Harbor district warehouse stand column perpendicularity detection device

By designing a column verticality detection device for port warehouses, using technical means such as electric push rods, inclinometers and laser rangefinders, the efficiency and accuracy of traditional detection methods in narrow spaces and low-light environments are solved, and efficient and accurate column verticality detection is achieved.

CN119779252AActive Publication Date: 2025-04-08TIANJIN SURVEY & DESIGN INST FOR WATER TRANSPORT ENG CO LTD
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Patent Information

Application Number
CN202510153787.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2025-04-08
Estimated Expiration
2045-02-12

AI Technical Summary

Technical Problem

Traditional total station or three-dimensional laser instruments have problems such as equipment installation difficulties and poor signal reception in the column verticality detection of port warehouses, resulting in low detection efficiency and unstable results, making it difficult to meet the needs of structure inspection during port warehouse operation period.

Method used

A port warehouse column verticality detection device was designed, using electric push rods instead of inclined rods, combined with inclination angle meter and laser rangefinder, and data processing was performed by calculating and display components to ensure the accuracy of detection. The device is also equipped with a spiral lifter and a pulley bracket to adapt to the detection needs of tight spaces and low-light environments.

Benefits of technology

The verticality detection of columns in narrow spaces and low light environments is realized, the accuracy and efficiency of detection are improved, and human error is reduced. It is suitable for structural inspection of port warehouses during operation.

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Abstract

The invention relates to the technical field of stand column detection, and discloses a harbor area warehouse stand column perpendicularity detection device which comprises a bearing platform and a stand column, the stand column is arranged on one side of the bearing platform, and a notch is formed in the upper surface of the bearing platform; a connecting shaft is fixedly connected to the interior of the notch, an arc-shaped bearing block is rotationally connected to the outer surface of the connecting shaft, an electric push rod fixing end is connected to the upper surface of the arc-shaped bearing block through a bolt, an electric push rod output end is installed in the upper end of the electric push rod fixing end, and scale marks are arranged on the outer side of the electric push rod output end; a flat plate is hinged to the upper end of the output end of the electric push rod. According to the harbor district warehouse stand column perpendicularity detection device, through cooperative use of all the structures and assistance of a function calculation mode, the detection accuracy is guaranteed, errors caused by excessive manual participation are reduced, meanwhile, all the detection components are simple and convenient, and personnel can use the detection components conveniently.
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Description

Technical Field

[0001] The invention relates to the technical field of column detection, and in particular to a device for detecting the verticality of columns in a port warehouse. Background Art

[0002] A port warehouse is a building used in the port area for temporary and short-term storage of cargo for loading and unloading, including land and water warehouses.

[0003] During the operation period of the port warehouse, it is very important to conduct regular inspections of the warehouse structure. However, in actual inspections, there are many difficulties in detecting the verticality of the warehouse columns. Traditional total station or three-dimensional laser measurement methods have problems such as difficulty in equipment installation and poor signal reception under the conditions of closed warehouse storage, small space, dim light and rough column surface. This leads to low detection efficiency, unstable results and large deviations from the actual situation, which makes it difficult to meet the needs of structural inspection during the operation period of the port warehouse.

[0004] Based on this, it is necessary to propose a verticality detection device for warehouse columns in port areas. Summary of the invention

[0005] In view of the shortcomings of the prior art, the present invention provides a device for detecting the verticality of columns in a port warehouse, which has the advantages of convenient operation and accurate measurement, and can effectively overcome the advantages of the prior art in a small space and weak light environment, and solve the problems raised in the background technology.

[0006] The present invention provides the following technical solution: A device for detecting the verticality of columns in a port warehouse, comprising a bearing platform and columns:

[0007] A column is provided on one side of the bearing platform, and a notch is provided on the upper surface of the bearing platform;

[0008] The inside of the slot is fixedly connected with a connecting shaft, the outer surface of the connecting shaft is rotatably connected with an arc-shaped receiving block, the upper surface of the arc-shaped receiving block is bolted with the fixed end of the electric push rod, the upper end of the fixed end of the electric push rod is internally installed with the output end of the electric push rod, the outer side of the output end of the electric push rod is provided with a scale line, the upper end of the output end of the electric push rod is hinged with a flat plate, the outer side wall of the fixed end of the electric push rod is bolted with an inclinometer, the outer surface of the connecting shaft is movably connected with a mounting block, the outer side of the mounting block is fixedly connected to the inner wall of the slot, and the upper surface of the mounting block is bolted with a laser rangefinder.

