Composite material surface automatic spraying device and working method thereof
By designing an automated spraying device for surface of composite materials with movable devices, a stirring and filtration mechanism for driving up and down movements by screws is used to solve the precipitation problem caused by poor fluidity of the paint in the storage barrel, and better spraying effect and cleaning convenience are achieved.
Patent Information
- Application Number
- CN202510070967.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-04-11
AI Technical Summary
During the use of existing spraying equipment, the paint in the storage barrel has poor fluidity, which can easily lead to paint precipitation and affect the spraying effect.
Design a composite surface automated spraying device, including storage barrels and mobile devices. The moving device drives up and down through a screw, which drives the paint to stir and filter to avoid precipitation.
Through stirring and filtration, the paint precipitation is effectively avoided, the spraying effect is ensured, and the cleaning process of the inner wall of the storage barrel is simplified.
Smart Images

Figure CN119793770A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an automatic spraying device for composite material surface and a working method thereof, belonging to the field of spraying equipment. Background Art
[0002] At present, the common spraying equipment on the market has only a storage barrel for storing paint, and it needs to be cleaned after use to prevent the paint from sticking to the inner wall of the barrel, which affects subsequent use. In addition, during use, since the feed pipe connected to the spray gun is mostly extended to the bottom of the storage barrel, the paint is drawn out, resulting in poor fluidity of the paint inside the storage barrel, which may cause the paint to precipitate, resulting in poor spraying effect, so improvements are made. Summary of the invention
[0003] The purpose of the present invention is to solve the above problems existing in the background technology and to provide a composite material surface automatic spraying device and a working method thereof.
[0004] The present invention achieves the above-mentioned purpose by adopting the following technical solutions:
[0005] A composite material surface automatic spraying device comprises a storage barrel and a movable device; the storage barrel comprises a cylinder; a motor is provided at the bottom of the cylinder, and a screw located inside the cylinder is fixedly connected to the output shaft of the motor; the movable device comprises a pushing device and a filtering device; the filtering device cooperates with the screw via a limit block; the pushing device is located at the lower end of the filtering device, and the pushing device can float on the liquid surface.
[0006] A working method of a composite material surface automatic spraying device, the working method comprising the following steps:
[0007] Step 1: Move the movable device to the inner bottom of the cylinder, then open the control valve and inject the paint into the cylinder;
[0008] Step 2: Start the motor and drive the movable device upward through the screw, so that the paint on the upper end of the movable device passes through the filter plate and moves to the bottom of the movable device to complete the filtration;
[0009] Step 3: Adjust the flow valve, then start the motor in reverse, so that the screw drives the movable device to move downward, and pushes the paint into the tube for spraying. During the downward movement of the movable device, subsequent paint or cleaning liquid can be continuously injected into the upper part of the movable device through the liquid inlet to replenish the paint or clean the cylinder with cleaning liquid.
