A substation primary lead terminal board reconfiguration control method and system

By using a combination of variable speed motors and sensors during the reassembly of substation lead terminal blocks, precise installation of the terminal blocks was achieved, solving the problems of high-altitude operation risks and complex manual operation, and improving safety and efficiency.

CN119787159BActive Publication Date: 2026-01-02STATE GRID FUJIAN ELECTRIC POWER CO LTD +1
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Patent Information

Application Number
CN202411974328.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-01-02
Estimated Expiration
2044-12-30

AI Technical Summary

Technical Problem

The reinstallation process of the primary lead terminal block in a substation presents challenges such as the risks of working at heights, complex manual operations, long processing time, and insufficient safety and accuracy.

Method used

The device employs a reassembly auxiliary system, including a variable-speed motor, a wire reel, and a wire rope, along with force sensors, speed sensors, and position sensors, to monitor the weight, speed, and height of the terminal block in real time. Precise installation of the terminal block is achieved by adjusting the speed of the variable-speed motor.

Benefits of technology

It improves the automation level of junction box reassembly, reduces the labor intensity of workers, ensures the safety and accuracy of installation, and extends the service life of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to a substation primary lead connection board reinstallation control method and system, and belongs to the technical field of substation engineering, which comprises the following steps: placing a reinstallation auxiliary device to a designated operation position, the reinstallation auxiliary device comprising a variable-speed motor, a steel wire reel and a steel wire rope; connecting the free end of the steel wire rope with a to-be-installed connection board, and obtaining the initial weight of the to-be-installed connection board through a force sensor; the to-be-installed connection board is provided with a speed sensor for detecting the real-time speed of the to-be-installed connection board; and the to-be-installed connection board is provided with a position sensor for detecting the height of the to-be-installed connection board; setting the initial rotation parameters of the variable-speed motor according to the initial weight, wherein the initial rotation parameters comprise an initial rotating speed and an initial direction. The application ensures the accuracy and safety of the reinstallation process and reduces the labor intensity of workers.
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Description

Technical Field

[0001] This invention relates to a method and system for reassembling a primary lead terminal block in a substation, belonging to the field of substation engineering technology. Background Technology

[0002] In substations, the primary function of the primary leads is to connect different electrical equipment. Currently, in various scenarios such as equipment upgrades and overhauls, equipment testing, and terminal block overheating treatment, it is necessary to remove the terminal block on one side of the steel-cored aluminum stranded wire lead. After maintenance, the terminal block needs to be reinstalled. Terminal block restoration involves working at heights, posing risks such as falls, electric shock, falling objects, and mechanical injuries. Traditional methods involve manual labor such as carrying, pulling, and pushing, requiring a large number of personnel and taking a long time, resulting in significant physical exertion for maintenance and maintenance workers and increased on-site operational risks. Therefore, there is an urgent need for a control method and system for the reinstallation of substation primary lead terminal blocks that can improve the automation level of terminal block reinstallation and ensure the accuracy and safety of the reinstallation process. Summary of the Invention

[0003] To overcome the shortcomings of the prior art, this invention designs a method and system for reassembling a primary lead terminal block in a substation, which ensures the accuracy and safety of the reassembly process and reduces the labor intensity of workers.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] Technical Solution 1

[0006] A method for reinstalling control of a primary lead terminal block in a substation includes the following steps:

[0007] The reassembly auxiliary device is placed at the designated work position. The reassembly auxiliary device includes a variable speed motor, a wire reel, and a wire rope. The output shaft of the variable speed motor is connected to the wire reel, and one end of the wire rope is connected to the wire reel. A force sensor is installed on the wire rope to detect the traction force of the wire rope.

[0008] The free end of the wire rope is connected to the terminal block to be installed, and the initial weight of the terminal block to be installed is obtained by a force sensor. The terminal block to be installed is equipped with a speed sensor to detect the real-time speed of the terminal block to be installed, and a position sensor is equipped on the terminal block to be installed to detect the height of the terminal block to be installed.

