A high resistance stability test system and method for a photovoltaic module
By designing a high-resistance stability test system for photovoltaic modules, the high-low temperature switching detection of photovoltaic modules is achieved using the driving mechanism and the temperature-raising/air-cooling modules, the problem that existing equipment can only be tested separately is solved, and the detection efficiency and safety are improved.
Patent Information
- Application Number
- CN202510172000.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2045-02-17
AI Technical Summary
Existing photovoltaic module detection equipment can only conduct high-temperature or low-temperature detection alone, and cannot perform high-temperature switching at the same time, resulting in low detection efficiency, insufficient safety and applicability.
A high-resistance stability testing system for photovoltaic modules is designed, including an outer box, a drive mechanism, a temperature-raising component and an air-cooled component. The station exchange of the detection platform is realized through the drive mechanism, and the photovoltaic modules are tested in high-temperature and low-temperature respectively in combination with the temperature-raising and air-cooled components. The partition is used for space barrier.
It realizes the simultaneous detection of photovoltaic modules in high and low temperature states, improves detection efficiency and safety, facilitates the disassembly and installation of photovoltaic modules, and enhances the applicable performance of the device.
Smart Images

Figure CN119787973B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of photovoltaic module stability detection. Specifically, it relates to a high-stability test system and method for photovoltaic modules. Background Art
[0002] Photovoltaic equipment is a new energy device that converts solar energy into electrical energy. Through light irradiation, a solar panel is used for photovoltaic conversion. When detecting the current and voltage of a photovoltaic module through a current-voltage detector, its actual power generation capacity can be evaluated, or its temperature characteristics can be tested to understand the performance of the photovoltaic module at different temperatures and evaluate the adaptability of the photovoltaic module under different environmental conditions. By simulating the actual use conditions in different environments, the durability and reliability of the photovoltaic module can be evaluated. During the use of a photovoltaic panel, due to different lighting conditions, the surface of the solar panel is heated and changed, resulting in a change in the conversion efficiency of solar energy. Therefore, it is necessary to test its heat resistance.
[0003] After retrieval, the existing patent (Publication No.: CN116505877B) discloses a heat resistance test assembly for a photovoltaic module, which includes a support assembly, a monitoring assembly, a fixing assembly, a lighting assembly, an electric control assembly, and a control assembly; the support assembly includes multiple groups of first support columns, and an air storage bellows is arranged on the outer surface of the first support column, and a connecting hose is communicated with the bottom of the air storage bellows; this device has good adaptability. It can not only accurately position the solar panel to improve the uniformity and thoroughness of the power generation and heat generation of the solar panel, but also can adaptively adjust the position of the solar panel when a certain lamp head is damaged, improving the stability and accuracy of the photovoltaic power generation of the solar panel.
[0004] However, there are still certain deficiencies in the above solution. It can only perform detection work on a single photovoltaic panel each time. And after the photovoltaic panel is subjected to high-temperature detection, due to the high temperatures of the photovoltaic panel and the components of the installation plate, it is not convenient for the staff to disassemble and replace the photovoltaic panel to be tested, resulting in low safety and practicability. At the same time, since it can only perform detection work on the photovoltaic panel in a high-temperature state, it is not conducive to replacing the photovoltaic panel to be tested, and also reduces the applicability of the device and cannot perform performance detection on the photovoltaic panel in a low-temperature state at the same time.
[0005] In view of this, the present invention proposes a high-stability test system and method for photovoltaic modules. Summary of the Invention
[0006] The present invention proposes a high-stability test system and method for photovoltaic modules, which solves the problems in the related art of low efficiency in the performance detection work of photovoltaic panels, inability to perform high- and low-temperature simultaneous detection on photovoltaic panels, and insufficient safety performance and applicability.
[0007] The technical solution of the present invention is as follows: A high-stability test system for photovoltaic modules, comprising: an outer box, two box doors are rotatably connected to the front and rear ports of the outer box, and a plurality of inner viewing windows are arranged on the outer wall of the outer box. Two second guiding mechanisms are symmetrically arranged inside the outer box. Between the two second guiding mechanisms, a first detection platform and a second detection platform for placing the photovoltaic module to be tested are arranged. A first guiding mechanism is arranged between the two second guiding mechanisms for supporting the second detection platform to enter and exit.
[0008] A driving mechanism is arranged inside the outer box. The driving mechanism includes a driving motor and two driving components. The two driving components are respectively located on one side of the second guiding mechanism. While driving the driving components through the driving motor, the first detection platform and the second detection platform can be slid alternately through the driving components.
