A cable support and method of use thereof
By combining synchronous drive and lifting drive mechanisms, precise positioning and height adjustment of cable supports are achieved, solving the problem of cable slack or sagging. Furthermore, the abnormal monitoring device monitors cable abnormalities in real time, improving cable safety and management efficiency.
Patent Information
- Application Number
- CN202411880422.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2044-12-19
AI Technical Summary
Existing cable supports are not strong enough to secure cables, making them prone to loosening or sagging. They also cannot monitor abnormalities in the cables during use in real time. The existing technology has problems with cable loosening or sagging, and cannot detect these problems in a timely manner.
The synchronous drive mechanism enables the right and left auxiliary positioning mechanisms to move synchronously in opposite directions. The width is adjustable. The lifting drive mechanism allows the main positioning mechanism and auxiliary positioning mechanism to be flexibly adjusted to a suitable height. The fixing of the right and left sliding bases, as well as the synergistic effect of the main positioning mechanism, right auxiliary positioning mechanism and left auxiliary positioning mechanism, effectively prevents the cable from becoming loose or sagging, thus improving the safety of the cable.
It enables precise positioning and flexible height adjustment of cable supports, preventing cables from becoming loose or sagging, thus improving cable safety. Furthermore, it uses an anomaly monitoring device to monitor various abnormalities during cable use in real time, reducing the frequency and workload of manual inspections and improving the efficiency of cable management.
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Figure CN119787211B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of power construction technology, specifically relating to a cable bracket and its usage method. Background Technology
[0002] Cables bear the responsibility of transmitting electrical energy, and in cable line construction, cable supports, as supporting components for cable installation, are of paramount importance. However, most cable supports have a relatively simple functional structure and poor adaptability. Once the cable supports are manufactured and installed, they cannot be adjusted again to suit the required cable installation height, and different sized cables require the manufacture of corresponding cable supports, which is extremely cumbersome.
[0003] Existing technology publication CN115411685A provides a cable bracket, which includes a support frame. The rear end of the support frame is a sliding block, and the front end is a retractable buffer portion. The buffer portion is provided with a first fixing ring for mounting cables. The sliding block is fitted inside a column and slides up and down along the column. A locking device for fixing and limiting the sliding block is installed on the column. This makes the cable bracket structure simple, reliable, and easy to assemble, significantly improving the adaptability of the cable bracket design and reducing the manufacturing and installation costs.
[0004] While the existing technical solutions described above can achieve the relevant beneficial effects through their structure, they still have the following drawbacks: 1. Fixing the cable with only one main cable bracket is insufficient in strength, and after long-term use, the cable is prone to loosening or sagging. 2. It is impossible to monitor and promptly detect abnormal conditions during cable use, such as cable damage, cable theft, cable sabotage, fire, etc. Summary of the Invention
[0005] 1. Technical problems to be solved
[0006] The purpose of this application is to provide a cable bracket and its usage method, which solves the technical problems mentioned in the background art. It realizes the synchronous reverse movement of the right auxiliary positioning mechanism and the left auxiliary positioning mechanism through a synchronous drive mechanism, and the width can be adjusted; through the use of a lifting drive mechanism, the main positioning mechanism and the auxiliary positioning mechanism can be flexibly adjusted to a suitable height; through the fixing of the right sliding base and the left sliding base, and the synergistic effect of the main positioning mechanism, the right auxiliary positioning mechanism and the left auxiliary positioning mechanism, the cable is effectively prevented from loosening or sagging, thus improving the safety of cable use; the abnormal monitoring device can monitor various abnormal conditions during cable use in real time.
[0007] 2. Technical Solution
[0008] In a first aspect, the present invention provides a cable bracket, comprising: a fixed base, a right sliding base, a main positioning mechanism, a right auxiliary positioning mechanism, a lifting drive mechanism, a synchronous drive mechanism, a left sliding base, and a left auxiliary positioning mechanism;
[0009] The main positioning mechanism is slidably mounted on the fixed base;
[0010] The lifting drive mechanism is mounted on a fixed base and is connected to the main positioning mechanism via a transmission. The lifting drive mechanism can drive the main positioning mechanism to move up and down.
[0011] The right sliding base and the left sliding base are slidably mounted on the fixed base;
[0012] The right auxiliary positioning mechanism is mounted on the right sliding base in a way that allows it to slide up and down; the left auxiliary positioning mechanism is mounted on the left sliding base in a way that allows it to slide up and down; both the right and left auxiliary positioning mechanisms are slidably coupled with the main positioning mechanism; the main positioning mechanism can drive the right and left auxiliary positioning mechanisms to move up and down synchronously.
[0013] The synchronous drive mechanism is mounted on a fixed base and is engaged and driven by the right auxiliary positioning mechanism and the left auxiliary positioning mechanism respectively; the synchronous drive mechanism can drive the right auxiliary positioning mechanism and the left auxiliary positioning mechanism to move synchronously in opposite directions.
[0014] Furthermore, the fixed base is provided with a sliding groove; the main positioning mechanism includes a main sliding block, a main support plate, a main arc-shaped fixing plate, a main arc-shaped pressure plate, and a guide tube;
[0015] The main sliding block is slidably set within the sliding groove;
[0016] The main support plate is mounted on the main sliding block, and several main arc-shaped fixing plates are mounted on the main support plate; the main arc-shaped pressure plate is mounted on the main arc-shaped fixing plate.
