Bubbling cooling crystallization equipment for chitin purification
By adopting bubble cooling crystallization equipment in the chitin system, the ring cooling technology of hollow iron yoke and shunt cooling components, combined with the automatic adjustment and cleaning functions of pneumatic suspension and spoiler cleaning components, the problem of insufficient efficiency of traditional cooling methods under high temperature or high load conditions is solved, achieving more efficient and reliable chitin cooling and extending service life.
Patent Information
- Application Number
- CN202411988511.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-04-11
AI Technical Summary
Traditional cooling crystallization methods are difficult to effectively cool the heat source under high temperatures in summer or high loads of chitin, resulting in a shortening of the service life of chitin.
The bubbling cooling crystallization equipment for chitin purification is adopted. The equipment includes cooling equipment, oil pillow and liquid extraction pump. The ring cooling is achieved through a hollow iron yoke and a shunt cooling assembly, and the pneumatic suspension assembly and a spoiler cleaning assembly are combined to automatically adjust the fluid flow and cleaning.
It improves the cooling efficiency of chitin, ensures uniform cooling of key components, avoids local overheating, extends the service life of chitin, and reduces operation and maintenance costs.
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Figure CN119792981A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of chitosan purification, in particular to a bubbling cooling crystallization device for chitosan purification. Background Art
[0002] At present, in order to cool and crystallize chitosan, chitosan is usually immersed in an oil tank to form oil-immersed chitosan, and cooling crystallization fins are set on the oil tank shell of the oil-immersed chitosan to increase the cooling and crystallization effect of chitosan. A fan is usually also configured, and the wind blown by the cooling crystallization fan acts on the cooling crystallization fins to further increase the cooling and crystallization effect. However, in high temperature conditions in summer or when chitosan is under high load conditions, if only relying on traditional cooling and crystallization methods (such as cooling crystallization fins and fans), it may be difficult to effectively cool and crystallize the heat source. Even if a circulating pump is installed, most of the chitosan oil outside the chitosan winding is circulated and cooled, which is less targeted. When the chitosan oil is cooled by natural convection or forced circulation, the oil flow may not be able to reach all hot spots evenly, resulting in excessive temperatures in certain parts of the winding, which will shorten the service life of the chitosan.
[0003] How to invent a bubbling cooling crystallization device for chitosan purification to improve these problems has become an urgent problem to be solved by technicians in this field. Summary of the invention
[0004] In order to make up for the above shortcomings, the present invention provides a bubbling cooling crystallization device for chitosan purification, aiming to improve the problems mentioned in the above background.
[0005] The present invention is achieved in that: The present invention provides a bubbling cooling crystallization device for purifying chitin, comprising a cooling device, an oil pillow and a liquid pump, wherein the upper end of the cooling device is connected with a mounting frame, the oil pillow is fixedly mounted on the mounting frame, the upper end side wall of the mounting frame is connected with a liquid pumping pipe, the liquid pumping pipe penetrates the side wall of the cooling device and extends to the interior of the cooling device, the two ends of the liquid pump are respectively connected with a liquid replenishing pipe, one end of the liquid replenishing pipe located on the left side is connected with the bottom end side wall of the oil pillow, and one end of the liquid replenishing pipe located on the right side penetrates the upper side wall of the cooling device and extends to the interior of the cooling device, a lower iron yoke and an upper iron yoke are arranged inside the cooling device, a winding is arranged between the lower iron yoke and the upper iron yoke, and the lower iron yoke and the upper iron yoke are hollow. The cooling device also includes: Shunt cooling assembly: the shunt cooling assembly is arranged inside the cooling device, and the shunt cooling assembly uses chitin oil to perform surrounding cooling on the heat source center of the winding and the inside of the cooling device; Hydraulic transmission component: the hydraulic transmission component is arranged inside the split cooling component, and the hydraulic transmission component uses the flow of chitin oil to speed up the cooling efficiency of the winding; Pneumatic suspension component: the pneumatic suspension component is arranged on the hydraulic transmission component, the pneumatic suspension component changes its density according to the temperature of the chitin oil and starts the circulation of the chitin oil flow when the temperature reaches a threshold value; Turbulence cleaning component: The turbulence cleaning component is arranged outside the pneumatic suspension component, and the turbulence cleaning component increases the contact area between the inside of the shunt cooling component and the chitin oil.
[0006] Preferably, the shunt cooling assembly includes a liquid guide tube and a liquid guide branch tube, which are respectively connected to the inner cavities of the lower iron yoke and the upper iron yoke, and the ends of the liquid guide tube and the liquid guide branch tube extend to the top of the upper iron yoke and the bottom of the iron yoke respectively, and the upper end of the liquid guide tube is connected to the end of the liquid infusion tube extending to the inside of the cooling device.