[0009] A partition plate is slidably sleeved on the top of the outer box. The inner part of the outer box is divided into two spaces by the partition plate. In the two spaces, a heating component for heating the photovoltaic module to be tested and an air-cooling component for cooling the photovoltaic module to be tested are respectively arranged.
[0010] Preferably, the second guiding mechanism includes side plates fixed to the bottom of the outer box. Two fixing seats are fixedly connected to the outer wall of the side plates by bolts. A guiding rod is fixedly connected between the two fixing seats. A sliding seat is slidably sleeved on the outer wall of the guiding rod. A guiding groove is penetrated and opened on the outer wall of the side plate.
[0011] Preferably, the first detection platform includes a first detection table slidably placed on the upper ends of the two side plates. Two fixing strips are symmetrically fixedly connected to the bottom of the first detection table. The sliding seat is fixedly connected to the side wall of the first detection table. Two brackets for placing the photovoltaic module to be tested are fixedly connected to the top end of the first detection table. Link rods are hinged at both ends of the first detection table.
[0012] Preferably, the partition plate is in a T shape. Two through grooves are symmetrically opened on the partition plate. The two link rods are respectively hinged inside the two through grooves.
[0013] Preferably, the second detection platform includes a second detection table. Columns are fixedly connected to the bottoms of the four corners of the second detection table. A translation frame is arranged below the second detection table. Sleeves are fixedly penetrated and arranged inside the four corners of the translation frame. The columns slide through the inside of the sleeves. The four columns are divided into two groups in pairs. A bottom plate is jointly fixedly connected to the bottom ends of each group of columns. A connecting shaft is fixedly connected to the outer wall of the bottom plate. A roller is rotatably connected to the end of the connecting shaft away from the bottom plate. The roller is slidably sleeved inside the guiding groove.
[0014] Preferably, the driving components on the driving mechanism include two sprockets and a chain meshing between the two sprockets. The sprockets are rotatably connected to the side plates. The driving motor is fixedly installed on the outer wall of the outer box. The output shaft on the driving motor rotatably penetrates through the outer wall of the outer box and is fixedly connected to one of the sprockets;
[0015] The driving mechanism further includes four connecting pieces. One end of each connecting piece is fixedly connected with a connecting rod. The four connecting pieces are divided into two groups, which are respectively located on the upper and lower sides of the chain. The connecting rods located on the upper and lower sides are fixedly connected to the fixed strip and the translation frame respectively.
[0016] Preferably, the first guiding mechanism includes two T-shaped supporting rods fixedly connected to the bottom of the outer box. Two T-shaped frames are fixedly connected between the two T-shaped supporting rods. The T-shaped frames extend into the translation frame and are slidably connected thereto.
[0017] Preferably, the air-cooling assembly includes an air duct fixedly penetrating through the top of the outer box. The bottom end of the air duct is fixedly communicated with a hollow frame. The bottom of the hollow frame is evenly distributed with air blowing pipes communicated with the inside of the hollow frame.
[0018] Preferably, the temperature-raising assembly includes a mounting plate. An electric heating rod is installed at the bottom of the mounting plate. The top end of the mounting plate is rotatably connected with a lead screw. The lead screw threadedly penetrates through the top of the outer box. The top end of the lead screw is fixedly connected with a turntable. A vertical shaft is fixedly connected to the top end of the mounting plate. The vertical shaft slidably penetrates through the top of the outer box.
[0019] A high-stability test method for a photovoltaic module, using the high-stability test system for the photovoltaic module as described above, includes the following steps:
[0020] S1. Initially, the second detection platform is located near the box door side, the temperature-raising assembly is located above the first detection platform, and the air-cooling assembly is located above the second detection platform. During operation, the photovoltaic module to be detected is placed on the second detection platform. Then, the driving motor is started. The driving motor drives the sprocket to rotate clockwise through its output shaft, so that the chain drives clockwise. During the clockwise transmission of the chain, the two connecting pieces located on the lower side drive the bottom plate to move leftward. On the contrary, the two connecting pieces located on the upper side drive the first detection platform to move rightward through the fixed strip, that is, the first detection platform and the second detection platform can move in opposite directions;
[0021] S2. During the process of the bottom plate moving to the left, the bottom plate drives the roller to slide on the inner side of the guide groove through the connecting shaft, so that the bottom plate moves in the process of translation, downward movement, translation, upward movement, and translation. During this process, the bottom plate can drive the second detection platform to move up and down through the column, and the first detection platform is always in a state of equal height translation under the guide limit of the slide seat and the guide rod. This makes it possible for the second detection platform to pass from the lower side of the first detection platform when the second detection platform moves in the opposite direction to the first detection platform, so that the second detection platform and the first detection platform slide staggered and the second detection platform and the first detection platform are interchanged.
