Industrial flexible cable
By adopting bending components in industrial flexible cables, the expansion and contraction mechanism of the airbag group are used to prevent large-angle bending, the problem of cracks and breaks of the cables are easily solved, and the service life of the cable is significantly improved.
Patent Information
- Application Number
- CN202411950919.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2044-12-27
AI Technical Summary
Cables in industrial robots and robotic arms are prone to cracks and breaks when bent at large angles, reducing the service life of the cable.
An industrial flexible cable is designed, adopting a bending-resistant assembly, including a plurality of airbag groups spaced apart along the circumferential direction of the line body. When the line body is bent, the protective layer squeezes the airbag that is deviated from the bending direction, and gas flows to the airbag in the bending direction, causing it to expand and hinder large-angle bending.
It effectively avoids cracks and breakage problems when the cable is bent at a large angle, and improves the service life of the cable.
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Figure CN119786134A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of flexible cables, and in particular to an industrial flexible cable. Background Art
[0002] In related technologies, cables are widely used in industrial robots and robotic arms. Cables are used to transmit electrical energy and data. When industrial robots and robotic arms move, cables are prone to bending. When cables are bent at large angles, they are prone to cracks and breakage, reducing the service life of the cables. Summary of the invention
[0003] In order to avoid cracks in the cable when the cable is bent at a large angle and to increase the service life of the cable, the present application provides an industrial flexible cable.
[0004] The industrial flexible cable provided in this application adopts the following technical solution: An industrial flexible cable comprises: a wire body, wherein the wire body comprises a signal wire, an insulating layer and a protective layer, wherein the insulating layer is coated on the outside of the signal wire, and the protective layer is sleeved on the outside of the insulating layer, the insulating layer and the protective layer are spaced apart from each other, and a first accommodation gap is defined between the insulating layer and the protective layer.
[0005] An anti-bending component is sandwiched between the insulating layer and the protective layer, the anti-bending component includes a plurality of airbag groups, the plurality of airbag groups are spaced apart along the length direction of the wire body, the airbag group includes a plurality of airbags, the plurality of airbags are spaced apart in sequence along the circumferential direction of the wire body, and any two adjacent airbags are connected, when the wire body is bent, the airbag facing the bending direction of the wire body is suitable for expansion, and the airbag away from the bending direction of the wire body is suitable for contraction.
[0006] By adopting the above technical solution, by sequentially and spaced apart arranging a plurality of airbags along the circumferential direction of the wire body, when the wire body is bent, the protective layer squeezes the airbags away from the bending direction of the wire body, and the gas in the airbags away from the bending direction of the wire body flows into the airbags toward the bending direction of the wire body, so that the airbags toward the bending direction of the wire body expand and prevent the wire body from bending at a large angle. Compared with the prior art, the present application can avoid large-angle bending of the cable as much as possible, thereby avoiding cracks in the cable as much as possible, and further increasing the service life of the cable.
[0007] Preferably, the anti-bending component also includes a plurality of fixing frames, the plurality of fixing frames are arranged at intervals along the length direction of the wire body, and the plurality of fixing frames are arranged in one-to-one correspondence with the plurality of airbag groups, the fixing frames are suitable for elastic deformation, the fixing frames are provided with a receiving groove, the airbag group is arranged in the receiving groove, the bottom wall of the receiving groove is provided with a plurality of extrusion parts, the plurality of extrusion parts are arranged at intervals along the circumferential direction of the wire body, and the plurality of extrusion parts are arranged in one-to-one correspondence with the plurality of airbags, and when the wire body is bent, the extrusion parts that deviate from the bending direction of the wire body squeeze the corresponding airbags.
[0008] By adopting the above technical solution, the extrusion part can extrude the corresponding airbag more accurately, and compared with extruding the airbag facing away from the bending direction of the wire body through the protective layer, such an arrangement does not require the protective layer to squeeze the airbag after the wire body is bent to a certain degree, thereby enabling the airbag facing the bending direction of the wire body to expand more quickly and prevent the wire body from bending at a large angle.