[0017] A pressure sensor is installed on the main arc-shaped fixing plate; the main arc-shaped fixing plate and the main arc-shaped pressure plate are detachably connected;
[0018] Several guide tubes are installed below the main support plate.
[0019] Furthermore, the lifting drive mechanism includes a rotating wheel and a lead screw;
[0020] The lead screw is rotatably mounted on the fixed base and located in the sliding groove; a rotating wheel is fixedly mounted on one end of the lead screw; the lead screw is threadedly connected to the main sliding block.
[0021] Furthermore, the fixed base is provided with several rectangular grooves;
[0022] The right sliding base is provided with a first insert plate and a first toothed plate; both the first insert plate and the first toothed plate are slidably engaged with the rectangular groove; the first toothed plate is meshed with the synchronous drive mechanism for transmission; the right sliding base is provided with a slide rod;
[0023] The right auxiliary positioning mechanism includes a clamping assembly and a first sliding plate; the first sliding plate is mounted on the clamping assembly; the clamping assembly includes an auxiliary sliding block, an auxiliary support plate, an auxiliary arc-shaped fixing plate, an auxiliary arc-shaped pressure plate, and an adjustment knob; the auxiliary sliding block is slidably fitted with a slide rod; an auxiliary support plate is fixedly mounted on the auxiliary sliding block; several auxiliary arc-shaped fixing plates are fixedly mounted on the auxiliary support plate; an auxiliary arc-shaped pressure plate is detachably mounted on the auxiliary arc-shaped fixing plate;
[0024] A first sliding plate is fixedly installed on the auxiliary sliding block; the first sliding plate is slidably engaged with the guide tube.
[0025] Furthermore, a second insert plate and a second toothed plate are fixedly installed on the left sliding base;
[0026] Both the second insert plate and the second toothed plate are slidably fitted into the rectangular grooves on the fixed base. The second toothed plate is meshed with the synchronous drive mechanism for transmission.
[0027] The left auxiliary positioning mechanism includes a clamping assembly and a second sliding plate;
[0028] A second sliding plate is fixedly mounted on the clamping assembly; the second sliding plate is slidably engaged with the guide tube.
[0029] Furthermore, the synchronous drive mechanism includes a motor, a driving spur gear, a driven spur gear, a driving rod, a first bevel gear, a driven rod, a second bevel gear, a driving spur gear, and a third bevel gear;
[0030] A motor is fixedly mounted on a fixed base, and a driving spur gear is coaxially fixedly mounted on the output end of the motor. A driving rod is rotatably mounted on the fixed base, and first bevel gears are fixedly mounted at both ends of the driving rod. A driven spur gear is coaxially fixedly mounted on the driving rod. The driven spur gear and the driving spur gear mesh and transmit power. Two driven rods are symmetrically rotatably mounted on the fixed base, and second bevel gears are fixedly mounted at both ends of each driven rod. Two driving spur gears are symmetrically rotatably mounted on the fixed base, and third bevel gears are coaxially fixedly mounted on each driving spur gear. The second bevel gears at both ends of the driven rods mesh and transmit power with the corresponding first and third bevel gears.
[0031] Furthermore, it also includes an anomaly monitoring device, which includes:
[0032] The image acquisition module is used to acquire real-time images of the cable and its surrounding environment.
[0033] The image preprocessing module is used to preprocess real-time images acquired in real time.
[0034] The anomaly detection module is used to extract and analyze features from preprocessed real-time images to identify anomalies.
[0035] Temperature measurement module, used to measure the temperature of the cable;
[0036] The cable sag analysis module is used to extract and analyze features from preprocessed real-time images, analyze and identify cable sag, and promptly identify cable sag.
[0037] The risk assessment module combines the results from the cable temperature, anomaly identification, and cable sag analysis modules to comprehensively assess the abnormal risks of the cable.
[0038] Furthermore, the risk assessment module is specifically used for:
[0039] Collect cable temperature data, receive the output results of the anomaly identification module, and collect the results of the cable sag analysis module;
[0040] Cable temperature, anomaly identification results, and cable sag analysis results are used as input variables. A weighted average comprehensive evaluation method is used to integrate the evaluation results of each input variable into a comprehensive anomaly risk value for the cable.
[0041] Furthermore, the comprehensive risk value is calculated according to the following formula:
[0042] R comprehensive=wT*RT+wS*RS+wL*RL; wT+wS+wL=1;
[0043] Wherein, Rcomprehensive is the comprehensive risk value; wT is the weight of the temperature anomaly; RT is the risk value of the temperature anomaly; wS is the weight of the severity of the anomaly type; RS is the risk value of the severity of the anomaly type; wL is the weight of the safety of the droop; and RL is the risk value of the safety of the droop.
[0044] In a second aspect, the present invention provides a method for using a cable bracket, which is based on the cable bracket and includes the following steps:
[0045] S1. First, fix the base to the appropriate position and height;
[0046] S2. Then, start the synchronous drive mechanism to make the right auxiliary positioning mechanism and the left auxiliary positioning mechanism move synchronously in opposite directions, so that the right auxiliary positioning mechanism and the left auxiliary positioning mechanism move outward synchronously to a suitable distance; measure the distance between the right sliding base and the left auxiliary positioning mechanism and the main positioning mechanism using a laser rangefinder; then add the width of the main positioning mechanism to obtain the distance between the right sliding base and the left auxiliary positioning mechanism.