[0010] Compared with the prior art, the beneficial effects of the present invention are: the present invention is not only convenient for cleaning the inner wall of the cylinder, but also during the spraying process, the movable device moves up and down, and then the stirring blades and the rotatable filter plate drive the paint above and below the movable device to move, which can effectively avoid the phenomenon of paint sedimentation, thereby ensuring the spraying effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a front view of an automatic spraying device for composite material surface of the present invention;
[0012] Figure 2 It is a schematic structural diagram of a storage barrel of a composite material surface automatic spraying device of the present invention;
[0013] Figure 3 It is a structural schematic diagram of a movable device of an automatic composite material surface spraying device of the present invention;
[0014] Figure 4 It is a schematic structural diagram of a driving device of a composite material surface automatic spraying device of the present invention;
[0015] Figure 5 It is a bottom view of a driving device of a composite material surface automatic spraying device of the present invention;
[0016] Figure 6 It is a top view of a driving device of a composite material surface automatic spraying device of the present invention;
[0017] Figure 7 It is a schematic diagram of the position of a connecting ring of an automatic spray coating device for composite material surface of the present invention;
[0018] Figure 8 It is a schematic diagram of the connection structure of gear I, gear II and elastic telescopic rod of an automatic spray coating device for composite material surface of the present invention;
[0019] Fig. 9 It is a cross-sectional view of a filtering device of an automatic spraying device for composite material surface of the present invention;
[0020] Fig.10 The present invention is a bottom view of a filtering device of an automatic composite material surface spraying device. DETAILED DESCRIPTION
[0021] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0022] Specific implementation method 1: Figure 1-10 As shown, this embodiment records an automatic composite material surface spraying device, including a storage barrel 1 and a movable device 2; the storage barrel 1 includes a barrel 11; a motor 17 is provided at the bottom of the barrel 11, and a screw 16 located inside the barrel 11 is fixedly connected to the output shaft of the motor 17; the movable device 2 includes a pushing device 21 and a filtering device 22; the filtering device 22 cooperates with the screw 16 through a limit block 229; the pushing device 21 is located at the lower end of the filtering device 22, and the pushing device 21 can float on the liquid surface.
[0023] A cover 13 is provided at the top of the cylinder 11, and a liquid inlet 14 and a control valve 15 arranged on the cover 13 are provided on the liquid inlet 14; a through hole 18 is provided at the bottom end of the side of the cylinder 11, and a tube 19 connected to the through hole 18 is fixedly connected to the outer wall of the cylinder 11, and the other end of the tube 19 is connected to the spray gun for spraying, and a flow valve 110 is provided on the tube 19; a vertical slide groove 12 is provided on the inner wall of the cylinder 11.
[0024] The pushing device 21 includes a floating block 211; a slider I 212 that is slidably matched with the slide groove 12 is fixedly connected to the side of the floating block 211; a circular hole 213 is provided at the center of the floating block 211, an annular groove is provided on the inner wall of the circular hole 213, and a connecting ring 217 that is slidably matched with the circular hole 213 is provided in the annular groove; a stirring blade 216 is fixedly connected to the inner circumferential surface of the connecting ring 217, and the other end of the stirring blade 216 is fixedly connected to the cylinder 214; the cylinder 214 is sleeved on the outside of the screw 16. The stirring blade 216 can rotate with the screw 16 during the rotation process, thereby driving the paint at the lower end of the floating block 211 to move to avoid sedimentation.
[0025] A plurality of rollers 215 capable of rolling in the length direction of the screw 16 are disposed on the inner wall of the cylinder 214 .
[0026] The filtering device 22 comprises an annular plate I 221; a slider II 222 is fixedly connected to the outer circumferential surface of the annular plate I 221, and a filter plate 225 is connected to the inner circumferential surface of the annular plate I 221 via a bearing; an annular plate II 227 is connected to the inner circumferential surface of the filter plate 225 via a bearing; a limiting block 229 is fixedly connected to the inner circumferential surface of the annular plate II 227; a connecting rod 223 is fixedly connected to the lower end of the annular plate I 221, and a stopper 224 is fixedly connected to the bottom end of the connecting rod 223; a connecting hole 218 is provided on the floating block 211 for sliding cooperation with the connecting rod 223, and the length of the connecting rod 223 is greater than the depth of the connecting block 218.
[0027] The outer circumferential surface of the connecting ring 217 is provided with teeth; the floating block 211 is provided with a groove 2111 connected to the annular groove on the inner wall of the circular hole 213, and the upper end of the floating block 211 is also provided with a hole 2112 connected to the groove 2111; the groove 2111 is provided with a gear I 2113 and a gear II 2114 meshing with each other, and the gear I 2113 is also meshed with the teeth on the outer circumferential surface of the connecting ring 217; the upper end of the gear II 2114 is fixedly connected with an elastic telescopic rod 2115 located in the hole 2112; the free end of the elastic telescopic rod 2115 is fixedly connected with a gear III 2116; the lower end of the filter plate 225 is provided with an annular groove 226, and the inner wall of the annular groove 226 is provided with a tooth groove meshing with the gear III 2116. The rotation of the connecting ring 217 will drive the filter plate 225 to rotate, and then drive the paint on the upper end of the filter plate 225 to move to prevent precipitation.
