A motor rotor and a motor assembly
By designing the air inlet passage and heat dissipation fixing mechanism on the core of the motor rotor, combined with the flow diversion and lubrication mechanism, the core loosening problem caused by the motor rotor due to vibration and temperature is solved, the heat dissipation and lubrication effect of the motor is improved, and the life of the motor is extended.
Patent Information
- Application Number
- CN202510286350.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2045-03-12
AI Technical Summary
During operation, the existing motor rotor may cause the core to loosen due to vibration and temperature increase, causing abnormal vibration and noise, affecting the normal operation and life of the motor.
A motor rotor and motor assembly are designed to increase the heat dissipation performance by forming channels for air inlet and air supply flow on the entire interior and outer wall of the rotor core; at the same time, a heat dissipation fixing mechanism, a flow guide mechanism and a lubrication mechanism are provided to enhance the fixing and lubrication effect of the iron core.
It effectively reduces the loosening between the rotor cores, improves the heat dissipation performance and lubrication effect of the motor rotor, thereby reducing abnormal vibration and noise, and extending the service life of the motor.
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Figure CN119787694B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of motors, and specifically to a motor rotor and a motor assembly. Background Art
[0002] A motor is an electromagnetic device that realizes the conversion or transmission of electrical energy based on the law of electromagnetic induction. Classified by the type of working power supply, motors can be divided into DC motors and AC motors. The working principle of a DC motor is to convert the alternating electromotive force induced in the armature coil into a DC electromotive force when it is led out from the brush end by the commutation action of the commutator and the brush, so as to start the rotor inside the motor and drive the rotating shaft to rotate.
[0003] In a motor rotor assembly and a motor with a Chinese patent application number of 202310818405.5, this invention assembly includes a base, an output shaft is rotatably connected inside the base, and slot I is provided around the base, and a drive shaft is arranged in each slot I. A gear I is fixedly connected to the lower part of the output shaft, a gear II is fixedly connected to the lower part of each drive shaft, and the four gear II are all meshed with the gear I. It further includes a housing, the lower part of the output shaft is rotatably connected inside the housing, four slots II are evenly spaced and opened on the inner side of the housing, magnets are fixedly connected to the inner sides of each slot I and slot II, the four drive shafts are all rotatably connected to the bottom of the housing, an iron core is fixedly connected to the upper part of each drive shaft, and the positions of the four iron cores are respectively inside the four groups of magnets. The motor includes a housing, the output shaft is rotatably connected inside the housing, a protective cover is fixedly connected to the outside of the housing, and a plurality of heat dissipation plates are nested inside the protective cover, and its beneficial effect is to increase the torque output by the motor.
[0004] Nowadays, when the motor rotor is working, the vibration and temperature of the rotor increase, which may cause the rotor iron core to loosen, resulting in abnormal vibration and noise during the operation of the motor, affecting the normal operation and service life of the motor. At the same time, temperature also has a great impact on the operation of the motor rotor. Summary of the Invention
[0005] The purpose of the present invention is to provide a motor rotor and a motor assembly to solve the problems raised in the above background art.
[0006] To achieve the above purpose, the present invention provides the following technical solutions:
[0007] A motor rotor and a motor assembly, including a rotating shaft, and the rotating shaft is arranged inside the motor;
[0008] A heat dissipation and fixing mechanism; the heat dissipation and fixing mechanism is arranged on the outer wall of the rotating shaft, and the heat dissipation and fixing mechanism assembles the rotor core laminations in the heat dissipation and fixing mechanism through the first fixing plate and a plurality of fixing columns therein;
[0009] A flow guiding mechanism, which is arranged outside the heat dissipation fixing mechanism, and the flow guiding mechanism guides the air flow outside the heat dissipation fixing mechanism through the air guiding plates therein;
[0010] A lubricating mechanism, which is arranged at both ends of the outer wall of the rotating shaft, and the lubricating mechanism lubricates the bearings inside the motor through the sponge blocks and sponge columns therein;
[0011] The heat dissipation fixing mechanism includes a mounting ring groove, a plurality of first communication grooves, a plurality of second communication grooves, a plurality of mounting openings, a slot, a heat dissipation annular sheet, a plurality of heat dissipation slot plates, a plurality of heat dissipation cylinder columns and a heat dissipation metal ring.
