A low temperature ceramic bond CBN grinding wheel and production device
By designing a low-temperature ceramic bonding agent CBN grinding wheel production device with rotating plate and rotating rod structure, the problems of uneven heating and lack of detection capabilities in the prior art are solved, uniform heating and quality screening of the grinding wheel are realized, and the overall quality of the grinding wheel is improved.
Patent Information
- Application Number
- CN202411993374.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-04-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the roasting process, the existing CBN grinding wheel production equipment is fixed and unevenly heated, different degrees of roasting, insufficient quality, and lacks detection capabilities, so it is impossible to screen out poor quality grinding wheels.
A low-temperature ceramic bonding agent CBN grinding wheel production device is designed, using a rotating plate and a rotating rod structure, so that the grinding wheel rotates together with the rotating plate during the roasting process, achieving uniform heat reception. Through the design of the fixed plate and the upper pressure plate, combined with the driving of the motor and the connecting gear, the grinding wheel rotates and vibrations, and screens out grinding wheels with poor quality.
Through the design of the rotating plate and rotating rod, the uniform heating of the grinding wheel is achieved, ensuring the consistent degree of roasting of each grinding wheel, improving the overall quality of the grinding wheel, and screening out poor quality grinding wheels through vibration to ensure the quality of the grinding wheel after roasting.
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Figure CN119779031A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of CBN grinding wheel production, in particular to a low-temperature ceramic bond CBN grinding wheel and a production device. Background Art
[0002] CBN grinding wheel is made of CBN (cubic boron nitride) abrasive as raw material. The hardness of CBN is higher than that of ordinary abrasives. Therefore, CBN grinding wheel has stronger cutting ability and sharper edge than conventional grinding wheel. In order to further improve the performance of grinding wheel, the binder needs to be adjusted.
[0003] During the production process of CBN grinding wheels, the formed grinding wheels need to be fired. When the existing production equipment is firing the grinding wheels, the grinding wheels are fixed, so the grinding wheels in various places are not heated evenly, resulting in different degrees of firing of some grinding wheels during firing, and their quality is insufficient. At the same time, the existing production equipment lacks detection capabilities and cannot screen out grinding wheels of poor quality during the molding process, which is not conducive to the normal use of the equipment. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings existing in the prior art, such as: when the existing production device is firing the grinding wheel, the grinding wheel is fixed, so the grinding wheels at various locations are not heated evenly, resulting in different degrees of firing of some grinding wheels during firing, and their quality is insufficient. At the same time, the existing production device lacks detection capability and cannot screen out grinding wheels of poor quality during the molding process, which is not conducive to the normal use of the device. A low-temperature ceramic bond CBN grinding wheel production device is proposed.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A low-temperature ceramic bond CBN grinding wheel production device, comprising:
[0007] A support base, a roasting box is fixedly installed on the top of the support base, a rotating plate is arranged inside the roasting box, a rotating rod is fixedly connected to the side wall of the rotating plate, a support frame is fixedly connected to the top of the support base, the rotating rod penetrates the inner wall of the roasting box and is rotatably connected to the support frame, a motor is fixedly connected to the side wall of the support frame, and the corresponding rotating rod penetrates the support frame and is fixedly connected to the output end of the motor;
[0008] A placement structure, the placement structure includes a fixed plate arranged between the rotating plates, the side wall of the fixed plate is slidably connected with a fixed shaft, the end of the fixed shaft away from the fixed plate is rotatably connected to the rotating plate, each of the fixed plates has a plurality of fixed grooves on the lower inner wall, each of the fixed grooves has a fixed through groove penetrating the fixed plate on the lower inner wall, an upper pressure plate corresponding to the fixed plate is slidably arranged on the fixed plate, and a fixing structure is arranged on the upper pressure plate.