[0022] S3. Then, the power is turned on and the electric heating rod is turned on. The electric heating rod heats the photovoltaic module on the second test platform below it, so that the temperature of the photovoltaic module gradually increases, thereby testing the heat resistance performance of the photovoltaic module under high temperature. At this time, the first test platform is located below the air-cooled component. At this time, the second photovoltaic module to be tested can be installed on the first test platform and wait for the next high temperature resistance test.
[0023] S4. After the high-temperature resistance test of the first photovoltaic component is completed, the driving motor drives the sprocket to reverse through its output shaft, causing the chain to rotate counterclockwise, so that the second test platform and the first test platform are swapped again and return to the initial position. At this time, the second photovoltaic component to be tested on the first test platform is located under the heating component and is heated to a high temperature by the heating component, while the first photovoltaic component returns to the bottom of the air-cooling component with the second test platform. At this time, the first photovoltaic component in a high-temperature state is not convenient to disassemble, and the setting of the air-cooling component can connect the air duct with the external air conditioner, and inject cold air into the inside of the hollow frame through the air conditioner and the air duct. The cold air inside the hollow frame is discharged through the blower pipe to cool down the first photovoltaic component on the second test platform. At this time, the cooled first photovoltaic component can be disassembled and the third photovoltaic component to be tested can be installed on the second test platform, or the first photovoltaic component can be continuously cooled to test the performance of the photovoltaic component in a low-temperature state;
[0024] S5. The setting of the partition can block the space corresponding to the cooling and heating inside the outer box to a certain extent, and in the process of movement of the first detection platform, the partition can be pushed and pulled by the connecting rod. In the process of the first detection platform and the second detection platform approaching each other, the connecting rod pushes up the partition, so that the partition does not block the translation of the first detection platform. In the process of the first detection platform and the second detection platform moving away from each other after crossing, the partition gradually moves down to block the space corresponding to the cooling and heating inside the outer box again.
[0025] The working principle and beneficial effects of the present invention are:
[0026] 1. In the present invention, two second guide mechanisms are symmetrically arranged inside the outer box, and a first inspection platform and a second inspection platform for placing the photovoltaic components to be tested are arranged between the two second guide mechanisms. A first guide mechanism is arranged between the two second guide mechanisms to support the second inspection platform in and out. A driving mechanism is arranged inside the outer box, and the driving mechanism includes a driving motor and two driving components. The two driving components are respectively located on one side of the second guide mechanism. While the driving motor drives the driving components, the driving components can be used to stagger the first inspection platform and the second inspection platform so that the first inspection platform and the second inspection platform can be interchanged. While a photovoltaic component is undergoing high-temperature testing, the next photovoltaic component can be pre-installed, thereby avoiding the time spent on disassembling photovoltaic panels under high temperature, significantly improving work efficiency, and improving safety performance.
[0027] 2. In the present invention, a partition is provided on the sliding sleeve at the top of the outer box. The partition can block the space corresponding to the cooling and heating inside the outer box to a certain extent, and the partition can be pushed and pulled by the connecting rod during the movement of the first detection platform. During the movement of the first detection platform and the second detection platform approaching each other, the connecting rod pushes up the partition so that the partition does not block the translation of the first detection platform. During the process of the first detection platform and the second detection platform moving away from each other after crossing, the partition gradually moves down to block the space corresponding to the cooling and heating inside the outer box again, thereby improving the stability of the detection environment.