[0012] Optionally, the mounting ring groove, the plurality of first communication grooves and the plurality of second communication grooves are opened on both end surfaces of the rotor core punching sheet. The positions of the mounting ring groove, the first communication groove and the second communication groove on both end surfaces of the rotor core punching sheet are in one-to-one correspondence. The first communication groove is located at the inner circle edge of the rotor core punching sheet, and one end of the first communication groove extends into the interior of the inner circle of the rotor core punching sheet. The second communication groove is located at the outer circle edge of the rotor core punching sheet, and one end of the second communication groove extends outside the outer circle of the rotor core punching sheet. The other ends of the first communication groove and the second communication groove are respectively communicated with the mounting ring groove. The heat dissipation annular sheet is welded and fixed to the groove wall of the mounting ring groove. A plurality of heat dissipation slot plates are integrally formed on the inner wall of the heat dissipation annular sheet. The heat dissipation cylinder columns are integrally formed on the outer wall of the heat dissipation annular sheet. The heat dissipation metal ring is integrally formed at one end of the heat dissipation slot plate. The heat dissipation annular sheets at both ends of the rotor core punching sheet are connected into a whole through the heat dissipation metal ring. The heat dissipation slot plates are fixedly installed on the groove wall of the first communication groove. The heat dissipation cylinder columns are fixedly installed on the groove wall of the second communication groove. A plurality of mounting openings are opened on the inner wall of the rotor core punching sheet. The slot is opened at both ends of the inner wall of the mounting opening and penetrates through the rotor core punching sheet. The first fixing plate is fixedly installed on one side of the inner wall of the mounting opening. A plurality of fixing columns are fixedly installed on one side of the first fixing plate; A plurality of rotor core punching sheets are stacked to form the overall motor rotor core, and a rotor winding is wound and installed on the overall motor rotor core.
[0013] Optionally, the flow guiding mechanism includes a first rotor core mounting seat, a plurality of extension plates, a plurality of fixing holes, a second rotor core mounting seat, a plurality of mounting posts, a clamping interface, a plurality of positioning grooves, and a plurality of air inlet holes. The first rotor core mounting seat and the second rotor core mounting seat are respectively arranged at both ends of the overall motor rotor core. A plurality of the extension plates are integrally formed on the outer wall of the first rotor core mounting seat, and the other end of the extension plate extends to the outer wall of the second rotor core mounting seat. A plurality of the air guiding plates are welded and fixed to one side of the extension plate. A plurality of the fixing holes are opened at the edge of one end of the first rotor core mounting seat. A plurality of the mounting posts are welded and fixed to the edge of one end of the second rotor core mounting seat. The mounting posts correspond to the positions of the fixing holes. The clamping interface is opened at one end of the first rotor core mounting seat and the second rotor core mounting seat. A plurality of the positioning grooves are opened on the inner wall of the clamping interface. A plurality of the air inlet holes are opened at one end of the first rotor core mounting seat and the second rotor core mounting seat.
[0014] Optionally, the rotating shaft is installed in the clamping interfaces on the first rotor core mounting seat and the second rotor core mounting seat, and a plurality of positioning protrusions are integrally formed on both ends of the outer wall of the rotating shaft.
[0015] Optionally, the positioning protrusions are clamped in the corresponding positioning grooves on the first rotor core mounting seat and the second rotor core mounting seat.
[0016] Optionally, a plurality of mounting holes are opened at the edge of the outer wall of the rotor core punching sheet. The mounting posts at one end of the second rotor core mounting seat pass through the corresponding mounting holes and extend into the fixing holes on the first rotor core mounting seat. One end of the mounting post extending into the fixing hole is fixedly installed on the first rotor core mounting seat by screws.
[0017] Optionally, a plurality of second fixing plates are fixedly installed on the outer wall of the rotating shaft. A plurality of jacks are fixedly installed on one side of the second fixing plate. The second fixing plate is clamped to the corresponding mounting openings on the rotor core punching sheet, and the fixing posts are clamped inside the corresponding jacks.
[0018] Optionally, fixing rings are fixedly installed at both ends of the outer wall of the rotating shaft, and a plurality of ventilation channels are opened on the outer wall of the rotating shaft. The ventilation channels are located inside the inner wall of the heat dissipation metal ring.
[0019] Optionally, the lubrication mechanism includes a mounting housing, an oil tank, a plurality of oil inlets, a sliding frame, an oil outlet plate, an oil outlet column, and a moving block. The mounting housing is fixedly installed at one end of the fixed ring by screws. The oil tank is fixedly installed on the outer wall of the mounting housing. Both the mounting housing and the oil tank are annular. The plurality of oil inlets are fixedly installed on the outer wall of the mounting housing. A one-way valve is provided at the inlet end of the oil inlet. The outlet end of the oil inlet communicates with the oil tank. The sliding frame is fixedly installed on one side of the oil tank. One end of the sliding frame extends to the outside of one side of the mounting housing. The oil outlet plate is fixedly installed at one end of the sliding frame. A plurality of holes are formed on one side of the oil outlet plate. One of the sponge blocks is fixedly installed on one side of the oil outlet plate. The plurality of sponge blocks are fixedly connected by the sponge columns. The sponge blocks and the sponge columns are located at one end inside the sliding frame. The oil outlet column is fixedly installed on one side of the oil tank. The oil outlet column is located inside the sliding frame. The moving block is slidably installed on the outer wall of the oil outlet column.
