A visual inspection device and method for production defects of ceramic cups
By designing a visual detection device for production defects of ceramic cups, including flip, wipe and blow cleaning functions, the problem of neglecting the bottom detection of ceramic cups is solved, achieving a more accurate and complete detection effect.
Patent Information
- Application Number
- CN202510037512.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-04-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing ceramic cup production defect detection device ignores the detection of the bottom of the ceramic cup, resulting in the common defects at the bottom not being discovered, affecting the detection effect.
A visual detection device for the production defect of ceramic cups is designed, including a conveyor, a flip assembly, a wipe assembly and a blow-up assembly. The rotary cup plate and a clamping sheet are driven by a servo motor to flip and clamp the ceramic cup, and combined with wipe and blow-type cleaning, the comprehensive inspection of the bottom of the ceramic cup is achieved.
By inspecting the bottom of the ceramic cup, the accuracy and completeness of the inspection are significantly improved, the probability of misjudgment is reduced, and the quality and safety of the ceramic cup are ensured.
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Figure CN119779978A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of detection devices, and specifically discloses a visual detection device and method for production defects of ceramic cups. Background Art
[0002] The main purpose of ceramic cup production testing is to ensure the safety and practicality of the product and enhance the consumer experience. Through a series of rigorous tests, the safety of ceramic cups can be guaranteed, unqualified products can be prevented from entering the market, the rights and interests of consumers can be protected, and a good brand image can be established for the company.
[0003] For example, a ceramic defect detection device and method based on machine vision with publication number: CN118914242A, relates to the field of ceramic detection technology, including an imaging detector, the outer wall of the conveyor frame is provided with a partition component, and the outer wall of the conveyor frame is provided with a stain cleaning component, the stain cleaning component includes a stepping motor, the internal movement of the imaging detector is provided with an annular guide rail, a mounting frame is slidably provided on the annular guide rail, and the interior of the mounting frame is provided with a plurality of fill lights distributed in a circular array. The ceramic defect detection device and method based on machine vision disclosed by the present invention has the technical effect of removing stains on the inner wall of ceramic dishes before detection, avoiding stains and the like from affecting the defect detection effect of ceramic dishes, greatly reducing the probability of misjudgment, using fill lights for fill light during detection, better detection effect, automated operation, reduced detection cost, and no missed detection.
[0004] During the defect detection process, the above-mentioned device ignores the detection of the bottom of the ceramic cup, and the bottom of ceramic products is often a common location for defects. In addition, since the bottom of the ceramic cup contacts the ground or the conveying device every time it is transported or placed, the bottom is most likely to get dirty, which will affect the detection of surface defects. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a visual inspection device and method for production defects of ceramic cups.
[0006] In order to achieve the above purpose, the present invention provides a visual inspection device for production defects of ceramic cups, including a conveyor, wherein side panels are fixedly provided on the upper end of the conveyor shell near the front and rear sides, an inspection shell is fixedly provided on the upper sides of two groups of side panels near the middle position, a switching table is fixedly provided on the lower side of the inspection shell, a flipping assembly is provided at the front end of the inspection shell, a wiping assembly is provided inside the inspection shell near the rear side of the flipping assembly, a blowing assembly is provided inside the inspection shell near the rear side of the wiping assembly, a defect detector is fixedly installed on the upper inner side of the inspection shell near the rear side, the flipping assembly includes a mounting seat fixedly provided at the front end of the switching table, and the A servo motor is fixedly provided on the upper end of the mounting seat, and two groups of triangular plates are fixedly provided at the upper end of the switching table near the servo motor, a rotating shaft is rotatably provided on the inner side of the two groups of triangular plates, a cylinder is fixedly provided on the outer side of the rotating shaft, two groups of clamping plates are fixedly provided on the upper side of the cylinder, guide pins are fixedly provided on the inner sides of the two groups of clamping plates, a fixed frame is fixedly provided between the two groups of triangular plates on the upper end of the switching table, two groups of guide grooves are opened on the upper side of the fixed frame, partition bars are fixedly provided on the inner sides of the two groups of guide grooves, opposite corner positions at the bottom of both sides of the guide grooves are set as slopes, sliding grooves are opened on both sides of the partition bar, and a limited position frame is slidingly provided on the inner side of the sliding groove.
