Ceramic glaze screening device and screening method thereof
By combining dust-pressure fan and cyclone separator, the problem of inconsistent particle size in ceramic glaze screening is solved, screening efficiency and quality are improved, and the operation process is simplified.
Patent Information
- Application Number
- CN202510280392.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2025-04-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the screening process of existing ceramic glaze screening devices, the particles are larger when the mesh is larger, and the mesh is smaller and the rate of over-interface is low, and it is difficult to ensure the uniform size of the glaze particles, resulting in a decrease in screening efficiency and quality.
The glaze is screened by dust, and the dust fan and cyclone separator are combined with a shaking screen and elastic parts. The glaze is screened through the dust box and cyclone separator to ensure uniform particle size, and the screening efficiency is improved through the crushing component and the screening mesh clearing component.
The uniform size of glaze particles is achieved, screening efficiency is improved, the network rate limit is reduced, time and manpower is saved, and glaze processing efficiency is improved.
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Figure CN119793869A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of glaze screening devices, and in particular, to a ceramic glaze screening device and a screening method thereof. Background Art
[0002] The glaze applied on ceramics is generally made of quartz, feldspar, and clay. After being ground and mixed with water, it is applied to the surface of the green body and melted after being fired at a certain temperature. When the temperature drops, a thin glass layer is formed on the surface of the ceramic.
[0003] A sieve is needed in the screening process of ceramic glaze. Therefore, when the mesh size of the sieve is large, the sieved glaze particles are relatively large. When the mesh size of the sieve is small, although powder or smaller glaze particles can be screened out, the rate of passing the powder or smaller glaze particles through the sieve is limited by the smaller mesh size. It is also not easy to ensure the uniformity of the size of the sieved glaze particles, which reduces the quality of the glaze powder and the screening efficiency. Summary of the invention
[0004] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes a ceramic glaze screening device, which can place the pre-crushed ceramic glaze on the upper part of the shaking screen for screening. First, the glaze enters the dust box by dusting, and then the glaze falling on the upper part of the elastic member is thrown into the dust box again, that is, the screened glaze is dusted into the dust box again, and the fine dust powder is extracted into the cyclone separator for cyclone separation by dust extraction, while the glaze with large particles still falls on the upper part of the elastic member under the action of gravity, so that the glaze is screened by dust extraction in the screening process. Because it is dusting, the uniformity of the size of the glaze particles after screening can be ensured to the greatest extent, and it will not be limited by the mesh passing efficiency, thereby improving the screening efficiency.
[0005] According to an embodiment of the present application, a ceramic glaze screening device includes: an equipment frame and a screening assembly, the screening assembly includes a dust box, a shaking screen, an elastic member, a pull-down member, a dust exhaust fan and a cyclone separator, the bottom of the dust box is fixedly connected to the equipment frame, the screening end of the shaking screen is slidably connected to the upper part of the dust box, the peripheral side of the elastic member is fixedly connected to the inner side of the dust box, the bottom of the pull-down member is fixedly connected to the inner bottom of the dust box, the pull-down end of the pull-down member is implemented to pull down the middle part of the elastic member, the dust exhaust fan and the cyclone separator are symmetrically arranged, the dust exhaust fan and the cyclone separator are both fixedly connected to the equipment frame, the dust exhaust fan input end is connected to the dust box, and the dust exhaust fan output end is connected to one side of the cyclone separator.
[0006] In addition, a ceramic glaze screening device according to an embodiment of the present application also has the following additional technical features: According to the present application, the shaking screen includes a first motor, a rotating disk, a connecting rod and a screen body. The first motor is fixedly connected to the upper part of one side of the dust box, the output end of the first motor is fixedly connected to the rotating disk, one end of the connecting rod is rotatably connected to one side of the rotating disk, the other end of the connecting rod is rotatably connected to one side of the screen body, the screen body is slidably connected to the upper part of the dust box, and the screen body is arranged at an angle.
[0007] According to the present application, the elastic part includes an elastic material ring, a center plate and a tension spring, the upper part of the tension spring is hung inside the dust box, the bottom of the tension spring is hung in the middle of the center plate, the peripheral side of the elastic material ring is fixedly connected to the inside of the dust box, and the middle part of the elastic material ring is fixedly connected to the peripheral side of the center plate.
[0008] According to the present application, the center plate is symmetrically provided with hinged plates, and the hinged plate is provided with a first telescopic member, one side of the first telescopic member is rotatably connected to the center plate, and the output end of the first telescopic member is rotatably connected to the hinged plate.
[0009] According to the present application, a first material storage box is arranged inside the dust box below the hinged plate, and the first material storage box is symmetrically arranged.
[0010] According to the present application, the pull-down member includes a first lifting frame, a second telescopic member and a sliding pin frame, the bottom of the first lifting frame is fixedly connected to the inner side of the dust box, the end of the second telescopic member is fixedly connected to the lifting end of the first lifting frame, the sliding pin frame is slidably connected to the inside of the lifting end of the first lifting frame, and the output end of the second telescopic member is fixedly connected to the sliding pin frame.
[0011] According to the present application, a pull ring is provided at the bottom of the middle plate, the pull ring is inserted inside the lifting end of the first lifting frame, and the sliding pin frame is inserted inside the pull ring.