[0020] An electric motor assembly, the electric motor assembly includes a motor housing, a dust-proof housing, a stator, bearings, a fan blade, a connection interface, a slip ring, and the above-mentioned motor rotor. The dust-proof housing is fixedly installed at one end of the motor housing. The bearings are fixedly installed at both ends of the inner wall of the motor housing. The stator is fixedly installed on the inner wall of the motor housing. The outer wall of the rotating shaft is fixedly installed on the inner ring of the bearings. One end of the sliding frame extends into the bearings, and the oil outlet plate is located on one side of the rolling balls inside the corresponding bearings. The rotor core laminations are located inside the stator. The fan blade is fixedly installed on the outer wall of one end of the rotating shaft extending into the dust-proof housing. The slip ring is fixedly installed on the inner wall of the motor housing. A part of the outer wall of the rotating shaft is fixedly installed in the inner ring of the inner ring of the slip ring. The connection interface is fixedly installed on the outer wall of the motor housing. The slip ring is connected to the connection interface through a wire.
[0021] The present invention has at least the following beneficial effects:
[0022] (1) In this solution, by forming air inlet and air flow channels inside and on the outer wall of the entire motor rotor core, the air flow can quickly flow in the channels inside the entire motor rotor core, improving the heat dissipation performance of the entire motor rotor core. When combining the entire motor rotor core and the rotating shaft, the second fixing plate on the rotating shaft passes through the slot and inserts into the corresponding installation opening, and then the rotating shaft is rotated to move the second fixing plate on the rotating shaft in the same trajectory direction, so that the jacks on the second fixing plate are inserted into the corresponding fixing columns, increasing the connection stability between the rotor core laminations and well reducing the looseness between the rotor core laminations;
[0023] (2) In this solution, by setting the first rotor core mounting seat and the second rotor core mounting seat, the rotating shaft and the motor rotor core are integrally clamped between the first rotor core mounting seat and the second rotor core mounting seat, which facilitates the overall installation of the rotating shaft and the motor rotor core. Moreover, when there is a problem with the motor rotor, it is convenient to disassemble and inspect the rotor core punching sheet. By setting a wind guide plate on the extension plate, and the wind guide plate is inclined, with the inclination direction corresponding to the air intake direction of the heat dissipation cylinder column. When the motor rotor rotates, the wind guide plate can better guide the air flow to enter from the heat dissipation cylinder column;
[0024] (3) In this solution, by setting a ventilation channel on the outer wall of the rotating shaft, the flow space of the air flow between the overall motor rotor core and the inner wall of the heat dissipation metal ring can be increased;
[0025] (4) When the rotating shaft rotates in this solution, the lubricating oil sprays out from the oil outlet column through centrifugal force, and at the same time, the moving block moves towards the sponge block through centrifugal force, squeezing the sponge block and the sprayed lubricating oil simultaneously, enabling the sponge block to absorb the lubricating oil faster. And through the extrusion between the moving block and the oil outlet plate, the lubricating oil is extruded onto the ball bearings inside the bearing on one side of the oil outlet plate, making it more convenient to add lubricating oil to the bearings and enhancing the lubrication effect. Description of the Drawings
[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings;
[0027] Figure 1 It is a schematic structural diagram of the present invention;
[0028] Figure 2 It is a cross-sectional view of the rotor core punching sheet of the present invention;
[0029] Figure 3 It is an installation diagram of the first rotor core mounting seat and the second rotor core mounting seat of the present invention;
[0030] Figure 4 It is a cross-sectional view of the first rotor core mounting seat and the second rotor core mounting seat of the present invention;
[0031] Figure 5 It is a connection diagram of the rotating shaft and the rotor core punching sheet of the present invention;
[0032] Figure 6 It is a setting diagram of the installation ring groove of the present invention;
[0033] Figure 7 It is a setting diagram of the heat dissipation annular sheet of the present invention;
[0034] Figure 8 This is a cross-sectional view of the motor housing of the present invention;
[0035] Figure 9 This is a cross-sectional view of the mounting housing of the present invention;
[0036] Figure 10 This is the present invention Figure 9 The enlarged view at position A in;
[0037] In the attached drawings, the list of components represented by each reference numeral is as follows:
[0038] 1. Rotor core punching sheet; 101. Mounting ring groove; 102. First communication groove; 103. Second communication groove; 104. Mounting hole; 105. Mounting port; 106. Slot; 107. First fixing plate; 108. Fixing column; 109. Heat dissipation annular sheet; 110. Heat dissipation slot plate; 111. Heat dissipation cylinder column; 112. Heat dissipation metal ring; 113. Rotor winding; 2. First rotor core mounting seat; 201. Extension plate; 202. Air guide plate; 203. Fixing hole; 204. Second rotor core mounting seat; 205. Mounting column; 206. Card interface; 207. Positioning groove; 208. Air inlet hole; 3. Rotating shaft; 301. Second fixing plate; 302. Insertion hole; 303. Positioning convex block; 304. Ventilation channel; 305. Fixing ring; 4. Mounting housing; 401. Oil tank; 402. Oil inlet; 403. Sliding frame; 404. Oil outlet plate; 405. Sponge block; 406. Sponge column; 407. Oil outlet column; 408. Moving block; 5. Motor housing; 501. Dust-proof housing; 502. Stator; 503. Bearing; 504. Fan blade; 505. Connection interface; 506. Slip ring. Specific embodiments
[0039] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0040] Please refer to Figures 1 - 10, the present invention provides a motor rotor and a motor assembly, a rotating shaft 3, the rotating shaft 3 is disposed inside the motor; a heat dissipation fixing mechanism; the heat dissipation fixing mechanism is disposed on the outer wall of the rotating shaft 3, and the heat dissipation fixing mechanism assembles the rotor core laminations 1 in the heat dissipation fixing mechanism through the first fixing plate 107 and a plurality of fixing columns 108 therein; a flow guiding mechanism, the flow guiding mechanism is disposed outside the heat dissipation fixing mechanism, and the flow guiding mechanism guides the airflow outside the heat dissipation fixing mechanism through the air guiding plate 202 therein; a lubricating mechanism, the lubricating mechanism is disposed at both ends of the outer wall of the rotating shaft 3, and the lubricating mechanism lubricates the bearings 503 inside the motor through the sponge block 405 and the sponge column 406 therein; by providing the heat dissipation fixing mechanism, a heat dissipation ring plate 109, a heat dissipation notch plate 110, a heat dissipation cylinder column 111 and a heat dissipation metal ring 112 are provided on the rotor core lamination 1, and the heat dissipation ring plate 109, the heat dissipation notch plate 110 and the heat dissipation cylinder column 111 are respectively symmetrically located on the rotor core lamination 1. When a plurality of rotor core laminations 1 are stacked together, the heat dissipation ring plate 109, the heat dissipation notch plate 110 and the heat dissipation cylinder column 111 on the contact surfaces of adjacent two rotor core laminations 1 are attached together, forming an air inlet and a channel for air flow to flow on the whole inside and the outer wall of the motor rotor core, which can enable the air flow to flow rapidly in the channel inside the whole motor rotor core, increasing the heat dissipation performance of the whole motor rotor core, and when assembling the whole motor rotor core and the rotating shaft 3, the second fixing plate 301 on the rotating shaft 3 passes through the slot 106 and inserts into the corresponding mounting opening 105, and rotates the rotating shaft 3 to make the second fixing plate 301 on the rotating shaft 3 move in the same track direction, so that the insertion hole 302 on the second fixing plate 301 is inserted into the corresponding fixing column 108, increasing the connection stability between each rotor core lamination 1 and well reducing the loosening situation between the rotor core laminations 1.
[0041] In some embodiments, refer to Figure 2 , Figure 5 , Figure 6 , Figure 7, the heat dissipation and fixing mechanism includes an installation ring groove 101, a plurality of first communication grooves 102, a plurality of second communication grooves 103, a plurality of installation openings 105, a slot 106, a heat dissipation annular sheet 109, a plurality of heat dissipation slot plates 110, a plurality of heat dissipation cylinder columns 111, and a heat dissipation metal ring 112. The installation ring groove 101, a plurality of first communication grooves 102, and a plurality of second communication grooves 103 are formed on both end surfaces of the rotor core punching sheet 1. The positions of the installation ring groove 101, the first communication groove 102, and the second communication groove 103 on both end surfaces of the rotor core punching sheet 1 are in one-to-one correspondence. The first communication groove 102 is located at the inner circle edge of the rotor core punching sheet 1, and one end of the first communication groove 102 extends to the inside of the inner circle of the rotor core punching sheet 1. The second communication groove 103 is located at the outer circle edge of the rotor core punching sheet 1, and one end of the second communication groove 103 extends to the outside of the outer circle of the rotor core punching sheet 1. The other ends of the first communication groove 102 and the second communication groove 103 are respectively connected to the installation ring groove 101. The heat dissipation annular sheet 109 is welded and fixed to the groove wall of the installation ring groove 101. A plurality of heat dissipation slot plates 110 are integrally formed on the inner wall of the heat dissipation annular sheet 109. The heat dissipation cylinder columns 111 are integrally formed on the outer wall of the heat dissipation annular sheet 109. The heat dissipation metal ring 112 is integrally formed at one end of the heat dissipation slot plate 110. The heat dissipation annular sheets 109 at both ends of the rotor core punching sheet 1 are connected into a whole through the heat dissipation metal ring 112. The heat dissipation slot plates 110 are fixedly installed on the groove wall of the first communication groove 102. The heat dissipation cylinder