[0007] In the above technical solution, preferably, two groups of conversion cavities are opened on both sides of the switching table, a rotating shaft of the servo motor is fixedly connected to the rotating shaft, the two groups of clamping plates are mirror-symmetrical, the clamping plates are made of elastic material, the guide pins are inserted into the guide grooves near the middle position of the fixed frame, the two groups of guide grooves are mirror-symmetrical, the slopes on both sides of the guide grooves are opposite, the limit frames on both sides of the guide grooves are opposite, and the limit frames are arranged in an arc shape corresponding to the slope positions.
[0008] In the above technical scheme, preferably, the wiping assembly includes a slide rail fixedly arranged on the upper inner wall of the detection shell, a sliding sleeve is slidably arranged on the outer side of the slide rail, a rack is fixedly arranged on the lower end of the sliding sleeve, a movable sleeve is fixedly arranged on the front end of the rack, a circular shaft is movably arranged inside the upper side of the movable sleeve, a connecting plate is fixedly arranged on the rear side of the circular shaft, a cylinder is fixedly arranged on the upper end of the detection shell, a round block is fixedly arranged on the lower end of the telescopic rod of the cylinder, a round sleeve is rotatably arranged on the outer side of the round block, a gear is fixedly arranged on the outer side of the circular sleeve, and a cleaning wipe is fixedly arranged on the lower end of the circular sleeve.
[0009] In the above technical solution, preferably, the rack and the gear are meshed, and the lower side of the connecting plate is fixedly connected to the rotating shaft.
[0010] In the above technical solution, preferably, a mounting plate is fixedly provided on the inner wall of the upper side of the detection shell, a nozzle is fixedly provided inside the lower side of the mounting plate, an airbag is fixedly provided on one side of the nozzle, a fixing plate is fixedly provided on one end of the airbag, three groups of movable sleeves are fixedly provided on one end of the fixing plate, a spring is fixedly provided between the inner walls on both sides of the airbag, and round rods are movably provided on the inner sides of the three groups of movable sleeves.
[0011] In the above technical solution, preferably, the mouthpiece is communicated with the inside of the airbag, the mouthpiece corresponds to the cup mouth near the rear side of the right rotating cup plate, the airbag and the spring are in an extruded and folded state, and the round rod is fixedly connected to the round shaft.
[0012] In the above technical solution, preferably, openings are provided on both sides of the detection shell, rotating rods are rotatably arranged on both sides of the detection shell near the flip assembly, rotating cup plates are fixedly arranged at the lower ends of the two groups of rotating rods, synchronous wheels are fixedly arranged at the upper positions of the two groups of rotating rods, synchronous belts are sleeved on the outer sides of the two groups of synchronous wheels, and a servo motor 2 is fixedly arranged at the upper end of the detection shell.
[0013] In the above technical solution, four groups of cup openings are opened on the inner side of the rotating cup plate, two groups of cup openings on the rear side of the rotating cup plate correspond to the two groups of defect detectors on the upper side, and the two rotating shafts of the servo motor are fixedly connected to a group of rotating rods.
[0014] A method for using a visual inspection device for production defects of ceramic cups is also provided, which is used to operate a visual inspection device for production defects of ceramic cups, comprising the following steps: S1: The two sets of rotating cup plates are rotated clockwise by the conveyor to separate the ceramic cups, and then the two sets of clamping plates are driven to rotate left and right by the servo motor to clamp and place the ceramic cups in the rotating cup plates on both sides to complete the inspection work; S2: When the servo motor drives the shaft to rotate, it drives the moving sleeve and the rack to slide back and forth on both sides, driving the gear and the cleaning wipe to rotate, and cooperates with the cylinder to drive up and down to wipe the bottom of the flipped ceramic cup; S3: When the round rod is driven to rotate back and forth by the round shaft, the airbag and the spring are pulled to extend and retract. When the airbag is squeezed, the gas inside the airbag can be blown out through the nozzle to blow the bottom of the ceramic cup under the defect detector on the right.
[0015] Compared with the prior art, the present invention has the following beneficial effects: The ceramic cup is transported to the right side to the inside of the detection shell through the conveyor, and a set of rotating rods and rotating cup plates connected by servo motor 2 are driven to rotate, which drives the external synchronous belt to drive another set of rotating rods and rotating cup plates to rotate, so that the two sets of rotating cup plates rotate clockwise, and the rotating cup plate on the left drives the ceramic cup to move backward clockwise. The defect detector on the left performs a visual inspection of surface defects on the ceramic cup that is rotated to the bottom, and the other set of rotating cup plates will cooperate with the flipping component to rotate and transport the flipped ceramic cup to the rear position, so that another set of defect detectors will perform a visual inspection of defects on the bottom of the flipped ceramic cup again, and the inspected ceramic cup will be sent out from the right side of the detection shell, and the two sets of rotating cup plates will separate the conveyed ceramic cups and adjust them according to the inspection speed to ensure the inspection effect.
