Device for processing biomass burning particles from obsolete grape vines

Abstract

The invention relates to the technical field of biomass fuel processing, in particular to a device for processing biomass burning particles from obsolete grape vines, which comprises a total crusher, a distributor and a first conveying device. The blanking device is used for solving the problem that obsolete grape vines are long in growth cycle, large in winding performance and hard in texture and are difficult to crush, and through arrangement of a discharging plate, a swing hopper, a gear motor, a speed reducer, a transmission belt, a transmission roller and a blanking chain belt in the blanking device, the blanking device achieves the effects of automatic anti-blocking blanking and accurate transmission material conveying. The production line is used for solving the problem that broken raw materials are inconvenient to discharge and convey in an assembly line, through the arrangement, assembly line production of high-density, long-fiber and winding grapevine biomass combustion particles is achieved, and the blank that grapevines are used as raw materials of the biomass combustion particles is filled.

Description

Technical Field

[0001] The invention relates to the technical field of biomass fuel processing, in particular to a device for processing biomass combustion particles from discarded grape trees. Background Art

[0002] Xinjiang is a grape producing area. Every year, a large number of discarded grape trees are piled up in the fields, which has a certain impact on the environment and ecology. The discarded grape trees are used as raw materials for the processing of biomass combustion pellets. The produced biomass combustion pellets can replace coal and play a role in the recycling of the waste of discarded grape trees.

[0003] The long growth cycle of the obsolete grape vines, their strong entanglement and hard texture make them difficult to crush. In addition, the crushed raw materials are not convenient for unloading and conveying on the assembly line due to their long fibers and low fluidity. Therefore, a device for processing biomass combustion particles from obsolete grape vines is proposed to address the above problems. Summary of the invention

[0004] The purpose of the present invention is to provide a device for processing biomass combustion particles from discarded grape trees, which is used to solve the problem that the discarded grape trees have a long growth cycle, are highly entangled, and have a hard texture, making them difficult to crush; and the crushed raw materials are not convenient for unloading and conveying on an assembly line due to their long fibers and low fluidity.

[0005] To achieve the above object, the present invention provides the following technical solutions: A device for processing biomass combustion particles from discarded grape trees comprises a total crusher, a distributor and a first conveying device, wherein the distributor is arranged on the left side of the total crusher, and the first conveying device is arranged between the left side of the total crusher and the right side of the distributor, a pulse dust collector is arranged on the left side of the distributor, a second conveying device is arranged on the left side of the distributor, and a third conveying device is arranged at the right side feed port of the pulse dust collector, a feeder is arranged at the front end of the pulse dust collector, a fourth conveying device is arranged between the front end of the pulse dust collector and the rear end of the feeder, a granulator device is arranged at the front end of the feeder, an annular hidden ring is installed at the top feed port of the granulator device, a fifth conveying device is arranged between the front end of the feeder and the rear end of the granulator device, a filling box is arranged at the front end of the granulator device, and a sixth conveying device is arranged between the front end of the granulator device and the rear end of the filling box.

[0006] Preferably, the total crusher includes a crusher body, a knife roller, a cutting blade, a knife track plate, a protrusion, a connecting plate and a hollow partition. A knife roller is arranged inside the crushing mechanism of the crusher body, and cutting blades are installed at intervals in a ring distribution on the outside of the knife roller. The feeding mechanism of the crusher body is provided with a knife track plate, a protrusion is fixedly provided on the top of the knife track plate, a connecting plate is installed between the left and right adjacent knife track plates, and a hollow partition is provided between the front and rear adjacent connecting plates.

[0007] Preferably, the material distributor comprises a material distributor box, a driving motor and a spiral material distributor rod. Two driving motors are symmetrically fixedly arranged at the front end of the material distributor box, and a spiral material distributor rod is fixedly arranged at the end of the main shaft of the driving motor.

[0008] Preferably, the feeder includes a feed box, a discharge plate, a swing hopper, a reduction motor, a reducer, a transmission belt, a transmission roller and a feed chain belt. The front end of the feed box is fixedly provided with a discharge plate and a swing hopper, the lower bracket of the feed box is fixedly provided with a reduction motor, the top of the reduction motor is provided with a reducer, the outer side of the reduction motor main shaft and the outer side of the input shaft at the rear end of the reducer are installed with a transmission belt, the output shaft at the right end of the reducer is fixedly provided with the front end transmission roller, and the outer sides of the transmission rollers at the front and rear ends are provided with feed chain belts.

