A remote control button function verification detection device and its use method
By designing an automated ejection and material pushing mechanism in the remote control button function verification and detection device, the problem of low detection efficiency caused by manual operation is solved, and the automatic processing and efficient detection of the remote control are realized.
Patent Information
- Application Number
- CN202411952425.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-04-08
AI Technical Summary
The existing remote control button function verification detection device needs to manually detach the remote control and place it in the collection chamber after the inspection is completed, resulting in a waste of extra time and reducing the overall detection efficiency.
An automated ejection mechanism is designed to automatically eject the remote control from the placement mechanism by driving the motor and screw system, and push it into the collection chamber through the material push mechanism.
The automatic ejection and collection of the remote control is realized, which reduces manual operation time, improves detection efficiency, shortens production cycles, and reduces labor costs.
Smart Images

Figure CN119780692A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a remote controller button function verification detection device and a use method thereof. Background Art
[0002] The remote control button function verification test device is an automated test device specially used to test the integrity and reliability of the remote control button functions. This device is designed to efficiently and accurately test the function of each button on the remote control to ensure that the remote control meets the quality standards before leaving the factory. The device usually contains a cavity that can accommodate the remote control. The size and shape of the cavity are customized according to the size of the remote control to ensure that the remote control can be placed stably. The remote control is stably transported to the detection head position for detection through the transmission system; After the detection is completed, the existing remote control button function verification and detection device needs to manually buckle the remote control in the cavity and then place it in a collection bin. This process takes extra time, especially when the production volume is large. This manual operation will significantly reduce the overall detection efficiency. While waiting for the remote control to be manually removed, the detection device may not be able to immediately perform the next round of detection, resulting in idle equipment on the production line, further increasing the production cycle. In view of this, the present invention proposes a remote control button function verification and detection device to solve the above problems. Summary of the invention
[0003] The purpose of the present invention is to provide a remote control button function verification detection device and its use method, so as to solve the problem in the above-mentioned background technology that after the detection is completed, the remote control in the cavity needs to be manually buckled out and then placed in a collection bin, and this process takes extra time.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a remote control button function verification and detection device, comprising a function detection device body, a display system is installed on the top outer wall of the function detection device body, a detection head is also arranged on the top of the function detection device body, a conveying system is arranged on the function detection device body, a placing mechanism is placed on the conveying system, a collection bin is placed at the end of the conveying system, a pushing mechanism is also installed on the side wall of the conveying system, and an ejection mechanism is also installed at the bottom of the conveying system, a remote control is placed in the placing mechanism, the ejection mechanism is driven by an external switch to eject the remote control from the placing mechanism, and the pushing mechanism drives the ejected remote control into the collection bin by rotation.
[0005] As a preferred technical solution of the present invention, the placement mechanism includes a placement plate placed on the conveying system, a placement cavity opened in the placement plate, and a movable bottom plate slidably connected to the placement cavity, and the ejection mechanism pushes the movable bottom plate to move.
[0006] As a preferred technical solution of the present invention, the pushing mechanism includes an auxiliary plate installed on the outer wall of the conveying system, a slide rail opened in the auxiliary plate, a first slider slidably connected to the slide rail, a first slide groove opened on the side wall of the slide rail, a push rod fixed to the outer wall of the first slider and passing through the first slide groove, an articulated wheel arranged on the outer wall of the first slider, a movable long rod hinged to the articulated wheel at one end, a hinge shaft connected to the other end of the movable long rod, a hinged short rod hinged to the hinge shaft at one end, a rocker connected to the other end of the articulated short rod, and a fixed plate arranged on the outer wall of the conveying system and rotatably connected to the rocker.
[0007] As a preferred technical solution of the present invention, the length of the first sliding groove is set to be equal to the length of the placement mechanism, and the length of the push rod is set to be greater than the width of the placement mechanism.
[0008] As a preferred technical solution of the present invention, the diameter of the virtual circle formed by the hinged short rod rotating around the rocker as the axis is equal to the length of the first sliding groove.
[0009] As a preferred technical solution of the present invention, the ejection mechanism includes a mounting plate fixed on the outer wall of the bottom end of the conveying system, a screw rod rotatably connected to the outer wall of the mounting plate, a driving motor connected to the end of the screw rod, two groups of nut blocks threadedly connected to the outer wall of the screw rod, a second slider connected to the side wall of the nut block at one end, a second slide groove slidably connected to the other end of the second slider, a connecting plate installed on the outer wall of the conveying system and having a second slide groove, a hinged rod hinged to the outer wall of the top end of the nut block, and an ejection plate hinged to the bottom end of the hinged rod.