columns 111 are fixedly installed on the groove wall of the second communication groove 103. A plurality of installation openings 105 are formed on the inner wall of the rotor core punching sheet 1. Slots 106 are formed at both ends of the inner wall of the installation opening 105, and the slots 106 penetrate the rotor core punching sheet 1. The first fixing plate 107 is fixedly installed on one side of the inner wall of the installation opening 105. A plurality of fixing columns 108 are fixedly installed on one side of the first fixing plate 107. A plurality of rotor core punching sheets 1 are stacked to form the overall motor rotor core. The rotor winding 113 is wound and installed on the overall motor rotor core; in this embodiment, three fixing columns 108 are provided on each first fixing plate 107, and the three fixing columns 108 are arranged in a triangle on the first fixing plate 107, further increasing the stability of the connection between the fixing columns 108 and the second fixing plate 301; in this embodiment, silicone grease can be filled between the joints of the heat dissipation metal rings 112 on adjacent rotor core punching sheets 1 to prevent the gap between the joints of the heat dissipation metal rings 112 from affecting the heat conduction efficiency; in this embodiment, one end of the slot on the heat dissipation slot plate 110 is communicated with the inner wall of the heat dissipation cylinder column 111, and the other end is communicated with the space between the inner wall of the heat dissipation metal ring 112 and the rotating shaft 3, so that the air flow can enter the space between the inner wall of the heat dissipation metal ring 112 and the rotating shaft 3 from the heat dissipation cylinder column 111 on the outer wall of the overall motor rotor core, and then be discharged from both ends of the charger rotor core, improving the fluidity of the air flow on the surface and inside of the overall motor rotor core.
[0042] In some embodiments, referring to Figure 3 、 Figure 4, the air guiding mechanism includes a first rotor core mounting seat 2, a plurality of extension plates 201, a plurality of fixing holes 203, a second rotor core mounting seat 204, a plurality of mounting posts 205, a clamping interface 206, a plurality of positioning grooves 207 and a plurality of air inlet holes 208. The first rotor core mounting seat 2 and the second rotor core mounting seat 204 are respectively arranged at both ends of the overall motor rotor core. A plurality of extension plates 201 are integrally formed on the outer wall of the first rotor core mounting seat 2, and the other ends of the extension plates 201 extend to the outer wall of the second rotor core mounting seat 204. A plurality of air guiding plates 202 are welded and fixed to one side of the extension plates 201. A plurality of fixing holes 203 are opened at the edge of one end of the first rotor core mounting seat 2. A plurality of mounting posts 205 are welded and fixed to the edge of one end of the second rotor core mounting seat 204. The mounting posts 205 correspond to the positions of the fixing holes 203. The clamping interface 206 is opened at one end of the first rotor core mounting seat 2 and the second rotor core mounting seat 204. A plurality of positioning grooves 207 are opened on the inner wall of the clamping interface 206. A plurality of air inlet holes 208 are opened at one end of the first rotor core mounting seat 2 and the second rotor core mounting seat 204. The rotating shaft 3 is installed in the clamping interface 206 on the first rotor core mounting seat 2 and the second rotor core mounting seat 204. A plurality of positioning bumps 303 are integrally formed on both ends of the outer wall of the rotating shaft 3. The positioning bumps 303 are clamped in the corresponding positioning grooves 207 on the first rotor core mounting seat 2 and the second rotor core mounting seat 204. A plurality of mounting holes 104 are opened at the outer wall edge of the rotor core punching sheet 1. The mounting posts 205 at one end of the second rotor core mounting seat 204 pass through the corresponding mounting holes 104 and extend into the fixing holes 203 on the first rotor core mounting seat 2. One end of the mounting post 205 extending into the fixing hole 203 is fixed and installed on the first rotor core mounting seat 2 by screws. A plurality of second fixing plates 301 are fixedly installed on the outer wall of the rotating shaft 3. A plurality of jacks 302 are fixedly installed on one side of the second fixing plates 301. The second fixing plates 301 are clamped in the mounting openings 105 on the corresponding rotor core punching sheets 1. The fixing posts 108 are clamped inside the corresponding jacks 302; by arranging the first rotor core mounting seat 2 and the second rotor core mounting seat 204, the rotating shaft 3 and the overall motor rotor core are clamped between the first rotor core mounting seat 2 and the second rotor core mounting seat 204, which facilitates the installation of the rotating shaft 3 and the overall motor rotor core, and is convenient for disassembling and inspecting the rotor core punching sheet 1 when problems occur in the motor rotor. By arranging the air guiding plates 202 on the extension plates 201, and the air guiding plates 202 are inclined, and the inclined direction is the air inlet direction corresponding to the heat dissipation cylinder column 111. When the motor rotor rotates, the airflow can be better guided to enter from the heat dissipation cylinder column 111 through the air guiding plates 202.