[0028] 3. In the present invention, a heating component for heating the photovoltaic component to be tested and an air-cooling component for cooling the photovoltaic component to be tested are respectively provided in the spaces corresponding to the cooling and heating. The heating component and the air-cooling component correspond to the first detection platform and the second detection platform respectively. A photovoltaic component is heated at a high temperature by the heating component, and after the heating detection, the photovoltaic component is moved under the air-cooling component. At this time, the photovoltaic component in a high-temperature state is not convenient to be disassembled. The setting of the air-cooling component can connect the air duct with the external air conditioner, and inject cold air into the inside of the hollow frame through the air conditioner and the air duct. The cold air inside the hollow frame is discharged through the blower pipe to cool down the photovoltaic components on the second detection platform. At this time, the cooled photovoltaic components can be disassembled and other photovoltaic components to be tested can be installed on the detection platform. Alternatively, the photovoltaic components can be continuously cooled to detect the performance of the photovoltaic components in a low-temperature state, which has good applicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0030] Figure 1Schematic three-dimensional structure diagram of a high corrosion resistance and stability test system for a photovoltaic module proposed by the present invention;
[0031] Figure 2 Schematic inner side assembly structure diagram of the outer box proposed by the present invention;
[0032] Figure 3 Schematic structural composition diagram of the temperature rising component proposed by the present invention;
[0033] Figure 4 Schematic assembly structure diagram of the first detection platform and the second detection platform proposed by the present invention;
[0034] Figure 5 Schematic assembly structure diagram of the driving mechanism proposed by the present invention;
[0035] Figure 6 is Figure 5 Schematic enlarged structure diagram at position A in
[0036] In the figure:
[0037] 1. Outer box; 11. Inner viewing window; 12. Box door;
[0038] 2. Driving mechanism; 21. Driving motor; 22. Sprocket; 23. Chain; 24. Connecting piece; 25. Connecting rod;
[0039] 3. Partition board; 31. Through groove;
[0040] 4. Temperature rising component; 41. Vertical shaft; 42. Turntable; 43. Lead screw; 44. Electric heating rod; 45. Mounting plate;
[0041] 5. Air cooling component; 51. Air duct; 52. Hollow frame; 53. Air blowing pipe;
[0042] 6. First guiding mechanism; 61. T-shaped frame; 62. T-shaped supporting rod;
[0043] 7. Second guiding mechanism; 71. Fixed seat; 72. Slide seat; 73. Guide rod; 74. Guide groove; 75. Side plate;
[0044] 8. First detection platform; 81. Fixed strip; 82. Bracket; 83. First detection table; 84. Link rod;
[0045] 9. Second detection platform; 91. Second detection table; 92. Column; 93. Translation frame; 94. Sleeve; 95. Base plate; 96. Connecting shaft; 97. Roller. Detailed implementation mode
[0046] Next, in combination with the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present invention.
[0047] Embodiment 1
[0048] Please refer to Figure 1 、 Figure 2 、 Figure 4 and Figure 5 A high-stability test system and method for a photovoltaic module, comprising: an outer box 1, two box doors 12 are rotatably connected to the front and rear ports of the outer box 1, a plurality of internal viewing windows 11 are provided on the outer wall of the outer box 1, two second guiding mechanisms 7 are symmetrically arranged inside the outer box 1, a first detection platform 8 and a second detection platform 9 for placing the photovoltaic module to be tested are arranged between the two second guiding mechanisms 7, and a first guiding mechanism 6 is arranged between the two second guiding mechanisms 7 for supporting the second detection platform 9 to enter and exit. A driving mechanism 2 is arranged inside the outer box 1, and the driving mechanism 2 includes a driving motor 21 and two driving components, and the two driving components are respectively located on one side of the second guiding mechanism 7.
[0049] Specifically, the second guiding mechanism 7 includes side plates 75 fixedly connected to the bottom of the outer box 1, two fixing seats 71 are fixedly connected to the outer wall of the side plates 75 by bolts, a guiding rod 73 is fixedly connected between the two fixing seats 71, a sliding seat 72 is slidably sleeved on the outer wall of the guiding rod 73, and a guiding groove 74 is formed through the outer wall of the side plates 75.
[0050] Furthermore, the first detection platform 8 includes a first detection table 83 slidably arranged on the upper ends of the two side plates 75, two fixing strips 81 are symmetrically fixedly connected to the bottom of the first detection table 83, the sliding seat 72 is fixedly connected to the side wall of the first detection table 83, two brackets 82 for placing the photovoltaic module to be tested are fixedly connected to the top of the first detection table 83, and connecting rods 84 are hinged to both ends of the first detection table 83.
[0051] Even further, the second detection platform 9 includes a second detection table 91, columns 92 are fixedly connected to the bottoms of the four corners of the second detection table 91, a translation frame 93 is arranged below the second detection table 91, sleeves 94 are fixedly arranged through the interiors of the four corners of the translation frame 93, the columns 92 slide through the interiors of the sleeves 94, the four columns 92 are divided into two groups, and a bottom plate 95 is fixedly connected to the bottom ends of each group of columns 92. A connecting shaft 96 is fixedly connected to the outer wall of the bottom plate 95, and a roller 97 is rotatably connected to the end of the connecting shaft 96 away from the bottom plate 95, and the roller 97 is slidably sleeved inside the guiding groove 74.