[0009] Preferably, the left discharge guide plate of the crusher body is located at the top position of the right side of the first conveying device, and the left top position of the first conveying device is located at the top position of the distributor.

[0010] Preferably, the bottom discharge port of the distributor is located at the top position of the right side of the second conveying device, and the left side of the second conveying device is located at the top position of the right side of the third conveying device.

[0011] Preferably, the bottom discharge port of the pulse dust collector is located at an upper rear position of the fourth conveying device, and the front top of the fourth conveying device is located at a top position of the discharger.

[0012] Preferably, the bottom of the swing hopper is located above the rear side of the fifth conveying device, and the front side of the fifth conveying device is located at the top of the annular storage ring.

[0013] Preferably, the front end discharge plate of the granulator device is located at the top position of the rear side of the sixth conveying device, and the front side of the sixth conveying device is located at the top position of the filling box.

[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. In the present invention, the knife roller, the insert blade, the knife track plate, the protrusion, the connecting plate and the hollow spacer are arranged inside the total crusher to solve the problem that the grape vine has a long growth period, a large entanglement and a hard texture, which makes it difficult to crush. The discharge plate, the swing hopper, the reduction motor, the reducer, the transmission belt, the transmission roller and the discharge chain belt are arranged inside the feeder, and the feeder forms an automatic anti-blocking discharge and a precise transmission and feeding function, which is used to solve the problem that the crushed raw materials are not convenient for the discharge and conveying of the assembly line due to the long fiber and low fluidity. Through the above arrangement, the assembly line production of biomass combustion pellets made of high-density, long-fiber and entangled grape vines is realized, filling the blank of using grape vines as raw materials for biomass combustion pellets; 2. In the present invention, the granulator device, the sixth conveying device, and the filling material box are arranged in coordination. Through the above arrangement, the finished grape tree biomass combustion particles are automatically unloaded, automatically processed, and accurately conveyed, which is suitable for subsequent filling processing of the finished grape tree biomass combustion particles; 3. In the present invention, the annular hidden ring protects the top feed port of the granulator device. The above arrangement is used to prevent the top feed of the granulator device from tipping over and falling out. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the internal component structure of the total crusher of the present invention; Figure 3 For the present invention Figure 2 A schematic diagram of the enlarged structure at point A; Figure 4 This is a schematic diagram of the distribution structure of the flower arranging blades of the present invention; Figure 5 It is a schematic diagram of the internal structure of the distributor of the present invention; Figure 6 This is a schematic diagram of the structure of the spiral material distribution rod of the present invention; Figure 7 It is a schematic diagram of the internal component structure of the feeder of the present invention; Figure 8 For the present invention Figure 7 A schematic diagram of the enlarged structure at B; Fig. 9 It is a schematic diagram of the cross-sectional structure of the annular Tibetan ring of the present invention.

[0016] In the figure: 1. total crusher; 101. crusher body; 102. knife roller; 103. flower inserting blade; 104. knife track assembly plate; 105. bump; 106. connecting plate; 107. hollow partition; 2. distributor; 21. distributor box; 22. drive motor; 23. spiral distributor rod; 3. first conveying device; 4. pulse dust collector; 5. second conveying device; 6. third conveying device; 7. feeder; 71. distributor box; 72. discharge plate; 73. swing hopper; 74. reduction motor; 75. reducer; 76. transmission belt; 77. transmission roller; 78. feeder chain belt; 8. fourth conveying device; 9. granulator device; 10. annular storage ring; 11. fifth conveying device; 12. filling box; 13. sixth conveying device. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0018] In the embodiments of the present invention, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. are based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limitations of the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. Similarly, similar words such as "one", "an", or "the" do not indicate a quantitative limitation, but rather indicate the presence of at least one. Similar words such as "include" or "comprises" mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects.