[0047] S3. Then fix the right sliding base and the left sliding base;
[0048] S4. The lifting drive mechanism drives the main positioning mechanism, the right auxiliary positioning mechanism, and the left auxiliary positioning mechanism to move up and down to adjust to a suitable height.
[0049] S5. Then, the cable is fixed by the main positioning mechanism, the right auxiliary positioning mechanism and the left auxiliary positioning mechanism to prevent the cable from loosening or sagging.
[0050] One or more technical solutions provided in this application have at least the following technical effects or advantages:
[0051] This invention achieves synchronous reverse movement of the right auxiliary positioning mechanism and the left auxiliary positioning mechanism through a synchronous drive mechanism. The width is adjustable, ensuring the precise positioning of the bracket.
[0052] The use of a lifting drive mechanism allows the main positioning mechanism and the auxiliary positioning mechanism to be flexibly adjusted to a suitable height to adapt to different installation environments.
[0053] By fixing the right sliding base and the left sliding base, and through the coordinated action of the main positioning mechanism, the right auxiliary positioning mechanism and the left auxiliary positioning mechanism, the cable is effectively prevented from becoming loose or sagging, thus improving the safety of the cable.
[0054] The anomaly monitoring device can monitor various abnormal conditions during cable use in real time, including damage, fire, sagging, theft, and vandalism.
[0055] Automated and intelligent support adjustment and monitoring reduce the frequency and workload of manual inspections, thereby improving the efficiency of cable management.
[0056] Precise installation and real-time monitoring ensured the reliability of cable use and reduced the risk of accidents caused by cable problems. Attached Figure Description
[0057] The accompanying drawings, which form part of this application, are used to provide a further understanding of the invention. The illustrative embodiments of the invention and their descriptions are used to explain the invention and do not constitute an undue limitation of the invention. In the drawings:
[0058] Figure 1 This is an overall schematic diagram of a novel cable bracket disclosed in a preferred embodiment of this application;
[0059] Figure 2 This is a schematic diagram of the synchronous drive mechanism of a novel cable bracket disclosed in a preferred embodiment of this application;
[0060] Figure 3 This is a schematic diagram of the main positioning mechanism of the novel cable bracket disclosed in a preferred embodiment of this application;
[0061] Figure 4 This is a schematic diagram of the right auxiliary positioning mechanism of a novel cable bracket disclosed in a preferred embodiment of this application;
[0062] Figure 5 This is a schematic diagram of the left auxiliary positioning mechanism of a novel cable bracket disclosed in a preferred embodiment of this application.
[0063] The components include: 1. Fixed base; 2. Right sliding base; 3. Main positioning mechanism; 4. Right auxiliary positioning mechanism; 5. Lifting drive mechanism; 6. Synchronous drive mechanism; 7. Left sliding base; 8. Left auxiliary positioning mechanism; 11. Sliding groove; 12. Rectangular groove; 13. High-definition camera; 21. Sliding rod; 22. First insert plate; 23. First toothed plate; 31. Main sliding block; 32. Main support plate; 33. Main arc-shaped fixing plate; 34. Main arc-shaped pressure plate; 35. Guide tube; 36. Bolt. Components; 41. Auxiliary sliding block; 42. Auxiliary support plate; 43. Auxiliary arc-shaped fixing plate; 44. Auxiliary arc-shaped pressure plate; 45. Adjustment knob; 46. First slide plate; 51. Rotating wheel; 52. Lead screw; 61. Motor; 62. Driving spur gear; 63. Driven spur gear; 64. Driving rod; 65. First bevel gear; 66. Driven rod; 67. Second bevel gear; 68. Driving spur gear; 69. Third bevel gear; 71. Second insert plate; 72. Second toothed plate; 81. Second slide plate. Detailed Implementation
[0064] The present invention will now be described in detail with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other.
[0065] The following detailed description is exemplary and intended to provide further detailed explanation of the invention. Unless otherwise specified, all technical terms used in this invention have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains. The terminology used in this invention is for the purpose of describing particular embodiments only and is not intended to limit the scope of exemplary embodiments according to the invention.
[0066] In the description of this invention, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0067] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more. It should be noted in the description of this invention that, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0068] Reference Figure 1 and Figure 2 This application provides a cable bracket, including: a fixed base 1, a right sliding base 2, a main positioning mechanism 3, a right auxiliary positioning mechanism 4, a synchronous drive mechanism 6, a left sliding base 7, a left auxiliary positioning mechanism 8, and an abnormality monitoring device.
[0069] A main positioning mechanism 3 is slidably mounted on a fixed base 1; the fixed base 1 has several mounting holes. A lifting drive mechanism 5 is fixedly mounted on the fixed base 1; the lifting drive mechanism 5 is connected to the main positioning mechanism 3 and can drive the main positioning mechanism 3 to move up and down. A right sliding base 2 and a left sliding base 7 are slidably mounted on the fixed base 1; a right auxiliary positioning mechanism 4 is slidably mounted on the right sliding base 2; a left auxiliary positioning mechanism 8 is slidably mounted on the left sliding base 7; both the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 are slidably engaged with the main positioning mechanism 3; the main positioning mechanism 3 can drive the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 to move up and down synchronously. A synchronous drive mechanism 6 is fixedly mounted on the fixed base 1, and the synchronous drive mechanism 6 is engaged with the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8; the synchronous drive mechanism 6 can drive the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 to move in opposite directions synchronously. An abnormality monitoring device is fixedly mounted on the fixed base 1 to monitor abnormal conditions during cable use. A laser rangefinder is fixedly installed on the right sliding base 2 and the left auxiliary positioning mechanism 8, which can measure the distance between the right sliding base 2 and the left auxiliary positioning mechanism 8 and the main positioning mechanism 3.