[0009] Preferably, spiral lifters are provided at both ends of the front side of the lower surface of the bearing platform, and the spiral lifters include a connecting sleeve, an adjusting block and a screw member. Both ends of the front side of the lower surface of the bearing platform are fixedly connected with a connecting sleeve, the lower end of the connecting sleeve is rotatably sleeved with an adjusting block, the internal thread of the adjusting block is connected to a screw member, the outer surface of the screw member is movably connected to the inside of the connecting sleeve, and the lower end of the screw member is fixedly connected to a pulley bracket.

[0010] Preferably, a U-shaped block is fixedly connected to the bottom of the supporting platform, and the interior of the U-shaped block is rotatably connected to a rotating shaft, a connecting rope is wrapped around the outer surface of the rotating shaft, and the other end of the connecting rope is fixedly connected to a threaded connecting rod, and the lower surface of the arc-shaped supporting block is fixedly connected to a connecting block, the end of the threaded connecting rod passes through the interior of the connecting block, and the threaded connecting rod passes through the outer surface of the end of the connecting block and is threadedly connected to a limiting block, and one side of the limiting block is fitted with the other side of the connecting block.

[0011] Preferably, a motor is installed on the lower surface of the carrying platform, and the output shaft of the motor is fixedly connected to the rotating shaft.

[0012] Preferably, a computing and display component is disposed on the upper surface of the bearing platform, and the inclinometer and the laser rangefinder are data-connected to the computing and display component.

[0013] Preferably, handrails are fixedly connected to both sides of the upper surface of the carrying platform, and fixed brackets are fixedly connected to both ends of the rear side of the lower surface of the carrying platform.

[0014] Preferably, a central axis is provided on the upper surface of the carrying platform, a level is installed on the upper surface of the carrying platform, a centerline of the lower surface of the level is parallel to the centerline of the central axis, and a beam position of the laser rangefinder is parallel to the centerline of the central axis.

[0015] Preferably, a partial surface of one side of the arc-shaped receiving block is in contact with the inner wall of the slot, and the arc-shaped receiving block and the mounting block are cocentric with the connecting axis.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. This type of verticality detection device for the column of the port warehouse, through the fixed end of the electric push rod and the output end of the electric push rod, forms an electric push rod to replace the inclinometer, drives the output length of the output end of the electric push rod, and at the same time pushes the fixed end of the electric push rod to tilt, so that the side of the flat plate hinged at the top of the output end of the electric push rod fits the side of the column. At this time, the inclinometer and laser rangefinder arranged on the fixed end of the electric push rod can be used for measurement to know the inclination angle and the distance between the end point of the fixed end of the electric push rod and the column, and the data are input into the calculation display component connected to the inclinometer and the laser rangefinder. The verticality of the column is obtained by the calculation function built into the calculation display component, so as to determine the verticality of the column. The setting of this structure, through the matching use of various structures and supplemented by function calculation, ensures the accuracy of detection and reduces the errors caused by excessive human participation. At the same time, each detection component is simple and convenient, which is convenient for personnel to use.

[0018] 2. This type of port warehouse column verticality detection device can adjust the height of the load-bearing platform by setting a spiral lifter, and can be used with a spirit level to fine-tune the horizontal state of the load-bearing platform, so that the load-bearing platform can be used in a horizontal state. The addition of a wheeled bracket and handrails makes it convenient to move the device and to detect between different port warehouse columns, saving detection costs and time. At the same time, the device can adapt to special environments and adopts a contact measurement solution, which effectively overcomes the problems of the existing technology in the small indoor space and weak light, such as the difficulty in moving the detection equipment and the failure of measurement. It is particularly suitable for the measurement of the verticality of columns in structural inspection activities in ports and port warehouses during the operation period. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 It is a schematic diagram of the overall structure of the device of the present invention;

[0021] Figure 2 This is a schematic diagram of the bottom structure of the load-bearing platform of the present invention;

[0022] Figure 3 It is a schematic diagram of the structure of the detection part of the present invention;

[0023] Figure 4 It is a partial structural schematic diagram of the spiral lifter of the present invention;

[0024] Figure 5 It is a schematic diagram of the structure of the electric push rod of the present invention.