[0007] Preferably, the inner diameters of the liquid guiding tube and the liquid guiding branch are equal, and the side wall of the liquid guiding branch located inside the lower iron yoke is provided with multiple outlets, and the multiple outlets are distributed in a circular shape and at equal intervals around the central axis of the liquid guiding branch, and the upper and lower ends of the liquid guiding branch are fixedly installed with filter screens.
[0008] Preferably, the hydraulic transmission assembly includes a plurality of transmission magnetic rods and a plurality of limit frames, the transmission magnetic rods are fixedly connected with impact blades and limit rings, the transmission magnetic rods are rotatably clamped with the limit frames through the limit rings, and the plurality of limit frames are respectively fixedly connected to the inner cavity side walls of the catheter or the catheter branch, the impact blades are located directly above the limit frames, and the impact blades located directly above the catheter are arranged corresponding to the port of the infusion tube.
[0009] Preferably, the impact blades are made of an inclined light material, and the ends of the transmission magnetic rod located in the liquid conducting branch pipe extend to the outside of the port of the liquid conducting branch pipe respectively. The ends of the transmission magnetic rod located in the liquid conducting branch pipe pass through the filter and are fixedly connected to a scraper. A soft brush is fixedly provided on the side wall of the scraper facing the filter, and the gap between the filter and the scraper is small.
[0010] Preferably, the pneumatic suspension assembly includes a sliding magnetic cylinder slidably connected to the transmission magnetic rod, an installation cavity is arranged inside the sliding magnetic cylinder, a connecting spring is fixedly connected to the bottom wall of the installation cavity, a piston disk is fixedly connected to the upper end of the connecting spring, a trigger switch is fixedly arranged on the top of the inner cavity of the installation cavity, the piston disk and the installation cavity are sealed and slidably connected, and high-pressure nitrogen is filled between the bottom wall of the piston disk and the inner cavity of the installation cavity.
[0011] Preferably, the transmission magnetic rod and the sliding magnetic cylinder are set with different polarity magnetism, the sliding magnetic cylinder located inside the liquid catheter tube is located below the limit frame, and the sliding magnetic cylinder located inside the liquid catheter branch tube is located between two limit frames, the trigger switch is electrically connected to the liquid pump, the height of the sliding magnetic cylinder is greater than the height of the inner cavity of the lower iron yoke, and there is a gap between the side wall of the sliding magnetic cylinder and the side wall of the liquid catheter tube or the liquid catheter branch tube.
[0012] Preferably, the turbulence cleaning assembly includes a plurality of floating transverse plates fixedly connected to the outer side wall of the sliding magnetic cylinder, the plurality of floating transverse plates are equidistantly distributed in a ring shape around the central axis of the corresponding sliding magnetic cylinder, the upper and lower side walls of the floating transverse plates are respectively fixedly connected with a fan-shaped clamping plate and a filter plate, the fan-shaped clamping plate is composed of two arc-shaped plates, the fan-shaped clamping plate is large at one end and small at the other end, the arc-shaped plate located on the inner side is sealedly connected to the side wall of the filter plate, the ends of the two arc-shaped plates are through-set with sewage guide ports, the outer side wall of the fan-shaped clamping plate is abutted against the inner side wall of the liquid guide tube or the liquid guide branch tube, and a plurality of groups of rectangular windows are equidistantly arranged on the filter plate, and the ends of the rectangular windows pass through the side wall of the filter plate.