[0009] Preferably, the top wall of the accommodating groove is provided with a plurality of snap-in protrusions, the plurality of snap-in protrusions are arranged at intervals along the circumferential direction of the wire body, and the plurality of snap-in protrusions are arranged one-to-one correspondingly to the plurality of airbags, and the snap-in protrusions are snap-fitted with the end wall of the airbag away from the extrusion portion.
[0010] By adopting the above technical solution, the technical effect of fixedly connecting multiple airbags and a fixing frame can be achieved by snapping the connecting protrusion with the end wall of the airbag away from the extrusion portion. When installing the airbag in the fixing frame, the operator can directly press the airbag into the receiving groove by hand, thereby increasing the installation speed of the airbag and further improving the production efficiency of industrial flexible cables.
[0011] Preferably, a plurality of limiting portions are provided in the accommodating groove, and the plurality of limiting portions are spaced apart along the circumferential direction of the wire body, and a limiting gap is defined between any two adjacent limiting portions, and each limiting gap is provided with the airbag, and the airbag cooperates with the limiting portion in limiting manner.
[0012] By adopting the above technical solution, the airbag and the limiting part cooperate with each other to prevent the airbag from moving in the circumferential direction of the wire body, prevent the airbag from deviating from the preset position so as to cause the absence of the airbag in a local area of the wire body, and prevent the wire body from being bent at a large angle so as to cause cracks in the wire body.
[0013] Preferably, the industrial flexible cable also includes: a buffer, the wire body also includes a sheath, the sheath is sleeved on the outside of the insulating layer, the sheath is spaced apart from the insulating layer, and a second accommodating gap is defined between the sheath and the insulating layer, the buffer is clamped between the sheath and the insulating layer, the buffer extends along the length direction of the wire body, the buffer is suitable for elastic deformation, and the buffer is used to separate the sheath and the insulating layer.
[0014] By adopting the above technical solution, when the sheath is impacted by external force, the sheath applies a force toward the inside of the line body to the buffer, and then the buffer elastically deforms and gradually absorbs the force applied by the sheath to the buffer, thereby minimizing the damage of the signal line caused by the impact of external force, thereby improving the working reliability of the industrial flexible cable.
[0015] Preferably, the buffer member includes a plurality of first buffer portions and a plurality of second buffer portions, and the plurality of first buffer portions and the plurality of second buffer portions are spaced apart along the circumferential direction of the wire body, the second buffer portion is provided between any two adjacent first buffer portions, and the first buffer portion is provided between any two adjacent second buffer portions, an angle is formed between the first buffer portion and the second buffer portion, and a connection between the first buffer portion and the second buffer portion stops at the insulating layer and / or the sheath.
[0016] By adopting the above technical solution, when the sheath applies a force toward the inside of the wire body to the buffer, the first buffer portion and the second buffer portion are both compressed and deformed toward the inside of the wire body to gradually absorb the force applied by the sheath to the buffer, thereby achieving the technical effect of buffering the impact of external forces on the wire body through the buffer.
[0017] Preferably, the outer peripheral wall of the sheath is provided with a thermochromic coating.
[0018] By adopting the above technical solution, when the surface temperature of the sheath reaches the preset color change temperature of the thermochromic coating, the thermochromic coating changes color, and maintenance workers can quickly locate the overheating area of the industrial flexible cable by observing the color of the sheath, thereby improving the maintenance efficiency of the maintenance workers and further improving the user experience of the industrial flexible cable.
[0019] Preferably, at least one detection sensor is embedded in the insulating layer, the detection sensor is electrically connected to the signal line, and the detection sensor is suitable for communication connection with a monitoring device, and the detection sensor is used to detect operating parameters of the signal line.
[0020] By adopting the above technical solution, the operating parameters of the signal line are detected by the detection sensor, and then the detection sensor sends the operating parameters of the signal line to the monitoring equipment. The operator can understand the operating status of the industrial flexible cable through the monitoring equipment. The operator does not need to go to the installation location of the industrial flexible cable to check and detect the operating status of the industrial flexible cable, which can reduce the work intensity of the operator and improve the user experience of the industrial flexible cable.
[0021] Preferably, the detection sensor includes a voltage sensor and / or a current sensor and / or a temperature sensor.