[0025] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0026] 1. Carrying platform; 110. Fixed bracket; 120. Screw lifter; 121. Pulley bracket; 122. Screw member; 123. Adjustment block; 124. Connecting sleeve; 130. U-shaped block; 131. Rotating shaft; 132. Motor; 133. Threaded connecting rod; 134. Limiting block; 135. Connecting rope; 140. Level; 150. Central axis;

[0027] 2. Column;

[0028] 3. Notch; 310. Connecting shaft; 320. Connecting block; 330. Fixed end of electric push rod; 331. Output end of electric push rod; 332. Scale line; 333. Flat plate; 340. Inclinometer; 350. Mounting block; 360. Laser rangefinder; 370. Arc receiving block;

[0029] 4. Calculation and display components; 5. Handrails. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] Ports are warehouses and open-air yards used to store and preserve goods to be shipped. Port yards are the main distribution centers for water-borne goods, and play an important role in shortening the stay time of vehicles and ships, speeding up cargo turnover, and improving freight quality. Port warehouses are mainly used for short-term storage of goods that are not suitable for sun and rain and valuable goods that are easy to lose; yards are mainly used to store bulk cargo and barreled and containerized goods that are not afraid of sun and rain.

[0032] Port warehouses usually include reinforced concrete frame structures, multi-span reinforced concrete frame structures, and reinforced concrete hyperbolic barrel arch roof warehouses. The first structure: reinforced concrete thin-web beams or roof trusses, prefabricated reinforced concrete columns and large roof panels, brick walls or reinforced concrete wall panels for enclosure. This structure is suitable for various special warehouses in auxiliary construction areas with small and medium spans; the second structure: used for large warehouses in front of the port, with a variety of combined spans. This structure mostly uses standard components and is easy to construct, but adding columns in the warehouse will reduce the effective storage capacity, which is not conducive to mechanized operations; the third structure: the arch span can reach more than 40m, which is suitable for large-span warehouses, and the structural forms are diverse, such as saddle-shaped roofs.

[0033] Its port warehouses are divided into: piece goods warehouses, bulk cargo warehouses, dangerous goods warehouses and cold storages according to the types of goods stored; according to location: divided into front warehouses and rear warehouses. The front warehouse is located in the front of the dock and is directly related to the ship loading and unloading operations; the rear warehouse is located at the rear of the port area and is used for long-term storage of goods; according to characteristics: divided into special warehouses and general warehouses, single-story warehouses and multi-story warehouses, etc.

[0034] However, the basic construction of port warehouses is supported by columns. The vertical state of the columns ensures the storage safety of goods inside the warehouse. The verticality of the columns is currently detected by total station or three-dimensional laser measurement methods.

[0035] This method is only applicable to places with better column positions. When the warehouse storage is closed, the space is small, the light is dim, and the column surface is rough, there are problems such as difficulty in equipment installation and poor signal reception, resulting in low detection efficiency, unstable results and large deviations from the actual situation. It is difficult to meet the needs of structural inspection during the operation period of port warehouses.

[0036] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 , a verticality detection device for a warehouse column in a port area, including a load-bearing platform 1 and a column 2:

[0037] A column 2 is provided on one side of the carrying platform 1, and a notch 3 is provided on the upper surface of the carrying platform 1;

[0038] The inside of the slot 3 is fixedly connected with a connecting shaft 310, the outer surface of the connecting shaft 310 is rotatably connected with an arc-shaped receiving block 370, the upper surface of the arc-shaped receiving block 370 is bolted with an electric push rod fixed end 330, the upper end of the electric push rod fixed end 330 is internally installed with an electric push rod output end 331, the outer side of the electric push rod output end 331 is provided with a scale line 332, the upper end of the electric push rod output end 331 is hinged with a flat plate 333, the outer side wall of the electric push rod fixed end 330 is bolted with an inclinometer 340, the outer surface of the connecting shaft 310 is movably connected with a mounting block 350, the outer side of the mounting block 350 is fixedly connected to the inner side wall of the slot 3, the upper surface of the mounting block 350 is bolted with a laser rangefinder 360, the upper surface of the carrying platform 1 is provided with a computing display component 4, and the inclinometer 340 and the laser rangefinder 360 are data-connected with the computing display component 4.