[0016] The servo motor drives the rotating shaft and the two groups of clamping pieces fixed on the outside to rotate, so that the two groups of clamping pieces rotate to the right, and the guide pin will slide to the right side near the middle direction of the fixed frame inside the guide groove, so as to place the clamped ceramic cup in the cup mouth of the rotating cup plate on the right side, complete the purpose of flipping, and facilitate the subsequent inspection of the bottom of the ceramic cup. The guide pin is driven to move to the right bottom of the guide groove and contact the slope (R), and the lifting limit frame slides upward along the slide groove, and the guide pin is pushed outward by the slope to one side of the limit frame plane, and the sliding limit frame falls and is restricted to one side of the guide pin. The guide pins on both sides move outward to push the two groups of clamping pieces to unfold. To complete the purpose of placing the cup, when the servo motor drives the two sets of clamping plates and guide pins to move to the left, the guide pins slide to the left bottom in the guide groove toward the edge of the fixed frame. Similarly, the two sets of guide pins slide along the slope, so that the two sets of clamping plates and guide pins move to the middle position of the fixed frame, and the two sets of unfolded clamping plates are brought together to clamp the ceramic cup (L) in the left rotating cup plate, completing the purpose of clamping and placing the two sides, which is convenient for detecting the bottom of the ceramic cup.
[0017] When the servo motor drives the rotating shaft to rotate, it will drive the fixed connecting plate and the circular shaft to rotate back and forth, causing the movable sleeve, the rack, and the sliding sleeve to slide back and forth along the left and right sides of the slide rail. The rack will drive the gear, the circular sleeve, and the cleaning wipe to rotate, and cooperate with the cylinder to drive the cleaning wipe to slide up and down, so that the cleaning wipe can wipe the bottom of the flipped ceramic cup to prevent impurities from sticking to the bottom of the ceramic cup and affecting defect detection.
[0018] When the round shaft drives the round rod to rotate reciprocatingly, the movable sleeve and the fixed plate are driven to move, pulling the airbag and the spring to retract and contract. When the airbag is squeezed, the gas inside the airbag can be blown out through the blow nozzle to blow the bottom of the ceramic cup under the defect detector on the right side to prevent impurities from effectively falling from the bottom of the ceramic cup after the wiping component is wiped. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1This is a schematic diagram of the overall structure of a visual inspection device for production defects of ceramic cups proposed by the present invention; Figure 2 A schematic diagram of a partial detection structure of a visual detection device for production defects of ceramic cups proposed by the present invention; Figure 3 A visual inspection device for ceramic cup production defects proposed by the present invention Figure 2 Schematic diagram of the internal transparent structure; Figure 4 A schematic diagram of the structure of a flip assembly of a ceramic cup production defect visual inspection device proposed by the present invention; Figure 5 A partial structural schematic diagram of a visual inspection device for production defects of ceramic cups proposed by the present invention; Figure 6 A visual inspection device for ceramic cup production defects proposed by the present invention Figure 4 A schematic diagram of the enlarged structure of the middle part A; Figure 7 A schematic diagram of the partial structure of a flip assembly of a visual inspection device for production defects of ceramic cups proposed by the present invention; Figure 8 This is a schematic diagram of the structure of both sides of a fixed frame of a visual inspection device for production defects of ceramic cups proposed by the present invention; Fig. 9 This is a schematic diagram of the structure of a wiping component of a visual inspection device for production defects of ceramic cups proposed by the present invention; Fig.10 This is a schematic diagram of the structure of the blowing component of a visual inspection device for production defects of ceramic cups proposed by the present invention.