[0052] In this embodiment, when the driving component is driven by the driving motor 21, the first detection platform 8 and the second detection platform 9 can be slid alternately by the driving component. During this process, the base plate 95 moves in a sequence of translation, downward movement, translation, upward movement, and translation. The base plate 95 can drive the second detection platform 91 to move up and down through the column 92, and the first detection platform 83 is always in a state of equal height translation under the guide limit of the slide 72 and the guide rod 73. This makes the second detection platform 91 pass through the lower side of the first detection platform 83 when it moves in the opposite direction to the first detection platform 83, so that the second detection platform 91 and the first detection platform 83 slide staggered and the second detection platform 91 and the first detection platform 83 are interchanged.
[0053] Example 2
[0054] See also Figure 1 、 Figure 2 、 Figure 4 、 Figure 5 as well as Figure 6 A high-stability testing system and method for photovoltaic modules includes the entire contents of Example 1. Furthermore, the drive components of the drive mechanism 2 include two sprockets 22 and a chain 23 meshing between the two sprockets 22. The sprockets 22 are rotatably connected to the side plates 75. The drive motor 21 is fixedly mounted on the outer wall of the outer box 1. The output shaft of the drive motor 21 rotates through the outer wall of the outer box 1 and is fixedly connected to one of the sprockets 22. The drive mechanism 2 also includes four connecting members 24, each of which is fixedly connected to a connecting rod 25 at one end. The four connecting members 24 are arranged in pairs at the upper and lower sides of the chain 23. The connecting rods 25 on the upper and lower sides are respectively fixedly connected to the fixed bar 81 and the translation frame 93.
[0055] Furthermore, the first guide mechanism 6 includes two T-shaped support rods 62 fixed to the bottom of the outer box 1 , and two T-shaped frames 61 are fixed between the two T-shaped support rods 62 . The T-shaped frames 61 extend into the interior of the translation frame 93 and are slidably connected thereto.
[0056] In this embodiment, the drive motor 21 is started, and the drive motor 21 drives the sprocket 22 to rotate clockwise through its output shaft, so that the chain 23 is transmitted clockwise. During the clockwise transmission of the chain 23, the two connecting members 24 located on the lower side drive the base plate 95 to move left. On the contrary, the two connecting members 24 located on the upper side drive the first detection platform 83 to move right through the fixing bar 81, that is, the first detection platform 83 and the second detection platform 91 can move in opposite directions.
[0057] Example 3
[0058] See also Figures 1-6, a high-stability test system and method for a photovoltaic module, including all the content of Embodiment 2. In addition, a partition plate 3 is slidably sleeved on the top of the outer box 1. The inner part of the outer box 1 is divided into two spaces by the partition plate 3. In the two spaces, a heating component 4 for heating the photovoltaic module to be tested and an air-cooling component 5 for cooling the photovoltaic module to be tested are respectively arranged.
[0059] Further, the partition plate 3 is in a T shape, and two through slots 31 are symmetrically formed on the partition plate 3. Two connecting rods 84 are respectively hinged to the inner sides of the two through slots 31.
[0060] Further, the air-cooling component 5 includes an air cylinder 51 fixedly penetrating through the top of the outer box 1. The bottom end of the air cylinder 51 is fixedly communicated with a hollow frame 52. The bottom of the hollow frame 52 is evenly distributed with air blowing pipes 53 communicated with the inside of the hollow frame 52.
[0061] Furthermore, the heating component 4 includes a mounting plate 45. An electric heating rod 44 is installed at the bottom of the mounting plate 45. The top end of the mounting plate 45 is rotatably connected to a lead screw 43. The lead screw 43 threadedly penetrates through the top of the outer box 1. The top end of the lead screw 43 is fixedly connected to a turntable 42. The top end of the mounting plate 45 is fixedly connected to a vertical shaft 41. The vertical shaft 41 slidably penetrates through the top of the outer box 1.
[0062] In this embodiment, by rotating the lead screw 43 through the turntable 42, the lead screw 43 can move up and down on the top of the outer box 1, thereby driving the mounting plate 45 to move up and down, so that the distance between the electric heating rod 44 arranged at the bottom of the mounting plate 45 and the photovoltaic module to be detected can be adjusted, and the temperature of the photovoltaic module is increased through the electric heating rod 44. The setting of the air-cooling component 5 can connect the air cylinder 51 with an external air conditioner, inject cold air into the inner side of the hollow frame 52 through the air conditioner and the air cylinder 51, and the cold air inside the hollow frame 52 is discharged through the air blowing pipes 53 to cool the first photovoltaic module on the second detection table 91.