[0013] The beneficial effects of the present invention are: Chitosan oil flows through the hollow iron yoke inside the chitosan, effectively capturing and taking away the generated heat. The hollow iron yoke not only provides a path for the oil flow, but also provides a large surface area for cooling and crystallization, thereby improving the heat exchange efficiency. The liquid pump can extract the cooled chitosan oil from the inside of the oil pillow for circulation. Through the setting of the liquid guide pipe, the liquid guide branch pipe and the hollow iron yoke, the winding and the iron core can be cooled in a special surrounding wrapping manner to ensure that the key components are evenly cooled, avoid local overheating, and improve the overall cooling efficiency. At the same time, the chitosan oil impacts the fan blades to make them rotate, thereby driving the scraper to rotate on the filter screen to scrape off the accumulated oil. This automatic cleaning mechanism reduces the maintenance requirements of the system. The sliding magnetic cylinder can float up and down according to the temperature of the chitosan oil and rotate under the action of magnetic force. The fan-shaped clamping plate rotates with the rotation of the sliding magnetic cylinder to continuously remove the oil stains on the liquid guide tube or the liquid guide branch pipe. The special sewage guide port design and filter plate structure increase the contact area between the oil flow and the liquid guide tube and the liquid guide branch pipe by changing the flow path of the fluid, thereby improving the heat exchange efficiency and optimizing the fluid dynamics effect, thereby achieving more efficient heat transfer and dirt removal. In addition, when the oil temperature rises, the high-pressure nitrogen in the sliding magnetic cylinder expands, causing it to rise and trigger the liquid pump to strengthen the internal cooling cycle of the chitosan. When the oil temperature drops, the sliding magnetic cylinder sinks. This adaptive mechanism ensures the appropriate operating temperature of the chitosan under different loads. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 It is a schematic diagram of the overall structure of a bubbling cooling crystallization device for chitosan purification provided by an embodiment of the present invention; Figure 2 It is a schematic diagram of the internal structure of a bubbling cooling crystallization device for chitosan purification provided by an embodiment of the present invention; Figure 3 It is a front view schematic diagram of the internal structure of a bubbling cooling crystallization device for chitosan purification provided by an embodiment of the present invention; Figure 4 It is a schematic diagram of the front cross-sectional structure of a bubbling cooling crystallization device for purifying chitosan provided by an embodiment of the present invention; Figure 5 This is a schematic diagram of the chitosan oil flow structure of a bubbling cooling crystallization device for chitosan purification provided by an embodiment of the present invention; Figure 6 It is a schematic diagram of the cross-sectional structure of a liquid guide tube and an upper iron yoke of a bubbling cooling crystallization device for chitin purification provided by an embodiment of the present invention; Figure 7 It is a schematic diagram of the internal structure of a liquid guide tube and a liquid guide branch tube of a bubbling cooling crystallization device for chitin purification provided by an embodiment of the present invention; Figure 8 The present invention provides a bubbling cooling crystallization device for chitin purification. Figure 7 The enlarged structural diagram at A in the middle; Fig. 9 It is a front view schematic diagram of the internal structure of a liquid guide tube and a liquid guide branch tube of a bubbling cooling crystallization device for chitin purification provided by an embodiment of the present invention; Fig.10 It is a schematic diagram of the structure of a limit frame and a limit ring of a bubbling cooling crystallization device for chitosan purification provided by an embodiment of the present invention; Fig.11 It is a schematic diagram of the structure of a sliding magnetic cylinder of a bubbling cooling crystallization device for chitin purification provided by an embodiment of the present invention; Fig.12 It is a schematic diagram of the internal structure of a sliding magnetic cylinder of a bubbling cooling crystallization device for chitin purification provided by an embodiment of the present invention; Fig.13It is a schematic diagram of the structure of a turbulence cleaning component of a bubbling cooling crystallization device for chitin purification provided by an embodiment of the present invention; Fig.14 It is a schematic diagram of the back structure of a turbulence cleaning component of a bubbling cooling crystallization device for chitin purification provided by an embodiment of the present invention.