[0020] In the figure: 1, conveyor; 2, side plate; 3, detection housing; 4, switching table; 5, flip assembly; 51, mounting seat; 52, servo motor 1; 53, triangle plate; 54, rotating shaft; 55, cylinder; 56, clamping piece; 57, guide pin; 58, fixing frame; 59, guide groove; 510, spacer; 511, slope; 512, slide groove; 513, limit frame; 6, wiping assembly; 61, slide rail; 62, sliding sleeve; 63, rack; 64 , movable sleeve; 65, round shaft; 66, connecting plate; 67, cylinder; 68, round block; 69, round sleeve; 610, gear; 611, cleaning wipe; 7, blowing assembly; 71, mounting plate; 72, blowing nozzle; 73, air bag; 74, fixed plate; 75, movable sleeve; 76, spring; 77, round rod; 8, defect detector; 9, opening; 10, rotating rod; 11, rotating cup plate; 12, synchronous wheel; 13, synchronous belt; 14, servo motor two. DETAILED DESCRIPTION
[0021] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0023] like Figures 1 to 10 The visual inspection device for production defects of ceramic cups shown in the figure comprises a conveyor 1, side panels 2 are fixedly arranged on the upper end of the outer shell of the conveyor 1 near the front and rear sides, an inspection outer shell 3 is fixedly arranged near the middle position on the upper sides of the two sets of side panels 2, a switching table 4 is fixedly arranged on the lower side of the inspection outer shell 3, a flipping assembly 5 is arranged at the front end of the inspection outer shell 3, a wiping assembly 6 is arranged inside the inspection outer shell 3 near the rear side of the flipping assembly 5, a blowing assembly 7 is arranged inside the inspection outer shell 3 near the rear side of the wiping assembly 6, a defect detector 8 is fixedly installed on the upper inner side of the inspection outer shell 3 near the rear position, the flipping assembly 5 comprises a mounting seat 51 fixedly arranged at the front end of the switching table 4, a servo motor 52 is fixedly arranged on the upper end of the mounting seat 51, and a switching table 4 is fixedly arranged on the lower side of the inspection outer shell 3. Two groups of triangular plates 53 are fixedly provided at the upper end of the switching table 4 near the position of the servo motor 52, a rotating shaft 54 is rotatably provided on the inner side of the two groups of triangular plates 53, a cylinder 55 is fixedly provided on the outer side of the rotating shaft 54, two groups of clamping plates 56 are fixedly provided on the upper side of the cylinder 55, guide pins 57 are fixedly provided on the inner sides of the two groups of clamping plates 56, a fixed frame 58 is fixedly provided between the two groups of triangular plates 53 at the upper end of the switching table 4, two groups of guide grooves 59 are opened on the upper side of the fixed frame 58, partition bars 510 are fixedly provided on the inner sides of the two groups of guide grooves 59, the opposite corner positions at the bottom of the two sides of the guide groove 59 are set as slopes 511, slide grooves 512 are opened on both sides of the partition bar 510, and a limit position frame 513 is slidably provided on the inner side of the slide groove 512.
[0024] Two groups of conversion cavities are provided on both sides of the switching table 4, the rotating shaft of the servo motor 52 is fixedly connected to the rotating shaft 54, the two groups of clamping plates 56 are mirror-symmetrical, the clamping plates 56 are made of elastic material, the guide pin 57 is inserted into the guide groove 59 near the middle position of the fixed frame 58, the two groups of guide grooves 59 are mirror-symmetrical, the slopes 511 on both sides of the guide groove 59 are opposite, the limit frames 513 on both sides of the guide groove 59 are opposite, and the limit frames 513 are arranged in an arc shape corresponding to the slope 511.
[0025] The servo motor 52 drives the rotating shaft 54 and the two groups of clamping pieces 56 fixed on the outside to rotate, so that the two groups of clamping pieces 56 rotate to the right, and the guide pin 57 will slide to the right side near the middle direction of the fixed frame 58 inside the guide groove 59, so as to clamp the ceramic cup and place it in the cup mouth of the rotating cup plate 11 on the right side, so as to complete the purpose of flipping, and facilitate the subsequent inspection of the bottom of the ceramic cup, and the guide pin 57 is driven to move to the right bottom of the guide groove 59 and contact the slope 511 (R), and the limit frame 513 is lifted and slides upward along the slide groove 512, and the guide pin 57 is pushed outward by the slope 511 to one side of the plane of the limit frame 513, and the sliding limit frame 513 falls and is restricted on one side of the guide pin 57, and the guide pins 57 on both sides move outward to push the two groups of clamping pieces 56 to unfold. To achieve the purpose of placing the cup, when the servo motor 52 drives the two groups of clamping pieces 56 and the guide pins 57 to move to the left, the guide pins 57 slide to the left bottom in the guide groove 59 toward the edge of the fixed frame 58. Similarly, the two groups of guide pins 57 slide along the slope 511, so that the two groups of clamping pieces 56 and the guide pins 57 move to the middle position of the fixed frame 58, and the two groups of clamping pieces 56 are brought together to clamp the ceramic cup (L) in the left rotating cup plate 11, thereby achieving the purpose of clamping and placing the ceramic cup by flipping the two sides, which is convenient for detecting the bottom of the ceramic cup.
