Intelligent maintenance device for mining steel wire rope

Abstract

The invention discloses an intelligent maintenance device for a mining steel wire rope, the intelligent maintenance device for the mining steel wire rope comprises an oil washing container, the oil washing container is used for accommodating the steel wire rope, a washing part is arranged in the oil washing container, and the washing part is used for spraying hot gasoline or gasoline steam to the steel wire rope; and the maintenance container is used for containing fresh oil, and the fresh oil is used for infiltrating the steel wire rope cleaned by the gasoline. According to the intelligent maintenance device for the mining steel wire rope, old oil on the steel wire rope is eluted through hot gasoline or gasoline steam, the old oil, mineral powder and dust on the steel wire rope can be removed through new oil infiltration, and therefore maintenance of the steel wire rope can be achieved.

Description

Technical Field

[0001] The invention belongs to the technical field of mining equipment, and in particular relates to an intelligent maintenance device for a steel wire rope used in mining. Background Art

[0002] Wire rope is a flexible rope consisting of multiple or multiple strands of fine steel wires. It is widely used due to its high strength, wear resistance, corrosion resistance and other characteristics. Especially in mining operations, wire rope is often used for lifting operations and plays a vital role. However, the particularity of the mine environment, such as high humidity and the presence of a large amount of mineral powder and dust, poses special challenges to the use and maintenance of wire ropes.

[0003] In order to reduce friction during operation and reduce structural wear, lubricating oil is often used to apply to wire ropes. However, in a mine environment, the lubricating oil on the surface of the wire rope is easy to contact and adhere to mineral powder and dust, which not only increases the accumulation of dirt on the surface of the wire rope, but also intensifies the wear between the multiple fine steel wires inside the wire rope, thus seriously affecting the service life of the wire rope.

[0004] In view of the above situation, it is particularly important to regularly perform professional maintenance on wire ropes. At present, the common wire rope maintenance method is to use a soft brush or cloth dipped in a suitable detergent to wipe the surface of the wire rope to remove dirt. However, this method exposes the following major problems in actual operation:

[0005] ①During the wiping process, since the wire rope needs to bear the task of lifting heavy objects, it will be affected by radial force, which will cause the gaps between the multiple strands of thin steel wires inside the wire rope to narrow. This physical state makes it difficult to completely remove the old oil remaining between the strands during the wiping operation, affecting the maintenance effect.

[0006] ② If you try to unscrew the wire rope to thoroughly clean the old oil, this operation will seriously damage the structural strength of the wire rope, causing the wire rope to fail to meet the safety standards for continued use, making it difficult to put it into use again.

[0007] ③ In addition, since the cleaning agent needs to have the ability to dissolve old oil, it usually contains irritating chemical components and has an unpleasant odor. This not only affects the workers' operating experience, but may also have potential toxic side effects on the workers' health. Summary of the invention

[0008] In view of the deficiencies in the prior art, an object of the present invention is to provide an intelligent maintenance device for a steel wire rope for mining.

[0009] In order to achieve the above-mentioned invention object, the technical solution adopted by the present invention includes:

[0010] An oil washing container, the oil washing container is used to contain the steel wire rope, and a flushing component is arranged in the oil washing container, and the flushing component is used to spray hot gasoline or gasoline vapor to the steel wire rope;

[0011] A maintenance container, wherein the maintenance container is used to contain new oil, and the new oil is used to soak the steel wire rope after being cleaned with gasoline.

[0012] Common gasoline is as follows:

[0013] Alkanes, such as methane, ethane, propane, butane, etc., have a boiling point of 0 to 60°C;

[0014] Olefins, such as ethylene and propylene, have a boiling point of 60 to 200°C;

[0015] Aromatic hydrocarbons, such as benzene, toluene, xylene, etc., have a boiling point of 100-150°C;

[0016] Cycloalkanes, such as cyclopentane, cyclohexane, etc., have a boiling point of 30 to 90°C.

[0017] In the present invention, hot gasoline or gasoline vapor can be selected to spray the steel wire rope, the temperature of the hot gasoline is lower than the boiling point of gasoline, and the temperature of the gasoline vapor is greater than 1.1 times the boiling point.

[0018] In the present invention, gasoline can also be selected from commercially available mixed gasoline.

[0019] Preferably, in the present invention, hot gasoline is selected to be sprayed onto the steel wire rope, the boiling point of the gasoline is >80°C, and the temperature of the gasoline is 60°C, such as commercially available No. 120 gasoline.

[0020] Preferably, in the present invention, gasoline vapor is selected to be sprayed onto the steel wire rope, the boiling point of gasoline is <120° C., and the temperature of gasoline is 160° C., such as commercially available No. 92 gasoline.

[0021] In the present invention, when the flushing component sprays gasoline or gasoline vapor onto the steel wire rope, the old oil on the steel wire rope can be dissolved and washed off. Meanwhile, the hot gasoline or gasoline vapor has a higher temperature, and the dissolving capacity of gasoline or gasoline vapor on the old oil is improved, which is beneficial to improving the effect of washing off the old oil on the steel wire rope.