[0070] In the above technical solution, during use, firstly, the fixed base 1 is fixed to a suitable position and height; this can be achieved using expansion bolts. Then, the synchronous drive mechanism 6 is activated to cause the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 to move synchronously in opposite directions, moving them outwards to a suitable distance. Next, the right sliding base 2 and the left sliding base 7 are fixed. The lifting drive mechanism 5 can be used to move the main positioning mechanism 3, the right auxiliary positioning mechanism 4, and the left auxiliary positioning mechanism 8 up and down to adjust them to a suitable height. Finally, the cable is secured using the main positioning mechanism 3, the right auxiliary positioning mechanism 4, and the left auxiliary positioning mechanism 8 to prevent it from loosening or sagging.
[0071] Reference Figure 3 A sliding groove 11 is fixedly provided on the fixed base 1;
[0072] The fixed base 1 has four rectangular slots 12; several high-definition cameras 13 and LED lights are fixedly installed on the fixed base 1. The main positioning mechanism 3 includes a main sliding block 31, a main support plate 32, a main arc-shaped fixing plate 33, a main arc-shaped pressure plate 34, guide tubes 35 and bolt assemblies 36; the main sliding block 31 is slidably disposed in the sliding groove 11; the main support plate 32 is fixedly disposed on the main sliding block 31; several main arc-shaped fixing plates 33 are disposed on the main support plate 32; the main arc-shaped pressure plates 34 are detachably disposed on the main arc-shaped fixing plates 33; a pressure sensor is fixedly disposed on the main arc-shaped fixing plates 33; the main arc-shaped fixing plates 33 and the main arc-shaped pressure plates 34 are detachably connected by bolt assemblies 36; several guide tubes 35 are fixedly disposed below the main support plate 32.
[0073] In the above technical solution, the cable can be placed above the main arc-shaped pressure plate 34, and then the main arc-shaped pressure plate 34 can be fastened to the top of the cable and then locked and fixed by the bolt assembly 36.
[0074] The lifting drive mechanism 5 includes a rotating wheel 51 and a lead screw 52; the lead screw 52 is rotatably mounted on the fixed base 1 and is rotatably mounted in the sliding groove 11; one end of the lead screw 52 is fixedly mounted with the rotating wheel 51; the lead screw 52 is threadedly engaged with the main sliding block 31.
[0075] In the above technical solution, rotating the rotating wheel 51 can drive the lead screw 52 to rotate, and the lead screw 52 can drive the main sliding block 31 to move up and down to adjust the height.
[0076] Furthermore, one end of the lead screw 52 can be fixed coaxially with the output end of the motor.
[0077] Reference Figure 4 The right sliding base 2 is fixedly provided with a first insert plate 22 and a first toothed plate 23;
[0078] Both the first insert plate 22 and the first toothed plate 23 are slidably engaged with the rectangular groove 12 on the fixed base 1. The first toothed plate 23 is meshed with the synchronous drive mechanism 6 for transmission. A slide rod 21 is detachably fixed on the right sliding base 2. The right auxiliary positioning mechanism 4 includes a clamping assembly and a first slide plate 46. The first slide plate 46 is fixedly mounted on the clamping assembly. The clamping assembly includes an auxiliary sliding block 41, an auxiliary support plate 42, an auxiliary arc-shaped fixing plate 43, an auxiliary arc-shaped pressure plate 44, and an adjustment knob 45. The auxiliary sliding block 41 is slidably engaged with the slide rod 21. An auxiliary support plate 42 is fixedly mounted on the auxiliary sliding block 41. Several auxiliary arc-shaped fixing plates 43 are fixedly mounted on the auxiliary support plate 42. An auxiliary arc-shaped pressure plate 44 is detachably mounted on the auxiliary arc-shaped fixing plate 43. The auxiliary arc-shaped fixing plate 43 and the auxiliary arc-shaped pressure plate 44 are detachably connected by a bolt assembly 36. An adjustment knob 45 is provided on the auxiliary sliding block 41. The auxiliary sliding block 41 can slide on the slide rod 21 and is locked in place by the adjustment knob 45. The adjustment knob 45 is threadedly engaged with the auxiliary sliding block 41. A first sliding plate 46 is fixedly provided on the auxiliary sliding block 41; the first sliding plate 46 is slidably engaged with the guide tube 35.
[0079] Reference Figure 5 A second insert plate 71 and a second toothed plate 72 are fixedly mounted on the left sliding base 7; both the second insert plate 71 and the second toothed plate 72 are slidably engaged with the rectangular groove 12 on the fixed base 1. The second toothed plate 72 is meshed with the synchronous drive mechanism 6 for transmission. The left auxiliary positioning mechanism 8 includes a clamping assembly and a second sliding plate 81; the second sliding plate 81 is fixedly mounted on the clamping assembly; the second sliding plate 81 is slidably engaged with the guide tube 35.