[0028] The upper end of the floating block 211 is fixedly connected to a fixing rod 2110; the annular plate II 227 is provided with a through hole 2210 that slidably cooperates with the fixing rod 2110; the upper end of the fixing rod 2110 is fixedly connected to a fixing plate 219; when the filter plate 225 is at the highest point, the fixing plate 219 contacts the upper end surface of the filter plate 225.
[0029] The outer diameter of the annular plate II 227 is larger than the diameter of the circular hole 213 .
[0030] The fixing plate 219 is configured to be arc-shaped.
[0031] A working method of a composite material surface automatic spraying device, the working method comprising the following steps:
[0032] Step 1: Move the movable device 2 to the inner bottom end of the cylinder 11, then open the control valve 15 to inject the coating into the cylinder 11;
[0033] Step 2: Start the motor 17, and drive the movable device 2 to move upward through the screw 16, so that the paint on the upper end of the movable device 2 passes through the filter plate 225 and moves to the bottom of the movable device 2, completing the filtration;
[0034] Step three: adjust the flow valve 110, then start the motor 17 in reverse, so that the screw 16 drives the movable device 2 to move downward, and pushes the paint into the tube 19 for spraying. During the downward movement of the movable device 2, subsequent paint or cleaning liquid can be continuously injected into the upper part of the movable device 2 through the liquid inlet 14 to replenish the paint or clean the cylinder 11 with the cleaning liquid.
[0035] The working principle of the present invention is as follows: when the paint is first added to the device, the movable device 2 is moved to the bottom of the cylinder 11, and then the control valve 15 is opened to inject the paint into the cylinder 11; after the paint is filled, the motor 17 is started, and the motor 17 drives the screw 16 to rotate. During the rotation of the screw 16, the slider II 222 and the slider I 212 are restricted by the slide groove 12, so that the movable device 2 cannot rotate. Therefore, after the screw 16 rotates, under the action of the limit block 229, the filter device 22 is driven to move upward, so that a gap is exposed between the filter plate 225 and the floating block 211, and then The paint on the upper end of the filter plate 225 passes through the filter plate 225 and then impacts the floating block 211 to change direction and complete filtering, and finally flows to the lower end of the floating block 211 through the circular hole 213. After all the paint flows to the lower end of the floating block 211, the flow valve 110 is opened, and the motor 17 is started in reverse, so that the screw 16 drives the filter device 22 to move downward. Under the action of buoyancy, the upper end surface of the floating block 211 is close to the lower end of the filter plate 225. During the downward movement of the movable device 2, the control valve 15 can be opened at the same time, so that the subsequent additional paint or cleaning liquid flows to the upper end of the filter device 22.