[0012] According to the present application, arc-shaped dust suction heads are symmetrically arranged on the upper part of the dust box, the arc-shaped dust suction heads are symmetrically arranged, and the arc-shaped dust suction heads are connected to the input end of the dust extraction fan.
[0013] According to the present application, a second storage box is provided at the bottom of the discharge end of the cyclone separator, and the second storage box is symmetrically arranged.
[0014] The large particles in the sieved ceramic glaze will be sieved out, and then the large particles of ceramic glaze will be crushed for a second time and then sieved again. Therefore, it is first necessary to transfer the sieved large particles of ceramic glaze to the second crushing device, and then transfer the crushed glaze to the screening device for screening after the second crushing, which will increase the glaze processing steps and reduce the efficiency of glaze processing.
[0015] According to the present application, it also includes a crushing component, which includes a barrel, a crushing roller, an upper grinding block, a lower grinding block, a disc, a connecting rod, a transmission part, a second motor and a screw conveyor. One side of the shaking screen extends to the upper part of the barrel, and a support frame is provided on the outside of the barrel, and the support frame is fixedly connected to the upper part of one side of the equipment frame. The crushing roller is arranged inside the upper side of the barrel, and the disc and the connecting rod are symmetrically arranged. One side of the disc is rotatably connected to the support frame, one end of the connecting rod is rotatably connected to one side of the edge of the disc, and the other end of the connecting rod is rotatably connected to the upper grinding block. The upper grinding block is rotatably connected to the inside of the barrel. Sliding connection, the grinding lower block is located below the grinding upper block and is rotatably connected to the inside of the barrel, the center of the grinding upper block is hollow, and the upper part of the grinding upper block is connected to the bottom area of the crushing roller, the transmission member is rotatably connected to the outside of the barrel, and the transmission member is respectively connected to the crushing roller, the grinding lower block and the disc, the second motor is fixedly connected to the outside of the barrel, the output end of the second motor is fixedly connected to one side of the transmission member, the bottom of the barrel is connected to the screw conveyor, the screw conveyor is mounted on one side of the dust box, and the output end of the screw conveyor extends to the upper part of the shaking screen; The ceramic glaze is placed on the upper part of the material barrel, and the output end of the second motor drives the rotation of the transmission member, and the transmission member simultaneously drives the rotation of the crushing roller, the rotation of the disc and the rotation of the lower grinding block. The rotation of the crushing roller crushes the ceramic glaze, and the crushed small particles of ceramic glaze will fall to the center of the upper grinding block. The disc drives the movement of the connecting rod, and the connecting rod drives the upper grinding material to move up and down reciprocatingly. When the upper grinding block moves upward, the small particles of ceramic glaze fall between the upper grinding block and the lower grinding block. When the upper grinding block descends, the small particles of ceramic glaze between the upper grinding block and the lower grinding block will be pressed. At the same time, the rotation of the lower grinding block will crush the small particles The ceramic glaze is ground into ceramic glaze powder. The crushed and ground ceramic glaze will be transported to the upper part of the shaking screen through a screw conveyor and screened by the shaking screen. At this time, large particles of ceramic glaze will be screened out and will be guided to the upper part of the barrel again through one side of the shaking screen. Then, it can be crushed and ground again together with new ceramic glaze, and then transported to the shaking screen for screening again. Therefore, even after large particles of ceramic glaze are screened out, they can be guided to the inside of the barrel for crushing and grinding again, without the need to transfer them to the inside of the crushing device, saving time and improving screening efficiency.
[0016] According to the present application, a hopper is provided on the upper part of the barrel, a material guide box is provided on the crushing roller, the upper part of the material guide box is fixedly connected to the bottom of the hopper, an outer ring plate is provided on the upper part of the grinding upper block, and the outer ring plate is slidably sleeved on the outside of the material guide box.
[0017] According to the present application, the crushing roller includes a roller body and a first gear, and multiple gears are arranged between the roller body and the first gear. The first gear is fixedly connected to one side of the roller body, and the roller body is rotatably connected to the material guide box. Two adjacent first gears are meshingly connected, and one side of the roller body is transmission-connected to the transmission member. The upper grinding block and the two connecting rods are correspondingly provided with brackets, one side of the upper part of the bracket penetrates the barrel wall of the material barrel, and the bracket is slidingly connected to the barrel wall of the material barrel. One side of the upper part of the bracket is rotatably connected to one end of the connecting rod. The upper surface of the lower grinding block is convex, and the lower surface of the upper grinding block is concave, and the upper surface of the lower grinding block is provided with spiral strips.
[0018] According to the present application, the transmission member includes a first transmission shaft, a second transmission shaft and a third transmission shaft, the first transmission shaft, the second transmission shaft and the third transmission shaft are all rotatably connected to the material barrel, the output end of the second motor is fixedly connected to one end of the first transmission shaft, the other end of the first transmission shaft is transmission connected to the bottom of the lower grinding block, the middle part of the first transmission shaft is transmission connected to the bottom of the second transmission shaft, the upper part of the second transmission shaft is transmission connected to the third transmission shaft, and the third transmission shaft is transmission connected to the disc.