[0039] During the inspection, the electric push rod fixed end 330 and the electric push rod output end 331 form an electric push rod to replace the inclinometer rod, drive the output length of the electric push rod output end 331, and at the same time push the electric push rod fixed end 330 to tilt, so that the side of the flat plate 333 hinged at the top of the electric push rod output end 331 fits the side of the column 2. Since the length of the electric push rod fixed end 330 is fixed, before the inspection, the length of the electric push rod fixed end 330 can be measured first, and then the length of the electric push rod output end 331 can be measured according to the length of the fixed end 330 of the electric push rod. The length is compared with the scale line 332 set thereon, and the extension length of the electric push rod as the inclinometer is added together. At this time, the inclinometer 340 and the laser rangefinder 360 set on the fixed end 330 of the electric push rod can be used for measurement to know the inclination angle and the distance between the end point of the fixed end 330 of the electric push rod and the column 2. The data is communicated with the calculation and display component 4 through the data of the two, and enters the interior of the calculation and display component 4. Then, the extension length of the electric push rod is input and the verticality of the column 2 is obtained by matching the function;

[0040] Further, the basic formula for calculating the function inside the display component 4 is: Wherein θ is the verticality, ; is the reading of the laser rangefinder 360, L is the sum of the length of the fixed end 330 of the electric push rod and the extended length of the output end 331 of the electric push rod, and a is the reading of the inclinometer 340.

[0041] As a preferred technical solution of the present invention, spiral lifters 120 are provided at both ends of the front side of the lower surface of the carrying platform 1, and the spiral lifters 120 include a connecting sleeve 124, an adjusting block 123 and a screw member 122. The connecting sleeve 124 is fixedly connected to both ends of the front side of the lower surface of the carrying platform 1, and the lower end of the connecting sleeve 124 is rotatably sleeved with the adjusting block 123. The internal thread of the adjusting block 123 is connected to the screw member 122, and the outer surface of the screw member 122 is movably connected to the inside of the connecting sleeve 124, and the lower end of the screw member 122 is fixedly connected to the pulley bracket 121.

[0042] By rotating the adjusting block 123 , the adjusting block 123 moves on the outer surface of the screw member 122 , and synchronously drives the connecting sleeve 124 connected to the adjusting block 123 to move up and down, so that the height of the carrying platform 1 can be adjusted.

[0043] As a preferred technical solution of the present invention, a U-shaped block 130 is fixedly connected to the bottom of the supporting platform 1, and the interior of the U-shaped block 130 is rotatably connected to a rotating shaft 131, and a connecting rope 135 is wrapped around the outer surface of the rotating shaft 131, and the other end of the connecting rope 135 is fixedly connected to a threaded connecting rod 133, and the lower surface of the arc-shaped supporting block 370 is fixedly connected to a connecting block 320, and the end of the threaded connecting rod 133 passes through the interior of the connecting block 320, and the threaded connecting rod 133 passes through the outer surface of the end of the connecting block 320 and is threadedly connected to a limiting block 134, and one side of the limiting block 134 is fitted with the other side of the connecting block 320, and a motor 132 is installed on the lower surface of the supporting platform 1, and the output shaft of the motor 132 is fixedly connected to the rotating shaft 131.

[0044] When testing is performed, the motor 132 drives the rotating shaft 131 to rotate, and the rotating shaft 131 unwinds a relatively long connecting rope 135, which facilitates the subsequent angle adjustment of the fixed end 330 of the electric push rod. When the testing is completed, the motor 132 drives the rotating shaft 131 to rotate, so that the rotating shaft 131 reels in the connecting rope 135, and the connecting rope 135 pulls the arc-shaped receiving block 370 through the connecting block 320 to reset, thereby resetting the electric push rod assembly, which is convenient for subsequent testing.

[0045] Furthermore, the end of the connecting rope 135 is connected to a threaded connecting rod 133, which is passed through the interior of the connecting block 320 and then threadedly connected to the outer surface of the end of the threaded connecting rod 133 through a limiting block 134, thereby assembling the connecting rope 135 and the connecting block 320.

[0046] As a preferred technical solution of the present invention, handrails 5 are fixedly connected to both sides of the upper surface of the carrying platform 1, and fixed brackets 110 are fixedly connected to both ends of the rear side of the lower surface of the carrying platform 1.

[0047] The armrest 5 facilitates the movement of the device, wherein the wheeled bracket 121 improves the convenience during movement.

[0048] As a preferred technical solution of the present invention, a central axis 150 is provided on the upper surface of the carrying platform 1, a spirit level 140 is installed on the upper surface of the carrying platform 1, the center line of the lower surface of the spirit level 140 is parallel to the center line of the central axis 150, and the light beam position of the laser rangefinder 360 is parallel to the center line of the central axis 150.

[0049] During the inspection, the device is moved as a whole to one side of the column 2, at which time the central axis 150 is facing one side of the column 2, and by observing the level meter 140, it is determined whether the bearing platform 1 and the column 2 are on the same horizontal line. If they are not on the same horizontal line, the spiral lifter 120 is used for fine adjustment to ensure that they are on the same horizontal line;

[0050] Furthermore, the initial end of the light beam of the laser rangefinder 360 is located on the central axis of the connecting shaft 310 , thereby ensuring the distance accuracy between the fixed end 330 of the electric push rod and the column 2 .

