and the second spiral component extends into the first spiral channel.

[0025] The fiber disintegrator of the present invention drives the first spiral structure to rotate by rotating the first main shaft, so that the material rubs against the first spiral structure to generate cavitation and is subjected to an extrusion force opposite to the first direction; after the material in the first spiral groove is squeezed into the cavitation structure, the extrusion force is reduced, the cavitation bursts and releases huge energy, which promotes the breaking of hydrogen bonds between fibers, and separates the fiber bundles into single fibers, and the thread rolling effect is good.

[0026] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, the following preferred embodiments are specifically cited and described in detail as follows. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 A three-dimensional view of a defibrating machine according to an embodiment of the present invention;

[0028] Figure 2 This is a schematic structural diagram of the first main shaft and the second main shaft of the defibrating machine according to an embodiment of the present invention;

[0029] Figure 3 This is a first view of the first spiral structure of the defibrating machine according to an embodiment of the present invention;

[0030] Figure 4 A second view of the first spiral structure of the defibrating machine according to an embodiment of the present invention;

[0031] Figure 5 This is a schematic diagram of the cavitation structure of the defibrating machine according to an embodiment of the present invention;

[0032] Figure 6 It is a cross-sectional view of a defibrating machine according to an embodiment of the present invention;

[0033] Figure 7 It is a first view of the second spiral structure of the defibrating machine according to an embodiment of the present invention;

[0034] Figure 8 A second view of the second spiral structure of the defibrating machine according to an embodiment of the present invention;

[0035] Fig. 9 This is a first view of the third spiral structure of the defibrating machine according to an embodiment of the present invention;

[0036] Fig.10 A second view of the third spiral structure of the defibrating machine according to an embodiment of the present invention;

[0037] Fig.11 It is a schematic diagram of the friction structure of the defibrating machine according to an embodiment of the present invention.

[0038] Description of reference numerals:

[0039] 1. Casing; 11. Cavitation structure; 111. Cavitation groove; 12. Friction structure; 2. First main shaft; 21. First spiral structure; 211. First spiral groove; 212. First rough surface; 22. Second spiral structure; 221. Second spiral groove; 222. First conducting groove; 223. Second rough surface; 23. Third spiral structure; 231. Third spiral groove; 24. Fourth spiral structure; 241. Fourth spiral groove; 242. Second conducting groove; 25. Fifth spiral structure; 251. Fifth spiral groove; 3. Second main shaft; 31. Second spiral assembly; 311. Second spiral channel; 4. Feeder; 41. Lifting device; 42. Rotating device; 5. Discharger; 6. Liquid filling port; 7. Liquid discharge port. DETAILED DESCRIPTION

[0040] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.

[0042] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “resin”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, etc., indicating orientations or positional relationships are orientations or positional relationships based on the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0043] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0044] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be connected, detachably connected, or integrated; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0045] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0046] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms should not be understood as necessarily referring to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0047] Please refer to the attached Figures 1 to 5 , Figure 1 This is a three-dimensional view of a defibrating machine according to an embodiment of the present invention. Figure 2 This is a schematic diagram of the structure of the first main shaft 2 and the second main shaft 3 of the defibrating machine according to an embodiment of the present invention. Figure 3 This is a first view of the first spiral structure 21 of the defibrating machine according to an embodiment of the present invention. Figure 4 This is a second view of the first spiral structure 21 of the defibrating machine according to an embodiment of the present invention. Figure 5Schematic diagram of the cavitation structure 11 of the defibrator according to an embodiment of the present invention. The embodiment of the present invention provides a defibrator, including a casing 1 with a cavity therein, and a first main shaft 2 rotatably arranged in the cavity, a first spiral component and a first spiral channel formed by the first spiral component are arranged on the outer side of the first main shaft 2, when the first main shaft 2 rotates, the material in the cavity moves along the first direction through the first spiral channel; the first spiral component includes a first spiral structure 21, the first spiral channel includes a first spiral groove 211 formed by the first spiral structure 21, and the first spiral groove 211 is a single-channel groove; a cavitation structure 11 is arranged in the area corresponding to the first spiral groove 211 on the inner side of the casing 1, the first spiral groove 211 is connected to the cavitation structure 11, and the driving force generated by the rotation of the first spiral structure 21 acts in the opposite direction to the first direction; wherein the material in the first spiral groove 211 is a solid-liquid mixture containing fiber material.