[0026] The wiping assembly 6 includes a slide rail 61 fixedly arranged on the inner wall of the upper side of the detection shell 3, a slide sleeve 62 is slidably arranged on the outer side of the slide rail 61, a rack 63 is fixedly arranged on the lower end of the slide sleeve 62, a movable sleeve 64 is fixedly arranged on the front end of the rack 63, a circular shaft 65 is movably arranged inside the upper side of the movable sleeve 64, a connecting plate 66 is fixedly arranged on the rear side of the circular shaft 65, a cylinder 67 is fixedly arranged on the upper end of the detection shell 3, a round block 68 is fixedly arranged on the lower end of the telescopic rod of the cylinder 67, a round sleeve 69 is rotatably arranged on the outer side of the round block 68, a gear 610 is fixedly arranged on the outer side of the round sleeve 69, and a cleaning wipe 611 is fixedly arranged on the lower end of the round sleeve 69.
[0027] The rack 63 is meshed with the gear 610 , and the lower side of the connecting plate 66 is fixedly connected to the rotating shaft 54 .
[0028] When the servo motor 52 drives the rotating shaft 54 to rotate, it will drive the fixed connecting plate 66 and the circular shaft 65 to rotate back and forth, so that the movable sleeve 64, the rack 63, and the sliding sleeve 62 slide back and forth along the left and right sides of the slide rail 61, and the rack 63 will drive the gear 610, the circular sleeve 69, and the cleaning wipe 611 to rotate, and cooperate with the cylinder 67 to drive the cleaning wipe 611 to slide up and down, so that the cleaning wipe 611 wipes the bottom of the flipped ceramic cup to prevent impurities from sticking to the bottom of the ceramic cup and affecting defect detection.
[0029] A mounting plate 71 is fixedly provided on the inner wall of the upper side of the detection shell 3, a blowing nozzle 72 is fixedly provided inside the lower side of the mounting plate 71, an air bag 73 is fixedly provided on one side of the blowing nozzle 72, a fixing plate 74 is fixedly provided on one end of the air bag 73, three groups of movable sleeves 75 are fixedly provided on one end of the fixing plate 74, a spring 76 is fixedly provided between the inner walls on both sides of the air bag 73, and round rods 77 are movably provided on the inner sides of the three groups of movable sleeves 75.
[0030] The blowing nozzle 72 is communicated with the inside of the airbag 73 , and the blowing nozzle 72 corresponds to the cup opening near the rear side of the right rotating cup plate 11 . The airbag 73 and the spring 76 are in an extruded and folded state, and the round rod 77 is fixedly connected to the round shaft 65 .
[0031] When the round rod 77 is driven to rotate back and forth by the round shaft 65, the movable sleeve 75 and the fixed plate 74 are driven to move, and the airbag 73 and the spring 76 are pulled to perform extension and retraction. When the airbag 73 is squeezed, the gas inside the airbag 73 can be blown out through the blow nozzle 72 to blow the bottom of the ceramic cup under the defect detector 8 on the right side, so as to prevent impurities from effectively falling from the bottom of the ceramic cup after wiping by the wiping component 6.
[0032] Openings 9 are provided on both sides of the detection shell 3, and rotating rods 10 are rotatably arranged on both sides of the detection shell 3 near the flip assembly 5. Turntable plates 11 are fixedly arranged at the lower ends of the two groups of rotating rods 10, and synchronous wheels 12 are fixedly arranged at the upper positions of the two groups of rotating rods 10. Synchronous belts 13 are sleeved on the outer sides of the two groups of synchronous wheels 12, and a servo motor 14 is fixedly arranged at the upper end of the detection shell 3.
[0033] Four groups of cup openings are provided inside the rotating cup plate 11 , and the cup openings at the rear sides of two groups of rotating cup plates 11 correspond to the two groups of defect detectors 8 at the upper side. The rotating shaft of the servo motor 14 is fixedly connected to a group of rotating rods 10 .