[0019] According to the present application, a first pulley is provided on one side of the first transmission shaft, a first bevel gear is provided on the other side of the first transmission shaft, a second pulley is provided on one of the roller bodies, a second bevel gear is provided on the bottom of the grinding lower block, the first pulley is transmission-connected with the second pulley, the first bevel gear is meshingly connected with the second bevel gear, the second transmission shaft is symmetrically provided with a third bevel gear, the first transmission shaft is provided with a fourth bevel gear, a fifth bevel gear is provided in the middle of the third transmission shaft, one of the third bevel gears is meshingly connected with the fourth bevel gear, another of the third bevel gears is meshingly connected with the fifth bevel gear, the third transmission shaft is symmetrically provided with a third pulley, the disc is provided with a fourth pulley, and the third pulley is transmission-connected with the fourth pulley.
[0020] According to the present application, the screw conveyor includes a first screw rod barrel and a second screw rod barrel, one side of the first screw rod barrel is connected to the bottom of the barrel, the other side of the first screw rod barrel is connected to one side of the second screw rod barrel, and the output end of the second screw rod barrel is connected to the upper part of the shaking screen.
[0021] In the process of screening ceramic glaze, granular ceramic glaze often blocks the mesh of the screen. In many cases, the screen is disassembled for replacement or the blocked granular ceramic glaze is removed, and then installed again, which is time-consuming and labor-intensive and reduces the screening efficiency.
[0022] According to the present application, it also includes a screen clearing assembly, which includes a linear slide rail, a second lifting frame, a third motor and a brush roller. The output end of the screw conveyor is provided with a rotating discharge barrel, and the rotating discharge barrel is provided with a third telescopic member. The linear slide rail is provided on the upper part of the dust box, and the bottom of the second lifting frame is fixedly connected to the upper part of the sliding end of the linear slide rail. The third motor is fixedly connected to the lifting end of the second lifting frame, and the brush roller is rotatably connected to the lifting end of the second lifting frame. The output end of the third motor is transmission-connected to the brush roller; When the mesh of the shaking screen is clogged, the screw conveyor no longer conveys the crushed ceramic glaze. At this time, the lifting end of the second lifting frame is lifted, and the sliding end of the linear slide rail moves to move the brush roller above the screening end of the shaking screen. The lifting end of the second lifting frame descends to allow the brush roller to approach the screening end of the shaking screen. At this time, the output end of the third motor drives the rotation of the brush roller. At the same time, the sliding end of the linear slide rail drives the movement of the second lifting frame. The second lifting frame drives the movement of the third motor and the brush roller to rotate the screening end of the entire shaking screen to clear the clogged granular ceramic glaze. Therefore, the ceramic glaze blocked inside the mesh can be quickly cleared without disassembling and reinstalling the screen, saving disassembly and installation time and improving screening efficiency.
[0023] According to the present application, the linear slide rail includes a fourth motor, a lead screw and a slider, the lead screw and the slider are symmetrically arranged, the slider is slidingly connected to the upper part of the dust box, the lead screw is rotatably connected to the dust box, the lead screw is threadedly connected to the slider, the fourth motor is fixedly connected to the dust box, the output ends of the fourth motor are transmission-connected to the two lead screws, and the bottom of the second lifting frame is fixedly connected to the upper part of the slider.
[0024] A ceramic glaze screening method according to an embodiment of the second aspect of the present application includes a ceramic glaze screening device according to the embodiment of the first aspect of the present application, and the following steps: S1, placing the pre-crushed ceramic glaze on the upper part of the screening end of the shaking screen, and the shaking screen screens the ceramic glaze; S2, the shaking screen will screen the ceramic glaze powder and fine particles into the dust box, and the larger particles of the ceramic glaze will be screened and exported through the shaking screen; S3, ceramic glaze powder and fine particles enter the dust box, forming dust inside the dust box. Ceramic glaze dust falls slowly under the action of gravity, and fine particles fall faster than powder under the action of gravity. At this time, the air and powder dust inside the dust box are extracted by the dust extraction speed of the dust extraction fan and extracted into the cyclone separator for separation by the cyclone separator; S4. Ceramic glaze dust and fine particles will fall to the upper part of the elastic part. At this time, the pull-down end of the pull-down part pulls down the middle part of the elastic part. After pulling down, the pull-down part is released to pull down the middle part of the elastic part. The elastic force of the elastic part instantly throws the ceramic glaze powder and fine particles on the upper part of the elastic part upward, and the screened ceramic glaze dust is again raised into the dust box. At this time, the dust extraction fan is used again to extract the ceramic glaze powder in the dust box into the cyclone separator, and the screened ceramic glaze powder is exported.