[0043] In some embodiments, referring to Figure 1 , Figure 5, fixing rings 305 are fixedly installed at both ends of the outer wall of the rotating shaft 3. A plurality of ventilation channels 304 are formed in the outer wall of the rotating shaft 3, and the ventilation channels 304 are located on the inner wall of the heat dissipation metal ring 112. By providing the ventilation channels 304 on the outer wall of the rotating shaft 3, the flow space of the air flow between the overall motor rotor core and the inner wall of the heat dissipation metal ring 112 can be increased.
[0044] In some embodiments, refer to Figure 9 , Figure 10 , the lubrication mechanism includes an installation housing 4, an oil tank 401, a plurality of oil inlets 402, a sliding frame 403, an oil outlet plate 404, an oil outlet column 407, and a moving block 408. The installation housing 4 is fixedly installed at one end of the fixing ring 305 by screws. The oil tank 401 is fixedly installed on the outer wall of the installation housing 4. Both the installation housing 4 and the oil tank 401 are annular. A plurality of oil inlets 402 are fixedly installed on the outer wall of the installation housing 4. A one-way valve is provided at one end of the inlet of the oil inlet 402, and the outlet end of the oil inlet 402 is communicated with the oil tank 401. The sliding frame 403 is fixedly installed on one side of the oil tank 401. One end of the sliding frame 403 extends to the outside of one side of the installation housing 4. The oil outlet plate 404 is fixedly installed at one end of the sliding frame 403. A plurality of holes are formed on one side of the oil outlet plate 404. One of the sponge blocks 405 is fixedly installed on one side of the oil outlet plate 404. A plurality of sponge blocks 405 are fixedly connected by sponge columns 406. The sponge blocks 405 and the sponge columns 406 are located at one end inside the sliding frame 403. The oil outlet column 407 is fixedly installed on one side of the oil tank 401. The oil outlet column 407 is located inside the sliding frame 403. The moving block 408 is slidably installed on the outer wall of the oil outlet column 407. By providing the lubrication mechanism, the oil tank 401 is used to fill and store lubricating oil. Lubricating oil can be added through the oil inlets 402. When the rotating shaft 3 rotates, the lubricating oil is sprayed out from the oil outlet column 407 by centrifugal force, and at the same time, the moving block 408 moves towards the sponge block 405 by centrifugal force, and at the same time squeezes the sponge block 405 and the sprayed lubricating oil, so that the sponge block 405 absorbs the lubricating oil faster, and through the extrusion between the moving block 408 and the oil outlet plate 404, the lubricating oil is extruded onto the balls inside the bearing 503 on one side of the oil outlet plate 404, so that the bearing 503 can be lubricated more conveniently, increasing the lubrication effect.
[0045] Furthermore, a motor assembly: The motor assembly includes a motor housing 5, a dust-proof housing 501, a stator 502, bearings 503, a fan blade 504, a connection interface 505, and a slip ring 506. The dust-proof housing 501 is fixedly installed at one end of the motor housing 5. The bearings 503 are fixedly installed at both ends of the inner wall of the motor housing 5. The stator 502 is fixedly installed on the inner wall of the motor housing 5. The outer wall of the rotating shaft 3 is fixedly installed on the inner ring of the bearings 503. One end of the sliding frame 403 extends into the bearings 503, and the oil outlet plate 404 is located on one side of the balls inside the corresponding bearings 503. The rotor core laminations 1 are located inside the stator 502. The fan blade 504 is fixedly installed on the outer wall of one end of the rotating shaft 3 extending into the dust-proof housing 501. The slip ring 506 is fixedly installed on the inner wall of the motor housing 5. A part of the outer wall of the rotating shaft 3 is fixedly installed in the inner ring of the slip ring 506. The connection interface 505 is fixedly installed on the outer wall of the motor housing 5. The slip ring 506 is connected to the connection interface 505 through a wire. In this embodiment, the stator 502 is a permanent magnet ring. The motor rotor inputs an electrical signal through the slip ring 506, causing the motor rotor and the rotor winding 113 to be energized, enabling the motor rotor to operate. When the rotating shaft 3 rotates, it drives the fan blade 504 to rotate, allowing external air flow to enter the motor housing 5 and dissipate heat inside the motor housing 5.
[0046] Workflow and principle of the present invention: When installing the rotor core laminations 1, align and stack the rotor core laminations 1 together, and the second fixing plate 301 on the rotating shaft 3 passes through the slot 106 and inserts into the corresponding mounting hole 105. Then rotate the rotating shaft 3 so that the second fixing plate 301 on the rotating shaft 3 moves in the same track direction, causing the jack 302 on the second fixing plate 301 to be inserted into the corresponding fixing post 108. Then, the first rotor core mounting seat 2 and the second rotor core mounting seat 204 clamp the rotating shaft 3 and the motor rotor core as a whole between the first rotor core mounting seat 2 and the second rotor core mounting seat 204, and fix the mounting posts 205 on the first rotor core mounting seat 2 and the second rotor core mounting seat 204 with screws to complete the installation.