[0022] By adopting the above-mentioned technical scheme, by constructing the detection sensor as a voltage sensor, the technical effect of detecting the voltage of the signal line can be achieved; by constructing the detection sensor as a current sensor, the technical effect of detecting the current of the signal line can be achieved; and by constructing the detection sensor as a temperature sensor, the technical effect of detecting the temperature of the signal line can be achieved.
[0023] Preferably, the insulating layer is made of polyimide, and the thickness of the insulating layer is 0.5 mm.
[0024] By adopting the above technical solution, the material of the insulating layer is constructed as polyimide, so that the electrical insulation performance and working stability of the insulating layer can be improved, and the thickness of the insulating layer is constructed as 0.5 mm, so that the weight of the insulating layer can be reduced, thereby reducing the weight of the industrial flexible cable.
[0025] In summary, the present application includes at least one of the following beneficial technical effects: 1. By sequentially arranging a plurality of airbags spaced apart along the circumferential direction of the cable, when the cable is bent, the protective layer squeezes the airbags away from the bending direction of the cable, and the gas in the airbags away from the bending direction of the cable flows into the airbags toward the bending direction of the cable, so that the airbags toward the bending direction of the cable expand and prevent the cable from bending at a large angle. Compared with the prior art, the present application can avoid large-angle bending of the cable as much as possible, thereby avoiding cracks in the cable as much as possible, and further increasing the service life of the cable; 2. When the sheath is impacted by external force, the sheath applies a force toward the inside of the cable body to the buffer, and then the buffer elastically deforms and gradually absorbs the force applied by the sheath to the buffer, thereby minimizing the damage of the signal line caused by the impact of external force, thereby improving the working reliability of the industrial flexible cable; 3. The detection sensor detects the operating parameters of the signal line, and then the detection sensor sends the operating parameters of the signal line to the monitoring device. The operator can understand the operating status of the industrial flexible cable through the monitoring device. The operator does not need to go to the installation location of the industrial flexible cable to check and detect the operating status of the industrial flexible cable, which can reduce the work intensity of the operator and improve the use experience of the industrial flexible cable. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 is a schematic diagram of an industrial flexible cable according to an embodiment of the present application; Figure 2 is a cross-sectional view of an industrial flexible cable according to an embodiment of the present application; Figure 3 is a cross-sectional view from another angle of the industrial flexible cable in an embodiment of the present application; Figure 4 is a cross-sectional view from another angle of the industrial flexible cable in an embodiment of the present application; Figure 5 It is a schematic diagram of a fixing frame according to an embodiment of the present application.
[0027] Description of reference numerals: 100. Industrial flexible cables; 1. Line body; 11. Signal line; 12. Insulation layer; 121. Detection sensor; 13. Protective layer; 131. First accommodation gap; 14. Sheath; 141. Second accommodation gap; 2. anti-bending component; 21. airbag assembly; 211. airbag; 22. fixing frame; 221. containing groove; 222. clamping protrusion; 223. limiting part; 224. limiting gap; 225. extrusion part; 3. Buffer member; 31. First buffer portion; 32. Second buffer portion. DETAILED DESCRIPTION
[0028] The following is combined with Figure 1-Figure 5 This application is described in further detail.
[0029] The embodiment of the present application discloses an industrial flexible cable 100 .
[0030] Reference Figure 1-Figure 3According to the embodiment of the present application, the industrial flexible cable 100 includes: a wire body 1 and a bending-resistant component 2. The wire body 1 includes a signal wire 11, an insulating layer 12 and a protective layer 13. The insulating layer 12 is coated on the outside of the signal wire 11, and the protective layer 13 is sleeved on the outside of the insulating layer 12. In the radial direction of the wire body 1, the insulating layer 12 and the protective layer 13 are spaced apart, and a first accommodating gap 131 is defined between the outer peripheral wall of the insulating layer 12 and the inner peripheral wall of the protective layer 13. That is, in the radial direction of the wire body 1 from the inside to the outside, the insulating layer 12 is located on the outside of the signal wire 11, and the protective layer 13 is located on the outside of the insulating layer 12.
[0031] In some specific embodiments, the signal line 11 may be formed by twisting 48 thin copper wires.
