Efficient and energy-saving waste gas washing equipment
By setting up a pressing elastic component and a stirring and disturbing mechanism between the filler support plate and the cover plate of the exhaust gas scrubbing equipment, the problem of packing bonding is solved, and the rapid replacement and efficient processing of the packing is achieved, and the working efficiency of the scrubber and the exhaust gas treatment effect are improved.
Patent Information
- Application Number
- CN202510167678.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-04-11
AI Technical Summary
After working for a long time, some of the packing materials are bonded together due to the adhesion of impurities on the packing, which affects the working efficiency and exhaust gas treatment effect. At the same time, the filling replacement process is cumbersome, which reduces the working efficiency.
A highly efficient and energy-saving exhaust gas washing equipment is designed. By setting a pressing elastic component and a stirring and disturbing mechanism between the filler support plate and the filler cover plate, the filler is loosened and compacted, and the packing is quickly replaced by periodically starting the rotary drive assembly and the reciprocating drive assembly.
It effectively avoids the problem of packing bonding, improves the working efficiency of the scrubber and the waste gas treatment effect, realizes the rapid replacement of packing, and simplifies the operation process.
Smart Images

Figure CN119793122A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of waste gas treatment equipment, and in particular relates to a highly efficient and energy-saving waste gas washing equipment. Background Art
[0002] Waste gas refers to toxic and harmful gases discharged by humans in the process of production and life, especially from chemical plants, steel mills, pharmaceutical plants, coking plants and refineries. The waste gas emitted has a strong odor, seriously pollutes the environment and affects human health. Therefore, a scrubber is usually used to treat the waste gas before it is discharged.
[0003] A scrubber is a device used to treat harmful substances in industrial waste gas or exhaust gas. It is also called an absorption tower or tower absorber. It usually consists of a tower body, packing (or tower plate), a spray system, an air inlet, an air outlet, etc. When the scrubber is working, the waste gas enters the waste gas tower tangentially from the air inlet below the tower body. Under the power of the fan, it quickly fills the lower space in the tower and then rises evenly through the flow-equalizing section to the first-stage packing absorption section; on the surface of the packing, the acidic substances in the gas phase react chemically with the alkaline substances in the liquid phase; the reaction products (mostly soluble salts) flow into the lower liquid tank with the absorption liquid; the waste gas that is not completely absorbed continues to rise into the first-stage spray section, where the absorption liquid is sprayed out at high speed from the uniformly distributed nozzles, forming countless fine droplets that fully mix and contact with the gas and continue to react chemically; then the acid gas rises to the second-stage packing section and spray section to undergo an absorption process similar to the first stage.
[0004] The commonly used fillers in the washing tower are multi-faceted hollow plastic spherical fillers. The spherical fillers are evenly filled on the mesh plate, and the gas and liquid contact and react at the spherical fillers. After the exhaust gas tower has been working for a long time, impurities are attached to the fillers, causing some fillers to stick together. Some harmful substances in the exhaust gas are directly discharged without fully reacting with the substances on the filler area, and the quality of exhaust gas treatment is low, which in turn affects the working efficiency and exhaust gas treatment effect of the washing tower; in addition, after the exhaust gas tower has been working for a long time, the spherical fillers need to be cleaned or replaced, that is, a window is set on the outside of each layer of fillers to replace the fillers. Workers need to use an escalator to take out the fillers from the window and replace them. Since the fillers are only taken out from the window, they also need to be refilled into the spray tower from the window, which is very inconvenient for workers to quickly replace the fillers, further reducing the working efficiency of the washing tower. Therefore, it is urgent to design an efficient and energy-saving exhaust gas washing equipment to solve the above problems. Summary of the invention
[0005] In order to solve the technical problems existing in the known technology, the present invention provides a high-efficiency and energy-saving exhaust gas washing equipment with a reasonable structural design. The present invention can regularly disturb the filler to loosen the filler to avoid agglomeration while ensuring compaction, and can quickly replace the filler, with high working efficiency and good exhaust gas treatment effect.