[0047] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0048] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art will appreciate that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A motor rotor, characterized in that: include: A rotating shaft (3), wherein the rotating shaft (3) is arranged inside the motor; a heat dissipation fixing mechanism, the heat dissipation fixing mechanism being arranged on the outer wall of the rotating shaft (3), the heat dissipation fixing mechanism assembling the rotor core punching sheets (1) in the heat dissipation fixing mechanism via a first fixing plate (107) and a plurality of fixing columns (108); A flow guide mechanism, the flow guide mechanism being arranged outside the heat dissipation fixing mechanism, and the flow guide mechanism guides the airflow outside the heat dissipation fixing mechanism through an air guide plate (202) therein; A lubrication mechanism, the lubrication mechanism being arranged at both ends of the outer wall of the rotating shaft (3), the lubrication mechanism lubricating the bearing (503) inside the motor through the sponge block (405) and the sponge column (406) therein; The heat dissipation fixing mechanism comprises a mounting ring groove (101), a plurality of first connecting grooves (102), a plurality of second connecting grooves (103), a plurality of mounting openings (105), a slot (106), a heat dissipation ring plate (109), a plurality of heat dissipation slot plates (110), a plurality of heat dissipation cylinder columns (111) and a heat dissipation metal ring (112); the mounting ring groove (101), the plurality of first connecting grooves (102) and the plurality of second connecting grooves (103) are formed on the surfaces of both ends of the rotor core punching sheet (1); and the mounting ring grooves on the surfaces of both ends of the rotor core punching sheet (1) are The slot (101), the first connecting slot (102) and the second connecting slot (103) are positioned one-to-one with each other; the first connecting slot (102) is located at the inner ring edge of the rotor core punching sheet (1), and one end of the first connecting slot (102) extends to the inside of the inner ring of the rotor core punching sheet (1); the second connecting slot (103) is located at the outer ring edge of the rotor core punching sheet (1), and one end of the second connecting slot (103) extends to the outside of the outer ring of the rotor core punching sheet (1); the other ends of the first connecting slot (102) and the second connecting slot (103) are respectively connected to the rotor core punching sheet (1). The mounting annular grooves (101) are connected, the heat dissipation annular sheet (109) is welded and fixed to the groove wall of the mounting annular groove (101), a plurality of heat dissipation notch plates (110) are integrally formed on the inner wall of the heat dissipation annular sheet (109), the heat dissipation cylinder (111) is integrally formed on the outer wall of the heat dissipation annular sheet (109), the heat dissipation metal ring (112) is integrally formed on one end of the heat dissipation notch plate (110), the heat dissipation annular sheets (109) at both ends of the rotor core punching sheet (1) are connected into a whole through the heat dissipation metal ring (112), and the heat dissipation notch plate (110) is integrally formed on the inner wall of the heat dissipation annular sheet (109), and the heat dissipation notch plate (110) is integrally formed on the outer wall of the heat dissipation annular sheet (109). The heat dissipation column (111) is fixedly mounted on the groove wall of the first connecting groove (102), the heat dissipation column (110) is fixedly mounted on the groove wall of the second connecting groove (103), a plurality of the mounting openings (105) are provided on the inner wall of the rotor core punching sheet (1), the slots (106) are provided at both ends of the inner wall of the mounting opening (105), and the slots (106) penetrate the rotor core punching sheet (1), the first fixing plate (107) is fixedly mounted on one side of the inner wall of the mounting opening (105), and a plurality of the fixing columns (108) are fixedly mounted on one side of the first fixing plate (107); A plurality of second fixing plates (301) are fixedly mounted on the outer wall of the rotating shaft (3), a plurality of insertion holes (302) are fixedly mounted on one side of the second fixing plates (301), the second fixing plates (301) are snap-fitted to the mounting openings (105) on the corresponding rotor core punching sheets (1), and the fixing columns (108) are snap-fitted to the insides of the corresponding insertion holes (302).
2. A motor rotor according to claim 1, characterized in that: A plurality of rotor core punching sheets (1) are stacked to form a motor rotor core as a whole, and a rotor winding (113) is wound and installed on the motor rotor core as a whole.