[0032] In some specific embodiments, the material of the insulating layer 12 may be polyimide, and the material of the protective layer 13 may be polyetheretherketone, but the present application is not limited thereto. The material of the insulating layer 12 may be polytetrafluoroethylene, etc., and the material of the protective layer 13 may be thermoplastic polyurethane, etc.
[0033] The bending-resistant component 2 is sandwiched between the insulating layer 12 and the protective layer 13. The bending-resistant component 2 includes a plurality of airbag groups 21. The plurality of airbag groups 21 are spaced apart along the length direction of the wire body 1. The length direction of the wire body 1 can refer to Figure 1 In the front-to-back direction, the airbag group 21 includes a plurality of airbags 211, and the plurality of airbags 211 are arranged in sequence and spaced apart along the circumferential direction of the wire body 1, and the airbags 211 are abutted against the insulating layer 12 and the protective layer 13, and each airbag 211 is filled with gas, and when the wire body 1 is not bent, each airbag 211 is in an incompletely expanded state, and any two adjacent airbags 211 are connected, that is, the gas in one airbag group 21 can flow between the plurality of airbags 211 in the corresponding airbag group 21, and when the wire body 1 is bent, the airbags 211 facing the bending direction of the wire body 1 are suitable for expansion, and the airbags 211 facing away from the bending direction of the wire body 1 are suitable for contraction.
[0034] Specifically, when the wire body 1 is bent, the protective layer 13 squeezes the airbag 211 facing away from the bending direction of the wire body 1, the airbag 211 facing away from the bending direction of the wire body 1 shrinks, and the gas in the airbag 211 facing away from the bending direction of the wire body 1 flows into the airbag 211 facing the bending direction of the wire body 1, so that the airbag 211 facing the bending direction of the wire body 1 expands, and the airbag 211 facing the bending direction of the wire body 1 expands to prevent the wire body 1 from bending at a large angle.
[0035] In some specific embodiments, along the first direction of the line body 1, the first direction of the line body 1 may refer to Figure 1In the left and right directions, when the wire body 1 bends toward the right, the airbag 211 located on the left side of the wire body 1 is squeezed and compressed by the protective layer 13, and the gas in the airbag 211 located on the left side of the wire body 1 flows into the airbag 211 located on the right side of the wire body 1, so that the airbag 211 located on the right side of the wire body 1 expands. After the airbag 211 located on the right side of the wire body 1 expands, it prevents the wire body 1 from bending at a large angle toward the right.
[0036] When the wire body 1 recovers from a bent state to an unbent state, the airbags 211 toward the bending direction of the wire body 1 are squeezed by the protective layer 13, the airbags 211 toward the bending direction of the wire body 1 shrink, and the gas in the airbags 211 toward the bending direction of the wire body 1 flows to the airbags 211 away from the bending direction of the wire body 1, so that the multiple airbags 211 are restored to their initial state.
[0037] Thus, by sequentially arranging a plurality of airbags 211 spaced apart along the circumferential direction of the wire body 1, when the wire body 1 is bent, the protective layer 13 squeezes the airbags 211 away from the bending direction of the wire body 1, and the gas in the airbags 211 away from the bending direction of the wire body 1 flows into the airbags 211 toward the bending direction of the wire body 1, so that the airbags 211 toward the bending direction of the wire body 1 expand and prevent the wire body 1 from bending at a large angle. Compared with the prior art, the present application can avoid bending of the cable at a large angle as much as possible, thereby avoiding cracks in the cable as much as possible, and further increasing the service life of the cable.
[0038] Reference Figure 1 , Figure 2 and Figure 5 In some embodiments of the present application, the anti-bending component 2 may further include a plurality of fixing frames 22, the plurality of fixing frames 22 are spaced apart along the length direction of the wire body 1, and the plurality of fixing frames 22 are arranged in one-to-one correspondence with the plurality of airbag groups 21, the fixing frames 22 are suitable for elastic deformation, the fixing frames 22 are provided with a receiving groove 221, the airbag group 21 is arranged in the receiving groove 221, the bottom wall of the receiving groove 221 is provided with a plurality of extrusion portions 225, the plurality of extrusion portions 225 are spaced apart along the circumferential direction of the wire body 1, and the plurality of extrusion portions 225 are arranged in one-to-one correspondence with the plurality of airbags 211, and when the wire body 1 is bent, the extrusion portions 225 facing away from the bending direction of the wire body 1 squeeze the corresponding airbags 211.