[0006] The technical solution adopted by the present invention to solve the technical problems existing in the known technology is: an efficient and energy-saving waste gas washing equipment includes a washing tower and an air inlet cylinder distributed in an upper and lower manner, a liquid outlet is arranged at the bottom of the air inlet cylinder and a waste liquid collection box is fixedly connected; a plurality of cyclone cylinders are connected between the washing tower and the air inlet cylinder, and a cyclone plate and a dust reduction component are installed in each cyclone cylinder; at least two packing support plates distributed in an upper and lower manner are fixedly connected in the washing tower, a plurality of material pressing elastic components are installed on each packing support plate and a packing cover plate is elastically connected through the plurality of material pressing elastic components, and a plurality of air holes are opened on the packing support plate and the packing cover plate; a spray structure is arranged above each packing cover plate, and also includes a recovery and liquid feeding mechanism connected between the waste liquid collection box and each spray structure and connected to a liquid source, For the filtration and reflux utilization of waste liquid; a plurality of packing inlets are arranged on the outer wall of the washing tower, and the plurality of packing inlets are respectively located between the corresponding packing support plates and the packing cover plates; a plurality of packing outlets are arranged on the outer wall of the washing tower, and the plurality of packing outlets are respectively located below each packing support plate; a discharge port is opened on each packing support plate and a valve plate device is installed at the discharge port, and a discharge chute is connected between the discharge port of the valve plate device and the packing outlet; a switching mechanism is installed on each packing cover plate, and also includes a spline shaft arranged at the center of the washing tower and movably connected to each switching mechanism, and a plurality of stirring disturbance mechanisms respectively located between the corresponding packing support plates and the packing cover plates are fixedly connected to the spline shaft; also includes a rotating drive assembly and a reciprocating drive assembly, which are used to drive the spline shaft to rotate and to move up and down.
[0007] The advantages and positive effects of the present invention are as follows: the present invention provides an efficient and energy-saving exhaust gas washing device, which can drive the spline shaft to rotate and move reciprocatingly and up and down through the reciprocating drive component, the rotating drive component and the adapter mechanism, thereby driving the stirring disturbance mechanism installed on the spline shaft to rotate and move reciprocatingly and up and down, thereby achieving the purpose of disturbing the filler between the filler support plate and the filler cover plate and then breaking up the filler, thereby avoiding that part of the filler sticks together after a long time and affects the working efficiency and exhaust gas treatment effect of the washing tower; through the provided pressing elastic component, the filler can be compacted in the process of breaking up the filler, thereby avoiding that the filler layer is too loose and affects the exhaust gas treatment effect, thereby ensuring that the washing equipment can wash and treat the exhaust gas efficiently and quickly; by arranging a filler inlet and a filler outlet corresponding to the filler layer on the washing tower barrel, and cooperating with a valve plate device, the filler can be compacted during operation. After working for a period of time, the filler can be replaced quickly and regularly. The operation process is simple. You only need to start the electric push rod, open the discharge port on the filler support plate, and cooperate with the stirring and disturbing mechanism that rotates and reciprocates to lift and lower, so as to realize the rapid discharge of the filler. Similarly, by filling the filler into the filler inlet, and cooperating with the stirring and disturbing mechanism that rotates and reciprocates to lift and lower, it can be ensured that the filler is evenly distributed between the filler support plate and the filler cover plate, and finally the filler can be quickly replaced, which further improves the work efficiency; through the dust reduction components, swirl plates and swirl cylinders, the exhaust gas can be pre-treated for dust reduction to avoid a large amount of dust deposition on the filler layer, which further improves the exhaust gas treatment effect and reduces energy consumption; through the recovery and liquid feeding mechanism, the waste liquid after washing can be recycled, which saves water resources and meets environmental awareness.
[0008] Preferably: the reciprocating drive assembly includes a lifting mounting frame arranged at the top of the inner cavity of the washing tower, the spline shaft is rotatably connected to the lifting mounting frame through a rolling bearing, and also includes a first mounting frame, a second mounting frame, a third mounting frame and a fourth mounting frame fixed to the top of the washing tower, the third mounting frame and the fourth mounting frame are connected with a lifting guide rod through a linear bearing, the lifting guide rod seal passes through the washing tower and is connected to the lifting mounting frame; a transversely arranged driving shaft is rotatably connected to the first mounting frame and the second mounting frame, and the two driving shafts are connected by a coupling; a connecting rod mechanism slidably connected to the corresponding mounting frame is installed on each driving shaft, the connecting rod mechanism seal passes through the washing tower and is connected to the lifting mounting frame; and also includes a lifting drive motor for driving the driving shaft to rotate.
[0009] Preferably: the connecting rod mechanism includes a swing connecting plate fixed on the driving shaft, on which a mounting pin whose position can be adjusted in its length direction is installed, and also includes a lifting connecting rod slidably connected to the corresponding mounting frame through a linear bearing, and the lifting connecting rod seal passes through the washing tower and is connected to the lifting mounting frame; a connecting rod hinge joint is installed at the upper end of the lifting connecting rod, and a fisheye joint is pivotally connected to the mounting pin and the connecting rod hinge joint, and a joint connecting rod is installed between the two fisheye joints.
[0010] Preferably: the transfer mechanism includes a swivel sleeve mounting piece, on which an outer swivel sleeve is coaxially mounted, an inner swivel sleeve is rotatably connected at the center of the outer swivel sleeve via a rolling bearing, a spline sleeve is mounted at the lower end of the inner swivel sleeve, and the spline sleeve cooperates with the spline shaft.