[0034] The ceramic cup is transported to the right side to the inside of the detection shell 3 through the conveyor 1, and a group of rotating rods 10 and rotating cup plates 11 connected by the servo motor 14 are driven to rotate, and the external synchronous belt 13 is driven to drive another group of rotating rods 10 and rotating cup plates 11 to rotate, so that the two groups of rotating cup plates 11 rotate clockwise, and the rotating cup plate 11 on the left drives the ceramic cup to move backward clockwise, and the defect detector 8 on the left side performs a visual inspection of surface defects on the ceramic cup rotated to the bottom, and the other group of rotating cup plates 11 will cooperate with the flipping component 5 to rotate and transport the flipped ceramic cup to the rear position, so that another group of defect detectors 8 will perform a visual inspection of defects on the bottom of the flipped ceramic cup again, and the inspected ceramic cup will be sent out from the right side of the detection shell 3, and the two groups of rotating cup plates 11 will separate the transported ceramic cups and adjust them according to the inspection speed to ensure the inspection effect.
[0035] A method for using a visual inspection device for production defects of ceramic cups is also provided, which is used to operate a visual inspection device for production defects of ceramic cups, comprising the following steps: S1: The two rotating cup plates 11 are rotated clockwise by the conveyor 1 to drive the ceramic cups to separate, and then the two sets of clamping plates 56 are driven to rotate left and right by the servo motor 1 52 to clamp and place the ceramic cups in the rotating cup plates 11 on both sides to complete the inspection work; S2: When the servo motor 52 drives the rotating shaft 54 to rotate, the movable sleeve 64 and the rack 63 are driven to slide back and forth on both sides, driving the gear 610 and the cleaning wipe 611 to rotate, and the cylinder 67 is driven up and down to wipe the bottom of the flipped ceramic cup; S3: When the round rod 77 is driven to rotate back and forth by the round shaft 65, the airbag 73 and the spring 76 are pulled to perform telescopic work. When the airbag 73 is squeezed, the gas inside the airbag 73 can be blown out through the blow nozzle 72 to blow the bottom of the ceramic cup below the defect detector 8 on the right side.
[0036] Working principle: When in use, the ceramic cup is transported to the right side to the inside of the detection shell 3 through the conveyor 1, and a set of connected rotating rods 10 and rotating cup plates 11 are driven by the servo motor 14 to rotate, and the external synchronous belt 13 is driven to drive another set of rotating rods 10 and rotating cup plates 11 to rotate, so that the two sets of rotating cup plates 11 rotate clockwise, and the rotating cup plate 11 on the left drives the ceramic cup to move backward clockwise, and the defect detector 8 on the left side performs a visual inspection of surface defects on the ceramic cup rotated directly below, and the other set of rotating cup plates 11 will cooperate with the flipping component 5 to rotate and transport the flipped ceramic cup to the rear position, so that another set of defect detectors 8 will perform a visual inspection of defects on the bottom of the flipped ceramic cup again, and the inspected ceramic cup will be sent out from the right side of the detection shell 3, and the two sets of rotating cup plates 11 will separate the transported ceramic cups. The detection speed is adjusted to ensure the detection effect; in addition, the servo motor 52 drives the rotating shaft 54 and the two groups of clamping pieces 56 fixed on the outside to rotate, so that the two groups of clamping pieces 56 rotate to the right, and the guide pin 57 will slide to the right side near the middle direction of the fixed frame 58 inside the guide groove 59, so as to realize the clamping of the ceramic cup and place it in the cup mouth of the rotating cup plate 11 on the right side, and complete the purpose of flipping, which is convenient for the subsequent detection of the bottom of the ceramic cup, and the guide pin 57 is driven to move to the right bottom of the guide groove 59 and contact the slope 511 (R), and the limit frame 513 is lifted and slides upward along the slide groove 512, and the guide pin 57 is pushed outward by the slope 511 to the side of the limit frame 513 plane, and the sliding limit frame 513 falls and is restricted on one side of the guide pin 57, and the guide pins 57 on both sides move outward to push the two groups of clamping pieces 56 to unfold, To achieve the purpose of placing the cup, when the servo motor 1 52 drives the two groups of clamping pieces 56 and the guide pin 57 to move to the left, the guide pin 57 slides to the left bottom in the guide groove 59 toward the edge of the fixed frame 58. Similarly, the two groups of guide pins 57 slide along the slope 511, so that the two groups of clamping pieces 56 and the guide pin 57 move to the middle position of the fixed frame 58, and the two groups of clamping pieces 56 are brought together to clamp the ceramic cup (L) in the left rotating cup plate 11, thereby achieving