[0009] Preferably, the fixing structure includes a connecting rod fixedly connected to the upper pressure plate, the inner wall of each connecting rod is slidably connected with an adjusting rod, and each adjusting rod passes through the inner wall of the connecting rod and extends to the outside of the connecting rod, the bottom end of each adjusting rod is fixedly connected with a fixed pressure block, the position of the fixed pressure block corresponds to the fixing groove, the inner wall of the connecting rod and the adjusting rod are fixedly connected by a connecting spring, the side walls of the upper pressure plate and the fixed plate are fixedly connected with connecting blocks, the connecting block connected to the upper pressure plate is fixedly connected with a connecting screw passing through it, and the connecting block connected to the fixed plate is rotatably connected with a threaded block matching the connecting screw.
[0010] Preferably, one end of each of the fixed shafts is arranged through a rotating plate, and one end of each of the fixed shafts that passes through the rotating plate is fixedly connected to a connecting gear, the inner wall of the roasting box is fixedly connected to a connecting gear ring, and the connecting gear ring is meshed with a plurality of connecting gears, a connecting cam is fixedly sleeved on the part of each of the fixed shafts located on the inner side of the rotating plate, a connecting plate matching the connecting cam is fixedly connected to the side wall of the fixed plate, and the side walls of each of the connecting plates are provided with rounded corners.
[0011] Preferably, the outer sides of the connecting cam and the connecting plate are both wrapped with a protective layer.
[0012] Preferably, a sliding block is fixedly connected to the side wall of each fixed shaft, a sliding groove matching the sliding block is formed on the side wall of each fixed plate, and a fixing spring is fixedly connected between the sliding groove and the corresponding sliding block.
[0013] Preferably, a controller corresponding to the motor is provided on the support base.
[0014] A low-temperature ceramic binder CBN grinding wheel comprises a working layer, a transition layer and a base layer, wherein the working layer adopts a low-temperature ceramic binder.
[0015] Compared with the prior art, the beneficial effects of the present invention are: the grinding wheel is rotated along with the rotating plate during the roasting process, so that the grinding wheel is heated evenly, and at the same time, the grinding wheel can also rotate on its own, further improving the uniform heating of the grinding wheel, making the roasting degree of each grinding wheel the same, improving the overall quality of the grinding wheel, and the grinding wheel will vibrate when it rotates on its own, thereby cracking the grinding wheel with defects during molding, and screening out the grinding wheels of poor quality, ensuring that the quality of the roasted grinding wheel is higher, which is beneficial to the normal use of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A schematic diagram of the three-dimensional structure of a low-temperature ceramic bond CBN grinding wheel production device proposed by the present invention;
[0017] Figure 2 A schematic diagram of the side view of a low-temperature ceramic bond CBN grinding wheel production device proposed by the present invention;
[0018] Figure 3 A schematic diagram of the three-dimensional structure of a fixed plate of a low-temperature ceramic bond CBN grinding wheel production device proposed by the present invention;
[0019] Figure 4 A schematic diagram of a cross-sectional three-dimensional structure of a connecting rod of a low-temperature ceramic bond CBN grinding wheel production device proposed by the present invention;
[0020] Figure 5 This is a schematic structural diagram of a low-temperature ceramic bond CBN grinding wheel proposed by the present invention.
[0021] In the figure: 1 supporting base, 2 roasting box, 3 supporting frame, 4 motor, 5 rotating rod, 6 rotating plate, 7 fixed shaft, 8 fixed plate, 9 sliding block, 10 sliding groove, 11 fixed spring, 12 fixed groove, 13 fixed through groove, 14 upper pressing plate, 15 connecting block, 16 connecting screw, 17 threaded block, 18 connecting plate, 19 connecting cam, 20 connecting gear, 21 connecting gear ring, 22 connecting rod, 23 adjusting rod, 24 fixed pressing block, 25 connecting spring, 26 working layer, 27 transition layer, 28 base layer. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0023] Reference Figure 1-Figure 5 , a low-temperature ceramic bond CBN grinding wheel production device, comprising:
[0024] A support base 1 is provided, a roasting box 2 is fixedly installed on the top of the support base 1, a rotating plate 6 is arranged inside the roasting box 2, a rotating rod 5 is fixedly connected to the side wall of the rotating plate 6, a support frame 3 is fixedly connected to the top of the support base 1, the rotating rod 5 penetrates the inner wall of the roasting box 2 and is rotatably connected to the support frame 3, a motor 4 is fixedly connected to the side wall of the support frame 3, and the corresponding rotating rod 5 penetrates the support frame 3 and is fixedly connected to the output end of the motor 4.