[0025] According to a ceramic glaze screening device according to an embodiment of the present application, the beneficial effects are: 1. The crushed ceramic glaze is placed on the upper part of the shaking box for screening. The screened glaze will fall into the dust box. At this time, the glaze dust is inside the dust box. Then the glaze that falls on the upper part of the elastic part will be thrown into the dust box again, that is, the screened glaze is dusted into the dust box again. The glaze with fine particles or powder glaze falls slowly, and the glaze with relatively large particles will fall faster due to gravity. The extraction speed of the dust extraction fan, that is, the extraction wind force, is adjusted so that the dust extraction fan can extract the dust, and the glaze with relatively large particles will not be extracted into the cyclone separator, thereby ensuring the uniformity of the particle size of the ceramic glaze after screening, and at the same time not limited by the rate of passing the net, ensuring the efficiency of screening; 2. The two symmetrically arranged dust extraction fan input ends extract the air inside the dust box, and the bottom of the dust box is blocked by an elastic part. Therefore, the air extracted by the dust extraction fan will enter the dust box through the shaking screen, thus forming a negative pressure inside the dust box. When the shaking screen screens the glaze, the occurrence of dust is reduced, thereby improving the dust reduction effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions of the implementation methods of the present application, the drawings required for use in the implementation methods will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0027] Figure 1 This is a structural schematic diagram of a ceramic glaze screening device provided in an embodiment of the present application from a first perspective; Figure 2 A schematic diagram of a portion of the structure of a shaking screen provided in an embodiment of the present application; Figure 3 A schematic diagram of a portion of the structure of the dust box provided in the embodiment of the present application; Figure 4 A schematic diagram of a portion of the structure of an elastic member provided in an embodiment of the present application; Figure 5 A schematic diagram of a partial structure of a disassembled pull-down member provided in an embodiment of the present application; Figure 6 A partial structural schematic diagram of a dust extraction fan and a cyclone separator provided in an embodiment of the present application; Figure 7 A schematic diagram of a portion of the structure of a crushing roller and a material barrel provided in an embodiment of the present application; Figure 8 A schematic diagram of a portion of the structure of a transmission member provided in an embodiment of the present application; Fig. 9 A schematic diagram of the partial structure of the upper grinding block and the lower grinding block provided in the embodiment of the present application; Fig.10 A schematic diagram of a portion of the structure of a screw conveyor provided in an embodiment of the present application; Fig.11 A partial structural schematic diagram of a screen clearing assembly provided in an embodiment of the present application.
[0028] In the figure: 100-equipment frame; 200-screening assembly; 210-dust box; 211-first storage box; 212-arc-shaped dust suction head; 220-shaking screen; 221-first motor; 222-rotating plate; 223-connecting rod; 224-screen body; 230-elastic member; 231-elastic material ring; 232-center plate; 233-tension spring; 234-hinged plate; 235-first telescopic member; 236-pull ring; 240-pull-down member; 241-first lifting frame; 242-second telescopic member; 243-sliding pin frame; 250-dust exhaust fan; 260-cyclone separator; 261-second storage box; 300-crushing assembly; 310-barrel; 312-hopper; 318-support frame; 320-crushing roller; 321-material guide box; 322-roller body; 323-first gear; 324-second pulley; 330-grinding upper block ;331-outer ring plate;332-bracket;340-grinding lower block;341-spiral strip;342-second bevel gear;350-disc;351-fourth pulley;360-connecting rod;370-transmission member;371-first transmission shaft;372-second transmission shaft;373-third transmission shaft;374-first pulley;375-first bevel gear;376-third bevel gear;377-fourth bevel gear;378 -fifth bevel gear; 379-third pulley; 380-second motor; 390-screw conveyor; 391-first screw rod barrel; 392-second screw rod barrel; 393-rotating discharge barrel; 394-third telescopic member; 400-screen clearing assembly; 410-linear guide rail; 411-fourth motor; 412-screw; 413-slider; 420-second lifting frame; 430-third motor; 440-brush roller. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical solutions and advantages of the implementation methods of this application clearer, the technical solutions in the implementation methods of this application will be clearly and completely described below in conjunction with the drawings in the implementation methods of this application. Obviously, the described implementation methods are part of the implementation methods of this application, not all of the implementation methods. Based on the implementation methods in this application, all other implementation methods obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0030] A ceramic glaze screening device according to an embodiment of the present application is described below with reference to the accompanying drawings.
[0031] like Figure 1-Figure 11 As shown, a ceramic glaze screening device according to an embodiment of the present application includes an equipment frame 100 and a screening assembly 200 .
[0032] Among them, the screening assembly 200 includes a dust box 210, a shaking screen 220, an elastic member 230, a pull-down member 240, a dust exhaust fan 250 and a cyclone separator 260. The bottom of the dust box 210 is fixedly connected to the equipment frame 100, the screening end of the shaking screen 220 is slidably connected to the upper part of the dust box 210, the peripheral side of the elastic member 230 is fixedly connected to the inner side of the dust box 210, the bottom of the pull-down member 240 is fixedly connected to the inner bottom of the dust box 210, and the pull-down end of the pull-down member 240 is implemented to pull down the middle part of the elastic member 230. The dust exhaust fan 250 and the cyclone separator 260 are symmetrically arranged, and the dust exhaust fan 250 and the cyclone separator 260 are fixedly connected to the equipment frame 100. The input end of the dust exhaust fan 250 is connected to the dust box 210, and the output end of the dust exhaust fan 250 is connected to one side of the cyclone separator 260.