[0016] In the figure: 1, cooling equipment; 2, oil pillow; 3, liquid pump; 4, liquid guide pipe; 5, transmission magnetic rod; 6, sliding magnetic cylinder; 7, fan-shaped clamping plate; 8, floating cross plate; 9, filter plate; 101, lower iron yoke; 102, winding; 103, upper iron yoke; 201, mounting frame; 301, liquid extraction pipe; 302, liquid replenishment pipe; 401, liquid guide branch pipe; 402, outlet; 403, filter screen; 501, impact fan blade; 502, limit frame; 503, limit ring; 504, scraper; 601, installation cavity; 602, connecting spring; 603, piston disc; 604, trigger switch; 701, sewage outlet. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] Example, see Figure 1-Figure 8 A bubbling cooling crystallization device for purifying chitin comprises a cooling device 1, an oil pillow 2 and a liquid pump 3. The upper end of the cooling device 1 is connected with a mounting frame 201, the oil pillow 2 is fixedly mounted on the mounting frame 201, the upper end side wall of the mounting frame 201 is connected with a liquid pumping pipe 301, the liquid pumping pipe 301 penetrates the side wall of the cooling device 1 and extends to the interior of the cooling device 1, and the two ends of the liquid pump 3 are respectively connected with a liquid replenishing pipe 302, one end of the liquid replenishing pipe 302 on the left side is connected with the bottom end side wall of the oil pillow 2, and one end of the liquid replenishing pipe 302 on the right side penetrates the cooling device 1. The upper side wall of the cooling device 1 extends to the interior of the cooling device 1. The liquid pump 3 has two functions. One is to add chitosan oil to the interior of the cooling device 1, and the other is to circulate and cool the chitosan oil inside the cooling device 1. The interior of the cooling device 1 is provided with a lower iron yoke 101 and an upper iron yoke 103. A winding 102 is provided between the lower iron yoke 101 and the upper iron yoke 103. The lower iron yoke 101 and the upper iron yoke 103 are hollow, providing a flow path for the chitosan oil, and providing an effective guarantee for the cooling crystallization of the upper and lower ends of the iron core and the winding 102. It also includes: Shunt cooling assembly: The shunt cooling assembly is arranged inside the cooling device 1, and the shunt cooling assembly uses chitin oil to perform surrounding cooling on the heat source center of the winding 102 and the inside of the cooling device 1; Hydraulic transmission assembly: The hydraulic transmission assembly is arranged inside the split cooling assembly, and the hydraulic transmission assembly utilizes the flow of chitin oil to speed up the cooling efficiency of the winding 102; Pneumatic suspension assembly: The pneumatic suspension assembly is arranged on the hydraulic transmission assembly. The pneumatic suspension assembly changes its density according to the temperature of the chitin oil and starts the circulation of the chitin oil flow when the temperature reaches a threshold value; Turbine cleaning assembly: The spoiler cleaning assembly is arranged outside the pneumatic suspension assembly, and the spoiler cleaning assembly increases the contact area between the inside of the split cooling assembly and the chitin oil; Furthermore, the shunt cooling assembly includes a liquid guide tube 4 and a liquid guide branch tube 401, which are respectively connected to the inner cavities of the lower iron yoke 101 and the upper iron yoke 103, and the ends of the liquid guide tube 4 and the liquid guide branch tube 401 extend to the upper part of the upper iron yoke 103 and the lower part of the lower iron yoke 101, respectively. The upper end of the liquid guide tube 4 is connected to the end of the liquid infusion tube 302 extending to the interior of the cooling device 1, ensuring that the chitin oil transported through the liquid infusion tube 302 directly enters the interior of the shunt cooling assembly; It should be noted that: the inner diameters of the liquid guide pipe 4 and the liquid guide branch pipe 401 are equal, and the side wall of the liquid guide branch pipe 401 located inside the lower iron yoke 101 is provided with a plurality of outlets 402, and the plurality of outlets 402 are equidistantly distributed in a ring shape around the central axis of the liquid guide branch pipe 401, ensuring that the chitosan oil entering the liquid guide branch pipe 401 can enter the inner cavity of the lower iron yoke 101 through the outlet 402, so as to effectively cool and crystallize the winding 102 and the bottom end of the iron core, and the upper and lower ends of the liquid guide branch pipe 401 are fixedly installed with a filter 403 to filter the chitosan oil entering the inside of the shunt cooling component, so as to ensure the heat exchange efficiency of the shunt cooling component to the winding 102 and the inner side of the iron core; Reference Figure 9-Figure 14The hydraulic transmission assembly includes a plurality of transmission magnetic rods 5 and a plurality of limit frames 502. The transmission magnetic rods 5 are fixedly connected with impact blades 501 and limit rings 503. The transmission magnetic rods 5 are rotatably connected with the limit frames 502 through the limit rings 503. The plurality of limit frames 502 are respectively fixedly connected with the inner cavity side walls of the liquid guide tube 4 or the liquid guide branch tube 401. The impact blades 501 are located directly above the limit frames 502. The impact blades 501 located directly above the liquid guide tube 4 are arranged opposite to the port of the liquid infusion tube 302. The impact blades 501 are inclined and light-weighted, which optimizes the rotational dynamics performance under the impact of chitin oil. This design not only reduces the moment of inertia, but also improves the response speed and driving efficiency. When the chitin oil flows out of the liquid infusion tube 302, a portion of the chitin oil will directly The impact blade 501 at the liquid guide tube 4 is impacted by the other part, and the other part flows through the inner cavity of the upper iron yoke 103 and impacts the impact blade 501 at the liquid guide tube 401. When the corresponding impact blade 501 