[0009] The initial rotation parameters of the variable speed motor are set according to the initial weight, and the initial rotation parameters include the initial speed and the initial direction;

[0010] The real-time speed of the terminal block to be installed is obtained by the speed sensor, and the motion state of the terminal block to be installed is determined based on the real-time speed. The motion state includes uniform motion state and variable speed motion state.

[0011] If the terminal block to be installed is in a constant speed motion state, the real-time speed is compared with the preset speed, and the initial speed of the variable speed motor is adjusted according to the comparison result.

[0012] If the terminal block to be installed is in a variable speed motion state, then obtain the traction force of the wire rope and the height of the terminal block to be installed.

[0013] The load-bearing weight of the reassembly auxiliary device is determined based on the height of the terminal block to be installed; the initial speed of the variable speed motor is adjusted based on the load-bearing weight and traction force so that the terminal block to be installed reaches the predetermined position to achieve reassembly.

[0014] Furthermore, setting the initial rotation parameters of the variable speed motor based on the initial weight specifically includes:

[0015] A first weight and a second weight are preset, wherein the first weight is less than the second weight;

[0016] The initial speed of the variable speed motor is set according to the relationship between the initial weight and the first and second weights;

[0017] If the initial weight is less than the first weight, then the initial speed of the variable speed motor is determined to be the first speed N1;

[0018] If the initial weight is greater than or equal to the first weight and the initial weight is less than the second weight, then the initial speed of the variable speed motor is determined to be the second speed N2.

[0019] If the initial weight is greater than or equal to the second weight, then the initial speed of the variable speed motor is determined to be the third speed N3; and N1 > N2 > N3.

[0020] Furthermore, comparing the real-time speed with the preset speed specifically includes:

[0021] If the real-time speed is less than or equal to the preset speed, the initial speed of the variable speed motor will not be adjusted.

[0022] If the real-time speed is greater than the preset speed, then the speed difference between the real-time speed and the preset speed is determined, and the initial speed of the variable speed motor is adjusted according to the speed difference.

[0023] Furthermore, adjusting the initial speed of the variable speed motor based on the speed difference specifically includes:

[0024] A first speed difference and a second speed difference are preset, wherein the first speed difference is less than the second speed difference;

[0025] A speed adjustment coefficient is set based on the relationship between the speed difference and the first speed difference and the second speed difference, and the initial speed Ni is adjusted based on the set speed adjustment coefficient;

[0026] If the speed difference is less than the first speed difference, then the speed adjustment coefficient is set to the first preset adjustment coefficient a1, and the initial speed is adjusted to a1*Ni;

[0027] If the speed difference is greater than or equal to the first speed difference and the speed difference is less than the second speed difference, then the speed adjustment coefficient is set to the second preset adjustment coefficient a2, and the initial speed is adjusted to a2*Ni.

[0028] If the speed difference is greater than or equal to the second speed difference, then the speed adjustment coefficient is set to the third preset adjustment coefficient a3, and the initial speed is adjusted to a3*Ni;

[0029] Among them, 1 > a1 > a2 > a3 > 0;

[0030] Where i = 1, 2, 3.

[0031] Furthermore, determining the load-bearing capacity of the reassembly auxiliary device based on the height of the terminal block to be installed specifically includes:

[0032] The terminal block to be installed is fixedly connected to the primary lead, and the load-bearing weight is the sum of the weights of the terminal block to be installed and the primary lead.

[0033] Determine the unit weight of the primary lead wire, and determine the weight and value based on the unit weight and the height of the terminal block to be installed;

[0034] The weight and value are determined according to the following formula:

[0035] Wz = W0 + d × h;

[0036] Where Wz represents the combined weight of the terminal block to be installed and the primary lead wire, in kg; W0 represents the initial weight of the terminal block to be installed, in kg; d represents the unit weight of the primary lead wire, in kg / m; and h represents the height of the terminal block to be installed, in m.