[0063] Working principle and usage process: Initially, the second detection platform 9 is located close to the side of the box door 12. The heating component 4 is located above the first detection platform 8, and the air-cooling component 5 is located above the second detection platform 9. During operation, the photovoltaic module to be detected is placed on the second detection table 91. Then, the driving motor 21 is started. The driving motor 21 drives the sprocket 22 to rotate clockwise through its output shaft, so that the chain 23 is driven to rotate clockwise. During the clockwise rotation of the chain 23, the two connecting pieces 24 located on the lower side drive the bottom plate 95 to move leftward. On the contrary, the two connecting pieces 24 located on the upper side drive the first detection table 83 to move rightward through the fixing strip 81, that is, the first detection table 83 and the second detection table 91 can move in opposite directions.
[0064] During the process of the bottom plate 95 moving to the left, the bottom plate 95 drives the roller 97 to slide on the inner side of the guide groove 74 through the connecting shaft 96, so that the bottom plate 95 moves in a sequence of translation, downward movement, translation, upward movement, and translation. During this process, the bottom plate 95 can drive the second detection platform 91 to move up and down through the column 92, and the first detection platform 83 is always in a state of equal height translation under the guide limit of the slide 72 and the guide rod 73. This makes the second detection platform 91 pass from the lower side of the first detection platform 83 when the second detection platform 91 moves in the opposite direction to the first detection platform 83, so that the second detection platform 91 and the first detection platform 83 slide staggered and the second detection platform 91 and the first detection platform 83 are interchanged. Afterwards, when conducting a temperature characteristic test to understand the performance of the photovoltaic module at different temperatures, after placing the photovoltaic module on the test bench, electrically connect the data line on the current and voltage tester or other suitable testing equipment to the photovoltaic module to be tested, turn on the power, turn on the electric heating rod 44, and heat the photovoltaic module on the second test bench 91 located below it through the electric heating rod 44, so that the temperature of the photovoltaic module gradually increases, so as to detect the heat resistance of the photovoltaic module at high temperature. At this time, the first test bench 83 is located below the air-cooled component 5. At this time, the second photovoltaic module to be tested can be installed on the first test bench 83 and wait for the next high temperature resistance test.
[0065] After the high temperature resistance test of the first photovoltaic component is completed, the driving motor 21 drives the sprocket 22 to reverse through its output shaft, causing the chain 23 to rotate counterclockwise, so that the second test platform 91 and the first test platform 83 are swapped again and return to the initial position. At this time, the second photovoltaic component to be tested on the first test platform 83 is located below the heating component 4, and is heated to a high temperature by the heating component 4, while the first photovoltaic component returns to the bottom of the air cooling component 5 along with the second test platform 91. At this time, the first photovoltaic component in a high temperature state is not convenient to disassemble, and the setting of the air cooling component 5 can connect the air duct 51 to the external air conditioner, and inject cold air into the inside of the hollow frame 52 through the air conditioner and the air duct 51. The cold air inside the hollow frame 52 is discharged through the blower pipe 53 to cool down the first photovoltaic component on the second test platform 91. At this time, the cooled first photovoltaic component can be disassembled and the third photovoltaic component to be tested can be installed on the second test platform 91, or the first photovoltaic component can be continuously cooled to test the performance of the photovoltaic component in a low temperature state.
[0066] The arrangement of the partition plate 3 can block the spaces corresponding to the temperature reduction and increase inside the outer box 1 to a certain extent. During the movement of the first detection platform 83, the partition plate 3 can be pushed and pulled by the connecting rod 84. During the movement of the first detection platform 8 and the second detection platform 9 approaching each other, the connecting rod 84 pushes up the partition plate 3 so that the partition plate 3 does not block the translation of the first detection platform 83. During the process of the first detection platform 8 and the second detection platform 9 moving away from each other after staggering, the partition plate 3 gradually moves down to block the spaces corresponding to the temperature reduction and increase inside the outer box 1 again.