rotates, the transmission magnetic rod 5 connected thereto will rotate accordingly. The ends of the transmission magnetic rod 5 located in the liquid guide tube 401 extend to the outside of the port of the liquid guide tube 401 respectively. The ends of the transmission magnetic rod 5 located in the liquid guide tube 401 penetrate the filter screen 403 and are fixedly connected with a scraper 504. A soft brush is fixedly arranged on the side wall of the scraper 504 facing the filter screen 403. The gap between the filter screen 403 and the scraper 504 is small. When the transmission magnetic rod 5 rotates, the scraper 504 drives the soft brush to rotate on the filter screen 403 to scrape off the oil stains on the filter screen 403 to prevent it from being blocked. Furthermore, the pneumatic suspension assembly includes a sliding magnetic cylinder 6 slidably connected to the transmission magnetic rod 5, an installation cavity 601 is arranged inside the sliding magnetic cylinder 6, a connecting spring 602 is fixedly connected to the bottom wall of the installation cavity 601, a piston disc 603 is fixedly connected to the upper end of the connecting spring 602, a trigger switch 604 is fixedly arranged on the top of the inner cavity of the installation cavity 601, the piston disc 603 is sealed and slidably connected to the installation cavity 601, and high-pressure nitrogen is filled between the bottom wall of the piston disc 603 and the inner cavity of the installation cavity 601. When the temperature of the chitosan oil inside the cooling device 1 is low (the chitosan load is low or no load), the sliding magnetic cylinder 6 will float at the bottom end of the liquid guide tube 4 under the action of gravity. When the temperature of the chitosan oil inside the cooling device 1 is high (the chitosan load is high), the high-pressure nitrogen filled between the bottom wall of the piston disc 603 and the inner cavity of the installation cavity 601 will expand due to heat (increase in volume), and accordingly, the density of the sliding magnetic cylinder 6 will decrease accordingly. At this time, the buoyancy of the sliding magnetic cylinder 6 is greater than the gravity, and it will slide upward along the transmission magnetic rod 5. It should be noted that: the transmission magnetic rod 5 and the sliding magnetic cylinder 6 are set with different polarity magnetism. When the transmission magnetic rod 5 rotates, the sliding magnetic cylinder 6 will rotate accordingly under the drive of magnetic force. The sliding magnetic cylinder 6 located inside the liquid guide tube 4 is located below the limit frame 502, and the sliding magnetic cylinder 6 located inside the liquid guide branch 401 is located between the two limit frames 502. The limit frame 502 can limit the transmission magnetic rod 5 on the one hand, and the sliding magnetic cylinder 6 can be limited on the other hand. The trigger switch 604 is electrically connected to the liquid pump 3. When the piston disc 603 squeezes the trigger switch 604, it means that the temperature inside the chitin is high. The trigger switch 604 will control the start of the liquid pump 3 to strengthen the circulation of the chitin oil inside the cooling device 1. The height of the sliding magnetic cylinder 6 is greater than the height of the inner cavity of the lower iron yoke 101. There is a gap between the side wall of the sliding magnetic cylinder 6 and the side wall of the liquid guide tube 4 or the liquid guide branch 401, ensuring that the chitin oil can pass through the gap; Further, the turbulence cleaning assembly includes a plurality of floating transverse plates 8 fixedly connected to the outer wall of the sliding magnetic cylinder 6, and the plurality of floating transverse plates 8 are equidistantly distributed in a ring around the central axis of the corresponding sliding magnetic cylinder 6. The upper and lower side walls of the floating transverse plates 8 are respectively fixedly connected with a fan-shaped clamping plate 7 and a filter plate 9. The floating transverse plates 8 play a connecting role on the one hand, and can increase the buoyancy of the sliding magnetic cylinder 6 on the other hand, so as to timely respond to changes in the temperature of the chitin oil. The fan-shaped clamping plate 7 is composed of two arc-shaped plates, and the fan-shaped clamping plate 7 is set to be large at one end and small at the other end. The arc-shaped plate located on the inner side is sealed and connected to the side wall of the filter plate 9; It should be noted that: a sewage outlet 701 is provided at the ends of the two arc-shaped plates, and the outer wall of the fan-shaped clamping plate 7 is against the inner wall of the liquid guiding tube 4 or the liquid guiding branch 401. When the sliding magnetic cylinder 6 rotates, the fan-shaped clamping plate 7 can scrape and clean the oil on the liquid guiding tube 4 or the liquid guiding branch 401, and finally discharge it through the sewage outlet 701 to ensure the contact area between the liquid guiding tube 4 and the liquid guiding branch 401 and the chitosan oil, ensuring that the winding 102 and the inner side of the core can be fully cooled. A plurality of groups of rectangular windows are equidistantly arranged on the filter plate 9, and the ends of the rectangular windows pass through the side walls of the filter plate 9. Through the setting of the sewage outlet 701 and the rectangular windows, the oil flow in the liquid guiding tube 4 or the liquid guiding branch 401 can be disturbed to achieve laminar flow characteristics and improve the cooling efficiency of the chitosan oil.