[0048] Optionally, the first spiral component may be a structure extending on the surface of the first main shaft 2, for example, the first spiral component is a spiral structure extending and protruding from the surface of the first main shaft 2. Optionally, the first spiral component may also be a sleeve sleeved outside the first main shaft 2, and a protruding spiral structure is provided on the sleeve.

[0049] It can be understood that the material entering the cavity will move along the first direction and will eventually be discharged under the action of the discharge machine 5 at the end of the first direction; the first spiral groove 211 is a single-channel groove, which means that when the material in the first spiral groove 211 is subjected to both the driving force in the first direction applied by the front-stage propulsion spiral structure and / or the feeder 4 and the driving force in the opposite direction to the first direction applied by the first spiral structure 21, it can only move along the spiral channel of the first spiral groove 211 in the first direction, and in this process, part of the material squeezed by the opposite force will leave the first spiral groove 211 and enter the cavitation structure 11, and then move along the first direction in the cavitation structure 11 or be squeezed back into the first spiral groove 211. Specifically, after the material in the cavity is captured by the first spiral component, it will move along the first spiral channel. When the material moves in the first spiral channel to the first spiral channel formed by the first spiral structure 21, the driving force generated by the rotation of the first spiral structure 21 is opposite to the first direction, so that the material will be squeezed in the first spiral groove 211. At this time, cavitation will be generated under the high temperature and high pressure environment caused by the friction and extrusion between the material and the first spiral structure 21. Under the driving force generated by the rotation of the first spiral structure 21, the material is gradually squeezed into the cavitation structure 11 on the inner wall of the casing 1. After entering the cavitation structure 11, the squeezing force on the material is reduced, the cavitation bursts and releases huge energy. The energy released when the cavitation bursts will cause the hydrogen bonds between the fibers to break, so that the fiber bundles are dissociated into single fibers, and the fiber materials in the material are effectively separated and defibrated. On the basis of mechanical friction, this embodiment also adds the effect of cavitation reaction to the defibration of the material, so that the fiber materials in the material are effectively separated, and the fiber separation efficiency is improved. It needs to be explained that cavitation reaction refers to the process in which holes (cavitation bubbles) are formed, developed and collapsed inside the liquid or on the liquid-solid interface due to a decrease in local pressure. When the cavitation bubbles collapse, extremely high local pressure and temperature are generated, forming shock waves or high-speed microjets, releasing huge amounts of energy. The material in this embodiment is a solid-liquid mixture containing fiber material, which provides a medium for the cavitation reaction to act on the fiber material.

[0050] like Figure 6 As shown, Figure 6 It is a cross-sectional view of the defibrillator according to an embodiment of the present invention. In some embodiments, the housing 1 is provided with a feeder 4 at the starting end in the first direction, and the feeder 4 is used to feed materials into the cavity; the housing 1 is provided with a discharging machine 5 at the end in the first direction, and the discharging machine 5 is used to discharge the materials in the cavity. In some embodiments, the feeder 4 is provided with a lifting device 41 and a rotating device 42, so that the feeder 4 can be lifted vertically and rotated horizontally during maintenance, which is convenient for operation and maintenance. In some embodiments, the feeder 4 and the discharging machine 5 are both screw conveyed.

[0051] like Figure 1As shown, in some embodiments, the housing 1 is provided with a plurality of liquid inlets 6 and a plurality of liquid discharge ports 7, the liquid inlet 6 is used to introduce liquid into the cavity, and the liquid discharge port 7 is used to discharge the liquid in the cavity. Optionally, the liquid inlet 6 is arranged at the upper part of the housing 1, and the liquid discharge port 7 is arranged at the bottom of the housing 1. Optionally, the liquid can be water or a dilute alkali solution or an oxidative bleaching solution or other liquids, and the user can add the corresponding liquid according to the actual bleaching or softening requirements. For example, introducing water or a dilute alkali solution into the cavity is conducive to the softening of the material, and introducing hydrogen peroxide into the cavity is conducive to the bleaching of the material. In a pulping and fiberizing process using crop straw as raw material, the crop straw (such as wheat straw, corn straw, etc.) is cut into segments of appropriate length, and the cut straw segments are fed into the feed mechanism 4 of the fiberizer. As the straw segments enter the cavity of the casing 1 of the defibrillator, the user can add a pretreatment liquid (such as water or a dilute alkali solution) through the liquid filling port 6 to preliminarily soften the straw fibers; a washing liquid (such as a dilute alkali solution or a surfactant solution) can also be added through the liquid filling port 6 to react with the straw fibers, so that the active substances in the washing liquid react with impurities such as pectin and lignin in the straw to dissolve them, and after squeezing, the washing liquid is discharged through the drain port 7 to improve the whiteness of the straw fibers; an oxidative bleaching solution (such as a hydrogen peroxide solution) can also be added through the liquid filling port 6 to react with the straw fibers to infiltrate and fuse them, and the oxidative bleaching solution is used to deeply oxidize and decolorize the straw fibers, so that the straw fibers quickly turn white.