[0010] As a preferred technical solution of the present invention, two groups of external threads are symmetrically provided on the screw rod, and the directions of the two groups of external threads on the screw rod are arranged in opposite directions to each other.
[0011] As a preferred technical solution of the present invention, two groups of hinged rods are hinged on the nutmeg block, and a total of four groups of hinged rods are hinged on the two groups of nutmeg blocks, and the four groups of hinged rods are all designed in a waist-round shape.
[0012] As a preferred technical solution of the present invention, the shape of the ejector plate is set to be rectangular, and the ejector plate and the movable bottom plate are set to be equal in size.
[0013] As a preferred technical solution of the present invention, a method for using a remote control button function verification detection device comprises the following steps: S1. Place the remote control to be tested in the placement cavity of the placement mechanism, ensure that the remote control is in the initial detection position, start the main body of the function detection device, start the transmission system, and transfer the placement mechanism together with the remote control to the detection position below the detection head; S2. When the placement mechanism reaches the detection position, the external switch is operated to start the ejection mechanism, the drive motor works, and the screw rod is driven to rotate. The two sets of external threads on the screw rod are set in opposite directions to each other, so that the two sets of nut blocks move toward each other. The two sets of nut blocks slide stably in the second slide groove through the second slider, pushing the four sets of hinged rods to push up. The four sets of hinged rods drive the ejection plate to push up the movable bottom plate, and the movable bottom plate slides upward in the placement cavity, thereby ejecting the remote control and exposing it to the outside; S3, the detection head starts to detect the button functions of the ejected remote control; S4. After the inspection is completed, the push mechanism is operated to rotate the rocker so that the rocker rotates in the fixed plate, the rocker drives the hinged short rod to rotate, the hinged short rod drives the movable long rod to push through the hinge shaft, the movable long rod pushes the first slider to move through the hinged wheel, the first slider slides in the slide rail, the first slider synchronously drives the push rod to slide in the first slide groove, the push rod contacts the remote control after being ejected, and pushes the remote control into the collection bin; S5. Repeat the above steps until all remote controllers have completed the key function test. The remote controllers in the collection bin can be emptied regularly for the next step of testing or packaging.
[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. Through the design of the automatic ejection mechanism, the remote control can be automatically ejected after the inspection is completed without manual intervention. This change greatly reduces the operation time, makes the inspection process faster, and improves the overall inspection efficiency.
[0015] 2. The automated ejection and collection process reduces the need for manual operation and reduces labor costs. Especially in large-scale production, this degree of automation can significantly save manpower.
[0016] 3. The automated testing process reduces waiting time and shortens the entire production cycle. This is of great significance for increasing production and meeting market demand.
[0017] 4. The design of the automatic ejection and pushing mechanism ensures the stability of the remote control during the detection and collection process, reduces the damage that may be caused by human operation, and improves the reliability and durability of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a front view structural schematic diagram of the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the placement mechanism of the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the material pushing mechanism of the present invention from a first viewing angle; Figure 5 It is a schematic diagram of the three-dimensional structure of the material pushing mechanism of the present invention from a second viewing angle; Figure 6 It is a schematic diagram of the three-dimensional structure of the ejection mechanism of the present invention.