[0019] The working principle of the bubbling cooling crystallization device for chitosan purification is as follows: firstly, the chitosan oil can be added to the cooling device 1 through the liquid pump 3, which is crucial to keep the chitosan oil at an appropriate working level, because the amount of oil can change due to consumption or thermal expansion during normal operation, and maintaining the proper oil level is very important to ensure the cooling and insulation of the internal components of the chitosan, such as the iron core and the winding 102. On the other hand, the liquid pump 3 can extract the high-temperature chitosan oil from the cooling device 1 to the oil pillow 2 through the liquid pumping pipe 301, and circulate the cooled chitosan oil in the oil pillow 2 into the cooling device 1 through the liquid replenishing pipe 302. The chitosan oil not only serves as an insulating medium, but also can carry the heat generated by the iron core and the winding 102 to the inside of the oil pillow 2, so that the excess heat can be effectively dissipated to prevent the chitosan from overheating; When the chitosan oil is added to the cooling device 1, the cooled chitosan oil can be directly extracted from the oil pillow 2 through the liquid pump 3 and enter the split cooling assembly through the liquid replenishing pipe 302 (the valve at the liquid pump 301 is closed at this time), and the chitosan oil flows through the hollow structure of the lower iron yoke 101 and the upper iron yoke 103 arranged inside the chitosan. This design allows the oil flow to pass through the upper and lower ends of the iron core and the winding 102, effectively capturing and taking away the generated heat. The hollow iron yoke not only provides a path for the oil flow, but also provides a larger surface area for cooling crystallization, so that heat exchange can be performed more efficiently; At the same time, the chitosan oil flowing out through the liquid replenishment pipe 302 will directly impact the impact blade 501. Under the impact of the chitosan oil, the impact blade 501 will start quickly. This low moment of inertia design enables the blade to sensitively respond to changes in fluid force. The optimization of the rotational dynamics ensures that the impact blade 501 can effectively rotate even when there is a slight change in flow or pressure. When the chitosan oil impacts the blade 501 and rotates it, the transmission magnetic rod 5 connected to the blade will also rotate accordingly. The rotation of the transmission magnetic rod 5 will further drive the scraper 504, and then drive the soft brush to rotate on the filter 403 to scrape off the accumulated oil. This automatic cleaning mechanism reduces the maintenance requirements of the system, extends the service life of the filter 403, and maintains the flow of liquid and the heat exchange efficiency. Through this mechanism, the system can not only maintain the cleanliness of the chitosan oil, but also ensure the continuity of the oil flow, which is crucial for the cooling of chitosan. The clean oil flow can more effectively absorb heat from the iron core and the winding 102, and bring it to the oil pillow 2 for release; When the temperature of the chitosan oil inside the cooling device 1 is low (the chitosan load is low or no load), the sliding magnetic cylinder 6 will float at the bottom end of the liquid guide tube 4 under the action of gravity. When the temperature of the chitosan oil inside the cooling device 1 is high (the chitosan load is high), the high-pressure nitrogen filled between the bottom wall of the piston disc 603 and the inner cavity of the installation cavity 601 will expand due to heat (increase in volume), and accordingly, the density of the sliding magnetic cylinder 6 will decrease accordingly. At this time, the buoyancy of the sliding magnetic cylinder 6 is greater than the gravity, and it will slide upward along the transmission magnetic rod 5. When the temperature of the chitosan oil rises, the high-pressure nitrogen in the sliding magnetic cylinder 6 will expand due to the heat. At this time, the expanded high-pressure nitrogen will drive the piston disc 603 to move upward (overcoming the elastic force of the connecting spring 602), and finally cause it to counteract the trigger switch 604. Because the trigger switch 604 is electrically connected to the liquid pump 3, when the piston disc 603 squeezes the trigger switch 604, it means that the temperature inside the chitosan is high. The trigger switch 604 will control the liquid pump 3 to start to strengthen the circulation of the chitosan oil inside the cooling device 1. At this time, the liquid pump 3 can extract the high-temperature chitosan oil from the cooling device 1 to the oil pillow 2 through the liquid pumping pipe 301, and circulate the cooling chitosan oil pre-in the oil pillow 2 to the cooling device 1 through the liquid replenishing pipe 302; Since the oil flow introduced at a single time is large, most of the excess chitin oil will be discharged downward under the action of gravity, and discharged through the outlet 402 and the lower port of the liquid guide branch 401. On the other hand, since the volume of the inner cavity of the upper iron yoke 103 and the lower iron yoke 101 is a fixed value, a part of the oil flow will flow out through the upper end of the liquid guide branch 401. These two parts of the oil flow will eventually collide with the inner wall of the cooling device 1 and diverge to both sides (refer to Figure 5 ), the specific flow direction is to cool the entire winding 102, the upper iron yoke 103 and the lower iron yoke 101 from the inside out in an encircling manner. By guiding the oil flow in an organized manner, it can ensure that the key components inside the chitosan - the winding 102 and the iron yoke - are effectively cooled. This encircling encircling cooling method helps to evenly distribute the cooling crystallization amount and avoid local overheating, thereby improving the overall cooling efficiency, reducing the internal stress caused by the large temperature difference, and extending the service life of the