[0080] Reference Figure 2 The synchronous drive mechanism 6 includes a motor 61, a driving spur gear 62, a driven spur gear 63, a driving rod 64, a first bevel gear 65, a driven rod 66, a second bevel gear 67, a driving spur gear 68, and a third bevel gear 69. The motor 61 is fixedly mounted on the fixed base 1, and the driving spur gear 62 is coaxially fixedly mounted on the output end of the motor 61. The driving rod 64 is rotatably mounted on the fixed base 1, and the first bevel gear 65 is fixedly mounted on both ends of the driving rod 64. The driven spur gear 63 is coaxially fixedly mounted on the driving rod 64. The driven spur gear 63 and the driving spur gear 62 mesh and transmit power. Two driven rods 66 are symmetrically and rotatably arranged on the fixed base 1, and a second bevel gear 67 is fixedly arranged at both ends of each driven rod 66; two driving spur gears 68 are symmetrically and rotatably arranged on the fixed base 1, and a third bevel gear 69 is coaxially fixedly arranged on each driving spur gear 68; the second bevel gears 67 at both ends of the driven rods 66 are respectively meshed and connected to the first bevel gear 65 and the third bevel gear 69 on the corresponding side.
[0081] In the above technical solution, the starter motor 61 drives the driving spur gear 62 to rotate, the driving spur gear 62 drives the driven spur gear 63 and the driving rod 64 to rotate, the driving rod 64 drives the first bevel gears 65 at both ends to rotate, the first bevel gears 65 drive the driven rod 66 to rotate through the second bevel gear 67, the driven rod 66 drives the third bevel gear 69 to rotate through the second bevel gear 67, and the third bevel gear 69 drives the driving spur gear 68 to rotate, thereby causing the driving spur gears 68 on both sides to rotate synchronously in opposite directions.
[0082] The working principle of the above structure is as follows: First, the fixed base 1 is fixed to a suitable position and height; the synchronous drive mechanism 6 is activated to make the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 move synchronously in opposite directions, so that the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 move outward synchronously to a suitable distance; the distance between the right sliding base 2 and the left auxiliary positioning mechanism 8 and the main positioning mechanism 3 is measured by a laser rangefinder; then, the width of the main positioning mechanism 3 is added to obtain the distance between the right sliding base 2 and the left auxiliary positioning mechanism 8; then, the right sliding base 2 and the left sliding base 7 are fixed. The lifting drive mechanism 5 drives the main positioning mechanism 3, the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 to move up and down to adjust to a suitable height. Then, the main positioning mechanism 3, the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 are used to fix the cable to prevent the cable from loosening or sagging. The abnormal monitoring device monitors abnormal conditions during cable use; when cable damage, fire, cable sagging, cable theft, or cable destruction are detected, the alarm module will issue an alarm in a timely manner.
[0083] The synchronous drive mechanism 6 enables the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 to move synchronously in opposite directions. The distance can be adjusted as needed, ensuring precise positioning of the bracket. The lifting drive mechanism 5 allows the main positioning mechanism 3 and the auxiliary positioning mechanisms to be flexibly adjusted to suitable heights to adapt to different installation environments. The fixing of the right sliding base 2 and the left sliding base 7, along with the coordinated action of the main positioning mechanism 3, the right auxiliary positioning mechanism 4, and the left auxiliary positioning mechanism 8, effectively prevents cable loosening or sagging, improving cable safety. The anomaly monitoring device can monitor various abnormal conditions during cable use in real time, including damage, fire, sagging, theft, and vandalism. Automated and intelligent bracket adjustment and monitoring reduce the frequency and workload of manual inspections, improving cable management efficiency.
[0084] In an optional embodiment, the cable bracket further includes an anomaly monitoring device. The anomaly monitoring device specifically includes:
[0085] The data collection module is used to collect a large number of images of cables in normal use and in abnormal conditions, as well as images of the environment around the cables; and to label the collected images as basic data and training samples for subsequent image processing and recognition; among them, abnormal conditions include cable damage, fire, cable sagging, cable theft and cable destruction, etc.
[0086] The image acquisition module may include a high-definition camera and LED lights, used to acquire high-definition real-time images of the cable and the surrounding environment;
[0087] The image preprocessing module is used to preprocess the acquired real-time images, including filtering and denoising, grayscale conversion, and normalization.
[0088] The anomaly detection module is used to extract and analyze features from preprocessed real-time images to identify anomalies. Specifically, it can use machine learning or deep learning algorithms to identify anomalies such as cable damage, cable theft, cable destruction, and fire.
[0089] Temperature measurement module, including an infrared thermometer, is used to measure the temperature of the cable;
[0090] The cable sag analysis module is used to extract and analyze features from preprocessed real-time images, identifying and promptly determining cable sag conditions. The module primarily identifies cable sag based on the cable's geometric shape. It can determine the degree of sag and whether it exceeds the normal range.
[0091] The risk assessment module combines the results from the cable temperature, anomaly identification, and cable sag analysis modules to comprehensively assess the abnormal risks of the cable. Based on preset rules or algorithms, it determines the degree of danger of the cable's current state and provides a corresponding risk level.
[0092] The alarm module will issue an alarm when it detects cable damage, fire, cable sagging, cable theft, or cable tampering.
[0093] The control center is network-connected to the data collection module, image acquisition module, image preprocessing module, anomaly recognition module, cable sag analysis module, and alarm module.
[0094] The above technical solution enables comprehensive monitoring and anomaly identification of cable conditions. It not only promptly detects cable abnormalities but also issues alarms, providing strong protection for the safe operation of cables.