[0039] Specifically, when the wire body 1 is bent, the extrusion portion 225 facing away from the bending direction of the wire body 1 squeezes the corresponding airbag 211 to compress the airbag 211 facing away from the bending direction of the wire body 1, and the gas in the airbag 211 facing away from the bending direction of the wire body 1 flows into the airbag 211 facing the bending direction of the wire body 1 to expand the airbag 211 facing the bending direction of the wire body 1 and prevent the wire body 1 from bending at a large angle.
[0040] Furthermore, the extrusion portion 225 can more accurately extrude the corresponding airbag 211, and compared with extruding the airbag 211 facing away from the bending direction of the wire body 1 through the protective layer 13, such a configuration eliminates the need for the protective layer 13 to extrude the airbag 211 after the wire body 1 is bent to a certain degree, thereby allowing the airbag 211 facing the bending direction of the wire body 1 to expand more rapidly and prevent the wire body 1 from bending at a large angle.
[0041] In some specific embodiments, the receiving groove 221 may be open toward the insulating layer 12 , and in other specific embodiments, the receiving groove 221 may be open toward the protective layer 13 .
[0042] In some specific embodiments, the fixing frame 22 may be made of nylon material, but the present application is not limited thereto. The fixing frame 22 may also be made of materials such as thermoplastic polyurethane.
[0043] It should be noted that the fixing frame 22 can be connected end to end to form a fixing frame 22 having a ring shape, and the shape of the airbag group 21 is a ring.
[0044] Reference Figure 3 and Figure 5 In some embodiments of the present application, the top wall of the accommodating groove 221 is provided with a plurality of snap-fitting protrusions 222, the plurality of snap-fitting protrusions 222 are spaced apart along the circumferential direction of the wire body 1, and the plurality of snap-fitting protrusions 222 are arranged one-to-one correspondingly to the plurality of airbags 211, and the snap-fitting protrusions 222 are snap-fitted with the end wall of the airbag 211 away from the extrusion portion 225.
[0045] In some specific embodiments, the accommodating groove 221 is open toward the insulating layer 12, and the snap-in protrusion 222 is located on the end wall of the fixing frame 22 close to the insulating layer 12. The snap-in protrusion 222 is snap-fitted with the end wall of the airbag 211 away from the extrusion portion 225, thereby achieving the technical effect of fixedly connecting multiple airbags 211 and the fixing frame 22. When the airbag 211 is installed in the fixing frame 22, the operator can directly press the airbag 211 into the accommodating groove 221 by hand, thereby increasing the installation speed of the airbag 211 and further increasing the production efficiency of the industrial flexible cable 100.
[0046] Furthermore, along the length direction of the wire body 1 , a plurality of snap-fit protrusions 222 are provided at the front end of the fixing frame 22 and the rear end of the fixing frame 22 .
[0047] Reference Figure 4 and Figure 5In some embodiments of the present application, a plurality of limiting portions 223 are provided in the accommodating groove 221. Specifically, the limiting portion 223 can be provided on the inner side wall of the accommodating groove 221. The plurality of limiting portions 223 are spaced apart along the circumferential direction of the line body 1. A limiting gap 224 is defined between any two adjacent limiting portions 223. Each limiting gap 224 is provided with an airbag 211. The airbag 211 cooperates with the limiting portion 223 in limiting manner. That is, the airbag 211 is clamped between any two adjacent limiting portions 223.
[0048] By limiting the cooperation between the airbag 211 and the limiting portion 223, the airbag 211 can be prevented from moving in the circumferential direction of the wire body 1, the airbag 211 can be prevented from deviating from the preset position resulting in the absence of the airbag 211 in a local area of the wire body 1, and the wire body 1 can be prevented from being bent at a large angle when the wire body 1 is bent, resulting in cracks in the wire body 1.