[0019] In the figure: 1. main body of the functional detection device; 2. display system; 3. detection head; 4. transmission system; 5. placement mechanism; 51. placement plate; 52. placement cavity; 53. movable bottom plate; 6. collection bin; 7. pushing mechanism; 71. auxiliary plate; 72. slide rail; 73. first slider; 74. push rod; 75. first slide groove; 76. articulated wheel; 77. movable long rod; 78. articulated shaft; 79. articulated short rod; 710. rocker; 711. fixed plate; 8. ejection mechanism; 81. mounting plate; 82. screw rod; 83. drive motor; 84. nut block; 85. second slider; 86. second slide groove; 87. connecting plate; 88. articulated rod; 89. ejection plate. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] like Figure 1-6 As shown, this embodiment proposes a remote control button function verification detection device, including a function detection device body 1, a display system 2 is installed on the top outer wall of the function detection device body 1, a detection head 3 is also arranged on the top of the function detection device body 1, a conveying system 4 is arranged on the function detection device body 1, a placing mechanism 5 is placed on the conveying system 4, a collecting bin 6 is placed at the end of the conveying system 4, a pushing mechanism 7 is also installed on the side wall of the conveying system 4, and an ejecting mechanism 8 is also installed at the bottom of the conveying system 4, a remote control is placed in the placing mechanism 5, the ejecting mechanism 8 is driven by an external switch to eject the remote control from the placing mechanism 5, and the pushing mechanism 7 drives the ejected remote control into the collecting bin 6 by rotating; The placement mechanism 5 includes a placement plate 51 placed on the conveying system 4, a placement cavity 52 opened in the placement plate 51, and a movable bottom plate 53 slidably connected in the placement cavity 52. The ejection mechanism 8 pushes the movable bottom plate 53 to move. The ejection mechanism 8 includes a mounting plate 81 fixed on the outer wall of the bottom end of the conveying system 4, a screw rod 82 rotatably connected to the outer wall of the mounting plate 81, a driving motor 83 connected to the end of the screw rod 82, two groups of nut blocks 84 threadedly connected to the outer wall of the screw rod 82, a second slider 85 connected to the side wall of the nut block 84 at one end, a second slide groove 86 slidably connected to the other end of the second slider 85, a connecting plate 87 installed on the outer wall of the conveying system 4 and having a second slide groove 86, a hinged rod 88 hinged on the outer wall of the top end of the nut block 84, and an ejection plate 89 hinged to the bottom end of the hinged rod 88.
[0022] When the staff needs to eject the remote control from the placement cavity 52, they only need to press the external switch after the placement mechanism 5 is transmitted to the detection head 3 through the transmission system 4 to detect the outer wall, thereby starting the drive motor 83 to work, and the drive motor 83 drives the screw rod 82 to rotate on the mounting plate 81, and the rotation of the screw rod 82 drives the two sets of nut blocks 84 to move toward each other, and the two sets of nut blocks 84 slide stably in the second slide groove 86 through the second slider 85, thereby squeezing the four sets of hinged rods 88 to push up, and the four sets of hinged rods 88 drive the ejection plate 89 to push up the movable bottom plate 53, and the movable bottom plate 53 slides upward in the placement cavity 52, thereby ejecting the remote control to the outside; It is worth noting that two sets of external threads are symmetrically provided on the screw rod 82, and the directions of the two sets of external threads on the screw rod 82 are set in opposite directions. This design enables the two sets of nut blocks 84 to move towards each other when the screw rod 82 rotates, thereby achieving synchronous and stable ejection action. If the threads have the same direction, the two sets of nut blocks will interfere with each other and fail to achieve the expected movement. Two sets of hinged rods 88 are hinged on the nut block 84. A total of four sets of hinged rods 88 are hinged on the two sets of nut blocks 84. The four sets of hinged rods 88 are all designed in a waist-shaped shape. The design of the four sets of hinged rods 88 can provide a greater ejection force to ensure that the remote control can be effectively ejected. The waist-shaped design helps to reduce friction and wear, and improve the durability and stability of the mechanism. The ejection plate 89 is in a rectangular shape, and the ejection plate 89 is equal in size to the movable bottom plate 53. The rectangular design and the equal size to the movable bottom plate 53 can ensure that the ejection plate 89 can evenly and completely contact the bottom of the remote control when ejecting the remote control, thereby avoiding damage caused by uneven contact. The pushing mechanism 7 includes an auxiliary plate 71 installed on the outer wall of the conveying system 4, a slide rail 72 opened in the auxiliary plate 71, a first slider 73 slidably connected to the slide rail 72, a first slide groove 75 opened on the side wall of the slide rail 72, a push rod 74 fixed to the outer wall of the first slider 73 and passing through the first slide groove 75, an articulated wheel 76 arranged on the outer wall of the first slider 73, a movable long rod 77 hinged to the articulated wheel 76 at one end, a hinge shaft 78 connected to the other end of the movable long rod 77, a hinged short rod 79 hinged to the hinge shaft 78 at one end, a rocker 710 connected to the other end of the hinged short rod 79, and a fixed plate 711 arranged on the outer wall of the conveying system 4 and rotatably connected to the rocker 710.