chitosan. During the operation of the chitosan, the load may fluctuate greatly. This design allows more oil flow to flow in under high load conditions to provide enhanced cooling. This adaptive ability ensures that the chitosan can maintain a suitable operating temperature even when the load is high. By maximizing the chitosan oil flow to reduce the need to rely on external cooling systems, such as fans or coolers, this reduces energy consumption and operating costs to a certain extent; In particular, since the sliding magnetic cylinder 6 is sealed, the volume of its interior (installation cavity 601) remains unchanged, and as the temperature rises, the distance between nitrogen molecules increases, resulting in a decrease in density (the mass of the gas remains unchanged, the volume increases, density = mass / volume, so the density decreases). When the density of nitrogen decreases, the sliding magnetic cylinder 6 as a whole becomes lighter than the surrounding chitin oil, and the weight of the chitin oil it displaces (i.e., buoyancy) is greater than its own weight, thereby generating a net upward force. This net upward force is sufficient to overcome the sinking force of the sliding magnetic cylinder 6 and any other resistance (such as viscous resistance), and the sliding magnetic cylinder 6 will rise at this time. When the temperature decreases, the opposite is true. Because the transmission magnetic rod 5 and the sliding magnetic cylinder 6 are set with different polarity magnetism, when the transmission magnetic rod 5 rotates, the sliding magnetic cylinder 6 will rotate accordingly under the drive of magnetic force, that is, the sliding magnetic cylinder 6 will be in a floating and rotating state. When the sliding magnetic cylinder 6 rotates, the fan-shaped clamping plate 7 can continuously remove the oil on the liquid guide tube 4 or the liquid guide branch 401, and finally discharge it through the drainage port 701, so as to increase the contact area between the liquid guide tube 4, the liquid guide branch 401 and the chitosan oil, and ensure that the winding 102 and the inner side of the iron core can be fully cooled. The unique drainage port 701 design and the filter plate 9 structure increase the contact area between the oil flow and the cooling system by changing the flow path of the fluid, and improve the heat exchange efficiency. The laminar flow state of the oil flow can be maintained through the specially designed window and the drainage port 701. This flow state usually has a higher heat exchange efficiency than the turbulent state. The special design of the fan-shaped clamping plate 7 and the filter plate 9 optimizes the fluid dynamics effect and realizes more efficient heat transfer and dirt removal. In summary, the bubbling cooling crystallization equipment for chitosan purification realizes effective circulation and cleaning of the fluid through the hydraulic transmission component, and automatically adjusts the fluid flow through the pneumatic suspension component and the diversion cooling component to adapt to different working conditions. At the same time, the turbulence cleaning component optimizes the heat exchange efficiency and reduces cleaning and maintenance work. This design not only improves the cooling efficiency and reliability of chitosan, but also reduces the operation and maintenance costs. It is an efficient, adaptive and easy-to-maintain solution.
[0020] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0021] It should be noted that the specific model and specifications of the motor need to be selected and determined based on the actual specifications of the device, and the specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.
[0022] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A bubbling cooling crystallization device for purifying chitin, comprising a cooling device (1), an oil pillow (2) and a liquid extraction pump (3), wherein the upper end of the cooling device (1) is connected to a mounting frame (201), the oil pillow (2) is fixedly mounted on the mounting frame (201), the upper end side wall of the mounting frame (201) is connected to a liquid extraction pipe (301), the liquid extraction pipe (301) penetrates the side wall of the cooling device (1) and extends to the interior of the cooling device (1), and the two ends of the liquid extraction pump (3) are respectively connected to the liquid replenishment pipe (301). 2), one end of the liquid replenishing pipe (302) located on the left side is connected to the bottom side wall of the oil pillow (2), and one end of the liquid replenishing pipe (302) located on the right side passes through the upper side wall of the cooling device (1) and extends into the interior of the cooling device (1), and a lower iron yoke (101) and an upper iron yoke (103) are arranged inside the cooling device (1), and a winding (102) is arranged between the lower iron yoke (101) and the upper iron yoke (103), and the lower iron yoke (101) and the upper iron yoke (103) are hollow, characterized in that: Also includes: A shunt cooling component: the shunt cooling component is arranged inside the cooling device (1), and the shunt cooling component uses chitosan oil to perform surrounding cooling on the heat source center of the winding (102) and the inside of the cooling device (1); A hydraulic transmission component: the hydraulic transmission component is arranged inside the split-flow cooling component, and the hydraulic transmission component uses the flow of chitin oil to accelerate the cooling efficiency of the winding (102); Pneumatic suspension component: the pneumatic suspension component is arranged on the hydraulic transmission component, the pneumatic suspension component changes its density according to the temperature of the chitin oil and starts the circulation of the chitin oil flow when the temperature reaches a threshold value; Turbulence cleaning component: The turbulence cleaning component is arranged outside the pneumatic suspension component, and the turbulence cleaning component increases the contact area between the inside of the shunt cooling component and the chitin oil.