3. The motor rotor according to claim 1, characterized in that: The air guide mechanism comprises a first rotor core mounting seat (2), a plurality of extension plates (201), a plurality of fixing holes (203), a second rotor core mounting seat (204), a plurality of mounting posts (205), a card interface (206), a plurality of positioning grooves (207) and a plurality of air inlet holes (208); the first rotor core mounting seat (2) and the second rotor core mounting seat (204) are respectively arranged at two ends of the motor rotor core as a whole; the plurality of extension plates (201) are integrally formed on the outer wall of the first rotor core mounting seat (2), and the other end of the extension plates (201) extends to the outer wall of the second rotor core mounting seat (204); the plurality of air guide plates (202) are welded and fixed to the outer wall of the second rotor core mounting seat (204); The plurality of fixing holes (203) are provided on one side of the extension plate (201); a plurality of the fixing holes (203) are provided on an edge of one end of the first rotor core mounting seat (2); a plurality of the mounting posts (205) are welded and fixedly installed on an edge of one end of the second rotor core mounting seat (204); the mounting posts (205) correspond to the positions of the fixing holes (203); the card interface (206) is provided on one end of the first rotor core mounting seat (2) and the second rotor core mounting seat (204); a plurality of the positioning grooves (207) are provided on the inner wall of the card interface (206); and a plurality of the air inlet holes (208) are provided on one end of the first rotor core mounting seat (2) and the second rotor core mounting seat (204).
4. A motor rotor according to claim 3, characterized in that: The rotating shaft (3) is mounted in a clamping interface (206) on the first rotor core mounting seat (2) and the second rotor core mounting seat (204), and a plurality of positioning protrusions (303) are integrally formed at both ends of the outer wall of the rotating shaft (3).
5. A motor rotor according to claim 4, characterized in that: The positioning protrusion (303) is engaged in the positioning groove (207) corresponding to the first rotor core mounting seat (2) and the second rotor core mounting seat (204).
6. A motor rotor according to claim 4, characterized in that: A plurality of mounting holes (104) are provided on the outer wall edge of the rotor core punching sheet (1); the mounting column (205) at one end of the second rotor core mounting seat (204) passes through the corresponding mounting hole (104) and extends into the fixing hole (203) on the first rotor core mounting seat (2); and one end of the mounting column (205) extending into the fixing hole (203) is fixedly mounted on the first rotor core mounting seat (2) by means of screws.
7. The motor rotor according to claim 1, characterized in that: Fixed rings (305) are fixedly mounted on both ends of the outer wall of the rotating shaft (3). The outer wall of the rotating shaft (3) is provided with a plurality of ventilation channels (304), and the ventilation channels (304) are located on the inner wall of the heat dissipation metal ring (112).
8. The motor rotor according to claim 7, characterized in that: The lubrication mechanism comprises a mounting shell (4), an oil tank (401), a plurality of oil inlets (402), a sliding frame (403), an oil outlet plate (404), an oil outlet column (407) and a moving block (408); the mounting shell (4) is fixedly mounted on one end of the fixing ring (305) by means of screws; the oil tank (401) is fixedly mounted on the outer wall of the mounting shell (4); the mounting shell (4) and the oil tank (401) are both annular; the plurality of oil inlets (402) are fixedly mounted on the outer wall of the mounting shell (4); a one-way valve is provided at one end of the inlet of the oil inlet (402); one end of the outlet of the oil inlet (402) is connected to the oil tank (401); and the sliding frame (403) is fixedly mounted on one side of the oil tank (401). One end of the sliding frame (403) extends to the outside of one side of the mounting shell (4); the oil outlet plate (404) is fixedly mounted on one end of the sliding frame (403); a plurality of holes are opened on one side of the oil outlet plate (404); one of the sponge blocks (405) is fixedly mounted on one side of the oil outlet plate (404); a plurality of the sponge blocks (405) are fixedly connected via the sponge column (406); the sponge block (405) and the sponge column (406) are located at one end inside the sliding frame (403); the oil outlet column (407) is fixedly mounted on one side of the oil tank (401); the oil outlet column (407) is located inside the sliding frame (403); and the moving block (408) is slidably mounted on the outer wall of the oil outlet column (407).
9. A motor assembly, characterized in that: The motor assembly comprises a motor housing (5), a dustproof housing (501), a stator (502), a bearing (503), a fan blade (504), a connection interface (505), a collector ring (506), and a motor rotor according to any one of claims 1 to 8, wherein the dustproof housing (501) is fixedly mounted on one end of the motor housing (5), the bearing (503) is fixedly mounted on both ends of the inner wall of the motor housing (5), the stator (502) is fixedly mounted on the inner wall of the motor housing (5), the outer wall of the rotating shaft (3) is fixedly mounted on the inner ring of the bearing (503), and one end of the sliding frame (403) extends to the bearing (503). The motor housing (5) is a motor housing having an inner wall and an outer wall of the motor housing (5). The motor housing (5) is a motor housing having an inner wall and an outer wall of the motor housing (5). The motor housing (5) is a motor housing having an inner wall and an outer wall of the motor housing (5). The motor housing (5) is a motor housing having an inner wall and an outer wall of the motor housing (5). The motor housing (5) is a motor housing having an inner wall and an inner ...
Citation Information
Patent Citations
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