[0023] When the staff needs to eject the remote control from the placement cavity 52, they only need to rotate the rocker 710, and the rocker 710 rotates in the fixed plate 711, so that the rocker 710 drives the hinged short rod 79 to rotate, and the hinged short rod 79 drives the movable long rod 77 to push through the hinge shaft 78, and the movable long rod 77 drives the first slider 73 to move through the hinge wheel 76, and the first slider 73 slides in the slide rail 72, and the first slider 73 synchronously drives the push rod 74 to slide in the first slide groove 75, so that the push rod 74 contacts the ejected remote control, and the remote control is pushed into the collection bin 6. The rocker 710 rotates one circle to drive the push rod 74 to move back and forth once, forming a reciprocating movement; It is worth noting that the length of the first slide groove 75 is set to be equal to the length of the placement mechanism 5, and the length of the push rod 74 is set to be greater than the width of the placement mechanism 5, so as to ensure that the push rod 74 can slide stably during the entire ejection process, avoid unstable movement caused by insufficient length, and ensure that the push rod 74 can effectively push the remote control, and the ejection effect will not be affected even if the position of the remote control is slightly deviated; The hinged short rod 79 rotates around the rocker 710 to form a virtual circle with a diameter equal to the length of the first slide groove 75. This design ensures that the push rod 74 can form a complete reciprocating motion when moving, so that the push rod 74 can accurately push the remote control into the collection bin 6. This design can also reduce the complexity of the mechanism and potential mechanical failures.
[0024] A method of using a remote control button function verification detection device is as follows: S1, placing the remote control to be tested in the placement cavity 52 of the placement mechanism 5, ensuring that the remote control is in the initial detection position, starting the function detection device body 1, making the transmission system 4 start working, and transmitting the placement mechanism 5 together with the remote control to the detection position below the detection head 3; S2. When the placement mechanism 5 reaches the detection position, the external switch is operated to start the ejection mechanism 8, the drive motor 83 works, and the screw rod 82 is driven to rotate. The two sets of external threads on the screw rod 82 are set in opposite directions to each other, so that the two sets of nut blocks 84 move toward each other. The two sets of nut blocks 84 slide stably in the second slide groove 86 through the second slider 85, pushing the four sets of hinged rods 88 to push up. The four sets of hinged rods 88 drive the ejection plate 89 to push up the movable bottom plate 53, and the movable bottom plate 53 slides upward in the placement cavity 52, thereby ejecting the remote control to the outside; S3, the detection head 3 starts to detect the button functions of the ejected remote control; S4, after the detection is completed, the pusher mechanism 7 is operated to rotate the rocker 710, so that the rocker 710 rotates in the fixed plate 711, the rocker 710 drives the hinged short rod 79 to rotate, the hinged short rod 79 drives the movable long rod 77 to push through the hinge shaft 78, the movable long rod 77 pushes the first slider 73 to move through the hinged wheel 76, the first slider 73 slides in the slide rail 72, the first slider 73 synchronously drives the push rod 74 to slide in the first slide groove 75, the push rod 74 contacts the remote control after being ejected, and pushes the remote control into the collection bin 6; S5, repeat the above steps until all remote controllers have completed the key function detection, and the remote controllers in the collection bin 6 can be emptied regularly for the next step of testing or packaging.
[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A remote control button function verification and detection device, characterized in that: The invention comprises a function detection device body (1), a display system (2) is installed on the top outer wall of the function detection device body (1), a detection head (3) is also installed on the top of the function detection device body (1), a conveying system (4) is arranged on the function detection device body (1), a placing mechanism (5) is placed on the conveying system (4), a collecting bin (6) is placed at the end of the conveying system (4), a pushing mechanism (7) is also installed on the side wall of the conveying system (4), and an ejecting mechanism (8) is also installed at the bottom of the conveying system (4), a remote control is placed in the placing mechanism (5), the ejecting mechanism (8) is driven by an external switch to eject the remote control from the placing mechanism (5), and the pushing mechanism (7) drives the ejected remote control into the collecting bin (6) by rotating.
2. A remote control button function verification and detection device according to claim 1, characterized in that: The placement mechanism (5) comprises a placement plate (51) placed on the conveying system (4), a placement cavity (52) opened in the placement plate (51), and a movable bottom plate (53) slidably connected in the placement cavity (52), and the ejection mechanism (8) pushes the movable bottom plate (53) to move.