[0049] In some specific embodiments, one limiting gap 224 may be provided with one airbag 211 , and in other specific embodiments, one limiting gap 224 may be provided with multiple airbags 211 , and the multiple airbags 211 are arranged to abut against each other.
[0050] Furthermore, along the length direction of the wire body 1 , a plurality of limiting portions 223 are provided on the front inner side wall of the accommodating groove 221 and the rear inner side wall of the fixing frame 22 .
[0051] Reference Figure 1 and Figure 2 In some embodiments of the present application, the industrial flexible cable 100 may further include: a buffer 3, the wire body 1 may further include a sheath 14, along the radial direction of the wire body 1, the sheath 14 is sleeved on the outside of the insulating layer 12, the inner circumferential wall of the sheath 14 is spaced apart from the outer circumferential wall of the insulating layer 12, and a second accommodating gap 141 is defined between the sheath 14 and the insulating layer 12, the buffer 3 is clamped between the sheath 14 and the insulating layer 12, the buffer 3 extends along the length direction of the wire body 1, and the buffer 3 and the inner circumferential wall of the sheath 14 and the outer circumferential wall of the insulating layer 12 are all stopped, the buffer 3 is suitable for elastic deformation, and the buffer 3 is used to separate the sheath 14 and the insulating layer 12.
[0052] Specifically, when the sheath 14 is impacted by external force, the sheath 14 applies a force toward the inside of the line body 1 to the buffer 3, and then the buffer 3 elastically deforms and gradually absorbs the force applied by the sheath 14 to the buffer 3, thereby minimizing the signal line 11 from being impacted by external force and causing damage to the signal line 11, thereby improving the working reliability of the industrial flexible cable 100.
[0053] Furthermore, the sheath 14 and the anti-slip layer can play a dual protective role. When the sheath 14 is damaged, the protective layer 13 can also protect the signal line 11.
[0054] In some specific embodiments, the material of the sheath 14 may be polyetheretherketone, but the present application is not limited thereto. The material of the sheath 14 may be thermoplastic polyurethane or the like.
[0055] Reference Figure 1 and Figure 2 In some embodiments of the present application, the buffer member 3 includes a plurality of first buffer portions 31 and a plurality of second buffer portions 32, and the plurality of first buffer portions 31 and the plurality of second buffer portions 32 are spaced apart along the circumferential direction of the wire body 1, and a second buffer portion 32 is arranged between any two adjacent first buffer portions 31, and a first buffer portion 31 is arranged between any two adjacent second buffer portions 32. That is to say, a second buffer portion 32 is arranged between any two adjacent first buffer portions 31, and a first buffer portion 31 is arranged between any two adjacent second buffer portions 32, and the adjacent first buffer portions 31 and second buffer portions 32 are fixedly connected.
[0056] It should be noted that the connection between the adjacent first buffer portions 31 and the second buffer portions 32 may be located on a side close to the sheath 14 or on a side close to the protective layer 13 .
[0057] Furthermore, an angle is formed between the first buffer portion 31 and the second buffer portion 32 , and the connection between the first buffer portion 31 and the second buffer portion 32 abuts against the insulating layer 12 and / or the sheath 14 . In some specific embodiments, the connection between the first buffer portion 31 and the second buffer portion 32 abuts against both the insulating layer 12 and the sheath 14 .
[0058] Specifically, when the sheath 14 applies a force toward the inside of the wire body 1 to the buffer 3, the first buffer portion 31 and the second buffer portion 32 are both compressed and deformed toward the inside of the wire body 1 to gradually absorb the force applied by the sheath 14 to the buffer 3, thereby achieving the technical effect of buffering the impact of external forces on the wire body 1 through the buffer 3.
[0059] In some specific embodiments, the angle between the first buffer portion 31 and the second buffer portion 32 may be 20 degrees, but the present application is not limited thereto. The angle between the first buffer portion 31 and the second buffer portion 32 may be 30 degrees, etc.