[0019] In addition, in the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0020] See also Figure 1-9, the present invention provides a technical solution: A device for processing biomass combustion particles from obsolete grape trees comprises a total crusher 1, a distributor 2 and a first conveying device 3, wherein the distributor 2 is arranged on the left side of the total crusher 1, the first conveying device 3 is arranged between the left side of the total crusher 1 and the right side of the distributor 2, a pulse dust collector 4 is arranged on the left side of the distributor 2, a second conveying device 5 is arranged on the left side of the distributor 2, a third conveying device 6 is arranged at the right side feed port of the pulse dust collector 4, a feeder 7 is arranged at the front end of the pulse dust collector 4, a fourth conveying device 8 is arranged between the front end of the pulse dust collector 4 and the rear end of the feeder 7, a granulator device 9 is arranged at the front end of the feeder 7, an annular storage ring 10 is installed at the top feed port of the granulator device 9, a fifth conveying device 11 is arranged between the front end of the feeder 7 and the rear end of the granulator device 9, a filling box 12 is arranged at the front end of the granulator device 9, and a sixth conveying device 13 is arranged between the front end of the granulator device 9 and the rear end of the filling box 12.

[0021] The total crusher 1 includes a crusher body 101, a knife roller 102, a cutting blade 103, a knife track plate 104, a protrusion 105, a connecting plate 106 and a hollow partition 107. The crushing mechanism of the crusher body 101 is provided with a knife roller 102, and the cutting blades 103 are installed at intervals in a ring distribution outside the knife roller 102. The feeding mechanism of the crusher body 101 is provided with a knife track plate 104, and the top of the knife track plate 104 is fixedly provided with a protrusion 105. A connecting plate 106 is installed between the left and right adjacent knife track plates 104, and a hollow partition 107 is provided between the front and rear adjacent connecting plates 106. Through the above arrangement, the eliminated grape vines are initially crushed.

[0022] The distributor 2 includes a distributor box 21, a drive motor 22 and a spiral distributor rod 23. Two drive motors 22 are symmetrically fixedly arranged at the front end of the distributor box 21. A spiral distributor rod 23 is fixedly arranged at the end of the main shaft of the drive motor 22. Through the above arrangement, the preliminarily crushed processed materials are refined and distributed.

[0023] The feeder 7 comprises a feed box 71, a discharge plate 72, a swing hopper 73, a reduction motor 74, a reducer 75, a transmission belt 76, a transmission roller 77 and a feed chain 78. The discharge plate 72 and the swing hopper 73 are fixedly arranged at the front end of the feed box 71, the reduction motor 74 is fixedly arranged on the bracket below the feed box 71, the reducer 75 is arranged above the reduction motor 74, the transmission belt 76 is installed on the outside of the main shaft of the reduction motor 74 and the outside of the rear end input shaft of the reducer 75, the right end output shaft of the reducer 75 is fixedly arranged with the front end transmission roller 77, and the outside of the front and rear end transmission rollers 77 are both provided with feed chain 78. Through the above arrangement, the fine material with high viscosity can be automatically discharged in an anti-blocking manner.

[0024] The left side discharge guide plate of the crusher body 101 is located at the top right side of the first conveying device 3 , and the left side top of the first conveying device 3 is located at the top of the distributor 2 . Through the above arrangement, the first conveying device 3 plays a role in transporting the processed materials between the crusher body 101 and the distributor 2 .

[0025] The bottom discharge port of the divider 2 is located at the top position of the right side of the second conveying device 5, and the left side of the second conveying device 5 is located at the top position of the right side of the third conveying device 6. Through the above arrangement, the second conveying device 5 and the third conveying device 6 serve to transport and process the processed materials at the feed port of the divider 2 and the pulse dust collector 4.

[0026] The bottom discharge port of the pulse dust collector 4 is located at the upper rear side of the fourth conveying device 8, and the front top of the fourth conveying device 8 is located at the top of the feeder 7. Through the above arrangement, the fourth conveying device 8 plays a role in transporting and processing the fine materials between the pulse dust collector 4 and the feeder 7.

[0027] The bottom of the swing hopper 73 is located above the rear side of the fifth conveying device 11, and the front side of the fifth conveying device 11 is located at the top of the annular storage ring 10. Through the above arrangement, the fifth conveying device 11 plays a role in transporting and processing the fine material between the swing hopper 73 and the top of the granulator device 9.