[0095] In the optional solution, the anomaly detection module performs feature extraction and analysis on the preprocessed real-time image to identify anomalies, as follows:
[0096] (1) Feature extraction: Using image processing technology and machine learning algorithms, extract features that are useful for identifying anomalies from real-time images; features may include color, texture, shape, edge, etc.
[0097] (2) The extracted features are analyzed using the random forest algorithm to identify anomalies in the image.
[0098] Specifically, when using random forests for feature analysis, the decision for each tree can be constructed based on samples in the feature space; for the i-th tree, the decision function is expressed as:
[0099]
[0100] h ij(x) =П[ x k ≤θ ij ]
[0101] In the formula, f i ( x Let represent the decision function of the i-th tree, used to predict the label of sample x. J i This represents the total number of split nodes in the i-th tree (excluding leaf nodes). This represents the weight or split strength at the j-th split node in the i-th tree, learned during training, and used to quantify the node's contribution to the final decision. The splitting function or splitting condition for the j-th node of the i-th tree is a function that determines whether a sample should be assigned to the left or right subtree based on the value of feature x. h ij ( x ) is a threshold function; x k It is a feature x The k One dimension, θ ij is the threshold at that node; П is an indicator function that returns 1 when the condition is met, and 0 otherwise. i The bias term (or intercept) of the i-th tree is a constant used to adjust the position of the decision boundary.
[0102] (3) Anomaly identification: Based on the results of feature analysis, determine whether there are any anomalies in the image and identify the type of anomaly (such as cable damage, cable theft, cable destruction, fire, etc.). Output the anomaly identification results, including anomaly type, location, severity, and other information.
[0103] In an optional approach, the anomaly detection module can also use CNN for image feature extraction and preliminary classification, and then combine it with SVM classification algorithm for fine classification, including the following steps:
[0104] Building a CNN model: Design the number of layers and parameters of the CNN; including convolutional layers, activation layers (such as ReLU), pooling layers (such as Max Pooling), and fully connected layers. The last layer uses the softmax activation function for initial classification (normal / abnormal), and the output layer is designed to be suitable for feature extraction.
[0105] CNN Model: Train the CNN model using the training set data. Optimize model performance by tuning hyperparameters using the validation set.
[0106] Feature extraction: Use a trained CNN model to extract features from the image to obtain feature vectors.
[0107] An SVM classifier uses feature vectors extracted from a CNN as input to classify these vectors, resulting in a more refined classification (normal / specific types of anomalies). For data classified as "anomalies" by the SVM, the differences between their feature vectors and those of normal data are analyzed. Statistical methods (such as calculating the distance of the feature vectors to the mean or median of the normal dataset) are used to quantify these differences, identifying outliers that are significantly different from the normal data.
[0108] Optionally, when training the SVM classifier, normal and abnormal data can be used as training sets. Appropriate kernel functions (such as RBF, linear, etc.) and parameters (such as C, gamma, etc.) should be selected.
[0109] Optionally, the feature extraction capability of the CNN and the classification accuracy of the SVM are evaluated using a test set. Metrics such as confusion matrix, accuracy, recall, and F1 score can be used for evaluation. Based on the evaluation results, the parameters of the CNN and SVM are adjusted to optimize model performance.
[0110] Optionally, the data for the training set, test set, and validation set come from the data collection module.
[0111] Optionally, the cable sag analysis module is specifically used to: extract edge information from the cable image using an edge detection algorithm; calculate geometric parameters such as the cable's curvature and tilt angle based on the edge information; and analyze the cable's sag. A threshold for the degree of sag is set based on factors such as the cable's specifications, materials, and voltage level; this threshold can be determined through experimental data, national standards, or empirical values. The extracted cable geometric parameters are compared with the set threshold to determine whether the cable's sag exceeds the normal range. The edge detection algorithm can be the Canny algorithm.
[0112] Alternatively, geometric parameters can be extracted and calculated using image processing algorithms such as Hough transform and least squares method.
[0113] Optionally, the risk assessment module combines the results from the cable temperature, anomaly identification, and cable sag analysis modules to comprehensively assess the abnormal risks of the cable, including the following steps:
[0114] (1) Data collection and preprocessing: Collect cable temperature data, clean the temperature data, and remove outliers or noise data. Receive the output results from the anomaly identification module, including the detected cable anomaly type, location, and severity. Collect the results from the cable sag analysis module, and obtain real-time cable sag status data from the cable sag analysis module, including parameters such as sag amount and sag speed.
[0115] (2) Risk assessment model construction: Based on the actual operation of the cable and safety requirements, define risk assessment indicators, such as temperature anomaly threshold, anomaly type severity score, sag safety standard, etc.
[0116] The comprehensive evaluation algorithm uses cable temperature, anomaly identification results, and cable sag analysis results as input variables. A weighted average comprehensive evaluation method is then used to integrate the evaluation results of each input variable into a comprehensive anomaly risk value for the cable.