[0011] Preferably: the rotary drive assembly includes a transverse driving shaft that passes through the washing tower and is sealed and rotatably connected thereto, a bevel gear pair is installed between the inner end of the transverse driving shaft and the inner rotating sleeve in the adapter mechanism located at the top, and also includes a drive motor installed on the outer wall of the washing tower for driving the transverse driving shaft to rotate.
[0012] Preferably: the material pressing elastic component includes an externally threaded sleeve fixedly connected to the corresponding packing cover plate, a hollow connecting rod is slidably connected to the externally threaded sleeve through a copper sleeve, an internally threaded cap is threadedly connected to the externally threaded sleeve, a positioning threaded sleeve is threadedly connected to the upper end of the hollow connecting rod, and also includes a material pressing spring sleeved on the hollow connecting rod and located between the internally threaded cap and the positioning threaded sleeve; it also includes a mounting groove plate fixedly connected to the corresponding packing support plate, a positioning block fixedly connected to the lower end of the hollow connecting rod and clamped with the clamping groove provided on the mounting groove plate, and also includes a limit block screwed on the hollow connecting rod and located below the corresponding packing cover plate.
[0013] Preferably, the stirring disturbance mechanism comprises a blade mounting sleeve mounted on the spline shaft, and stirring blades evenly distributed along the circumferential direction are mounted on the outer wall of the blade mounting sleeve.
[0014] Preferably: the dust reduction assembly includes a narrowing throat fixed in the middle of the cyclone tube, a hollow ring frame installed on the air inlet port of the cyclone tube is arranged at the lower part of the narrowing throat, a longitudinally arranged impeller mounting rod is fixed in the middle of the hollow ring frame, an impeller located above the narrowing throat is fixed on the impeller mounting rod, and the impeller has a conical platform structure.
[0015] Preferably: the valve plate device includes a frame structure provided with a discharge port, an electric push rod is installed on the frame structure, a Y-type joint is installed at the protruding end of the electric push rod and the valve plate is pivotally connected through the Y-type joint, a plurality of guide rollers located below the valve plate and in rolling contact with the valve plate are installed on the frame structure, and also includes a dust cover plate and a dust cover installed on the frame structure.
[0016] Preferably: the liquid recovery and delivery mechanism includes a filter box connected to the waste liquid collection box, a filter mesh is inserted in the filter box, the filter mesh divides the inner cavity of the filter box into a turbid liquid cavity and a clear liquid cavity, and a liquid inlet and a liquid outlet connected to the clear liquid cavity are provided on the outer wall of the filter box, and ball valves are provided at the liquid inlet and the liquid outlet; it also includes a liquid inlet pump connected to the liquid outlet through a liquid pipeline, a liquid inlet pipe is installed at the liquid outlet of the liquid inlet pump, each spray structure is connected to the liquid inlet pipe, and it also includes a liquid replenishment pipe connected to the liquid inlet pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the main cross-sectional structure of the present invention;
[0018] Figure 2 It is a three-dimensional structural schematic diagram of the reciprocating drive assembly in the present invention;
[0019] Figure 3 is a schematic cross-sectional structural diagram of the switching mechanism in the present invention;
[0020] Figure 4 It is a schematic diagram of the three-dimensional structure of the stirring disturbance mechanism in the present invention;
[0021] Figure 5 It is a schematic cross-sectional view of the material pressing elastic component in the present invention;
[0022] Figure 6 It is a three-dimensional structural schematic diagram of the valve plate device in the present invention;
[0023] Figure 7 It is a schematic diagram of the three-dimensional structure of the dust reduction assembly in the present invention;
[0024] Figure 8 It is a three-dimensional structural schematic diagram of the recovery and liquid feeding mechanism and the spraying structure in the present invention.