the purpose of clamping and placing the two sides, which is convenient for the bottom of the ceramic cup. When the servo motor 52 drives the rotating shaft 54 to rotate, it will drive the fixed connecting plate 66 and the circular shaft 65 to rotate back and forth, so that the movable sleeve 64, the rack 63, and the sliding sleeve 62 slide back and forth along the left and right sides of the slide rail 61, and the rack 63 will drive the gear 610, the circular sleeve 69, and the cleaning wipe 611 to rotate, and cooperate with the cylinder 67 to drive the cleaning wipe 611 to slide up and down, so that the cleaning wipe 611 wipes the bottom of the ceramic cup after the flip, so as to prevent impurities from sticking to the bottom of the ceramic cup and affecting the defect detection;Finally, when the round rod 77 is driven to reciprocate through the round shaft 65, the movable sleeve 75 and the fixed plate 74 are driven to move, and the airbag 73 and the spring 76 are pulled to perform telescopic work. When the airbag 73 is squeezed, the gas inside the airbag 73 can be blown out through the blowing nozzle 72 to blow the bottom of the ceramic cup below the defect detector 8 on the right side, so as to prevent the impurities from effectively falling from the bottom of the ceramic cup after the wiping component 6 is wiped. ;
[0037] The structures of the servo motor 1 52, cylinder 67, defect detector 8, servo motor 2 14, etc. in the present invention are common knowledge in the field, and their working principles are already known technologies. The models are selected according to actual use, so they will not be explained in detail.
[0038] In the present invention, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense. For example, "connect" can be a fixed connection, a detachable connection, or an integral connection; it can be connected directly or indirectly through an intermediate medium. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0039] In the description of this specification, if the terms "one embodiment", "some embodiments", "specific embodiments" and the like appear, it means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0040] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A visual inspection device for production defects of ceramic cups, comprising a conveyor (1), characterized in that: The conveyor (1) shell has side panels (2) fixedly disposed near the front and rear sides at the upper end thereof, a detection shell (3) fixedly disposed near the middle position on the upper sides of the two sets of side panels (2), a switching platform (4) fixedly disposed on the lower side of the detection shell (3), a flipping assembly (5) disposed at the front end of the detection shell (3), a wiping assembly (6) disposed inside the detection shell (3) near the rear side of the flipping assembly (5), a blowing assembly (7) disposed inside the detection shell (3) near the rear side of the wiping assembly (6), a defect detector (8) fixedly mounted at the upper side of the detection shell (3) near the rear side, the flipping assembly (5) comprising a mounting seat (51) fixedly disposed at the front end of the switching platform (4), a servo motor (52) fixedly disposed at the upper end of the mounting seat (51), and a servo motor (52) disposed at the upper end of the switching platform (4) near the servo motor (5 2) Two groups of triangle plates (53) are fixedly arranged at positions, a rotating shaft (54) is rotatably arranged on the inner sides of the two groups of triangle plates (53), a cylinder (55) is fixedly arranged on the outer sides of the rotating shaft (54), two groups of clamping plates (56) are fixedly arranged on the upper sides of the cylinder (55), and guide pins (57) are fixedly arranged on the inner sides of the two groups of clamping plates (56), a fixed frame (58) is fixedly arranged between the upper end of the switching table (4) and the two groups of triangle plates (53), two groups of guide grooves (59) are opened on the upper side of the fixed frame (58), and a partition bar (510) is fixedly arranged on the inner sides of the two groups of guide grooves (59), and a corner position at the bottom of both sides of the guide groove (59) at opposite sides is set as a slope (511), and a slide groove (512) is opened on both sides of the partition bar (510), and a limit position frame (513) is slidably arranged on the inner side of the slide groove (512).
2. A visual inspection device for production defects of ceramic cups according to claim 1, characterized in that: Two groups of conversion cavities are provided on both sides of the switching table (4); the rotating shaft of the servo motor (52) is fixedly connected to the rotating shaft (54); the two groups of clamping plates (56) are mirror-symmetrical; the clamping plates (56) are made of elastic material; the guide pins (57) are inserted into the guide grooves (59) near the middle of the fixed frame (58); the two groups of guide grooves (59) are mirror-symmetrical; the slopes (511) on both sides of the guide grooves (59) are opposite; the limit frames (513) on both sides of the guide grooves (59) are opposite; and the position of the limit frames (513) corresponding to the slopes (511) is arranged in an arc shape.