[0028] The front end discharge plate of the granulator device 9 is located at the top position of the rear side of the sixth conveying device 13, and the front side of the sixth conveying device 13 is located at the top position of the filling box 12. Through the above arrangement, the sixth conveying device 13 plays a role in transporting and processing biomass combustion particles between the granulator device 9 and the filling box 12.

[0029] Working process: The present invention provides a device for processing biomass combustion particles from discarded grape vines. The device body realizes the assembly line production of high-density, long-fiber, and entangled grape vine biomass combustion particles, filling the gap of using grape vines as raw materials for biomass combustion particles.

[0030] The electrical components installed inside the device are all controlled and processed by external frequency converters, PLC controllers and other equipment, and the above-mentioned electrical components are electrically connected through an external power supply. The first conveying device 3, the second conveying device 5, the third conveying device 6, the fourth conveying device 8, the fifth conveying device 11, and the sixth conveying device 13 installed inside the device are all existing belt conveying equipment, which will not be described in detail in this article. The above-mentioned conveying devices serve to convey the processed raw materials.

[0031] Before using the device, the eliminated grape vines are transported by forklift and laid flat on the top of the knife track group plate 104. The total crusher 1 is an improved version of the existing wood total crushing equipment. First, it includes a flower inserting blade 103 arranged on the outer side of the knife roller 102. Second, it includes the arrangement of the knife track group plate 104, the protrusion 105, the connecting plate 106 and the hollow spacer 107. When the total crusher 1 is started, the knife roller 102 moves down and rotates, and the knife track group plate 104, the protrusion 105, and the connecting plate 106 move to the left. Through the arrangement of the knife roller 102 and the flower inserting blade 103, the rotary crushing efficiency of the eliminated grape vines is improved. The arrangement of the protrusion 105, the connecting plate 106 and the hollow spacer 107 is used to cooperate with the knife roller 102 and the flower inserting blade 103.

[0032] The coarse material processed by the total crusher 1 enters the top of the distribution box 21 through the first conveying device 3. The distributor 2 is an existing twin-screw distribution equipment, in which the driving motor 22 drives the spiral distribution rod 23 to rotate through the frequency converter, which is used for fine distribution of the coarse material.

[0033] The material discharged from the bottom of the distributor 2 passes through the second conveying device 5 and the third conveying device 6 and enters the pulse dust collector 4. The pulse dust collector 4 is an existing dust removal equipment used for processing biomass combustion particles, and performs dust removal processing on the refined divided materials.

[0034] The material discharged from the bottom of the pulse dust collector 4 passes through the fourth conveying device 8 and enters the inside of the discharge box 71, wherein the reduction motor 74 and the reducer 75 are used in combination for double deceleration, and the rotation speed of the transmission roller 77 is controlled to 3 to 4 revolutions per minute. Through the cooperation of the transmission roller 77 and the discharge chain belt 78, the fine material with high viscosity is discharged in an automatic anti-blocking manner. The fine material is discharged through the preset material trough at the front end of the discharge box 71, and enters the inside of the swing hopper 73 through the discharge plate 72. The fine material is restricted between the shells of the swing hopper 73 and falls onto the fifth conveying device 11. The fifth conveying device 11 conveys the fine material to the top of the annular storage ring 10 for discharge, and the fine material enters the granulator through the annular storage ring 10 The feed port of the device 9 is provided, and the annular hiding ring 10 protects the top feed port of the granulator device 9, which is used to prevent the top feed of the granulator device 9 from tipping over and falling out. The biomass granulation process is carried out by the granulator device 9, and the finished biomass combustion particles are transported to the sixth conveying device 13 through the oblique discharge plate at the front end of the granulator device 9. The biomass combustion particles are transported to the inside of the filling box 12 through the sixth conveying device 13, wherein the filling box 12 is a finished product box equipment used for existing biomass combustion particle processing. The bottom valve of the filling box 12 is opened, and the biomass combustion particles are filled into the finished product packaging. After the filling is completed, a forklift is used for transportation and storage.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for processing biomass combustion particles from discarded grapevines, comprising a total crusher (1), a distributor (2) and a first conveying device (3), characterized in that: A distributor (2) is arranged on the left side of the total crusher (1), a first conveying device (3) is arranged between the left side of the total crusher (1) and the right side of the distributor (2), a pulse dust collector (4) is arranged on the left side of the distributor (2), a second conveying device (5) is arranged on the left side of the distributor (2), a third conveying device (6) is arranged at the right side feed port of the pulse dust collector (4), a discharger (7) is arranged at the front end of the pulse dust collector (4), and the front end of the pulse dust collector (4) and the discharger (7) are arranged at the right side feed port of the pulse dust collector (4). A fourth conveying device (8) is arranged between the front end of the feeder (7) and the rear end of the granulator (9); a granulator device (9) is arranged at the front end of the feeder (7); an annular storage ring (10) is installed at the top feed inlet of the granulator device (9); a fifth conveying device (11) is arranged between the front end of the feeder (7) and the rear end of the granulator device (9); a filling material box (12) is arranged at the front end of the granulator device (9); and a sixth conveying device (13) is arranged between the front end of the granulator device (9) and the rear end of the filling material box (12).