[0025] In the figure: 1. Liquid recovery and delivery mechanism; 1-1. Filter mesh; 1-2. Filter box; 1-3. Liquid inlet pump; 1-4. Liquid replenishment pipe; 1-5. Liquid inlet pipe; 2. Waste liquid collection box; 3. Dust reduction component; 3-1. Hollow ring frame; 3-2. Impeller mounting rod; 3-3. Diameter reduction throat; 3-4. Impeller; 4. Cyclone plate; 5. Cyclone tube; 6. Spray structure; 6-1. Nozzle; 6-2. Liquid distribution pipe structure; 7. Packing support plate; 8. Packing inlet; 9. Packing cover plate; 1 0. Pressing elastic assembly; 10-1. Positioning block; 10-2. Mounting slot plate; 10-3. Hollow connecting rod; 10-4. External thread sleeve; 10-5. Internal thread cap; 10-6. Pressing spring; 10-7. Positioning thread sleeve; 11. Washing tower; 12. Reciprocating drive assembly; 12-1. First mounting frame; 12-2. Connecting rod mechanism; 12-2-1. Lifting connecting rod; 12-2-2. Connecting rod hinge joint; 12-2-3. Fisheye joint; 12-2-4. Swing moving connecting plate; 12-2-5, joint connecting rod; 12-3, driving shaft; 12-4, lifting drive motor; 12-5, second mounting frame; 12-6, third mounting frame; 12-7, lifting guide rod; 12-8, lifting mounting frame; 12-9, fourth mounting frame; 12-10, adapter tube; 13, air outlet; 14, rotary drive assembly; 15, adapter mechanism; 15-1, spline sleeve; 15-2, inner rotating sleeve; 15-3, rotating sleeve mounting piece; 15-4, outer rotating sleeve sleeve; 15-5, stopper; 16, stirring disturbance mechanism; 16-1, blade mounting sleeve; 16-2, stirring blade; 17, discharge chute; 18, spline shaft; 19, air inlet cylinder; 20, air inlet; 21, packing outlet; 22, valve plate device; 22-1, long frame profile; 22-2, short frame profile; 22-3, guide roller; 22-4, material port profile; 22-5, dust cover; 22-6, valve plate; 22-7, electric push rod; 22-8, dust cover. DETAILED DESCRIPTION
[0026] In order to further understand the content, features and effects of the present invention, the following embodiments are described in detail as follows:
[0027] See also Figure 1 The high-efficiency and energy-saving waste gas washing equipment of the present invention comprises a washing tower 11 and an air inlet 19 which are distributed up and down, and an air outlet 13 is provided at the top of the washing tower 11. A liquid outlet is provided at the bottom of the air inlet 19 and a waste liquid collection box 2 is fixedly connected thereto; a plurality of cyclone cylinders 5 are connected and communicated between the washing tower 11 and the air inlet 19. In this embodiment, the above-mentioned cyclone cylinders 5 are provided with four groups and the four groups of cyclone cylinders 5 are distributed circumferentially, and a cyclone plate 4 and a dust reduction assembly 3 are installed in each cyclone cylinder 5, wherein the cyclone plate 4 is located above the dust reduction assembly 3.
[0028] See also Figure 7In this embodiment, the dust reduction component 3 includes a narrowing throat 3-3 fixedly connected to the middle of the cyclone tube 5, a hollow ring frame 3-1 installed on the air inlet port of the cyclone tube 5 is arranged at the lower part of the narrowing throat 3-3, a longitudinally arranged impeller mounting rod 3-2 is fixedly connected to the middle part of the hollow ring frame 3-1, and an impeller 3-4 located above the narrowing throat 3-3 is fixedly connected to the impeller mounting rod 3-2, and the impeller 3-4 is a conical table structure. In addition, the lower end of the impeller 3-4 extends to the narrowing part of the middle part of the narrowing throat 3-3.
[0029] like Figure 1 As shown, at least two packing support plates 7 are fixedly connected in the washing tower 11 in an upper and lower distribution, and a plurality of pressing elastic components 10 are installed on each packing support plate 7 and a packing cover plate 9 is elastically connected through the plurality of pressing elastic components 10, and a plurality of air holes are opened on the packing support plate 7 and the packing cover plate 9.
[0030] See also Figure 5 The above-mentioned material pressing elastic component 10 includes an external threaded sleeve 10-4 fixed on the corresponding packing cover plate 9, a hollow connecting rod 10-3 is slidably connected in the external threaded sleeve 10-4 through a copper sleeve, an internal threaded cap 10-5 is threadedly connected on the external threaded sleeve 10-4, a positioning threaded sleeve 10-7 and a locking nut are threadedly connected at the upper end of the hollow connecting rod 10-3, and a material pressing spring 10-6 sleeved on the hollow connecting rod 10-3 and located between the internal threaded cap 10-5 and the positioning threaded sleeve 10-7. The material pressing elastic component 10 also includes a mounting slot plate 10-2 fixed on the corresponding packing support plate 7, a positioning block 10-1 fixedly connected to the slot provided on the mounting slot plate 10-2 at the lower end of the hollow connecting rod 10-3, and a limit block screwed on the hollow connecting rod 10-3 and located below the corresponding packing cover plate 9 to prevent the packing cover plate 9 from falling excessively during the process of replacing the packing.
[0031] In addition, if Figure 1 As shown, a plurality of packing inlets 8 are provided on the outer wall of the washing tower 11, and the plurality of packing inlets 8 are respectively located between the corresponding packing support plates 7 and the packing cover plates 9. In addition, a plurality of packing outlets 21 are provided on the outer wall of the washing tower 11, and the plurality of packing outlets 21 are respectively located below each packing support plate 7; a discharge port is provided on each packing support plate 7, and a valve plate device 22 is installed at the discharge port, and a discharge chute 17 is connected between the discharge port of the valve plate device 22 and the packing outlet 21.