[0037] Furthermore, adjusting the initial speed of the variable speed motor based on the load weight and traction force specifically includes:

[0038] The load-bearing weight of the reassembly auxiliary device is determined based on the aforementioned load-bearing weight.

[0039] Determine the force difference between the load-bearing gravity and the traction force, and adjust the initial speed of the variable speed motor according to the force difference.

[0040] Furthermore, adjusting the initial speed of the variable speed motor based on the force difference specifically includes:

[0041] The load-bearing weight is compared with the traction force. If the load-bearing weight is less than the traction force, the initial speed of the variable speed motor is adjusted to increase the speed based on the force difference.

[0042] If the load-bearing weight is greater than the traction force, the initial speed of the variable speed motor is adjusted to reduce the speed based on the force difference.

[0043] Furthermore, the variable speed motor is a brushless copper core motor.

[0044] Furthermore, it also includes a power supply module for supplying power to the variable speed motor.

[0045] Technical Solution Two

[0046] A substation primary lead terminal block reassembly control system, used in the substation primary lead terminal block reassembly control method described in technical solution one, includes:

[0047] The data acquisition module is used to acquire the real-time speed of the terminal block to be installed, the traction force of the wire rope in the reassembly auxiliary device, and the height of the terminal block to be installed.

[0048] The parameter setting module is used to obtain the initial weight of the terminal block to be installed, and set the initial rotation parameters of the variable speed motor according to the initial weight. The initial rotation parameters include the initial speed and the initial direction.

[0049] The state determination module is used to determine the motion state of the terminal block to be installed based on the real-time speed, and the motion state includes uniform motion state and variable speed motion state.

[0050] The parameter adjustment module is used to compare the real-time speed with the preset speed when the terminal block to be installed is in a uniform motion state, and adjust the initial speed of the variable speed motor according to the comparison result; it is also used to determine the load-bearing weight of the reassembly auxiliary device according to the height of the terminal block to be installed when the terminal block to be installed is in a variable speed motion state; and adjust the initial speed of the variable speed motor according to the load-bearing weight and traction force so that the terminal block to be installed reaches the predetermined position to achieve reassembly.

[0051] Compared with the prior art, the present invention has the following features and beneficial effects:

[0052] This invention precisely controls the movement of the terminal block by monitoring its real-time speed and adjusting the speed of the variable-speed motor accordingly, thereby improving installation accuracy and efficiency. Using the reinstallation auxiliary device and variable-speed motor reduces the need for manual operation and lowers the labor intensity for workers. Real-time monitoring of the terminal block's movement and height, as well as the traction force of the wire rope, ensures the stability and safety of the terminal block during installation. Precise control of the variable-speed motor's speed and direction prevents wear caused by excessively fast or slow speeds, thus extending the equipment's lifespan. This method enables automated control of the reinstallation process for primary lead terminal blocks in substations, facilitating equipment maintenance and management. Attached Figure Description

[0053] Figure 1 This is a flowchart illustrating the present invention;

[0054] Figure 2 This is a functional block diagram of the present invention. Detailed Implementation

[0055] The present invention will now be described in more detail with reference to the embodiments.

[0056] Example 1

[0057] like Figure 1 As shown, the present invention provides a method for reassembling and controlling the primary lead terminal block of a substation, comprising:

[0058] Connect the reassembly auxiliary device to the terminal block to be installed and obtain the initial weight of the terminal block to be installed.

[0059] The initial rotation parameters of the variable speed motor are set according to the initial weight, and the initial rotation parameters include the initial speed and the initial direction.

[0060] The real-time speed of the terminal block to be installed is obtained, and the motion state of the terminal block to be installed is determined based on the real-time speed. The motion state includes uniform motion state and variable speed motion state.