[0025] After the motor 4 is started, its output end drives the rotating rod 5 to rotate, so that the rotating plate 6 rotates accordingly, drives the placement structure to rotate together, and makes the grinding wheel set in the placement structure also rotate, so that the grinding wheel is heated more evenly;
[0026] The placement structure includes a fixed plate 8 arranged between the rotating plates 6, the side wall of the fixed plate 8 is slidably connected with a fixed shaft 7, and one end of the fixed shaft 7 away from the fixed plate 8 is rotatably connected with the rotating plate 6, and a plurality of fixed grooves 12 are provided on the lower inner wall of each fixed plate 8, and a fixed through groove 13 penetrating the fixed plate 8 is provided on the lower inner wall of each fixed groove 12, and the fixed through groove 13 enables the grinding wheel placed in the fixed groove 12 to directly contact with the hot air, and an upper pressing plate 14 corresponding to it is slidably provided on the fixed plate 8, and a fixing structure is provided on the upper pressing plate 14;
[0027] The shaped grinding wheel is placed in the fixing groove 12 in the fixing plate 8, and the grinding wheel is fixed by the fixing structure so as to heat and bake the grinding wheel;
[0028] The fixing structure includes a connecting rod 22 fixedly connected to the upper pressure plate 14, the inner wall of each connecting rod 22 is slidably connected with an adjusting rod 23, and each adjusting rod 23 penetrates the inner wall of the connecting rod 22 and extends to the outer side of the connecting rod 22, the bottom end of each adjusting rod 23 is fixedly connected with a fixed pressing block 24, the position of the fixed pressing block 24 corresponds to the fixing groove 12, the inner wall of the connecting rod 22 and the adjusting rod 23 are fixedly connected by a connecting spring 25, the side walls of the upper pressure plate 14 and the fixing plate 8 are fixedly connected with a connecting block 15, the connecting block 15 connected to the upper pressure plate 14 is fixedly connected with a connecting screw 16 penetrating the connecting block 15, and the connecting block 15 connected to the fixing plate 8 is rotatably connected with a threaded block 17 matching the connecting screw 16;
[0029] The threaded block 17 is rotated. Since the connecting screw 16 cannot be rotated, the connecting screw 16 will move with the rotation of the threaded block 17 under the action of the thread, so that the connecting screw 16 and the upper pressure plate 14 move toward the direction of the fixed plate 8, driving the connecting rod 22, the adjusting rod 23 and the fixed pressure block 24 to move accordingly, so that the fixed pressure block 24 is pressed on the grinding wheel, and the connecting spring 25 allows the adjusting rod 23 and the connecting rod 22 to be telescopic, so that grinding wheels of different thicknesses can be fixed, and the grinding wheel is also prevented from being damaged during the fixing process;
[0030] One end of each fixed shaft 7 is arranged through the rotating plate 6, and one end of each fixed shaft 7 that passes through the rotating plate 6 is fixedly connected to a connecting gear 20, the inner wall of the roasting box 2 is fixedly connected to a connecting gear ring 21, and the connecting gear ring 21 is meshed with a plurality of connecting gears 20, and a connecting cam 19 is fixedly sleeved on the part of each fixed shaft 7 located on the inner side of the rotating plate 6, and a connecting plate 18 matching the connecting cam 19 is fixedly connected to the side wall of the fixed plate 8, and the position of the connecting plate 18 corresponds to the position of the sliding groove 10, and the side wall of each connecting plate 18 is provided with a rounded corner to facilitate the mutual extrusion between the connecting cam 19 and the connecting plate 18; the outer sides of the connecting cam 19 and the connecting plate 18 are wrapped with a protective layer to protect the connecting plate 18 and the connecting cam 19;