[0032] See also Figure 6The above-mentioned valve plate device 22 includes a frame structure provided with a discharge port, an electric push rod 22-7 is installed on the frame structure, a Y-type joint is installed at the protruding end of the electric push rod 22-7 and the valve plate 22-6 is pivotally connected through the Y-type joint, and a plurality of guide rollers 22-3 located below the valve plate 22-6 and in rolling contact with the valve plate 22-6 are installed on the frame structure, and also includes a dust cover plate 22-5 and a dust cover 22-8 installed on the frame structure, and the dust cover 22-8 is arranged on the outside of the electric push rod 22-7.
[0033] In addition, the above-mentioned frame structure includes two long frame profiles 22-1 arranged in parallel and fixedly connected to the corresponding filler support plates 7, and short frame profiles 22-2 are fixedly connected between the two ends of the two long frame profiles 22-1. It also includes a material port profile 22-4 located between the two short frame profiles 22-2 and fixed between the two long frame profiles 22-1. The short frame profile 22-2 located at the inner end, the material port profile 22-4 and the two long frame profiles 22-1 form a discharge port on the frame structure.
[0034] When the packing needs to be replaced, the electric push rod 22-7 in the valve plate device 22 is started, and the piston rod retracts to drive the valve plate 22-6 to withdraw, thereby opening the discharge port opened on the packing support plate 7. At this time, the packing can be discharged from the discharge port into the discharge chute 17, and slide down the discharge chute 17 to the open packing outlet 21 for discharge.
[0035] like Figure 1 As shown, a spray structure 6 is provided above each packing cover plate 9, and also includes a recovery and liquid delivery mechanism 1 connected between the waste liquid collection box 2 and each spray structure 6 and connected to the liquid source for filtering and recirculating the waste liquid for utilization.
[0036] See also Figure 8 The above-mentioned recovery and liquid delivery mechanism 1 includes a filter box 1-2 connected to the waste liquid collection box 2, a filter mesh 1-1 is inserted in the filter box 1-2, and the filter mesh 1-1 divides the inner cavity of the filter box 1-2 into a turbid liquid cavity and a clear liquid cavity. A liquid inlet and a liquid outlet connected to the clear liquid cavity are arranged on the outer wall of the filter box 1-2, and a ball valve is arranged at the liquid inlet and the liquid outlet; it also includes a liquid inlet pump 1-3 connected to the liquid outlet through a liquid pipeline, and a liquid inlet pipe 1-5 is installed at the liquid outlet of the liquid inlet pump 1-3. Each spray structure 6 is connected to the liquid inlet pipe 1-5, and it also includes a liquid replenishment pipe 1-4 connected to the liquid inlet pipe 1-5. A plurality of control valves are installed on the liquid inlet pipe 1-5, and each control valve is located below each spray structure 6.
[0037] The above-mentioned spray structure 6 includes a liquid distribution pipe structure 6-2 connected to the liquid inlet pipe 1-5, and a plurality of nozzles 6-1 are connected to the liquid distribution pipe structure 6-2.
[0038] See also Figure 1 , a transfer mechanism 15 is installed on each packing cover plate 9, and a spline shaft 18 is provided at the center of the washing tower 11 and movably connected to each transfer mechanism 15, and a plurality of stirring and disturbing mechanisms 16 are fixedly connected to the spline shaft 18 and are respectively located between the corresponding packing support plate 7 and the packing cover plate 9; and a rotary drive assembly 14 and a reciprocating drive assembly 12 are also provided to drive the spline shaft 18 to rotate and move up and down. A protective cover fixedly installed on the corresponding packing cover plate 9 is provided on the outside of each transfer mechanism 15.
[0039] like Figure 3 As shown, the above-mentioned switching mechanism 15 includes a rotating sleeve mounting member 15-3, which is welded and fixed to the middle of the corresponding packing cover plate 9; an outer rotating sleeve 15-4 is coaxially mounted on the rotating sleeve mounting member 15-3 by bolts, an inner rotating sleeve 15-2 is rotatably connected to the center of the outer rotating sleeve 15-4 by a rolling bearing, a spline sleeve 15-1 is bolted to the lower end of the inner rotating sleeve 15-2, and the spline sleeve 15-1 is spline-matched with the spline shaft 18. The switching mechanism 15 also includes a stopper 15-5 mounted on the upper part of the inner rotating sleeve 15-2.
[0040] Furthermore, the above-mentioned rotary drive assembly 14 includes a transverse driving shaft that penetrates the washing tower 11 and is sealed and rotatably connected thereto, a bevel gear pair is installed between the inner end of the transverse driving shaft and the inner rotating sleeve 15-2 in the top switching mechanism 15, and the bevel gear pair includes a driven bevel gear keyed to the inner rotating sleeve 15-2 in the top switching mechanism 15, and also includes a driving bevel gear keyed to the inner end of the transverse driving shaft, and the driving bevel gear and the driven bevel gear are meshed. The rotary drive assembly 14 also includes a drive motor installed on the outer wall of the washing tower 11 for driving the transverse driving shaft to rotate.