[0117] The overall anomaly risk value is calculated using the following formula:
[0118] Rcomprehension = wT*RT + wS*RS + wL*RL
[0119] wT+wS+wL=1
[0120] Among them, Rcomprehensive is the comprehensive risk value, representing the overall risk level of the cable, which is obtained by weighted summation of the risk values of each independent risk factor. wT is the weight of temperature anomaly, representing the contribution of temperature anomaly to the comprehensive risk value; RT is the risk value of temperature anomaly, representing the risk level of the current cable temperature state relative to the temperature anomaly threshold. wS is the weight of anomaly type severity, representing the contribution of anomaly type severity to the comprehensive risk value. RS is the risk value of anomaly type severity, representing the severity of the current cable anomaly type. wL is the weight of sag safety, representing the contribution of sag to the comprehensive risk value. RL is the risk value of sag safety, representing the risk level of the current cable sag state relative to the safety standard.
[0121] Optionally, R, as a primary indicator, has scores that directly correspond to different risk levels. RT, RS, and RL, as secondary indicators, can each have corresponding tertiary indicators; each tertiary indicator has its own weight, and the secondary indicators can be obtained by weighted summation of the scores of the tertiary indicators and their corresponding weights.
[0122] (3) Output the cable abnormality risk value and its corresponding risk level (such as low risk, medium risk, high risk, etc.) for each assessment period.
[0123] This invention provides a method for using a cable bracket, comprising the following steps:
[0124] S1. First, fix the fixed base 1 to the appropriate position and height;
[0125] S2. Then, start the synchronous drive mechanism 6 to make the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 move synchronously in opposite directions, so that the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 move outward synchronously to a suitable distance; measure the distance between the right sliding base 2 and the left auxiliary positioning mechanism 8 and the main positioning mechanism 3 using a laser rangefinder; then add the width of the main positioning mechanism 3 to obtain the distance between the right sliding base 2 and the left auxiliary positioning mechanism 8.
[0126] S3. Then fix the right sliding base 2 and the left sliding base 7.
[0127] S4. The lifting drive mechanism 5 drives the main positioning mechanism 3, the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 to move up and down to adjust to a suitable height.
[0128] S5. Then, the cable is fixed by the main positioning mechanism 3, the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 to prevent the cable from loosening or sagging.
[0129] S6. The anomaly monitoring device monitors abnormal conditions during the use of the cable;
[0130] S7. The risk assessment module combines the results of the cable temperature, anomaly identification, and cable sag analysis modules to comprehensively assess the potential anomaly risks of the cable.
[0131] S8. When abnormal situations or potential risks such as cable damage, fire, cable sagging, cable theft, and cable destruction are detected, the alarm module will issue an alarm in a timely manner.
[0132] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0133] As is known from common technical knowledge, this invention can be implemented through other embodiments that do not depart from its spirit or essential characteristics. Therefore, the disclosed embodiments described above are merely illustrative in all respects and are not the only ones. All modifications within the scope of this invention or equivalent to the scope of this invention are included in this invention.
Claims
1. A cable bracket, characterized in that, include: Fixed base (1), right sliding base (2), main positioning mechanism (3), right auxiliary positioning mechanism (4), lifting drive mechanism (5), synchronous drive mechanism (6), left sliding base (7) and left auxiliary positioning mechanism (8); The main positioning mechanism (3) is slidably mounted on the fixed base (1); The lifting drive mechanism (5) is mounted on the fixed base (1) and is connected to the main positioning mechanism (3) for transmission. The lifting drive mechanism (5) can drive the main positioning mechanism (3) to move up and down. The right sliding base (2) and the left sliding base (7) are slidably mounted on the fixed base (1) in the horizontal direction; The right auxiliary positioning mechanism (4) is mounted on the right sliding base (2) in a way that allows it to slide up and down; the left auxiliary positioning mechanism (8) is mounted on the left sliding base (7) in a way that allows it to slide up and down; the right auxiliary positioning mechanism (4) and the left auxiliary positioning mechanism (8) are both slidably coupled with the main positioning mechanism (3) in the horizontal direction; the main positioning mechanism (3) can drive the right auxiliary positioning mechanism (4) and the left auxiliary positioning mechanism (8) to move up and down synchronously; The synchronous drive mechanism (6) is set on the fixed base (1), and the synchronous drive mechanism (6) is engaged and connected to the right auxiliary positioning mechanism (4) and the left auxiliary positioning mechanism (8) respectively; the synchronous drive mechanism (6) can drive the right auxiliary positioning mechanism (4) and the left auxiliary positioning mechanism (8) to move synchronously in opposite directions in the horizontal direction.
2. The cable bracket according to claim 1, characterized in that, The fixed base (1) is provided with a sliding groove (11); the main positioning mechanism (3) includes a main sliding block (31), a main support plate (32), a main arc-shaped fixing plate (33), a main arc-shaped pressure plate (34) and a guide tube (35). The main sliding block (31) is slidably disposed in the sliding groove (11); The main support plate (32) is set on the main sliding block (31), and several main arc-shaped fixing plates (33) are set on the main support plate (32); the main arc-shaped pressure plate (34) is set on the main arc-shaped fixing plate (33); A pressure sensor is provided on the main arc-shaped fixing plate (33); the main arc-shaped fixing plate (33) and the main arc-shaped pressure plate (34) are detachably connected; Several guide tubes (35) are arranged below the main support plate (32).
3. The cable bracket according to claim 2, characterized in that, The lifting drive mechanism (5) includes a rotating wheel (51) and a lead screw (52); The lead screw (52) is rotatably mounted on the fixed base (1) and located in the sliding groove (11); a rotating wheel (51) is fixedly mounted on one end of the lead screw (52); the lead screw (52) is threadedly connected to the main sliding block (31).