[0061] If the terminal block to be installed is in a constant speed motion state, the real-time speed is compared with the preset speed, and the initial speed of the variable speed motor is adjusted according to the comparison result.

[0062] If the terminal block to be installed is in a variable speed motion state, then obtain the traction force of the wire rope in the reassembly auxiliary device and the height of the terminal block to be installed.

[0063] The load-bearing weight of the reassembly auxiliary device is determined based on the height of the terminal block to be installed.

[0064] The initial speed of the variable speed motor is adjusted according to the load-bearing weight and traction force so that the terminal block to be installed reaches the predetermined position for reinstallation.

[0065] In some embodiments of this application, the reassembly auxiliary device includes a variable speed motor, a wire reel, and a wire rope. The output shaft of the variable speed motor is connected to the wire reel, one end of the wire rope is connected to the wire reel, and the other end of the wire rope is connected to the terminal block to be installed.

[0066] The reassembly auxiliary device includes a variable-speed motor, a wire reel, and a wire rope. The output shaft of the variable-speed motor is tightly connected to the wire reel, ensuring that the motor's power is effectively transmitted to the wire reel. The wire reel is a device designed to wind the wire rope; it can withstand the tension of the wire rope and evenly release or wind it up. One end of the wire rope is securely connected to the wire reel, so that the wire rope can be wound up or unwound as the reel rotates. The other end of the wire rope is connected to the terminal block to be installed. By winding and unwinding the wire rope, the raising and lowering of the terminal block can be controlled, thereby achieving precise installation of the terminal block. The entire reassembly auxiliary device is designed to simplify the terminal block installation process, improve work efficiency, and ensure the safety of the installation process.

[0067] In some embodiments of this application, a speed sensor is provided on the terminal block to be installed, which is used to detect the real-time speed of the terminal block to be installed; a position sensor is provided on the terminal block to be installed, which is used to detect the height of the terminal block to be installed; and a force sensor is provided on the wire rope, which is used to detect the traction force of the wire rope.

[0068] In this invention, multiple sensors are designed into the terminal block to be installed to ensure the accuracy and safety of the installation process. First, a speed sensor is cleverly integrated into the terminal block, and its main function is to monitor the moving speed of the terminal block in real time during installation. By accurately measuring the speed, the system can ensure that the terminal block moves at the appropriate speed, avoiding installation errors or damage caused by excessive or insufficient speed.

[0069] In addition, to further improve installation accuracy, a position sensor is also equipped on the terminal block to be installed. This sensor focuses on detecting the height position of the terminal block, thereby improving overall installation efficiency and accuracy by monitoring height information in real time.

[0070] To monitor the mechanical state throughout the installation process, a force sensor is installed on the wire rope. This sensor measures the force exerted on the wire rope when it is pulled by the terminal block. By monitoring the traction force in real time, the system can promptly detect any abnormal force changes, such as overload or sudden changes in force, and take appropriate measures.

[0071] In some embodiments of this application, setting the initial rotation parameters of the variable speed motor based on the initial weight includes: presetting a first weight and a second weight, wherein the first weight is less than the second weight; setting the initial speed of the variable speed motor based on the relationship between the initial weight and the first weight and the second weight; if the initial weight is less than the first weight, then the initial speed of the variable speed motor is determined to be a first speed N1; if the initial weight is greater than or equal to the first weight and the initial weight is less than the second weight, then the initial speed of the variable speed motor is determined to be a second speed N2; if the initial weight is greater than or equal to the second weight, then the initial speed of the variable speed motor is determined to be a third speed N3; and N1 > N2 > N3.

[0072] In some embodiments of this application, the real-time speed is compared with a preset speed, and the initial speed of the variable speed motor is adjusted according to the comparison result. This includes: if the real-time speed is less than or equal to the preset speed, the initial speed of the variable speed motor is not adjusted; if the real-time speed is greater than the preset speed, the speed difference between the real-time speed and the preset speed is determined, and the initial speed of the variable speed motor is adjusted according to the speed difference.