[0036] In the process of the movable device 2 moving downward, due to the continuous rotation of the screw 16, a plurality of rollers 215 that can roll in the length direction of the screw 16 are provided on the inner wall of the cylinder 214, so that the cylinder 214 can roll along the length direction of the screw 16, and when the screw 16 rotates, the friction between the rollers 215 and the rollers 215 drives the rollers 215 and the cylinder 214 to rotate, thereby driving the stirring blade 216 to rotate, so that the stirring blade 216 drives the paint under the floating block 211 to rotate continuously to prevent the paint from settling, and at the same time, the stirring blade 216 also drives the connecting ring 217 to rotate, and the connecting ring 217 is connected to the outer side of the connecting ring 217. The teeth drive the gear I 2113, the gear II 2114 and the elastic telescopic rod 2115 fixedly connected to the upper end of the gear II 2114 to rotate, so that the gear III 2116 rotates. The elastic telescopic rod 2115 is always in a compressed state, so that the gear III 2116 is always in the annular groove 226. During the rotation of the gear III 2116, the filter plate 225 is driven to rotate through the tooth grooves on the inner wall of the annular groove 226, thereby driving the paint on the upper end of the filter plate 225 to move, and the viscosity of the paint drives the overall paint movement, further preventing the paint on the upper end of the filter device 22 from settling;
[0037] During the upward movement of the movable device 2, i.e., during the process of filtering the paint on the upper end of the filter device 22 and adding it to the lower end of the floating block 211, the filter plate 225 moves upward relative to the floating block 211 under the drive of the screw 16, so that the upper end of the filter plate 225 contacts the fixed plate 219. During the rotation of the filter plate 225 according to the above steps, the upper end surface of the filter plate 225 will always contact the fixed plate 219, and the fixed plate 219 will push the filter residue on the upper end of the filter plate 225 to prevent the filter residue from accumulating on the upper end of the filter plate 225 and affecting the downward flow of the paint. At the same time, during the upward movement of the annular plate I 221, the residue on the inner wall of the cylinder 11 will also be scraped off;
[0038] If the cleaning liquid is introduced from the liquid inlet 14 during the downward movement of the movable device 2, the filter plate 225 rotates when the movable device 2 moves to the lowest point, driving the cleaning liquid to impact the inner wall of the cylinder 11, so that the residue is mixed in the cleaning liquid. When the movable device 2 moves upward, when the residue mixed in the cleaning liquid is at the position of the filter plate 225, the cleaning liquid passes through the filter plate 225, and the residue is retained on the filter plate 225 until the movable device 2 moves to the highest point. Then, the motor 17 is turned off, the cover 13 is opened, and the residue on the upper end of the filter device 22 is cleaned, making cleaning simpler and more convenient. At the same time, after the cleaning liquid moves to the bottom of the floating block 211, the cleaning liquid is sprayed from the spray gun in a spraying manner to clean the spray gun and a small amount of residue in the tube 19.
[0039] In the present invention, the tube 19 does not need to be inserted into the interior of the cylinder 11, thereby preventing residues from being left on the outer wall of the tube 19. Only the interior of the tube 19 needs to be cleaned, thereby simplifying the cleaning steps.
[0040] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other forms of assembly without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered in all respects as exemplary and non-restrictive, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations within the meaning and range of equivalents of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0041] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An automatic spraying device for composite material surface, characterized in that: The invention comprises a storage barrel (1) and a movable device (2); the storage barrel (1) comprises a barrel (11); a motor (17) is provided at the bottom of the barrel (11); a screw (16) located inside the barrel (11) is fixedly connected to the output shaft of the motor (17); the movable device (2) comprises a pushing device (21) and a filtering device (22); the filtering device (22) cooperates with the screw (16) via a limit block (229); the pushing device (21) is located at the lower end of the filtering device (22), and the pushing device (21) can float on the liquid surface.
2. The automatic composite material surface spraying device according to claim 1, characterized in that: The top end of the cylinder (11) is provided with a cover (13), and the cover (13) is provided with a liquid inlet (14) and a control valve (15) arranged on the liquid inlet (14); the bottom end of the side of the cylinder (11) is provided with a through hole (18), and the outer wall of the cylinder (11) is fixedly connected with a tube (19) connected with the through hole (18), the other end of the tube (19) is connected with a spray gun for spraying, and the tube (19) is provided with a flow valve (110); the inner wall of the cylinder (11) is provided with a vertical slide groove (12).