[0060] In some embodiments of the present application, the outer wall of the sheath 14 is provided with a thermochromic coating. Specifically, during operation of the industrial flexible cable 100, the surface temperature of the sheath 14 changes with the current size and the working environment. When the surface temperature of the sheath 14 reaches the preset color change temperature of the thermochromic coating, the thermochromic coating changes color. Maintenance workers can quickly locate the overheating area of the industrial flexible cable 100 by observing the color of the sheath 14, thereby improving the maintenance efficiency of the maintenance workers and further improving the user experience of the industrial flexible cable 100.
[0061] Furthermore, the preset color changing temperature of the thermochromic coating may be a preset safe operating temperature of the industrial flexible cable 100 .
[0062] Furthermore, a transparent protective layer 13 may be provided on the outer surface of the thermochromic coating.
[0063] In some specific embodiments, the thermochromic coating may be a metal oxide-based thermochromic coating, but the present application is not limited thereto. The thermochromic coating may also be an organic thermochromic material coating, etc.
[0064] Reference Figure 1-Figure 3 In some embodiments of the present application, at least one detection sensor 121 is embedded in the insulating layer 12 , the detection sensor 121 is electrically connected to the signal line 11 , and the detection sensor 121 is suitable for communication connection with the monitoring device, and the detection sensor 121 is used to detect the operating parameters of the signal line 11 .
[0065] Specifically, the operating parameters of the signal line 11 are detected by the detection sensor 121, and then the detection sensor 121 sends the operating parameters of the signal line 11 to the monitoring device. The operator can understand the operating status of the industrial flexible cable 100 through the monitoring device. The operator does not need to go to the installation location of the industrial flexible cable 100 to check and detect the operating status of the industrial flexible cable 100, which can reduce the work intensity of the operator and improve the user experience of the industrial flexible cable 100.
[0066] In some specific embodiments, the operating parameter may be voltage, but the present application is not limited thereto, and the operating parameter may also be current or temperature, etc.
[0067] Furthermore, there may be a plurality of detection sensors 121 , and the plurality of detection sensors 121 are sequentially spaced apart and arranged along the circumferential direction of the wire body 1 , and the plurality of detection sensors 121 may also be sequentially spaced apart and arranged along the length direction of the wire body 1 .
[0068] In some specific embodiments, the detection sensor 121 may abut against the signal line 11 .
[0069] In some embodiments of the present application, the detection sensor 121 includes a voltage sensor and / or a current sensor and / or a temperature sensor. By constructing the detection sensor 121 as a voltage sensor, the technical effect of detecting the voltage of the signal line 11 can be achieved. By constructing the detection sensor 121 as a current sensor, the technical effect of detecting the current of the signal line 11 can be achieved. By constructing the detection sensor 121 as a temperature sensor, the technical effect of detecting the temperature of the signal line 11 can be achieved.
[0070] In some specific embodiments, the detection sensor 121 may include a voltage sensor, a current sensor, and a temperature sensor.
[0071] In some embodiments of the present application, the insulating layer 12 is made of polyimide, and the thickness of the insulating layer 12 is 0.5 mm. By constructing the material of the insulating layer 12 as polyimide, polyimide has excellent electrical insulation performance, high temperature stability and mechanical strength, so that the electrical insulation performance and working stability of the insulating layer 12 can be improved, and by constructing the thickness of the insulating layer 12 to 0.5 mm, the weight of the insulating layer 12 can be reduced, and then the weight of the industrial flexible cable 100 can be reduced.
[0072] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An industrial flexible cable, characterized in that: include: A wire body (1), the wire body (1) comprising a signal wire (11), an insulating layer (12) and a protective layer (13), the insulating layer (12) being coated on the outside of the signal wire (11), the protective layer (13) being sleeved on the outside of the insulating layer (12), the insulating layer (12) and the protective layer (13) being spaced apart from each other, and a first accommodating gap (131) being defined between the insulating layer (12) and the protective layer (13); A bending-resistant component (2), the bending-resistant component (2) being sandwiched between the insulating layer (12) and the protective layer (13), the bending-resistant component (2) comprising a plurality of airbag groups (21), the plurality of airbag groups (21) being arranged at intervals along the length direction of the wire body (1), the airbag group (21) comprising a plurality of airbags (211), the plurality of airbags (211) being arranged at intervals in sequence along the circumferential direction of the wire body (1), and any two adjacent airbags (211) being connected to each other, and the airbags (211) facing the bending direction of the wire body (1) when the wire body (1) is bent are suitable for expansion, and the airbags (211) away from the bending direction of the wire body (1) are suitable for contraction.