[0033] The following describes the working process of a ceramic glaze screening device according to a specific embodiment of the present application with reference to the accompanying drawings; First, the crushed ceramic glaze is placed on the upper part of the sieve body 224, the output end of the first motor 221 drives the rotating disk 222 to rotate, the rotating disk 222 drives the movement of the connecting rod 223, and the connecting rod 223 drives the sieve body 224 to reciprocate, so as to screen the ceramic glaze on the upper part of the sieve body 224; Then, the screened ceramic glaze dust is raised inside the dust box 210, and the dust extraction fan 250 first extracts the ceramic glaze powder in the dust into the cyclone separator 260; Afterwards, the ceramic glaze that falls on the upper part of the elastic member 230 gradually accumulates. After a certain period of time, the lifting end of the first lifting frame 241 drives the lifting of the second telescopic member 242 and the sliding pin holder 243, and the pull ring 236 is inserted into the lifting end of the first lifting frame 241. The output end of the second telescopic member 242 drives the movement of the sliding pin holder 243, and the sliding pin holder 243 is inserted into the inside of the pull ring 236. The lifting end of the first lifting frame 241 descends, pulling down the middle part of the elastic member 230, and then the second lifting frame 241 is lowered. The output end of the telescopic member 242 drives the movement of the sliding pin rack 243 to separate the sliding pin rack 243 from the pull ring 236. At this time, the elastic member 230, under the action of the elastic force, instantly throws up the accumulated ceramic glaze, and again raises the screened ceramic glaze into the dust box 210. At this time, the dust extraction fan 250 still continues to extract the air and ceramic glaze powder inside the dust box 210, and finally separates the ceramic glaze through the cyclone separator 260, thereby finally achieving the screening of the ceramic glaze.
[0034] Therefore, the uniformity of the particle size of the ceramic glaze after screening is ensured, and at the same time, the screening efficiency is ensured without being limited by the rate of passing through the mesh.
[0035] In addition, a ceramic glaze screening device according to an embodiment of the present application also has the following additional technical features: According to this application, if Figure 2 As shown, the shaking screen 220 includes a first motor 221, a rotating disk 222, a connecting rod 223 and a screen body 224. The first motor 221 is fixedly connected to the upper part of one side of the dust box 210, the output end of the first motor 221 is fixedly connected to the rotating disk 222, one end of the connecting rod 223 is rotatably connected to one side of the rotating disk 222, the other end of the connecting rod 223 is rotatably connected to one side of the screen body 224, the screen body 224 is slidably connected to the upper part of the dust box 210, and the screen body 224 is inclined.
[0036] According to this application, if Figure 4 As shown, the elastic member 230 includes an elastic material ring 231, a center plate 232 and a tension spring 233. The upper portion of the tension spring 233 is hung inside the dust box 210, and the bottom of the tension spring 233 is hung in the middle of the center plate 232. The circumference of the elastic material ring 231 is fixedly connected to the inside of the dust box 210, and the middle portion of the elastic material ring 231 is fixedly connected to the circumference of the center plate 232.
[0037] According to this application, if Figure 5 As shown, the middle plate 232 is symmetrically provided with hinged plates 234 , and the hinged plates 234 are provided with first telescopic members 235 , one side of the first telescopic member 235 is rotatably connected to the middle plate 232 , and the output end of the first telescopic member 235 is rotatably connected to the hinged plate 234 .
[0038] According to this application, if Figure 5 As shown, a first material storage box 211 is disposed inside the dust box 210 below the hinge plate 234, and the first material storage box 211 is symmetrically disposed.
[0039] According to this application, if Figure 5 As shown, the pull-down member 240 includes a first lifting frame 241, a second telescopic member 242 and a sliding pin frame 243. The bottom of the first lifting frame 241 is fixedly connected to the inner side of the dust box 210, the end of the second telescopic member 242 is fixedly connected to the lifting end of the first lifting frame 241, the sliding pin frame 243 is slidably connected to the inside of the lifting end of the first lifting frame 241, and the output end of the second telescopic member 242 is fixedly connected to the sliding pin frame 243.
[0040] According to this application, if Figure 5 As shown, a pull ring 236 is provided at the bottom of the middle plate 232 , the pull ring 236 is inserted into the lifting end of the first lifting frame 241 , and the sliding pin frame 243 is inserted into the inner side of the pull ring 236 .
[0041] According to this application, if Figure 4 As shown, arc-shaped dust suction heads 212 are symmetrically arranged on the upper part of the dust box 210 , the arc-shaped dust suction heads 212 are symmetrically arranged, and the arc-shaped dust suction heads 212 are connected to the input end of the dust extraction fan 250 .
[0042] According to this application, if Figure 6 As shown, a second storage box 261 is provided at the bottom of the discharge end of the cyclone separator 260, and the second storage box 261 is symmetrically arranged.
[0043] The large particles in the sieved ceramic glaze will be sieved out, and then the large particles of ceramic glaze will be crushed for a second time and then sieved again. Therefore, it is first necessary to transfer the sieved large particles of ceramic glaze to the second crushing device, and then transfer the crushed glaze to the screening device for screening after the second crushing, which will increase the glaze processing steps and reduce the efficiency of glaze processing.