3. The visual inspection device for production defects of ceramic cups according to claim 1, characterized in that: The wiping assembly (6) comprises a slide rail (61) fixedly arranged on the inner wall of the upper side of the detection housing (3); a slide sleeve (62) is slidably arranged on the outer side of the slide rail (61); a rack (63) is fixedly arranged at the lower end of the slide sleeve (62); a moving sleeve (64) is fixedly arranged at the front end of the rack (63); a round shaft (65) is movably arranged inside the upper side of the moving sleeve (64); a connecting plate (66) is fixedly arranged at the rear side of the round shaft (65); a cylinder (67) is fixedly arranged at the upper end of the detection housing (3); a round block (68) is fixedly arranged at the lower end of the telescopic rod of the cylinder (67); a round sleeve (69) is rotatably arranged on the outer side of the round block (68); a gear (610) is fixedly arranged on the outer side of the round sleeve (69); and a cleaning wipe (611) is fixedly arranged at the lower end of the round sleeve (69).
4. The visual inspection device for production defects of ceramic cups according to claim 3 is characterized by: The rack (63) and the gear (610) are meshed with each other, and the lower side of the connecting plate (66) is fixedly connected to the rotating shaft (54).
5. The visual inspection device for production defects of ceramic cups according to claim 1, characterized in that: A mounting plate (71) is fixedly provided on the inner wall of the upper side of the detection housing (3); a blowing nozzle (72) is fixedly provided inside the lower side of the mounting plate (71); an air bag (73) is fixedly provided on one side of the blowing nozzle (72); a fixing plate (74) is fixedly provided on one end of the air bag (73); three groups of movable sleeves (75) are fixedly provided on one end of the fixing plate (74); a spring (76) is fixedly provided between the inner walls on both sides of the air bag (73); and round rods (77) are movably provided inside the three groups of movable sleeves (75).
6. The visual inspection device for production defects of ceramic cups according to claim 5, characterized in that: The blowing nozzle (72) is in communication with the interior of the airbag (73); the blowing nozzle (72) corresponds to the cup opening of the right rotating cup plate (11) close to the rear side; the airbag (73) and the spring (76) are in an extruded and folded state; and the round rod (77) is fixedly connected to the round shaft (65).
7. The visual inspection device for production defects of ceramic cups according to claim 1, characterized in that: The detection housing (3) is provided with openings (9) on both sides. Rotating rods (10) are rotatably arranged on both sides of the detection housing (3) near the flip assembly (5). A rotating cup plate (11) is fixedly arranged at the lower end of the two groups of rotating rods (10). Synchronous wheels (12) are fixedly arranged at the upper positions of the two groups of rotating rods (10). Synchronous belts (13) are sleeved on the outer sides of the two groups of synchronous wheels (12). A servo motor 2 (14) is fixedly arranged at the upper end of the detection housing (3).
8. The visual inspection device for production defects of ceramic cups according to claim 7, characterized in that: Four groups of cup openings are provided on the inner side of the rotating cup plate (11), and two groups of cup openings on the rear side of the rotating cup plate (11) correspond to the two groups of defect detectors (8) on the upper side. The rotating shaft of the second servo motor (14) is fixedly connected to a group of rotating rods (10).
9. A method for using a visual inspection device for production defects of ceramic cups, used to operate a visual inspection device for production defects of ceramic cups according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1: The conveyor (1) cooperates with the two rotating cup plates (11) to rotate clockwise to drive the ceramic cups to separate, and then the servo motor (52) drives the two clamping plates (56) to rotate left and right, so as to clamp and place the ceramic cups in the rotating cup plates (11) on both sides, thereby completing the inspection work; S2: When the rotating shaft (54) is driven to rotate by the servo motor (52), the movable sleeve (64) and the rack (63) are driven to slide back and forth on both sides, driving the gear (610) and the cleaning wipe (611) to rotate, and cooperating with the cylinder (67) to drive up and down, so as to wipe the bottom of the ceramic cup after turning over; S3: When the round rod (77) is driven to rotate back and forth by the round shaft (65), the airbag (73) and the spring (76) are pulled to perform telescopic work, and when the airbag (73) is squeezed, the gas inside the airbag (73) can be blown out through the blowing nozzle (72) to blow the bottom of the ceramic cup below the defect detector (8) on the right side.
Citation Information
Patent Citations
Ceramic defect detection device and method based on machine vision
CN118914242A
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