2. An industrial flexible cable according to claim 1, characterized in that: The anti-bending component (2) further comprises a plurality of fixing frames (22), the plurality of fixing frames (22) being arranged at intervals along the length direction of the wire body (1), and the plurality of fixing frames (22) being arranged in one-to-one correspondence with the plurality of airbag groups (21), the fixing frames (22) being suitable for elastic deformation, the fixing frames (22) being provided with a receiving groove (221), the airbag group (21) being arranged in the receiving groove (221), the bottom wall of the receiving groove (221) being provided with a plurality of extrusion portions (225), the plurality of extrusion portions (225) being arranged at intervals along the circumferential direction of the wire body (1), and the plurality of extrusion portions (225) being arranged in one-to-one correspondence with the plurality of airbags (211), and when the wire body (1) is bent, the extrusion portions (225) which are away from the bending direction of the wire body (1) squeeze the corresponding airbags (211).
3. An industrial flexible cable according to claim 2, characterized in that: The top wall of the accommodating groove (221) is provided with a plurality of snap-fitting protrusions (222), the plurality of snap-fitting protrusions (222) are arranged at intervals along the circumferential direction of the wire body (1), and the plurality of snap-fitting protrusions (222) are arranged in one-to-one correspondence with the plurality of airbags (211), and the snap-fitting protrusions (222) are snap-fitted with the end wall of the airbag (211) away from the extrusion portion (225).
4. An industrial flexible cable according to claim 2, characterized in that: A plurality of limiting portions (223) are arranged in the accommodating groove (221), and the plurality of limiting portions (223) are arranged at intervals along the circumferential direction of the wire body (1), and a limiting gap (224) is defined between any two adjacent limiting portions (223), and each limiting gap (224) is provided with the airbag (211), and the airbag (211) is limitedly matched with the limiting portion (223).
5. An industrial flexible cable according to claim 1, characterized in that: Also includes: The wire body (1) further comprises a sheath (14), wherein the sheath (14) is sleeved on the outer side of the insulating layer (12), the sheath (14) is spaced apart from the insulating layer (12), and a second accommodating gap (141) is defined between the sheath (14) and the insulating layer (12), the buffer (3) is sandwiched between the sheath (14) and the insulating layer (12), the buffer (3) is extended along the length direction of the wire body (1), the buffer (3) is suitable for elastic deformation, and the buffer (3) is used to separate the sheath (14) and the insulating layer (12).
6. An industrial flexible cable according to claim 5, characterized in that: The buffer member (3) comprises a plurality of first buffer portions (31) and a plurality of second buffer portions (32); the plurality of first buffer portions (31) and the plurality of second buffer portions (32) are arranged at intervals along the circumferential direction of the wire body (1); a second buffer portion (32) is arranged between any two adjacent first buffer portions (31); a first buffer portion (31) is arranged between any two adjacent second buffer portions (32); an angle is formed between the first buffer portion (31) and the second buffer portion (32); a connection between the first buffer portion (31) and the second buffer portion (32) abuts against the insulating layer (12) and / or the sheath (14).
7. An industrial flexible cable according to claim 5, characterized in that: The outer peripheral wall of the sheath (14) is provided with a thermochromic coating.
8. An industrial flexible cable according to claim 1, characterized in that: At least one detection sensor (121) is embedded in the insulating layer (12); the detection sensor (121) is electrically connected to the signal line (11), and the detection sensor (121) is suitable for communication connection with monitoring equipment; the detection sensor (121) is used to detect operating parameters of the signal line (11).
9. An industrial flexible cable according to claim 8, characterized in that: The detection sensor (121) includes a voltage sensor and / or a current sensor and / or a temperature sensor.
10. An industrial flexible cable according to claim 1, characterized in that: The insulating layer (12) is made of polyimide, and the thickness of the insulating layer (12) is 0.5 mm.
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