[0044] According to this application, if Figure 1 and Figure 7-10 As shown, it also includes a crushing assembly 300, which includes a barrel 310, a crushing roller 320, a grinding upper block 330, a grinding lower block 340, a disc 350, a connecting rod 360, a transmission member 370, a second motor 380 and a screw conveyor 390. One side of the shaking screen 220 extends to the upper part of the barrel 310. A support frame 318 is arranged outside the barrel 310. The support frame 318 is fixedly connected to the upper part of one side of the equipment frame 100. The crushing roller 320 is arranged inside the upper side of the barrel 310. The disc 350 and the connecting rod 360 are symmetrically arranged. One side of the disc 350 is rotatably connected to the support frame 318, one end of the connecting rod 360 is rotatably connected to one side of the edge of the disc 350, and the other end of the connecting rod 360 is rotatably connected to the grinding upper block 330. The upper block 330 is slidably connected to the inside of the barrel 310, the grinding lower block 340 is located below the grinding upper block 330 and is rotatably connected to the inside of the barrel 310, the center of the grinding upper block 330 is hollow, and the upper part of the grinding upper block 330 is connected to the bottom area of the crushing roller 320, the transmission member 370 is rotatably connected to the outside of the barrel 310, the transmission member 370 is respectively connected to the crushing roller 320, the grinding lower block 340 and the disc 350, the second motor 380 is fixedly connected to the outside of the barrel 310, the output end of the second motor 380 is fixedly connected to one side of the transmission member 370, the bottom of the barrel 310 is connected to the screw conveyor 390, the screw conveyor 390 is set on one side of the dust box 210, and the output end of the screw conveyor 390 extends to the upper part of the shaking screen 220; First, the output end of the second motor 380 drives the first transmission shaft 371 to rotate, the first transmission shaft 371 drives the second transmission shaft 372 to rotate, the second transmission shaft 372 drives the third transmission shaft 373 to rotate, the first transmission shaft 371 drives a roller body 322 to rotate, and the plurality of roller bodies 322 are connected by the first gear 323, the first transmission shaft 371 drives the lower grinding block 340 to rotate, the second transmission shaft 372 drives the third transmission shaft 373 to rotate, the third transmission shaft 373 drives the disc 350 to rotate, the disc 350 drives the movement of the connecting rod 360, the connecting rod 360 drives the bracket 332 to reciprocate up and down, and the bracket 332 drives the upper grinding block 330 to reciprocate up and down; Then, the ceramic glaze is transported to the upper side of the barrel 310, and the ceramic glaze enters the hopper 312. The hopper 312 guides the ceramic glaze to the guide box 321. The guide box 321 is crushed by the crushing roller 320. At this time, the large particles of ceramic glaze are crushed into powder and small particles of ceramic glaze. Then, the powder and small-particle ceramic glaze will fall into the outer ring plate 331, and the outer ring plate 331 will guide the small-particle ceramic glaze and powder into between the upper grinding block 330 and the lower grinding block 340. When the upper grinding block 330 moves upward, the small-particle coal stone will fall between the upper grinding block 330 and the lower grinding block 340. When the upper grinding block 330 descends, the small-particle ceramic glaze between the upper grinding block 330 and the lower grinding block 340 will be pressed. At the same time, the rotation of the lower grinding block 340 will grind the small-particle ceramic glaze into powder. Finally, the crushed ceramic glaze will fall to the bottom of the barrel 310, and be transported to the upper part of the shaking screen 220 for screening through the screw conveyor 390. The large particles of ceramic glaze are screened out and guided to the interior of the barrel 310 for further crushing and grinding, so there is no need to transfer them to the inside of the crushing device, which saves time and improves the screening efficiency.
[0045] According to this application, if Figure 7 As shown, a hopper 312 is provided on the upper part of the barrel 310, and a material guide box 321 is provided on the crushing roller 320. The upper part of the material guide box 321 is fixedly connected to the bottom of the hopper 312, and an outer ring plate 331 is provided on the upper grinding block 330. The outer ring plate 331 is slidably sleeved on the outer side of the material guide box 321.
[0046] According to this application, if Figure 7As shown, the crushing roller 320 includes a roller body 322 and a first gear 323, and multiple gears are arranged between the roller body 322 and the first gear 323. The first gear 323 is fixedly connected to one side of the roller body 322, and the roller body 322 is rotatably connected to the material guide box 321. Two adjacent first gears 323 are meshed and connected, and one side of one roller body 322 is transmission-connected to the transmission member 370. The upper grinding block 330 and the two connecting rods 360 are correspondingly provided with brackets 332, and one side of the upper part of the bracket 332 penetrates the barrel wall of the material barrel 310. The bracket 332 is slidably connected to the barrel wall of the material barrel 310, and the upper side of the bracket 332 is rotatably connected to one end of the connecting rod 360. The upper surface of the lower grinding block 340 is convex, and the lower surface of the upper grinding block 330 is concave, and the upper surface of the lower grinding block 340 is provided with spiral strips 341.
[0047] According to this application, if Figure 8 As shown, the transmission member 370 includes a first transmission shaft 371, a second transmission shaft 372 and a third transmission shaft 373. The first transmission shaft 371, the second transmission shaft 372 and the third transmission shaft 373 are all rotatably connected to the barrel 310. The output end of the second motor 380 is fixedly connected to one end of the first transmission shaft 371, and the other end of the first transmission shaft 371 is transmission-connected to the bottom of the grinding lower block 340. The middle part of the first transmission shaft 371 is transmission-connected to the bottom of the second transmission shaft 372, the upper part of the second transmission shaft 372 is transmission-connected to the third transmission shaft 373, and the third transmission shaft 373 is transmission-connected to the disc 350.