4. The cable bracket according to claim 3, characterized in that, The fixed base (1) is provided with several rectangular grooves (12); The right sliding base (2) is provided with a first insert plate (22) and a first toothed plate (23); the first insert plate (22) and the first toothed plate (23) are both slidably engaged with the rectangular groove (12); the first toothed plate (23) is meshed with the synchronous drive mechanism (6) for transmission; the right sliding base (2) is provided with a slide rod (21); The right auxiliary positioning mechanism (4) includes a clamping assembly and a first sliding plate (46); the first sliding plate (46) is mounted on the clamping assembly; the clamping assembly includes an auxiliary sliding block (41), an auxiliary support plate (42), an auxiliary arc-shaped fixing plate (43), an auxiliary arc-shaped pressure plate (44), and an adjustment knob (45); the auxiliary sliding block (41) is slidably fitted with the slide rod (21); the auxiliary support plate (42) is fixedly mounted on the auxiliary sliding block (41); several auxiliary arc-shaped fixing plates (43) are fixedly mounted on the auxiliary support plate (42); the auxiliary arc-shaped pressure plate (44) is detachably mounted on the auxiliary arc-shaped fixing plate (43); A first sliding plate (46) is fixedly installed on the auxiliary sliding block (41); the first sliding plate (46) is slidably engaged with the guide tube (35).
5. The cable bracket according to claim 4, characterized in that, A second insert plate (71) and a second toothed plate (72) are fixedly installed on the left sliding base (7); The second insert plate (71) and the second toothed plate (72) are both slidably fitted with the rectangular groove (12) on the fixed base (1); the second toothed plate (72) and the synchronous drive mechanism (6) are meshed and connected for transmission. The left auxiliary positioning mechanism (8) includes a clamping assembly and a second sliding plate (81); A second sliding plate (81) is fixedly installed on the clamping assembly; the second sliding plate (81) is slidably engaged with the guide tube (35).
6. The cable bracket according to claim 5, characterized in that, The synchronous drive mechanism (6) includes a motor (61), a driving spur gear (62), a driven spur gear (63), a driving rod (64), a first bevel gear (65), a driven rod (66), a second bevel gear (67), a driving spur gear (68), and a third bevel gear (69). A motor (61) is fixedly mounted on a fixed base (1), and a driving spur gear (62) is fixedly mounted coaxially at the output end of the motor (61); a driving rod (64) is rotatably mounted on the fixed base (1), and a first bevel gear (65) is fixedly mounted at both ends of the driving rod (64); a driven spur gear (63) is fixedly mounted coaxially on the driving rod (64); the driven spur gear (63) and the driving spur gear (62) mesh and drive; two driven rods (66) are symmetrically rotatably mounted on the fixed base (1), and a second bevel gear (67) is fixedly mounted at both ends of each driven rod (66); two driving spur gears (68) are symmetrically rotatably mounted on the fixed base (1), and a third bevel gear (69) is fixedly mounted coaxially on each driving spur gear (68); the second bevel gears (67) at both ends of the driven rods (66) mesh and drive with the first bevel gear (65) and the third bevel gear (69) on the corresponding sides, respectively.
7. The cable bracket according to claim 1, characterized in that, It also includes anomaly monitoring devices, which include: The image acquisition module is used to acquire real-time images of the cable and its surrounding environment. The anomaly detection module is used to extract and analyze features from real-time images and identify anomalies. Temperature measurement module, used to measure the temperature of the cable; The cable sag analysis module is used to extract and analyze features from real-time images, analyze and identify the sag of cables, and identify the sag status of cables. The risk assessment module combines cable temperature, abnormal conditions, and sag to comprehensively assess the abnormal risks of the cable.
8. The cable bracket according to claim 7, characterized in that, The risk assessment module is specifically used for: Collect cable temperature data, receive the output results of the anomaly identification module, and collect the results of the cable sag analysis module; Cable temperature, anomaly identification results, and cable sag analysis results are used as input variables. A weighted average comprehensive evaluation method is used to integrate the evaluation results of each input variable into a comprehensive anomaly risk value for the cable.
9. The cable bracket according to claim 8, characterized in that, The overall risk value is calculated using the following formula: R comprehensive=wT*RT+wS*RS+wL*RL; wT+wS+wL=1; Wherein, Rcomprehensive is the comprehensive risk value; wT is the weight of the temperature anomaly; RT is the risk value of the temperature anomaly; wS is the weight of the severity of the anomaly type; RS is the risk value of the severity of the anomaly type; wL is the weight of the safety of the droop; and RL is the risk value of the safety of the droop.
10. A method of using a cable bracket, implemented based on the cable bracket of claim 1, characterized in that, Includes the following steps: S1. Fix the fixed base (1) to the preset position and height; S2. Start the synchronous drive mechanism (6) to make the right auxiliary positioning mechanism (4) and the left auxiliary positioning mechanism (8) move in opposite directions synchronously, and make the right auxiliary positioning mechanism (4) and the left auxiliary positioning mechanism (8) move outward synchronously. S3. Fix the right sliding base (2) and the left sliding base (7); S4. The lifting drive mechanism (5) drives the main positioning mechanism (3), the right auxiliary positioning mechanism (4) and the left auxiliary positioning mechanism (8) to move up and down to adjust to the preset height. S5. Fix the cable using the main positioning mechanism (3), the right auxiliary positioning mechanism (4), and the left auxiliary positioning mechanism (8).
Citation Information
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