[0052] like Figure 5 As shown, in some embodiments, the cavitation structure 11 includes a cavitation groove 111 disposed on the inner side wall of the housing 1, the cavitation groove 111 is opened along the first direction, and the material in the first spiral groove 211 is squeezed into the cavitation groove 111 under the driving force generated by the rotation of the first spiral structure 21. It can be understood that the setting of the cavitation groove 111 provides a relatively low-pressure environment for the material overflowing from the first spiral groove 211 due to the squeeze force, so that the material squeezed into the cavitation groove 111 under high pressure in the first spiral groove 211 will collapse due to the reduction of local pressure, and the cavitation bubbles formed inside the liquid in the material or on the liquid-solid interface will then generate extremely high local pressure and temperature, forming shock waves or high-speed microjets, releasing huge energy, causing the hydrogen bonds between the fibers to break, and dissociating the fiber bundles into single fibers, and the cavitation process also eliminates the formation of microorganisms (bacteria, bacteria and fungi), effectively solving the anti-corrosion problem of the entire system. In other embodiments, the cavitation structure 11 may also include a baffle disposed on the inner side wall of the housing 1, and a cavitation groove 111 is disposed on the side of the baffle facing the first main shaft 2. It should be explained that the cavitation groove 111 in the above content is not necessarily provided on the component, but may also be a gap between two components, as long as a relatively low-pressure accommodation environment can be provided for the material squeezed out of the first spiral groove 211.

[0053] like Figure 7 and Figure 8 As shown, Figure 7 This is a first view of the second spiral structure 22 of the defibrating machine according to an embodiment of the present invention. Figure 8 This is a second view of the second spiral structure 22 of the defibrator according to an embodiment of the present invention. In some embodiments, the first spiral assembly further includes a second spiral structure 22, and the first spiral structure 21 is disposed on the side of the second spiral structure 22 facing the first direction; the first spiral channel includes a second spiral groove 221 formed by the second spiral structure 22; the driving force generated by the rotation of the second spiral structure 22 acts in the opposite direction to the first direction; the second spiral structure 22 is provided with a first conducting groove 222, and the first conducting groove 222 is used to connect the adjacent grooves of the second spiral groove 221 in the first direction. It should be explained that the first spiral structure 21 is disposed on the side of the second spiral structure 22 facing the first direction, that is, the first spiral structure 21 is disposed on the side of the second spiral structure 22 close to the discharging machine 5.

[0054] It is understandable that, although the coordinated design of the first spiral structure 21 and the cavitation structure 11 has a large defibration capability, in order to enable the material to be defibrated more thoroughly under the action of the first spiral structure 21 and the cavitation structure 11, the material should be crushed before entering the first spiral structure 21. Therefore, in this embodiment, by arranging the second spiral structure 22 before the first spiral structure 21, the material is crushed before entering the first spiral structure 21, thereby improving the defibration effect of the material under the action of the first spiral structure 21 and the cavitation structure 11. Specifically, after the material enters the cavity, it will be captured by the second spiral structure 22 before entering the first spiral structure 21, and move along the second spiral channel 311; since the driving force generated by the rotation of the second spiral structure 22 acts in the opposite direction to the first direction, the material will be squeezed and rubbed in the second spiral groove 221, and undergo preliminary crushing treatment; wherein, the first conducting groove 222 is connected to the adjacent grooves of the second spiral groove 221, and the material in the second spiral groove 221 will move along the second spiral groove 221 in the first direction and / or pass through the first conducting groove 222 to enter the next groove of the second spiral groove 221 after being fully squeezed, effectively ensuring the continuous movement of the material. Finally, the material squeezed and crushed by the second spiral structure 22 enters the first spiral structure 21 along the first direction.