3. The automatic composite material surface spraying device according to claim 2, characterized in that: The pushing device (21) comprises a floating block (211); a sliding block I (212) which is slidably matched with the sliding groove (12) is fixedly connected to the side of the floating block (211); a circular hole (213) is provided at the center of the floating block (211); an annular groove is provided on the inner wall of the circular hole (213); a connecting ring (217) which is slidably matched with the circular hole is provided in the annular groove; a stirring blade (216) is fixedly connected to the inner circular surface of the connecting ring (217); the other end of the stirring blade (216) is fixedly connected to the cylinder (214); the cylinder (214) is sleeved on the outside of the screw rod (16).
4. The automatic composite material surface spraying device according to claim 3, characterized in that: A plurality of rollers (215) capable of rolling in the length direction of the screw rod (16) are provided on the inner wall of the cylinder (214).
5. The automatic spraying device for composite material surface according to claim 3, characterized in that: The filtering device (22) comprises an annular plate I (221); a slider II (222) is fixedly connected to the outer circumferential surface of the annular plate I (221); a filter plate (225) is connected to the inner circumferential surface of the annular plate I (221) via a bearing; an annular plate II (227) is connected to the inner circumferential surface of the filter plate (225) via a bearing; a limiting block (229) is fixedly connected to the inner circumferential surface of the annular plate II (227); a connecting rod (223) is fixedly connected to the lower end of the annular plate I (221); a stopper (224) is fixedly connected to the bottom end of the connecting rod (223); a connecting hole (218) is provided on the floating block (211) for slidingly matching with the connecting rod (223); the length of the connecting rod (223) is greater than the depth of the connecting block (218).
6. The automatic composite material surface spraying device according to claim 5, characterized in that: The outer circumferential surface of the connecting ring (217) is provided with teeth; the floating block (211) is provided with a groove (2111) which is connected to the annular groove on the inner wall of the circular hole (213); the upper end of the floating block (211) is also provided with a hole (2112) which is connected to the groove (2111); the groove (2111) is provided with a gear I (2113) and a gear II (2114) which mesh with each other, and the gear I (2113) is also meshed with the teeth on the outer circumferential surface of the connecting ring (217); the upper end of the gear II (2114) is fixedly connected with an elastic telescopic rod (2115) located in the hole (2112); the free end of the elastic telescopic rod (2115) is fixedly connected with a gear III (2116); the lower end of the filter plate (225) is provided with an annular groove (226), and the inner wall of the annular groove (226) is provided with a tooth groove which meshes with the gear III (2116).
7. The automatic composite material surface spraying device according to claim 6, characterized in that: The upper end of the floating block (211) is fixedly connected to a fixing rod (2110); the annular plate II (227) is provided with a through hole (2210) that slidably cooperates with the fixing rod (2110); the upper end of the fixing rod (2110) is fixedly connected to a fixing plate (219); when the filter plate (225) is at the highest point, the fixing plate (219) contacts the upper end surface of the filter plate (225).
8. The automatic composite material surface spraying device according to claim 7, characterized in that: The outer diameter of the annular plate II (227) is greater than the diameter of the circular hole (213).
9. The automatic spraying device for composite material surface according to claim 8, characterized in that: The fixing plate (219) is configured to be arc-shaped.
10. The working method of the composite material surface automatic spraying device according to claim 9, characterized in that: The working method comprises the following steps: Step 1: Move the movable device (2) to the inner bottom end of the cylinder (11), then open the control valve (15) and inject the coating into the cylinder (11); Step 2: Start the motor (17) to drive the movable device (2) to move upward through the screw (16), so that the paint on the upper end of the movable device (2) passes through the filter plate (225) and moves to the bottom of the movable device (2), completing the filtration; Step 3: Adjust the flow valve (110), then start the motor (17) in reverse, so that the screw (16) drives the movable device (2) to move downward, and pushes the paint into the tube (19) for spraying. During the downward movement of the movable device (2), subsequent paint or cleaning liquid can be continuously injected into the upper part of the movable device (2) through the liquid inlet (14) to facilitate the replenishment of paint or the cleaning of the cylinder (11) with the cleaning liquid.