[0051] As a preferred technical solution of the present invention, a portion of the surface of one side of the arc-shaped receiving block 370 is in contact with the inner wall of the slot 3 , and the arc-shaped receiving block 370 and the mounting block 350 are cocentric with the connecting shaft 310 .

[0052] In the description of the present invention, it is necessary to understand that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0053] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0054] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for detecting the verticality of columns in a port warehouse, comprising a bearing platform (1) and a column (2), characterized in that: A column (2) is provided on one side of the bearing platform (1), and a notch (3) is provided on the upper surface of the bearing platform (1); The inside of the notch (3) is fixedly connected with a connecting shaft (310), the outer surface of the connecting shaft (310) is rotatably connected with an arc-shaped receiving block (370), the upper surface of the arc-shaped receiving block (370) is bolted with an electric push rod fixed end (330), the upper end of the electric push rod fixed end (330) is internally installed with an electric push rod output end (331), the outer side of the electric push rod output end (331) is provided with a scale line (332), the upper end of the electric push rod output end (331) is hinged with a flat plate (333), the outer side wall of the electric push rod fixed end (330) is bolted with an inclinometer (340), the outer surface of the connecting shaft (310) is movably connected with a mounting block (350), the outer side of the mounting block (350) is fixedly connected to the inner side wall of the notch (3), and the upper surface of the mounting block (350) is bolted with a laser rangefinder (360).

2. The device for detecting the verticality of columns of a port warehouse according to claim 1 is characterized in that: Both ends of the front side of the lower surface of the bearing platform (1) are provided with a spiral lifter (120), and the spiral lifter (120) comprises a connecting sleeve (124), an adjusting block (123) and a screw member (122). Both ends of the front side of the lower surface of the bearing platform (1) are fixedly connected with the connecting sleeve (124), the lower end of the connecting sleeve (124) is rotatably sleeved with the adjusting block (123), the internal thread of the adjusting block (123) is connected with the screw member (122), the outer surface of the screw member (122) is movably connected to the inside of the connecting sleeve (124), and the lower end of the screw member (122) is fixedly connected with a pulley bracket (121).

3. The device for detecting the verticality of columns of a port warehouse according to claim 1 is characterized in that: The bottom of the supporting platform (1) is fixedly connected to a U-shaped block (130), the interior of the U-shaped block (130) is rotatably connected to a rotating shaft (131), the outer surface of the rotating shaft (131) is wrapped with a connecting rope (135), the other end of the connecting rope (135) is fixedly connected to a threaded connecting rod (133), the lower surface of the arc-shaped receiving block (370) is fixedly connected to a connecting block (320), the end of the threaded connecting rod (133) passes through the interior of the connecting block (320), the threaded connecting rod (133) passes through the outer surface of the end of the connecting block (320) and is threadedly connected to a limiting block (134), and one side of the limiting block (134) is in contact with the other side of the connecting block (320).

4. The device for detecting verticality of columns of a port warehouse according to claim 1 is characterized in that: A motor (132) is installed on the lower surface of the carrying platform (1), and an output shaft of the motor (132) is fixedly connected to the rotating shaft (131).

5. The device for detecting verticality of columns of a port warehouse according to claim 1 is characterized in that: A computing and display component (4) is provided on the upper surface of the carrying platform (1), and the inclinometer (340) and the laser rangefinder (360) are data-connected to the computing and display component (4).

6. The device for detecting verticality of columns in a port warehouse according to claim 1 is characterized in that: Handrails (5) are fixedly connected to both sides of the upper surface of the carrying platform (1), and fixed brackets (110) are fixedly connected to both ends of the rear side of the lower surface of the carrying platform (1).

7. The device for detecting verticality of columns in a port warehouse according to claim 1 is characterized in that: The upper surface of the carrying platform (1) is provided with a central axis (150), the upper surface of the carrying platform (1) is installed with a level (140), the center line of the lower surface of the level (140) is parallel to the center line of the central axis (150), and the beam position of the laser rangefinder (360) is parallel to the center line of the central axis (150).

8. The device for detecting the verticality of columns in a port warehouse according to claim 1 is characterized in that: A portion of the surface of one side of the arc-shaped receiving block (370) is in contact with the inner wall of the slot (3), and the arc-shaped receiving block (370) and the mounting block (350) are cocentric with the connecting shaft (310).

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