[0067] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A high resistance stability test system for a photovoltaic module, comprising: An outer box (1), two box doors (12) are rotatably connected to both the front and rear ports of the outer box (1), and a plurality of internal viewing windows (11) are provided on the outer wall of the outer box (1). It is characterized in that two second guiding mechanisms (7) are symmetrically arranged inside the outer box (1), a first detection platform (8) and a second detection platform (9) for placing the photovoltaic module to be tested are arranged between the two second guiding mechanisms (7), and a first guiding mechanism (6) is arranged between the two second guiding mechanisms (7) for supporting the entry and exit of the second detection platform (9). A driving mechanism (2) is arranged inside the outer box (1). The driving mechanism (2) includes a driving motor (21) and two driving components. The two driving components are respectively located on one side of the second guiding mechanism (7). While driving the driving components through the driving motor (21), the first detection platform (8) and the second detection platform (9) can be slid alternately through the driving components. A partition plate (3) is slidably sleeved on the top of the outer box (1). The inner part of the outer box (1) is divided into two spaces by the partition plate (3). A heating component (4) for heating the photovoltaic module to be tested and an air-cooling component (5) for cooling the photovoltaic module to be tested are respectively arranged in the two spaces.
2. The high resistance and stability test system for a photovoltaic module according to claim 1, characterized in that, The second guiding mechanism (7) includes a side plate (75) fixedly connected to the bottom of the outer box (1). Two fixing seats (71) are fixedly connected to the outer wall of the side plate (75) by bolts. A guiding rod (73) is fixedly connected between the two fixing seats (71). A sliding seat (72) is slidably sleeved on the outer wall of the guiding rod (73). A guiding groove (74) is penetrated and opened on the outer wall of the side plate (75).
3. A high resistance stability test system for a photovoltaic module according to claim 2, characterized in that, The first detection platform (8) includes a first detection table (83) slidably arranged on the upper ends of the two side plates (75). Two fixing bars (81) are symmetrically fixedly connected to the bottom of the first detection table (83). The sliding seat (72) is fixedly connected to the side wall of the first detection table (83). Two brackets (82) for placing the photovoltaic module to be tested are fixedly connected to the top end of the first detection table (83). Link rods (84) are hinged to both ends of the first detection table (83).
4. A high durability and stability test system for a photovoltaic module according to claim 3, characterized in that, The partition plate (3) is in a T shape. Two through slots (31) are symmetrically opened on the partition plate (3). The two link rods (84) are respectively hinged to the inner sides of the two through slots (31).
5. A high resistance stability test system for a photovoltaic module according to claim 3, characterized in that, The second detection platform (9) includes a second detection table (91). Columns (92) are fixedly connected to the bottoms of the four corners of the second detection table (91). A translation frame (93) is arranged below the second detection table (91). Sleeves (94) are fixedly penetrated through the interiors of the four corners of the translation frame (93). The columns (92) slide through the interiors of the sleeves (94). The four columns (92) are grouped in pairs, and a bottom plate (95) is fixedly connected to the bottoms of each group of columns (92). A connecting shaft (96) is fixedly connected to the outer wall of the bottom plate (95). A roller (97) is rotatably connected to one end of the connecting shaft (96) away from the bottom plate (95). The roller (97) is slidably sleeved inside the guide groove (74).
6. A high durability and stability test system for a photovoltaic module according to claim 5, characterized in that, The driving components on the driving mechanism (2) include two sprockets (22) and a chain (23) meshing between the two sprockets (22). The sprockets (22) are rotatably connected to the side plates (75). The driving motor (21) is fixedly installed on the outer wall of the outer box (1). The output shaft on the driving motor (21) rotatably penetrates through the outer wall of the outer box (1) and is fixedly connected to one of the sprockets (22). The driving mechanism (2) further includes four connecting pieces (24). A connecting rod (25) is fixedly connected to one end of each connecting piece (24). The four connecting pieces (24) are grouped in pairs and are respectively located on the upper and lower sides of the chain (23). The connecting rods (25) located on the upper and lower sides are respectively fixedly connected to the fixed strip (81) and the translation frame (93).
7. A high resistance and stability test system for a photovoltaic module according to claim 5, characterized in that, The first guiding mechanism (6) includes two T-shaped supporting rods (62) fixedly connected to the bottom of the outer box (1). Two T-shaped frames (61) are fixedly connected between the two T-shaped supporting rods (62). The T-shaped frames (61) extend into the translation frame (93) and are slidably connected to it.
8. A high resistance stability test system for a photovoltaic module according to claim 1, characterized in that The air-cooling assembly (5) includes an air duct (51) fixedly penetrated through the top of the outer box (1). A hollow frame (52) is fixedly communicated with the bottom end of the air duct (51). Air blowing pipes (53) communicated with the inside of the hollow frame (52) are evenly distributed at the bottom of the hollow frame (52).