[0055] like Fig. 9 and Fig.10 As shown, Fig. 9 This is a first view of the third spiral structure 23 of the defibrating machine according to an embodiment of the present invention. Fig.10This is a second view of the third spiral structure 23 of the defibrator of the embodiment of the present invention. In some embodiments, the first spiral assembly also includes a third spiral structure 23, and the first spiral structure 21 is arranged on the side of the third spiral structure 23 facing the first direction; the first spiral channel includes a third spiral groove 231 formed by the third spiral structure 23; the driving force generated by the rotation of the third spiral structure 23 acts in the same direction as the first direction. It should be explained that the first spiral structure 21 is arranged on the side of the third spiral structure 23 facing the first direction, that is, the first spiral structure 21 is arranged on the side of the third spiral structure 23 close to the discharging machine 5.

[0056] It is understandable that the material must need a driving force to move along the first direction in the cavity, and the rotation of the third spiral structure 23 can provide the material with a driving force to move along the first direction. Specifically, after the material enters the cavity, it will first enter the third spiral structure 23 and move along the third spiral channel; because the driving force generated by the rotation of the third spiral structure 23 is in the same direction as the first direction, the material will move in the first direction along the third spiral groove 231 under the action of the third spiral structure 23. Finally, the material pushed by the third spiral structure 23 enters the second spiral structure 22 or the first spiral structure 21 along the first direction.

[0057] In some embodiments, the second spiral structure 22 and the third spiral structure 23 are arranged alternately. It is understandable that the second spiral structure 22 and the third spiral structure 23 are arranged alternately in front of the first spiral structure 21, so that the material can be pushed, squeezed, and crushed multiple times before entering the first spiral structure 21, so that the material is crushed more thoroughly. It should be explained that the second spiral structure 22 or the third spiral structure 23 can be connected to the first spiral structure 21, but the starting section of the first main shaft 2 should be the third spiral structure 23 with a propulsion force in the first direction. After entering the cavity through the feeder 4, the material should first contact the third spiral structure 23 and move in the first direction under the action of the third spiral structure 23.

[0058] In some embodiments, the first spiral assembly further includes a fourth spiral structure 24, which is disposed on the side of the first spiral structure 21 facing the first direction; the first spiral channel includes a fourth spiral groove 241 formed by the fourth spiral structure 24; the driving force generated by the rotation of the fourth spiral structure 24 acts in the opposite direction to the first direction; the fourth spiral structure 24 is provided with a second conducting groove 242, which is used to connect the adjacent grooves of the fourth spiral groove 241 in the first direction. It should be explained that the fourth spiral structure 24 is disposed on the side of the first spiral structure 21 facing the first direction, that is, the fourth spiral structure 24 is disposed on the side of the first spiral structure 21 close to the discharge machine 5.

[0059] It is understandable that in order to make the material more thoroughly rolled and broomed after the action of the first spiral structure 21 and the cavitation structure 11, the material should be processed after passing through the first spiral structure 21 so that the material is further compressed, kneaded and separated. Therefore, in this embodiment, the fourth spiral structure 24 is arranged after the first spiral structure 21, so that the material is further rolled and broomed after passing through the first spiral structure 21, thereby improving the quality of the final output of the material. It should be explained that rolling and brooming refers to the phenomenon of fluffing, tearing, and splitting of the fiber cell wall through physical or chemical beating in pulp and paper production. This process causes the two ends of the fiber to split and become like a broom, thereby increasing the surface area of ​​the fiber, improving the interweaving and bonding ability between the fibers, and enhancing the strength and quality of the paper. Specifically, after passing through the first spiral structure 21, the material will enter the fourth spiral structure 24 and move along the fourth spiral channel. Through the compression and kneading action of the fourth spiral structure 24, the fiber cell wall will produce fluffing, tearing, and fibrillation, thereby increasing the surface area of ​​the fiber and improving the interweaving and bonding ability between the fibers. Among them, the second conducting groove 242 is connected to the adjacent groove of the fourth spiral groove 241. After being fully squeezed, the material in the fourth spiral groove 241 will move along the fourth spiral groove 241 in the first direction and / or pass through the second conducting groove 242 to enter the next groove of the fourth spiral groove 241, thereby effectively ensuring the continuous movement of the material.