[0031] As the rotating plate 6 rotates, the fixed shaft 7 rotates accordingly, and the connecting gear 20 fixedly installed on the fixed shaft 7 also rotates together. Under the action of the connecting gear ring 21, the connecting gear 20 will also rotate when rotating, thereby driving the fixed shaft 7 and the fixed plate 8 to rotate together, further allowing the grinding wheel to be heated more evenly. At the same time, when the fixed shaft 7 rotates, the connecting cam 19 fixedly sleeved on the fixed shaft 7 will also rotate. When the connecting cam 19 rotates to the connecting plate 18, there will be extrusion between the two, so that the connecting plate 18 moves, driving the fixed plate 8 to move accordingly, and cooperating with the fixing spring 11 to make the fixed plate 8 vibrate, and the grinding wheel set inside the fixed plate 8 also vibrates together, so that the grinding wheel of poor quality is eliminated;
[0032] The side wall of each fixed shaft 7 is fixedly connected with a sliding block 9, the side wall of each fixed plate 8 is provided with a sliding groove 10 matching the sliding block 9, and a fixing spring 11 is fixedly connected between the sliding groove 10 and the corresponding sliding block 9;
[0033] A controller corresponding to the motor 4 is provided on the support base 1. The controller and the motor 4 are matching existing equipment, and the motor 4 can be controlled by the controller;
[0034] A low-temperature ceramic bond CBN grinding wheel comprises a working layer 26, a transition layer 27 and a base layer 28. The working layer 26 adopts a low-temperature ceramic bond, so that the grinding wheel has a stronger grinding ability when in use and will not burn the workpiece during high-speed processing.
[0035] In the present invention, when the device is in use, the formed grinding wheel is first placed in the fixing groove 12 in the fixing plate 8, and then the threaded block 17 is rotated. Since the connecting screw 16 cannot rotate, the connecting screw 16 will move with the rotation of the threaded block 17 under the action of the thread, so that the connecting screw 16 and the upper pressing plate 14 move in the direction of the fixing plate 8, driving the connecting rod 22, the adjusting rod 23 and the fixed pressing block 24 to move accordingly, so that the fixed pressing block 24 is pressed on the grinding wheel, and the connecting spring 25 allows the adjusting rod 23 and the connecting rod 22 to be telescopic, so that grinding wheels of different thicknesses can be fixed, and the damage of the grinding wheel during the fixing process is avoided. Then the baking box 2 is started to heat and bake the grinding wheel in the baking box 2, and the motor 4 is started at the same time. The output end of the motor 4 drives the rotating rod 5 to rotate, so that the rotating plate 6 rotates accordingly, so that the fixed shaft 7 and The fixed plate 8 rotates together, and the grinding wheel arranged on the inner side of the fixed plate 8 also rotates, so that the heating of the grinding wheel is more uniform. Moreover, when the fixed shaft 7 rotates, the connecting gear 20 fixedly installed on the fixed shaft 7 also rotates together. Under the action of the connecting gear ring 21, the connecting gear 20 will also rotate when rotating, thereby driving the fixed shaft 7 and the fixed plate 8 to rotate together, further making the heating of the grinding wheel more uniform. At the same time, when the fixed shaft 7 rotates, the connecting cam 19 fixedly sleeved on the fixed shaft 7 will also rotate. When the connecting cam 19 rotates to the connecting plate 18, extrusion will be generated between the two, so that the connecting plate 18 moves, driving the fixed plate 8 to move accordingly, and cooperating with the fixing spring 11 to make the fixed plate 8 vibrate, and the grinding wheel arranged inside the fixed plate 8 also vibrates together, and the grinding wheel with poor quality during molding will be cracked and eliminated, and the quality of the grinding wheel will be inspected.