3. A remote control button function verification and detection device according to claim 2, characterized in that: The pushing mechanism (7) comprises an auxiliary plate (71) mounted on the outer wall of the conveying system (4), a slide rail (72) provided in the auxiliary plate (71), a first slider (73) slidably connected to the slide rail (72), a first slide groove (75) provided on the side wall of the slide rail (72), a push rod (74) fixed to the outer wall of the first slider (73) and passing through the first slide groove (75), an articulated wheel (76) provided on the outer wall of the first slider (73), a movable long rod (77) having one end articulated to the articulated wheel (76), an articulated shaft (78) connected to the other end of the movable long rod (77), an articulated short rod (79) having one end articulated to the articulated shaft (78), a rocker (710) connected to the other end of the articulated short rod (79), and a fixed plate (711) provided on the outer wall of the conveying system (4) and rotatably connected to the rocker (710).
4. A remote control button function verification and detection device according to claim 3, characterized in that: The length of the first sliding groove (75) is set to be equal to the length of the placement mechanism (5), and the length of the push rod (74) is set to be greater than the width of the placement mechanism (5).
5. A remote control button function verification and detection device according to claim 3, characterized in that: The hinged short rod (79) rotates around the rocker (710) to form a virtual circle with a diameter equal to the length of the first sliding groove (75).
6. A remote control button function verification and detection device according to claim 2, characterized in that: The ejection mechanism (8) comprises a mounting plate (81) fixed to the outer wall of the bottom end of the conveying system (4), a screw rod (82) rotatably connected to the outer wall of the mounting plate (81), a driving motor (83) connected to the end of the screw rod (82), two sets of nut blocks (84) threadedly connected to the outer wall of the screw rod (82), a second slider (85) connected at one end to the side wall of the nut block (84), a second slide groove (86) slidably connected to the other end of the second slider (85), a connecting plate (87) mounted on the outer wall of the conveying system (4) and having the second slide groove (86), a hinged rod (88) hinged to the outer wall of the top end of the nut block (84), and an ejection plate (89) hinged to the bottom end of the hinged rod (88).
7. A remote control button function verification and detection device according to claim 6, characterized in that: The screw rod (82) is symmetrically provided with two sets of external threads, and the directions of the two sets of external threads on the screw rod (82) are arranged in opposite directions to each other.
8. A remote control button function verification and detection device according to claim 6, characterized in that: Two groups of hinged rods (88) are hinged on the nut block (84), and a total of four groups of hinged rods (88) are hinged on the two groups of nut blocks (84), and the four groups of hinged rods (88) are all designed to be waist-shaped.
9. A remote control button function verification and detection device according to claim 6, characterized in that: The ejector plate (89) is configured to be rectangular in shape, and the ejector plate (89) and the movable bottom plate (53) are configured to be equal in size.
10. A method for using a remote control button function verification and detection device according to any one of claims 1 to 9, characterized in that: S1, placing the remote control to be tested in the placement cavity (52) of the placement mechanism (5), ensuring that the remote control is in the initial testing position, starting the function testing device body (1), causing the transmission system (4) to start working, and transmitting the placement mechanism (5) together with the remote control to the testing position below the testing head (3); S2, when the placement mechanism (5) reaches the detection position, the external switch is operated to start the ejection mechanism (8), the drive motor (83) works, and the screw rod (82) is driven to rotate. The two sets of external threads on the screw rod (82) are arranged in opposite directions to each other, so that the two sets of nut blocks (84) move toward each other. The two sets of nut blocks (84) slide stably in the second slide groove (86) through the second slider (85), pushing the four sets of hinged rods (88) to push up. The four sets of hinged rods (88) drive the ejection plate (89) to push up the movable bottom plate (53), and the movable bottom plate (53) slides upward in the placement cavity (52), thereby ejecting the remote control to the outside; S3, the detection head (3) starts to detect the button functions of the ejected remote control; S4, after the detection is completed, the push mechanism (7) is operated to rotate the rocker (710) so that the rocker (710) rotates in the fixed plate (711), the rocker (710) drives the hinged short rod (79) to rotate, the hinged short rod (79) drives the movable long rod (77) to push through the hinge shaft (78), the movable long rod (77) pushes the first slider (73) to move through the hinged wheel (76), the first slider (73) slides in the slide rail (72), the first slider (73) synchronously drives the push rod (74) to slide in the first slide groove (75), the push rod (74) contacts the remote control after being ejected, and pushes the remote control into the collection bin (6); S5. Repeat the above steps until all remote controllers have completed the key function test. The remote controllers in the collection bin (6) can be emptied regularly for the next step of testing or packaging.