[0060] In some embodiments, the first spiral assembly further includes a fifth spiral structure 25, which is disposed on the side of the first spiral structure 21 facing the first direction; the first spiral channel includes a fifth spiral groove 251 formed by the fifth spiral structure 25; the driving force generated by the rotation of the fifth spiral structure 25 acts in the same direction as the first direction. It should be explained that the fifth spiral structure 25 is disposed on the side of the first spiral structure 21 facing the first direction, that is, the fifth spiral structure 25 is disposed on the side of the first spiral structure 21 close to the discharge machine 5.

[0061] It is understandable that the material must need a driving force to move in the first direction in the cavity, and the rotation of the fifth spiral structure 25 can provide the material with a driving force to move in the first direction. Specifically, after entering the fifth spiral structure 25, the material will move along the fifth spiral channel. Since the driving force generated by the rotation of the fifth spiral structure 25 has the same direction as the first direction, the material will move in the first direction along the fifth spiral groove 251 under the action of the fifth spiral structure 25. Finally, the material pushed by the fifth spiral structure 25 enters the fourth spiral structure 24 along the first direction or is discharged through the discharging machine 5.

[0062] like Figure 1 and Fig.11 As shown, Fig.11Schematic diagram of the friction structure 12 of the fiber disintegrator of the embodiment of the present invention. In some embodiments, the fourth spiral structure 24 and the fifth spiral structure 25 are alternately arranged, and the friction structure 12 is arranged in the area corresponding to the fourth spiral structure 24 and / or the fifth spiral structure 25 on the inner side of the casing 1, and the friction structure 12 is used to rub the material extruded by the fourth spiral groove 241 and / or the fifth spiral groove 251. It can be understood that the friction structure 12 is arranged to make the material passing through the fourth spiral structure 24 and the fifth spiral structure 25 more thoroughly rubbed, so that the material overflowing from the fourth spiral groove 241 and the fifth spiral groove 251 can be fully rubbed with the friction structure 12, so that the material is fully rubbed, so that the fiber cell wall produces fluffing, tearing, splitting and other phenomena, increasing the surface area of ​​the fiber, and improving the interweaving and bonding ability between the fibers. In some embodiments, the friction structure 12 may include a plurality of straight grooves or straight ridges arranged along the first direction, which can effectively increase the friction area, so that the material is subjected to stronger friction when passing through, and the rubbing effect on the material is enhanced. In some embodiments, the friction structure 12 may further include a plurality of evenly distributed spherical grooves or a plurality of spherical protrusions, which may increase the uniformity of friction, so that the material is subjected to a more even kneading action when passing through, thereby further improving the brushing effect.

[0063] It can be understood that the driving force direction of the fourth spiral structure 24 is opposite to the first direction, and the driving force direction of the fifth spiral structure 25 is the same as the first direction. The alternating arrangement makes the material receive driving forces in different directions during the defibration process, further improving the defibration effect, and making the material receive stronger compression and kneading during the defibration process, thereby improving the quality of the final output of the material. The friction structure 12 is arranged to make the material passing through the fourth spiral structure 24 and the fifth spiral structure 25 more thoroughly rubbed, so that the material overflowing from the fourth spiral groove 241 and the fifth spiral groove 251 can fully rub against the friction structure 12, so that the material is fully kneaded, so that the fiber cell wall produces fluffing, tearing, and splitting, etc., increasing the surface area of ​​the fiber and improving the interweaving and bonding ability between the fibers.

[0064] In a feasible implementation process, after the material enters the cavity of the casing 1 of the defibrillator, it will first be captured by the third spiral structure 23, and move along the third spiral groove 231 in the first direction under the driving force exerted by the third spiral structure 23; the material passing through the third spiral structure 23 will enter the second spiral structure 22 or the first spiral structure 21 along the first direction, and the material entering the second spiral structure 22 will enter the third spiral structure 23 or the first spiral structure 21 along the first direction. The material entering the second spiral structure 22 is squeezed and crushed by pressure, and the material entering the first spiral structure 21 is cavitated. The material passing through the first spiral structure 21 will enter the fourth spiral structure 24 or the fifth spiral structure 25 along the first direction, the material entering the fifth spiral structure 25 will enter the fourth spiral structure 24 along the first direction or be discharged through the discharging machine 5, the material entering the fourth spiral structure 24 will enter the fifth spiral structure 25 along the first direction or be discharged through the discharging machine 5; the material entering the fourth spiral structure 24 will be further squeezed, kneaded and divided into fibers by pressure, and the material entering the fifth spiral structure 25 will receive the driving force and move along the fifth spiral groove 251 to the first direction.