[0036] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A low temperature ceramic bond CBN grinding wheel production device, characterized in that: include: A support base (1), a roasting box (2) is fixedly installed on the top of the support base (1), a rotating plate (6) is arranged inside the roasting box (2), a rotating rod (5) is fixedly connected to the side wall of the rotating plate (6), a support frame (3) is fixedly connected to the top of the support base (1), the rotating rod (5) penetrates the inner wall of the roasting box (2) and is rotatably connected to the support frame (3), a motor (4) is fixedly connected to the side wall of the support frame (3), and the corresponding rotating rod (5) penetrates the support frame (3) and is fixedly connected to the output end of the motor (4); A placement structure, the placement structure comprises a fixed plate (8) arranged between the rotating plates (6), the side wall of the fixed plate (8) is slidably connected with a fixed shaft (7), the end of the fixed shaft (7) away from the fixed plate (8) is rotatably connected with the rotating plate (6), each of the fixed plates (8) has a plurality of fixed grooves (12) on the lower inner wall, each of the fixed grooves (12) has a fixed through groove (13) penetrating the fixed plate (8), an upper pressure plate (14) corresponding to the fixed plate (8) is slidably arranged on the fixed plate (8), and a fixing structure is arranged on the upper pressure plate (14).
2. A low temperature ceramic bond CBN grinding wheel production device according to claim 1, characterized in that: The fixing structure comprises a connecting rod (22) fixedly connected to the upper pressure plate (14), the inner wall of each connecting rod (22) is slidably connected with an adjusting rod (23), and each adjusting rod (23) passes through the inner wall of the connecting rod (22) and extends to the outer side of the connecting rod (22), the bottom end of each adjusting rod (23) is fixedly connected with a fixed pressing block (24), the position of the fixed pressing block (24) corresponds to the fixing groove (12), the inner wall of the connecting rod (22) and the adjusting rod (23) are fixedly connected by a connecting spring (25), the side walls of the upper pressure plate (14) and the fixing plate (8) are fixedly connected with a connecting block (15), the connecting block (15) connected to the upper pressure plate (14) is fixedly connected with a connecting screw (16) passing through it, and the connecting block (15) connected to the fixing plate (8) is rotatably connected with a threaded block (17) matching the connecting screw (16).
3. The low temperature ceramic bond CBN grinding wheel production device according to claim 1, characterized in that: One end of each of the fixed shafts (7) passes through the rotating plate (6), and one end of each of the fixed shafts (7) passing through the rotating plate (6) is fixedly connected to a connecting gear (20); a connecting gear ring (21) is fixedly connected to the inner wall of the roasting box (2), and the connecting gear ring (21) is meshed with a plurality of connecting gears (20); a connecting cam (19) is fixedly sleeved on a portion of each of the fixed shafts (7) located on the inner side of the rotating plate (6); a connecting plate (18) matching the connecting cam (19) is fixedly connected to the side wall of the fixed plate (8), and the side wall of each of the connecting plates (18) is provided with a rounded corner.
4. A low temperature ceramic bond CBN grinding wheel production device according to claim 3, characterized in that: The outer sides of the connecting cam (19) and the connecting plate (18) are both wrapped with a protective layer.
5. The low temperature ceramic bond CBN grinding wheel production device according to claim 1, characterized in that: The side wall of each fixed shaft (7) is fixedly connected with a sliding block (9), the side wall of each fixed plate (8) is provided with a sliding groove (10) matching with the sliding block (9), and a fixing spring (11) is fixedly connected between the sliding groove (10) and the corresponding sliding block (9).
6. The low temperature ceramic bond CBN grinding wheel production device according to claim 1, characterized in that: The support base (1) is provided with a controller corresponding to the motor (4).
7. A low temperature ceramic bond CBN grinding wheel, characterized in that: It comprises a working layer (26), a transition layer (27) and a base layer (28), and the working layer (26) adopts a low-temperature ceramic binder.