9. The high durability and stability test system for a photovoltaic module according to claim 1, wherein The temperature-raising assembly (4) includes a mounting plate (45). An electric heating rod (44) is installed at the bottom of the mounting plate (45). A lead screw (43) is rotatably connected to the top end of the mounting plate (45). The lead screw (43) threadedly penetrates through the top of the outer box (1). A turntable (42) is fixedly connected to the top end of the lead screw (43). A vertical shaft (41) is fixedly connected to the top end of the mounting plate (45). The vertical shaft (41) slidably penetrates through the top of the outer box (1).
10. A high resistance stability test method for a photovoltaic module, using the high resistance stability test system for a photovoltaic module according to any one of claims 1-9, characterized in that, Comprising the following steps: S1. Initially, the second inspection platform (9) is located on the side close to the box door (12), the heating component (4) is located above the first inspection platform (8), and the air cooling component (5) is located above the second inspection platform (9). During operation, the photovoltaic component to be inspected is placed on the second inspection platform (91). Then, the driving motor (21) is started. The driving motor (21) drives the sprocket (22) to rotate clockwise through its output shaft, so that the chain (23) is driven clockwise. During the clockwise transmission of the chain (23), the two connecting members (24) on the lower side drive the bottom plate (95) to move left. On the contrary, the two connecting members (24) on the upper side drive the first inspection platform (83) to move right through the fixing bar (81), that is, the first inspection platform (83) and the second inspection platform (91) can move in opposite directions. S2. During the process of the bottom plate (95) moving to the left, the bottom plate (95) drives the roller (97) to slide inside the guide groove (74) through the connecting shaft (96), so that the bottom plate (95) moves in the process of translation, downward movement, translation, upward movement, and translation. During this process, the bottom plate (95) can drive the second detection platform (91) to move up and down through the column (92), and the first detection platform (83) is always in the iso-high translation state under the guide limit of the slide (72) and the guide rod (73). This makes the second detection platform (91) pass through the lower side of the first detection platform (83) when it moves in the opposite direction to the first detection platform (83), so that the second detection platform (91) and the first detection platform (83) slide staggered and the second detection platform (91) and the first detection platform (83) are interchanged. S3. After that, the power is turned on and the electric heating rod (44) is turned on. The photovoltaic module on the second testing platform (91) located below the electric heating rod (44) is heated to gradually increase the temperature of the photovoltaic module, thereby testing the heat resistance of the photovoltaic module under high temperature. At this time, the first testing platform (83) is located below the air cooling component (5). At this time, the second photovoltaic module to be tested can be installed on the first testing platform (83) and wait for the next high temperature resistance test. S4. After the high-temperature resistance test of the first photovoltaic module is completed, the driving motor (21) drives the sprocket (22) to reverse through its output shaft, causing the chain (23) to rotate counterclockwise, so that the positions of the second detection table (91) and the first detection table (83) are swapped again and return to the initial position. At this time, the second photovoltaic module to be detected on the first detection table (83) is located below the heating component (4), and the heating component (4) is used to heat it at high temperature. The first photovoltaic module returns below the air-cooling component (5) with the second detection table (91). At this time, the first photovoltaic module in a high-temperature state is not easy to disassemble. The air-cooling component (5) is arranged such that the air duct (51) can be connected to an external air conditioner, and cold air is injected into the inside of the hollow frame (52) through the air conditioner and the air duct (51). The cold air inside the hollow frame (52) is discharged through the air blowing pipe (53) to cool the first photovoltaic module on the second detection table (91). At this time, the first photovoltaic module after cooling can be disassembled, and the third photovoltaic module to be detected can be installed on the second detection table (91), or the first photovoltaic module can be continuously cooled to detect the performance of the photovoltaic module in a low-temperature state. S5. The partition (3) is provided to block the spaces corresponding to cooling and heating inside the outer box (1) to a certain extent. During the movement of the first detection table (83), the partition (3) can be pushed and pulled through the connecting rod (84). During the movement of the first detection platform (8) and the second detection platform (9) approaching each other, the connecting rod (84) pushes up the partition (3) so that the partition (3) does not block the translation of the first detection table (83). During the process of the first detection platform (8) and the second detection platform (9) moving away from each other after staggering, the partition (3) gradually moves down to block the spaces corresponding to cooling and heating inside the outer box (1) again.
Citation Information
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A heat resistance testing assembly for photovoltaic modules
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