[0073] In a real-time monitoring system, the real-time speed changes dynamically, reflecting the current operating status of the equipment. Simultaneously, a preset speed is set; this speed is the target speed the equipment is expected to achieve, which may be based on optimal work efficiency, safety standards, or specific task requirements.

[0074] The system continuously compares and analyzes the real-time speed with the preset speed. This comparison process is performed in real time, ensuring timely response to changes in equipment speed. The results of the comparison analysis will determine whether the initial speed of the variable speed motor needs to be adjusted.

[0075] Specifically, if the real-time speed is less than or equal to the preset speed, it indicates that the equipment's operating speed is as expected or has reached its upper limit. Therefore, in this case, no adjustment to the initial speed of the variable-speed motor is needed. This avoids unnecessary operation, reduces energy consumption, and prevents potential damage to the equipment. However, if the real-time speed is greater than the preset speed, it means that the equipment's operating speed exceeds the set range. In this case, measures need to be taken to reduce the speed to ensure that the equipment operates within a safe and efficient range. To do this, first determine the speed difference between the real-time speed and the preset speed. This difference reflects the degree to which the current speed exceeds the preset speed. Based on this speed difference, the required adjustment to the initial speed of the variable-speed motor can be calculated. The purpose of the adjustment is to bring the equipment's operating speed back to the preset speed range. The magnitude and method of the adjustment will be determined based on the specific application scenario and equipment characteristics, and may include gradual deceleration, rapid deceleration, or other control strategies to ensure a smooth adjustment process without impacting the equipment.

[0076] This real-time monitoring and dynamic adjustment mechanism ensures that the equipment always operates in optimal condition, which improves production efficiency and guarantees the long-term stability and safety of the equipment.

[0077] In some embodiments of this application, adjusting the initial speed of the variable speed motor according to the speed difference includes: presetting a first speed difference and a second speed difference, wherein the first speed difference is less than the second speed difference; setting a speed adjustment coefficient according to the relationship between the speed difference and the first speed difference and the second speed difference; adjusting the initial speed Ni based on the set speed adjustment coefficient, i = 1, 2, 3; if the speed difference is less than the first speed difference, then setting the speed adjustment coefficient to a first preset adjustment coefficient a1, and adjusting the initial speed to a1*Ni; if the speed difference is greater than or equal to the first speed difference and the speed difference is less than the second speed difference, then setting the speed adjustment coefficient to a second preset adjustment coefficient a2, and adjusting the initial speed to a2*Ni; if the speed difference is greater than or equal to the second speed difference, then setting the speed adjustment coefficient to a third preset adjustment coefficient a3, and adjusting the initial speed to a3*Ni; wherein, 1 > a1 > a2 > a3 > 0.

[0078] In this embodiment, in order to make the real-time speed close to the preset speed, it is necessary to adjust the rotational speed of the variable speed motor. By adjusting the initial rotational speed, the real-time speed can reach the preset speed.

[0079] In some embodiments of this application, determining the load-bearing weight of the reassembly auxiliary device based on the height of the terminal block to be installed includes: the terminal block to be installed is fixedly connected to the primary lead wire, and the load-bearing weight is the sum of the weights of the terminal block to be installed and the primary lead wire; determining the unit weight of the primary lead wire, and determining the weight and value based on the unit weight and the height of the terminal block to be installed;

[0080] The weight and value are determined according to the following formula:

[0081] Wz = W0 + d × h;

[0082] Where Wz represents the combined weight of the terminal block to be installed and the primary lead wire, in kg; W0 represents the initial weight of the terminal block to be installed, in kg; d represents the unit weight of the primary lead wire, in kg / m; and h represents the height of the terminal block to be installed, in m.