[0041] See also Figure 2 The above-mentioned reciprocating drive assembly 12 includes a lifting mounting frame 12-8 arranged at the top of the inner cavity of the washing tower 11, and the spline shaft 18 is rotatably connected to the lifting mounting frame 12-8 through a rolling bearing, that is, a switching tube 12-10 is fixedly connected to the lifting mounting frame 12-8, and the spline shaft 18 is rotatably connected to the switching tube 12-10 through a rolling bearing.
[0042] The reciprocating drive assembly 12 also includes a first mounting frame 12-1, a second mounting frame 12-5, a third mounting frame 12-6 and a fourth mounting frame 12-9 fixed to the top of the washing tower 11, and a lifting guide rod 12-7 is slidably connected to the third mounting frame 12-6 and the fourth mounting frame 12-9 through a linear bearing, and the lifting guide rod 12-7 is sealed and passes through the top of the washing tower 11 and is fixedly connected to the lifting mounting frame 12-8; a transversely arranged driving shaft 12-3 is rotatably connected to the first mounting frame 12-1 and the second mounting frame 12-5, and the inner ends of the two driving shafts 12-3 are connected by a coupling; a connecting rod mechanism 12-2 slidably connected to the corresponding mounting frame is installed on each driving shaft 12-3, and the connecting rod mechanism 12-2 is sealed and passes through the washing tower 11 and is fixedly connected to the lifting mounting frame 12-8; and also includes a lifting drive motor 12-4 for driving the driving shaft 12-3 to rotate.
[0043] The connecting rod mechanism 12-2 includes a swing connecting plate 12-2-4 fixedly connected to the driving shaft 12-3, a mounting pin shaft whose position can be adjusted in the length direction of the swing connecting plate 12-2-4, and a lifting connecting rod 12-2-1 slidably connected to the corresponding mounting frame through a linear bearing, and the lifting connecting rod 12-2-1 is sealed and penetrates the washing tower 11 and is fixedly connected to the lifting mounting frame 12-8; a connecting rod hinge 12-2-2 is installed at the upper end of the lifting connecting rod 12-2-1, and a fisheye joint 12-2-3 is pivotally connected to the mounting pin shaft and the connecting rod hinge 12-2-2, and a joint connecting rod 12-2-5 is installed between the two fisheye joints 12-2-3. In addition, a strip hole extending along the length direction of the swing connecting plate 12-2-4 is opened, and the mounting pin shaft is inserted into the strip hole and locked and connected to the swing connecting plate 12-2-4 through a nut.
[0044] See also Figure 4 The stirring disturbance mechanism 16 comprises a blade mounting sleeve 16-1 fixedly mounted on the spline shaft 18, and stirring blades 16-2 evenly distributed along the circumferential direction are mounted on the outer wall of the blade mounting sleeve 16-1. The cross section of the stirring blades 16-2 is a triangular structure.
[0045] Working principle:
[0046] During operation, the exhaust gas enters the air inlet cylinder 19 from the air inlet 20, and quickly fills the air inlet cylinder 19 under the power of the ventilator, and flows into the cyclone cylinder 5. Under the cyclone action of the dust reduction component 3 and the cyclone plate 4, the exhaust gas is subjected to dust reduction treatment. At the same time, under the spraying action of the spray structure 6, countless fine droplets are mixed and contacted with the gas, and a chemical reaction can occur while removing dust. Then the exhaust gas rises to the packing absorption section between the first-stage packing support plate 7 and the packing cover plate 9; on the surface of the packing, the acidic substance in the gas phase reacts chemically with the alkaline substance in the liquid phase, and the reaction product flows into the lower waste liquid collection box 2 with the absorption liquid; the exhaust gas that is not completely absorbed continues to rise and enters the first-stage spray section between the spray structure 6 and the packing cover plate 9, and the absorption liquid is sprayed out at a high speed from the uniformly distributed nozzles 6-1 in the spray section, forming countless fine droplets that are fully mixed and contacted with the gas, and continue to react chemically; then the acid gas rises to the second-stage packing section and the second spray section to undergo an absorption process similar to the first stage;
[0047] After working for a period of time, the motor in the rotary drive assembly 14 and the lifting drive motor 12-4 in the reciprocating drive assembly 12 are started regularly to drive the spline shaft 18 to rotate and reciprocate and lift, thereby driving the stirring and disturbing mechanism 16 to rotate and reciprocate and lift, so as to achieve the purpose of breaking up the filler and avoid that part of the filler is adhered together after a long time, thereby affecting the working efficiency and exhaust gas treatment effect of the washing tower; in the stirring and breaking process, under the action of the material pressing elastic component 10, the filler cover plate 9 is elastically pressed downward, thereby compacting the filler;
[0048] When the packing needs to be replaced, the electric push rod 22-7 in the valve plate device 22 is started, and then the discharge port opened on the packing support plate 7 is opened, and the packing slides along the discharge chute 17 to the open packing outlet 21 for discharge, and the rotating stirring disturbance mechanism 16 can speed up the packing discharge speed; after the packing is emptied, the staff can fill the packing from the packing inlet 8 to the space between the packing support plate 7 and the packing cover plate 9. At this time, the rotating and reciprocatingly lifting and lowering stirring disturbance mechanism 16 can ensure that the packing is evenly distributed between the packing support plate 7 and the packing cover plate 9, thereby realizing the rapid replacement of the packing.