2. The device for processing biomass combustion particles from discarded grape trees according to claim 1, characterized in that: The total crusher (1) comprises a crusher body (101), a knife roller (102), a flower insert blade (103), a knife track assembly plate (104), a protrusion (105), a connecting plate (106) and a hollow partition (107). The crushing mechanism of the crusher body (101) is provided with a knife roller (102) inside, and the flower insert blades (103) are installed at intervals in an annular distribution outside the knife roller (102). The feeding mechanism of the crusher body (101) is provided with a knife track assembly plate (104), and a protrusion (105) is fixedly provided on the top of the knife track assembly plate (104). A connecting plate (106) is installed between the knife track assembly plates (104) adjacent to each other on the left and right, and a hollow partition (107) is provided between the connecting plates (106) adjacent to each other on the front and back.

3. The device for processing biomass combustion particles from discarded grape trees according to claim 1, characterized in that: The material distributor (2) comprises a material distributor box (21), a drive motor (22) and a spiral material distributor rod (23); two drive motors (22) are symmetrically fixedly disposed at the front end of the material distributor box (21); and the spiral material distributor rod (23) is fixedly disposed at the end of the main shaft of the drive motor (22).

4. The device for processing biomass combustion particles from discarded grapevines according to claim 1, characterized in that: The feeder (7) comprises a feed box (71), a discharge plate (72), a swing hopper (73), a reduction motor (74), a reducer (75), a transmission belt (76), a transmission roller (77) and a feed chain belt (78). The front end of the feed box (71) is fixedly provided with a discharge plate (72) and a swing hopper (73). A reduction motor (74) is fixedly provided on a bracket below the feed box (71). A reducer (75) is provided above the reduction motor (74). A transmission belt (76) is installed on the outside of the main shaft of the reduction motor (74) and the outside of the rear end input shaft of the reducer (75). The right end output shaft of the reducer (75) is fixedly provided with a front end transmission roller (77). Feed chain belts (78) are provided on the outside of the front and rear end transmission rollers (77).

5. The device for processing biomass combustion particles from discarded grapevines according to claim 2, characterized in that: The left discharge guide plate of the crusher body (101) is located at the top of the right side of the first conveying device (3), and the left top of the first conveying device (3) is located at the top of the distributor (2).

6. The device for processing biomass combustion particles from discarded grape trees according to claim 1, characterized in that: The bottom discharge port of the distributor (2) is located at the top position of the right side of the second conveying device (5), and the left side of the second conveying device (5) is located at the top position of the right side of the third conveying device (6).

7. The device for processing biomass combustion particles from discarded grapevines according to claim 1, characterized in that: The bottom discharge port of the pulse dust collector (4) is located above the rear side of the fourth conveying device (8), and the front top of the fourth conveying device (8) is located at the top of the discharger (7).

8. The device for processing biomass combustion particles from discarded grape trees according to claim 4, characterized in that: The bottom of the swing hopper (73) is located above the rear side of the fifth conveying device (11), and the front side of the fifth conveying device (11) is located at the top of the annular storage ring (10).

9. The device for processing biomass combustion particles from discarded grapevines according to claim 1, characterized in that: The front end discharge plate of the granulator device (9) is located at the top position of the rear side of the sixth conveying device (13), and the front side of the sixth conveying device (13) is located at the top position of the filling box (12).

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