[0083] During the installation of the junction box, the first step is to determine the load-bearing capacity of the reassembly auxiliary device based on the height of the junction box to be installed. The junction box to be installed is fixedly connected to the primary lead. The primary lead typically refers to the main cable or conductor from the power source to the junction box. Therefore, the load-bearing capacity should include the weight of the junction box itself and the weight of the primary lead. The sum of these two weights is the total weight that the reassembly auxiliary device must be able to safely bear.

[0084] To accurately calculate this weight and value, the unit weight of the primary lead needs to be determined first. Unit weight refers to the weight of a unit length of primary lead. Once the unit weight is known, the total weight of the primary lead can be calculated by measuring the height of the terminal block to be installed. Adding the total weight of the primary lead to the weight of the terminal block to be installed yields the weight and value that the reassembly auxiliary device needs to bear.

[0085] In some embodiments of this application, adjusting the initial speed of the variable speed motor based on the load weight and traction force includes: determining the load-bearing weight of the reassembly auxiliary device based on the load weight; determining the force difference between the load weight and the traction force; and adjusting the initial speed of the variable speed motor based on the force difference.

[0086] In some embodiments of this application, adjusting the initial speed of the variable speed motor according to the force difference includes: comparing the load-bearing gravity with the traction force; if the load-bearing gravity is less than the traction force, adjusting the initial speed of the variable speed motor to increase the speed according to the force difference; if the load-bearing gravity is greater than the traction force, adjusting the initial speed of the variable speed motor to decrease the speed according to the force difference.

[0087] To ensure the efficient and safe operation of the assembly auxiliary device under different load conditions, the initial speed of the variable-speed motor needs to be precisely adjusted. The system determines the load-bearing capacity of the assembly auxiliary device based on the current load weight. Once the load-bearing capacity is determined, the next step is to calculate the force difference between the load-bearing capacity and the traction force. Traction force refers to the force that the assembly auxiliary device needs to overcome when performing a task, such as lifting an object. This force difference is a key parameter under actual working conditions, reflecting the additional resistance that the assembly auxiliary device needs to overcome under the current load. Finally, based on the calculated force difference, the system adjusts the initial speed of the variable-speed motor.

[0088] The initial speed of the variable-speed motor is adjusted based on the force difference value. The specific steps are as follows: First, compare and analyze the load-bearing gravity and the traction force. If the load-bearing gravity is less than the traction force, it means that the current traction force is sufficient to overcome gravity. To improve efficiency and response speed, the initial speed of the variable-speed motor needs to be increased. After the speed-increasing adjustment, the motor torque decreases, and the traction force decreases. Conversely, if the load-bearing gravity is greater than the traction force, it indicates that the current traction force is insufficient to overcome gravity, which may lead to slow or stalled equipment operation. In this case, the initial speed of the variable-speed motor needs to be decreased to reduce energy consumption and avoid motor overload. The magnitude of the deceleration adjustment can also be determined based on the force difference value; the larger the force difference value, the larger the deceleration adjustment should be. In this way, it can be ensured that the initial speed of the variable-speed motor always matches the actual traction force and load-bearing gravity, thereby optimizing the operating efficiency and performance of the equipment.

[0089] Example 2

[0090] Based on the above embodiment one, this embodiment provides a substation primary lead terminal block reinstallation control system, used to apply the substation primary lead terminal block reinstallation control method of embodiment one, including:

[0091] The data acquisition module is used to acquire the real-time speed of the terminal block to be installed, the traction force of the wire rope in the reassembly auxiliary device, and the height of the terminal block to be installed.

[0092] The parameter setting module is used to obtain the initial weight of the terminal block to be installed, and set the initial rotation parameters of the variable speed motor according to the initial weight. The initial rotation parameters include the initial speed and the initial direction.

[0093] The state determination module is used to determine the motion state of the terminal block to be installed based on the real-time speed, and the motion state includes uniform motion state and variable speed motion state.