Claims
1. A highly efficient and energy-saving exhaust gas washing device, characterized by: The invention comprises a washing tower (11) and an air inlet cylinder (19) which are arranged in an up-and-down manner, wherein a liquid outlet is arranged at the bottom of the air inlet cylinder (19) and a waste liquid collection box (2) is fixedly connected thereto; a plurality of cyclone cylinders (5) are connected between the washing tower (11) and the air inlet cylinder (19), and a cyclone plate (4) and a dust removal assembly (3) are installed in each cyclone cylinder (5); at least two filler support plates (7) which are arranged in an up-and-down manner are fixedly connected in the washing tower (11), and a plurality of A plurality of material pressing elastic components (10) are elastically connected to a packing cover plate (9) through the plurality of material pressing elastic components (10); a plurality of air holes are provided on the packing support plate (7) and the packing cover plate (9); a spray structure (6) is provided above each packing cover plate (9); and a liquid recovery and delivery mechanism (1) is connected between the waste liquid collection box (2) and each spray structure (6) and is connected to a liquid source, and is used for filtering and reflowing the waste liquid; a plurality of packing components (11) are provided on the outer wall of the washing tower (11); A material inlet (8), a plurality of filler inlets (8) are respectively located between corresponding filler support plates (7) and filler cover plates (9); a plurality of filler outlets (21) are provided on the outer wall of the washing tower (11), and the plurality of filler outlets (21) are respectively located below each filler support plate (7); a material outlet is provided on each filler support plate (7) and a valve plate device (22) is installed at the material outlet; a material outlet slideway (22) is connected between the material outlet of the valve plate device (22) and the filler outlet (21). 17); a transfer mechanism (15) is installed on each packing cover plate (9); and the washing tower (11) further comprises a spline shaft (18) arranged at the center of the washing tower (11) and movably connected to each transfer mechanism (15); and a plurality of stirring and disturbing mechanisms (16) are fixedly connected to the spline shaft (18) and are respectively located between the corresponding packing support plates (7) and the packing cover plates (9); and the washing tower (11) further comprises a rotation drive assembly (14) and a reciprocating drive assembly (12) for driving the spline shaft (18) to rotate and to move up and down.
2. The high-efficiency and energy-saving exhaust gas cleaning equipment according to claim 1 is characterized in that: The driving assembly (12) comprises a lifting mounting frame (12-8) arranged at the top of the inner cavity of the washing tower (11); the spline shaft (18) is rotatably connected to the lifting mounting frame (12-8) through a rolling bearing; and further comprises a first mounting frame (12-1), a second mounting frame (12-5), a third mounting frame (12-6) and a fourth mounting frame (12-9) fixed to the top of the washing tower (11); the third mounting frame (12-6) and the fourth mounting frame (12-9) are both connected to a lifting guide rod (12-7) through a linear bearing; the lifting guide rod (12-7) is sealed and penetrates through the washing tower (11). The washing tower (11) is connected to the lifting mounting frame (12-8); a transversely arranged driving shaft (12-3) is rotatably connected to the first mounting frame (12-1) and the second mounting frame (12-5), and the two driving shafts (12-3) are connected via a coupling; a connecting rod mechanism (12-2) slidably connected to the corresponding mounting frame is installed on each driving shaft (12-3), and the connecting rod mechanism (12-2) is sealed and penetrates the washing tower (11) and is connected to the lifting mounting frame (12-8); and a lifting driving motor (12-4) is also included for driving the driving shaft (12-3) to rotate.
3. The high-efficiency and energy-saving exhaust gas cleaning equipment according to claim 2 is characterized in that: The connecting rod mechanism (12-2) comprises a swing connecting plate (12-2-4) fixedly connected to the driving shaft (12-3), a mounting pin shaft whose position can be adjusted in the length direction of the swing connecting plate (12-2-4), and a lifting connecting rod (12-2-1) slidably connected to a corresponding mounting frame through a linear bearing, the lifting connecting rod (12-2-1) sealingly passes through the washing tower (11) and is connected to the lifting mounting frame (12-8); a connecting rod hinge joint (12-2-2) is installed at the upper end of the lifting connecting rod (12-2-1), a fisheye joint (12-2-3) is pivotally connected to the mounting pin shaft and the connecting rod hinge joint (12-2-2), and a joint connecting rod (12-2-5) is installed between the two fisheye joints (12-2-3).