2. The bubbling cooling crystallization device for chitosan purification according to claim 1, characterized in that: The shunt cooling assembly comprises a liquid guide tube (4) and a liquid guide branch tube (401), wherein the liquid guide tube (4) and the liquid guide branch tube (401) are respectively connected to the inner cavities of the lower iron yoke (101) and the upper iron yoke (103), and the ends of the liquid guide tube (4) and the liquid guide branch tube (401) extend to the upper part of the upper iron yoke (103) and the lower part of the lower iron yoke (101), respectively, and the upper end of the liquid guide tube (4) is connected to the end of a liquid infusion tube (302) extending to the interior of the cooling device (1).
3. The bubbling cooling crystallization device for chitosan purification according to claim 2, characterized in that: The inner diameters of the liquid guiding pipe (4) and the liquid guiding branch pipe (401) are equal; a plurality of outlets (402) are provided on the side wall of the liquid guiding branch pipe (401) located inside the lower iron yoke (101); the plurality of outlets (402) are distributed in a circular shape at equal intervals around the central axis of the liquid guiding branch pipe (401); and a filter screen (403) is fixedly mounted on the upper and lower ends of the liquid guiding branch pipe (401).
4. The bubbling cooling crystallization device for chitosan purification according to claim 3, characterized in that: The hydraulic transmission assembly comprises a plurality of transmission magnetic rods (5) and a plurality of limiting frames (502); the transmission magnetic rods (5) are fixedly connected with impact blades (501) and limiting rings (503); the transmission magnetic rods (5) are rotatably clamped with the limiting frames (502) via the limiting rings (503); the plurality of limiting frames (502) are respectively fixedly connected to the inner cavity side walls of the liquid guide tube (4) or the liquid guide branch tube (401); the impact blades (501) are located directly above the limiting frames (502); and the impact blades (501) located directly above the liquid guide tube (4) are arranged opposite to the port of the liquid infusion tube (302).
5. The bubbling cooling crystallization device for purifying chitosan according to claim 4, characterized in that: The impact blade (501) is made of an inclined light material. The ends of the transmission magnetic rod (5) located in the liquid guiding branch pipe (401) extend to the outside of the port of the liquid guiding branch pipe (401). The ends of the transmission magnetic rod (5) located in the liquid guiding branch pipe (401) penetrate the filter screen (403) and are fixedly connected to a scraper (504). A soft brush is fixedly arranged on the side wall of the scraper (504) facing the filter screen (403).
6. The bubbling cooling crystallization device for chitosan purification according to claim 4, characterized in that: The pneumatic suspension assembly comprises a sliding magnetic cylinder (6) slidably connected to a transmission magnetic rod (5); a mounting cavity (601) is arranged inside the sliding magnetic cylinder (6); a connecting spring (602) is fixedly connected to the bottom wall of the mounting cavity (601); a piston disc (603) is fixedly connected to the upper end of the connecting spring (602); a trigger switch (604) is fixedly arranged on the top of the inner cavity of the mounting cavity (601); the piston disc (603) is sealed and slidably connected to the mounting cavity (601); and high-pressure nitrogen is filled between the bottom wall of the piston disc (603) and the inner cavity of the mounting cavity (601).
7. The bubbling cooling crystallization device for purifying chitosan according to claim 6, characterized in that: The transmission magnetic rod (5) and the sliding magnetic cylinder (6) are arranged with different magnetic poles. The sliding magnetic cylinder (6) located inside the liquid guiding tube (4) is located below the limit frame (502), and the sliding magnetic cylinder (6) located inside the liquid guiding branch tube (401) is located between the two limit frames (502). The trigger switch (604) is electrically connected to the liquid pump (3). The height of the sliding magnetic cylinder (6) is greater than the height of the inner cavity of the lower iron yoke (101), and there is a gap between the side wall of the sliding magnetic cylinder (6) and the side wall of the liquid guiding tube (4) or the liquid guiding branch tube (401).
8. The bubbling cooling crystallization device for purifying chitosan according to claim 6, characterized in that: The turbulence cleaning assembly comprises a plurality of floating transverse plates (8) fixedly connected to the outer wall of the sliding magnetic cylinder (6), the plurality of floating transverse plates (8) being equidistantly distributed in a ring shape around the central axis of the corresponding sliding magnetic cylinder (6), the upper and lower side walls of the floating transverse plates (8) being respectively fixedly connected with a fan-shaped clamping plate (7) and a filter plate (9), the fan-shaped clamping plate (7) being composed of two arc-shaped plates, the fan-shaped clamping plate (7) being arranged with one end being large and the other end being small, the arc-shaped plate located on the inner side being sealedly connected to the side wall of the filter plate (9), the ends of the two arc-shaped plates being provided with sewage guide ports (701), the outer wall of the fan-shaped clamping plate (7) being abutted against the inner wall of the liquid guide tube (4) or the liquid guide branch tube (401), the filter plate (9) being equidistantly provided with a plurality of groups of rectangular windows, the ends of the rectangular windows being passed through the side wall of the filter plate (9).