[0094] The parameter adjustment module is used to compare the real-time speed with the preset speed when the terminal block to be installed is in a uniform motion state, and adjust the initial speed of the variable speed motor according to the comparison result; it is also used to determine the load-bearing weight of the reassembly auxiliary device according to the height of the terminal block to be installed when the terminal block to be installed is in a variable speed motion state; and adjust the initial speed of the variable speed motor according to the load-bearing weight and traction force so that the terminal block to be installed reaches the predetermined position to achieve reassembly.

[0095] This invention ensures the stability and safety of the terminal block during reassembly by real-time monitoring of the installation speed and wire rope traction. Setting and real-time adjustment of initial rotation parameters makes the reassembly process more precise, reducing the risk of equipment damage due to improper speed. Intelligent judgment of motion status and dynamic adjustment of parameters improve reassembly efficiency and shorten the reassembly time of primary lead terminal blocks in substations. The system has a high degree of automation, reducing manual intervention and lowering the labor intensity and possibility of operator errors. Precise control ensures the accuracy and reliability of terminal block reassembly, improving the overall operational efficiency and safety of the substation.

[0096] In the description of this invention, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.

[0097] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the term "connection" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0098] Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

Claims

1. A method for reassembling and controlling the primary lead terminal block of a substation, characterized in that: Includes the following steps: The reassembly auxiliary device is placed at the designated work position. The reassembly auxiliary device includes a variable speed motor, a wire reel, and a wire rope. The output shaft of the variable speed motor is connected to the wire reel, and one end of the wire rope is connected to the wire reel. A force sensor is installed on the wire rope to detect the traction force of the wire rope. The free end of the wire rope is connected to the terminal block to be installed, and the initial weight of the terminal block to be installed is obtained by a force sensor. The terminal block to be installed is equipped with a speed sensor to detect the real-time speed of the terminal block to be installed, and a position sensor is equipped on the terminal block to be installed to detect the height of the terminal block to be installed. The initial rotation parameters of the variable speed motor are set according to the initial weight, and the initial rotation parameters include the initial speed and the initial direction; The real-time speed of the terminal block to be installed is obtained by the speed sensor, and the motion state of the terminal block to be installed is determined based on the real-time speed. The motion state includes uniform motion state and variable speed motion state. If the terminal block to be installed is in a constant speed motion state, the real-time speed is compared with the preset speed, and the initial speed of the variable speed motor is adjusted according to the comparison result. If the terminal block to be installed is in a variable speed motion state, then obtain the traction force of the wire rope and the height of the terminal block to be installed. The load-bearing weight of the reassembly auxiliary device is determined according to the height of the terminal block to be installed; the initial speed of the variable speed motor is adjusted according to the load-bearing weight and traction force so that the terminal block to be installed reaches the predetermined position to achieve reassembly. Determining the load-bearing capacity of the reassembly auxiliary device based on the height of the terminal block to be installed specifically includes: The terminal block to be installed is fixedly connected to the primary lead, and the load-bearing weight is the sum of the weights of the terminal block to be installed and the primary lead. Determine the unit weight of the primary lead wire, and determine the weight and value based on the unit weight and the height of the terminal block to be installed; The weight and value are determined according to the following formula: Wz = W0 + d × h; Where Wz represents the combined weight of the terminal block to be installed and the primary lead wire, in kg; W0 represents the initial weight of the terminal block to be installed, in kg; d represents the unit weight of the primary lead wire, in kg / m; and h represents the height of the terminal block to be installed, in m. Adjusting the initial speed of the variable speed motor based on the load and traction force specifically includes: The load-bearing weight of the reassembly auxiliary device is determined based on the aforementioned load-bearing weight. Determine the force difference between the load-bearing gravity and the traction force, and adjust the initial speed of the variable speed motor according to the force difference; The initial speed of the variable speed motor is adjusted based on the force difference value, specifically including: The load-bearing weight is compared with the traction force. If the load-bearing weight is less than the traction force, the initial speed of the variable speed motor is adjusted to increase the speed based on the force difference. If the load-bearing weight is greater than the traction force, the initial speed of the variable speed motor is adjusted to reduce the speed based on the force difference.