[0065] like Figure 3 and Figure 7 As shown, in some embodiments, the first spiral structure 21 is provided with a first rough surface 212, and the first rough surface 212 is used to rub against the material in the first spiral groove 211; and / or, the second spiral structure 22 is provided with a second rough surface 223, and the second rough surface 223 is used to rub against the material in the second spiral groove 221; and / or, the third spiral structure 23 is provided with a third rough surface, and the third rough surface is used to rub against the material in the third spiral groove 231; and / or, the fourth spiral structure 24 is provided with a fourth rough surface, and the fourth rough surface is used to rub against the material in the fourth spiral groove 241; and / or, the fifth spiral structure 25 is provided with a fifth rough surface, and the fifth rough surface is used to rub against the material in the fifth spiral groove 251. It can be understood that the provision of the first rough surface 212, the second rough surface 223, the third rough surface, the fourth rough surface, and the fifth rough surface can fully knead the material traveling in the first spiral channel, and promote the material to be separated into threads. Optionally, the first rough surface 212 may be a twill provided on the side of the first spiral structure 21 facing the first spiral groove 211. Optionally, the second rough surface 223 may be a twill provided on the side of the second spiral structure 22 facing the second spiral groove 221. Optionally, the third rough surface may be a twill provided on the side of the third spiral structure 23 facing the third spiral groove 231. Optionally, the fourth rough surface may be a twill provided on the side of the fourth spiral structure 24 facing the fourth spiral groove 241. Optionally, the fourth rough surface may be a twill provided on the side of the fourth spiral structure 24 facing the first spiral groove 211. Optionally, the fifth rough surface may be a twill provided on the side of the fifth spiral structure 25 facing the fifth spiral groove 251.

[0066] It should be noted that the first spiral structure 21, the second spiral structure 22, the third spiral structure 23, the fourth spiral structure 24, and the fifth spiral structure 25 are all arranged on the first main shaft 2. Therefore, the pitch of the first spiral structure 21, the second spiral structure 22, the third spiral structure 23, the fourth spiral structure 24, and the fifth spiral structure 25 can be adjusted in the design stage to adjust the material propulsion force of the first spiral groove 211, the second spiral groove 221, the third spiral groove 231, the fourth spiral groove 241, and the fifth spiral groove 251. It can be understood that the smaller the pitch of the spiral structure, the stronger its propulsion effect on the material at the same speed.

[0067] like Figure 1 , Figure 2 and Figure 6 As shown, in some embodiments, the defibrillator further includes a second main shaft 3 rotatably arranged in the cavity, the second main shaft 3 is arranged parallel to the first main shaft 2, and a second spiral component 31 and a second spiral channel 311 formed by the second spiral component 31 are arranged on the outer side of the second main shaft 3; the first spiral component extends into the second spiral channel 311, and the second spiral component 31 extends into the first spiral channel. It should be explained that in order to avoid interference between the rotation of the first main shaft 2 and the second main shaft 3, the first spiral component should be arranged corresponding to the second spiral groove 221, so that the multi-segment spiral structure arranged on the second main shaft 3 should correspond to the multi-segment spiral structure arranged on the first main shaft 2, and the propulsion force generated when the second spiral component 31 rotates should be in the same direction as the propulsion force generated when the first spiral component rotates. It can be understood that since the second spiral component 31 extends into the first spiral channel and the first spiral component extends into the second spiral channel 311, the material can interact between the first spiral channel and the second spiral channel 311, thereby increasing the material processing path and time and making the material processing more uniform. Through the design of dual main shafts and multi-spiral structures, the material will be squeezed and rubbed multiple times in the defibrillator, thereby improving the fiber separation efficiency.

[0068] The above examples are only used to further illustrate the technical content of the present invention, so that readers can understand it more easily, but they do not mean that the implementation of the present invention is limited to this. Any technical extension or re-creation made according to the present invention is protected by the present invention. The protection scope of the present invention shall be subject to the claims.