[0048] According to this application, if Figure 8 and Fig. 9 As shown, a first pulley 374 is provided on one side of the first transmission shaft 371, a first bevel gear 375 is provided on the other side of the first transmission shaft 371, a second pulley 324 is provided on a roller body 322, a second bevel gear 342 is provided at the bottom of the grinding lower block 340, the first pulley 374 is transmission-connected with the second pulley 324, the first bevel gear 375 is meshingly connected with the second bevel gear 342, the second transmission shaft 372 is symmetrically provided with a third bevel gear 376, the first transmission shaft 371 is provided with a fourth bevel gear 377, a fifth bevel gear 378 is provided in the middle of the third transmission shaft 373, one third bevel gear 376 is meshingly connected with the fourth bevel gear 377, another third bevel gear 376 is meshingly connected with the fifth bevel gear 378, the third transmission shaft 373 is symmetrically provided with a third pulley 379, the disc 350 is provided with a fourth pulley 351, and the third pulley 379 is transmission-connected with the fourth pulley 351.
[0049] According to this application, if Fig.10As shown, the screw conveyor 390 includes a first screw barrel 391 and a second screw barrel 392. One side of the first screw barrel 391 is connected to the bottom of the barrel 310, and the other side of the first screw barrel 391 is connected to one side of the second screw barrel 392. The output end of the second screw barrel 392 is connected to the upper part of the shaking screen 220.
[0050] In the process of screening ceramic glaze, granular ceramic glaze often blocks the mesh of the screen. In many cases, the screen is disassembled for replacement or the blocked granular ceramic glaze is removed, and then installed again, which is time-consuming and labor-intensive and reduces the screening efficiency.
[0051] According to this application, if Fig.11 As shown, it also includes a screen clearing assembly 400, which includes a linear slide rail 410, a second lifting frame 420, a third motor 430 and a brush roller 440. The output end of the screw conveyor 390 is provided with a rotating discharge barrel 393, and the rotating discharge barrel 393 is provided with a third telescopic member 394. The linear slide rail 410 is arranged on the upper part of the dust box 210, and the bottom of the second lifting frame 420 is fixedly connected to the upper part of the sliding end of the linear slide rail 410. The third motor 430 is fixedly connected to the lifting end of the second lifting frame 420, and the brush roller 440 is rotatably connected to the lifting end of the second lifting frame 420. The output end of the third motor 430 is transmission-connected to the brush roller 440; When the mesh of the shaking screen 220 is clogged, the screw conveyor 390 no longer conveys the crushed ceramic glaze. At this time, the lifting end of the second lifting frame 420 is lifted, and the sliding end of the linear slide rail 410 moves to move the brush roller 440 to above the screening end of the shaking screen 220. The lifting end of the second lifting frame 420 descends to allow the brush roller 440 to approach the screening end of the shaking screen 220. At this time, the output end of the third motor 430 drives the brush roller 440 to rotate, and at the same time, the sliding end of the linear slide rail 410 drives the movement of the second lifting frame 420. The second lifting frame 420 drives the movement of the third motor 430 and the brush roller 440 to rotate the screening end of the entire shaking screen 220 to clear the clogged granular ceramic glaze. Therefore, the ceramic glaze blocked inside the mesh can be quickly cleared without disassembling and reinstalling the screen, saving disassembly and installation time and improving screening efficiency.
[0052] According to this application, if Fig.11 As shown, the linear slide rail 410 includes a fourth motor 411, a lead screw 412 and a slider 413. The lead screw 412 and the slider 413 are symmetrically arranged. The slider 413 is slidably connected to the upper part of the dust box 210, the lead screw 412 is rotationally connected to the dust box 210, the lead screw 412 is threadedly connected to the slider 413, the fourth motor 411 is fixedly connected to the dust box 210, the output ends of the fourth motor 411 are transmission-connected to the two lead screws 412, and the bottom of the second lifting frame 420 is fixedly connected to the upper part of the slider 413.
[0053] It should be noted that the first telescopic member 235 , the second telescopic member 242 and the third telescopic member 394 are any one of an electric push rod, an electric cylinder, a hydraulic cylinder and a pneumatic cylinder.
[0054] Other structures and operations of a ceramic glaze screening device according to an embodiment of the present application are known to ordinary technicians in the field and will not be described in detail here.
[0055] In the several embodiments provided in this application, it should be understood that the disclosed devices and methods can also be implemented in other ways. The device embodiments described above are merely illustrative.