2. The substation primary lead terminal block reassembly control method according to claim 1, characterized in that: Setting the initial rotation parameters of the variable speed motor based on the initial weight specifically includes: A first weight and a second weight are preset, wherein the first weight is less than the second weight; The initial speed of the variable speed motor is set according to the relationship between the initial weight and the first and second weights; If the initial weight is less than the first weight, then the initial speed of the variable speed motor is determined to be the first speed N1; If the initial weight is greater than or equal to the first weight and the initial weight is less than the second weight, then the initial speed of the variable speed motor is determined to be the second speed N2. If the initial weight is greater than or equal to the second weight, then the initial speed of the variable speed motor is determined to be the third speed N3; and N1 > N2 > N3.

3. The substation primary lead terminal block reassembly control method according to claim 2, characterized in that: The comparison between the real-time speed and the preset speed specifically includes: If the real-time speed is less than or equal to the preset speed, the initial speed of the variable speed motor will not be adjusted. If the real-time speed is greater than the preset speed, then the speed difference between the real-time speed and the preset speed is determined, and the initial speed of the variable speed motor is adjusted according to the speed difference.

4. The substation primary lead terminal block reassembly control method according to claim 3, characterized in that: Adjusting the initial speed of the variable speed motor based on the speed difference specifically includes: A first speed difference and a second speed difference are preset, wherein the first speed difference is less than the second speed difference; A speed adjustment coefficient is set based on the relationship between the speed difference and the first speed difference and the second speed difference, and the initial speed Ni is adjusted based on the set speed adjustment coefficient; If the speed difference is less than the first speed difference, then the speed adjustment coefficient is set to the first preset adjustment coefficient a1, and the initial speed is adjusted to a1*Ni; If the speed difference is greater than or equal to the first speed difference and the speed difference is less than the second speed difference, then the speed adjustment coefficient is set to the second preset adjustment coefficient a2, and the initial speed is adjusted to a2*Ni. If the speed difference is greater than or equal to the second speed difference, then the speed adjustment coefficient is set to the third preset adjustment coefficient a3, and the initial speed is adjusted to a3*Ni; Among them, 1 > a1 > a2 > a3 > 0; Where i = 1, 2, 3.

5. The substation primary lead terminal block reassembly control method according to claim 1, characterized in that: The variable speed motor is a brushless copper core motor.

6. The substation primary lead terminal block reassembly control method according to claim 1, characterized in that: It also includes a power supply module for supplying power to the variable speed motor.

7. A substation primary lead terminal block reassembly control system, used to apply the substation primary lead terminal block reassembly control method as described in any one of claims 1-6, characterized in that, include: The data acquisition module is used to acquire the real-time speed of the terminal block to be installed, the traction force of the wire rope in the reassembly auxiliary device, and the height of the terminal block to be installed. The parameter setting module is used to obtain the initial weight of the terminal block to be installed, and set the initial rotation parameters of the variable speed motor according to the initial weight. The initial rotation parameters include the initial speed and the initial direction. The state determination module is used to determine the motion state of the terminal block to be installed based on the real-time speed, and the motion state includes uniform motion state and variable speed motion state. The parameter adjustment module is used to compare the real-time speed with the preset speed when the terminal block to be installed is in a uniform motion state, and adjust the initial speed of the variable speed motor according to the comparison result; it is also used to determine the load-bearing weight of the reassembly auxiliary device according to the height of the terminal block to be installed when the terminal block to be installed is in a variable speed motion state; and adjust the initial speed of the variable speed motor according to the load-bearing weight and traction force so that the terminal block to be installed reaches the predetermined position to achieve reassembly.

Citation Information

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