4. The high-efficiency and energy-saving waste gas cleaning equipment according to claim 1 is characterized in that: The mechanism (15) comprises a rotating sleeve mounting member (15-3), an outer rotating sleeve (15-4) is coaxially mounted on the rotating sleeve mounting member (15-3), an inner rotating sleeve (15-2) is rotatably connected at the center of the outer rotating sleeve (15-4) via a rolling bearing, a spline sleeve (15-1) is mounted at the lower end of the inner rotating sleeve (15-2), and the spline sleeve (15-1) is spline-matched with a spline shaft (18).
5. The high-efficiency and energy-saving exhaust gas cleaning equipment according to claim 4 is characterized in that: The rotary drive assembly (14) comprises a transverse driving shaft penetrating the washing tower (11) and being sealed and rotatably connected thereto, a bevel gear pair being installed between the inner end of the transverse driving shaft and an inner rotating sleeve (15-2) in a switching mechanism (15) located at the top, and a driving motor being installed on the outer wall of the washing tower (11) for driving the transverse driving shaft to rotate.
6. The high-efficiency and energy-saving exhaust gas cleaning equipment according to claim 1 is characterized in that: The material pressing elastic component (10) comprises an external threaded sleeve (10-4) fixedly connected to the corresponding packing cover plate (9), a hollow connecting rod (10-3) slidably connected in the external threaded sleeve (10-4) via a copper sleeve, an internal threaded cap (10-5) threadedly connected to the external threaded sleeve (10-4), a positioning threaded sleeve (10-7) threadedly connected to the upper end of the hollow connecting rod (10-3), and a positioning threaded sleeve (10-7) located inside the hollow connecting rod (10-3) sleeved on the hollow connecting rod (10-3). A pressing spring (10-6) is provided between the threaded cap (10-5) and the positioning threaded sleeve (10-7); and the mounting groove plate (10-2) is fixedly connected to the corresponding packing support plate (7); a positioning block (10-1) is fixedly connected to the lower end of the hollow connecting rod (10-3) and is engaged with a groove provided on the mounting groove plate (10-2); and a limiting block is screwed on the hollow connecting rod (10-3) and is located below the corresponding packing cover plate (9).
7. The high-efficiency and energy-saving exhaust gas cleaning equipment according to claim 1 is characterized in that: The stirring disturbance mechanism (16) comprises a blade mounting sleeve (16-1) mounted on a spline shaft (18), and stirring blades (16-2) evenly distributed in the circumferential direction are mounted on the outer wall of the blade mounting sleeve (16-1).
8. The high-efficiency and energy-saving exhaust gas cleaning equipment according to claim 1 is characterized in that: The dust reduction component (3) comprises a reducing throat pipe (3-3) fixedly connected to the middle of a cyclone tube (5); a hollow ring frame (3-1) installed at the air inlet port of the cyclone tube (5) is arranged at the lower part of the reducing throat pipe (3-3); a longitudinally arranged impeller mounting rod (3-2) is fixedly connected to the middle part of the hollow ring frame (3-1); an impeller (3-4) located above the reducing throat pipe (3-3) is fixedly connected to the impeller mounting rod (3-2); and the impeller (3-4) is in a conical platform structure.
9. The high-efficiency and energy-saving exhaust gas cleaning equipment according to claim 1 is characterized in that: The valve plate device (22) includes a frame structure provided with a discharge port, an electric push rod (22-7) is installed on the frame structure, a Y-type joint is installed on the protruding end of the electric push rod (22-7) and the valve plate (22-6) is pivotally connected via the Y-type joint, a plurality of guide rollers (22-3) are installed on the frame structure and are located below the valve plate (22-6) and in rolling contact with the valve plate (22-6), and also includes a dust cover plate (22-5) and a dust cover (22-8) installed on the frame structure.
10. The high-efficiency and energy-saving exhaust gas cleaning equipment according to claim 1, characterized in that: The liquid recovery and delivery mechanism (1) comprises a filter box (1-2) connected to a waste liquid collection box (2), a filter mesh (1-1) is inserted in the filter box (1-2), the filter mesh (1-1) divides the inner cavity of the filter box (1-2) into a turbid liquid cavity and a clear liquid cavity, a liquid inlet and a liquid outlet connected to the clear liquid cavity are arranged on the outer wall of the filter box (1-2), and ball valves are arranged at the liquid inlet and the liquid outlet; it also comprises a liquid inlet pump (1-3) connected to the liquid outlet through a liquid pipeline, a liquid inlet pipe (1-5) is installed at the liquid outlet of the liquid inlet pump (1-3), each spray structure (6) is connected to the liquid inlet pipe (1-5), and it also comprises a liquid replenishing pipe (1-4) connected to the liquid inlet pipe (1-5).
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