[0056] The above are only specific implementations of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. A ceramic glaze screening device, characterized in that: include: Equipment rack (100); The screening assembly (200) comprises a dust box (210), a shaking screen (220), an elastic member (230), a pull-down member (240), a dust exhaust fan (250) and a cyclone separator (260), wherein the bottom of the dust box (210) is fixedly connected to the equipment frame (100), the screening end of the shaking screen (220) is slidably connected to the upper part of the dust box (210), the peripheral side of the elastic member (230) is fixedly connected to the inner side of the dust box (210), and the bottom of the pull-down member (240) is fixedly connected to the inner side of the dust box (210). The dust collecting fan (250) and the cyclone separator (260) are fixedly connected to the inner bottom of the dust box (210), and the lower end of the pull-down member (240) is used to pull down the middle part of the elastic member (230). The dust collecting fan (250) and the cyclone separator (260) are symmetrically arranged. The dust collecting fan (250) and the cyclone separator (260) are fixedly connected to the equipment frame (100). The input end of the dust collecting fan (250) is connected to the dust box (210), and the output end of the dust collecting fan (250) is connected to one side of the cyclone separator (260).
2. A ceramic glaze screening device according to claim 1, characterized in that: The shaking screen (220) comprises a first motor (221), a rotating disk (222), a connecting rod (223) and a screen body (224); the first motor (221) is fixedly connected to an upper portion of one side of the dust box (210); an output end of the first motor (221) is fixedly connected to the rotating disk (222); one end of the connecting rod (223) is rotationally connected to one side of the rotating disk (222); the other end of the connecting rod (223) is rotationally connected to one side of the screen body (224); the screen body (224) is slidably connected to an upper portion of the dust box (210); and the screen body (224) is arranged to be inclined.
3. A ceramic glaze screening device according to claim 1, characterized in that: The elastic member (230) comprises an elastic material ring (231), a middle plate (232) and a tension spring (233); the upper portion of the tension spring (233) is hung inside the dust box (210); the lower portion of the tension spring (233) is hung in the middle of the middle plate (232); the circumference of the elastic material ring (231) is fixedly connected to the inside of the dust box (210); and the middle portion of the elastic material ring (231) is fixedly connected to the circumference of the middle plate (232).
4. A ceramic glaze screening device according to claim 3, characterized in that: The central plate (232) is symmetrically provided with hinged plates (234), and the hinged plate (234) is provided with a first telescopic member (235), one side of the first telescopic member (235) is rotatably connected to the central plate (232), and an output end of the first telescopic member (235) is rotatably connected to the hinged plate (234).
5. A ceramic glaze screening device according to claim 4, characterized in that: A first material storage box (211) is arranged inside the dust box (210) and below the hinged plate (234), and the first material storage boxes (211) are symmetrically arranged.
6. A ceramic glaze screening device according to claim 3, characterized in that: The pull-down member (240) comprises a first lifting frame (241), a second telescopic member (242) and a sliding pin frame (243); the bottom of the first lifting frame (241) is fixedly connected to the inner side of the dust box (210); the end of the second telescopic member (242) is fixedly connected to the lifting end of the first lifting frame (241); the sliding pin frame (243) is slidably connected to the inside of the lifting end of the first lifting frame (241); and the output end of the second telescopic member (242) is fixedly connected to the sliding pin frame (243).
7. A ceramic glaze screening device according to claim 6, characterized in that: A pull ring (236) is provided at the bottom of the middle plate (232), the pull ring (236) is inserted into the interior of the lifting end of the first lifting frame (241), and the sliding pin frame (243) is inserted inside the pull ring (236).
8. The ceramic glaze screening device according to claim 1, characterized in that: The upper part of the dust box (210) is symmetrically provided with an arc-shaped dust suction head (212); the arc-shaped dust suction head (212) is symmetrically arranged, and the arc-shaped dust suction head (212) is connected to the input end of the dust extraction fan (250).
9. The ceramic glaze screening device according to claim 1, characterized in that: A second material storage box (261) is provided at the bottom of the discharge end of the cyclone separator (260), and the second material storage boxes (261) are symmetrically arranged.
10. A method for screening ceramic glaze, characterized in that: The method comprises a ceramic glaze screening device according to any one of claims 1 to 9, and the following steps: S1, placing the pre-crushed ceramic glaze on the upper part of the screening end of the shaking screen (220), and the shaking screen (220) screens the ceramic glaze; S2, the shaking screen (220) screens the ceramic glaze powder and fine particles into the dust box (210), and the larger particles of the ceramic glaze are screened and discharged through the shaking screen (220); S3, the ceramic glaze powder and fine particles enter the dust box (210), and dust is formed inside the dust box (210). The ceramic glaze dust descends slowly under the action of gravity, and the fine particles descend faster than the powder under the action of gravity. At this time, the air and powder dust inside the dust box (210) are extracted by the dust extraction speed of the dust extraction fan (250), and are extracted into the cyclone separator (260), and separated by the cyclone separator (260); S4, the ceramic glaze dust and fine particles will fall to the upper part of the elastic member (230), at which time the pull-down end of the pull-down member (240) pulls down the middle part of the elastic member (230), and after the pull-down, the pull-down member (240) releases the pull-down of the middle part of the elastic member (230), and the elastic force of the elastic member (230) instantly throws the ceramic glaze powder and fine particles on the upper part of the elastic member (230) upward, and the screened ceramic glaze dust is again raised to the inside of the dust box (210). At this time, the dust extraction fan (250) is used again to extract the ceramic glaze powder in the dust box (210) into the inside of the cyclone separator (260), and the screened ceramic glaze powder is discharged.
Citation Information
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