Claims

1. A defibrating machine, characterized in that: The invention comprises a casing having a cavity therein, and a first main shaft rotatably arranged in the cavity, a first spiral assembly and a first spiral channel formed by the first spiral assembly are arranged on the outer side of the first main shaft, and when the first main shaft rotates, the material in the cavity moves along a first direction through the first spiral channel; The first spiral assembly includes a first spiral structure, the first spiral channel includes a first spiral groove formed by the first spiral structure, and the first spiral groove is a single-channel groove; a cavitation structure is provided in an area corresponding to the first spiral groove on the inner side of the housing, the first spiral groove is connected to the cavitation structure, and the driving force generated by the rotation of the first spiral structure acts in a direction opposite to the first direction; Wherein, the material in the first spiral groove is a solid-liquid mixture containing fiber material.

2. A defibrating machine according to claim 1, characterized in that: The cavitation structure includes a cavitation groove arranged on the inner side wall of the casing, the cavitation groove is opened along the first direction, and the material in the first spiral groove is squeezed into the cavitation groove under the driving force generated by the rotation of the first spiral structure.

3. A defibrating machine according to claim 1, characterized in that: The first spiral assembly further includes a second spiral structure, the first spiral structure is arranged on a side of the second spiral structure facing the first direction; the first spiral channel includes a second spiral groove formed by the second spiral structure; the driving force generated by the rotation of the second spiral structure acts in a direction opposite to the first direction; The second spiral structure is provided with a first conducting groove, and the first conducting groove is used to connect adjacent grooves of the second spiral groove in the first direction.

4. A defibrating machine according to claim 3, characterized in that: The first spiral component also includes a third spiral structure, and the first spiral structure is arranged on a side of the third spiral structure facing the first direction; the first spiral channel includes a third spiral groove formed by the third spiral structure; the driving force generated by the rotation of the third spiral structure has the same direction as the first direction.

5. A defibrating machine according to claim 4, characterized in that: The second helical structure and the third helical structure are arranged alternately.

6. A defibrating machine according to claim 4, characterized in that: The first spiral component further includes a fourth spiral structure, which is arranged on a side of the first spiral structure facing the first direction; the first spiral channel includes a fourth spiral groove formed by the fourth spiral structure; the driving force generated by the rotation of the fourth spiral structure acts in a direction opposite to the first direction; The fourth spiral structure is provided with a second conducting groove, and the second conducting groove is used to connect adjacent grooves of the fourth spiral groove in the first direction.

7. A defibrating machine according to claim 6, characterized in that: The first spiral component also includes a fifth spiral structure, which is arranged on the side of the first spiral structure facing the first direction; the first spiral channel includes a fifth spiral groove formed by the fifth spiral structure; the driving force generated by the rotation of the fifth spiral structure has the same direction as the first direction.

8. A defibrating machine according to claim 7, characterized in that: The fourth spiral structure and the fifth spiral structure are arranged alternately, and a friction structure is arranged in the area inside the casing corresponding to the fourth spiral structure and / or the fifth spiral structure, and the friction structure is used for friction with the material extruded by the fourth spiral groove and / or the fifth spiral groove.

9. A defibrating machine according to claim 7, characterized in that: The first spiral structure is provided with a first rough surface, and the first rough surface is used for friction with the material in the first spiral groove; And / or, the second spiral structure is provided with a second rough surface, and the second rough surface is used for friction with the material in the second spiral groove; And / or, the third spiral structure is provided with a third rough surface, and the third rough surface is used for friction with the material in the third spiral groove; And / or, the fourth spiral structure is provided with a fourth rough surface, and the fourth rough surface is used for friction with the material in the fourth spiral groove; And / or, the fifth spiral structure is provided with a fifth rough surface, and the fifth rough surface is used for friction with the material in the fifth spiral groove.

10. A defibrating machine according to claim 1, characterized in that: It also includes a second main shaft rotatably disposed in the cavity, the second main shaft is disposed parallel to the first main shaft, and a second spiral component and a second spiral channel formed by the second spiral component are disposed on the outer side of the second main shaft; The first spiral component extends into the second spiral channel, and the second spiral component extends into the first spiral channel.

Citation Information

Patent Citations

  • Pulping machine

    CN2635714Y