[0022] In the present invention, gasoline is sprayed toward the steel wire rope, and the gasoline can impact the steel wire rope, which is beneficial to washing out the old oil in the gaps between the steel wires.

[0023] In the present invention, the steel wire rope expands due to heat, and the gaps between the steel wires become larger, which is conducive to washing out the old oil in the gaps between the steel wire ropes.

[0024] In the present invention, the gasoline has a low boiling point and can leave the steel wire rope by volatilization, which is beneficial to reducing the gasoline residue on the steel wire rope.

[0025] In the present invention, after the old oil on the steel wire rope is cleaned, it is put into new oil, and the new oil can penetrate the gaps between the strands of the steel wire rope, thereby achieving maintenance of the steel wire rope.

[0026] Preferably, it further comprises a gas-liquid separation container, a hot waste liquid discharge outlet is provided at the bottom of the oil washing container, and the gas-liquid separation container is connected to the hot waste liquid discharge outlet.

[0027] Preferably, a hot waste liquid flow channel is provided at the bottom of the maintenance container.

[0028] The hot waste liquid discharge port, the hot waste liquid flow channel, and the gas-liquid separation container are connected in sequence, or the hot waste liquid flow channel and the gas-liquid separation container are evenly connected to the hot waste liquid discharge port.

[0029] In the present invention, the hot gasoline and hot old oil discharged from the oil washing container enter the hot waste liquid flow channel, which can heat the new oil, thereby increasing the temperature of the new oil, improving the fluidity and wetting ability of the new oil, and is beneficial to improving the effect of the new oil wetting the wire rope.

[0030] Preferably, the gas-liquid separation container has a heating component, and the temperature in the gas-liquid separation container is higher than the boiling point of gasoline and lower than the boiling point of used oil.

[0031] In the present invention, in the gas-liquid separation container, gasoline is volatilized by heat and can be separated from the old oil, thereby realizing the recovery of gasoline and the collection of the old oil.

[0032] Preferably, the gas separated by the gas-liquid separation container is sprayed toward the steel wire rope through the flushing component.

[0033] In the present invention, gasoline is separated from old oil in the gas-liquid separation container and is used again to clean the steel wire rope, thereby realizing the recycling of gasoline.

[0034] Preferably, it further comprises a cleaning rack, the steel wire rope is wound around the cleaning rack, and the cleaning rack is detachably connected to the oil washing container and the maintenance container.

[0035] In the present invention, the cleaning rack is detachably connected to the oil washing container and the maintenance container, which is convenient for moving the wire rope and the cleaning rack as a whole into the maintenance container after the old oil is washed off, which is beneficial to reducing the number of disassembly and assembly times during the wire rope maintenance process, thereby helping to reduce the difficulty of using the intelligent maintenance device for mining wire ropes and improving the convenience of wire rope maintenance.

[0036] Preferably, the cleaning rack comprises two rotating rollers parallel to each other, the two rotating rollers are wound together by a steel wire rope, and the steel wire rope is wound around the two rotating rollers along the axis direction of the rotating rollers.

[0037] Preferably, the projections of two adjacent sections of steel wire rope between the two rotating rollers on a plane perpendicular to the axis of the rotating roller cross each other, and the projections of the steel wire rope on a plane perpendicular to the axis of the rotating roller are in the shape of a letter "U"; the flushing component sprays hot gasoline or gasoline vapor toward between the two rotating rollers.

[0038] In the present invention, the steel wire rope is wound in the above-mentioned manner, so that the number of steel wire ropes between the two rotating rollers is the largest, and the flushing component can flush more steel wire ropes, which is beneficial to improving the cleaning efficiency of cleaning old oil from the steel wire rope.

[0039] In the present invention, when one of the rotating rollers rotates, the other rotating roller rotates under the transmission action of the wire rope, which is conducive to changing the position of the wire rope on the rotating roller, and transporting different areas of the wire rope to the flushing component to flush the old oil of the wire rope, which is conducive to fully washing away the old oil on the wire rope.

[0040] Preferably, the oil washing container and the maintenance container are both provided with a driving component, and the driving component is used to be drivingly connected to one of the rotating rollers, and the driving component is used to drive the corresponding rotating roller to rotate.

[0041] In the present invention, the rotating roller is driven to rotate by a driving component, so that the steel wire rope can be bent multiple times, thereby changing the gap between strands of the steel wire rope, which is beneficial to improving the washing effect of old oil and the infiltration effect of new oil.

[0042] Preferably, the maintenance container comprises a maintenance cover, and the cleaning rack is detachably connected to the maintenance cover.

[0043] In the present invention, the cleaning rack on the maintenance container is installed on the maintenance cover, so when the wire rope is immersed in new oil or taken out from new oil, it is not necessary to drain the new oil before operation, which is convenient for the use of the intelligent maintenance device for mining wire ropes.

[0044] Preferably, a vibration component is provided on the maintenance container.

[0045] In the present invention, the vibration component transmits vibration to the new oil through the side wall of the maintenance container, which promotes the flow of the new oil, enhances the penetration ability of the new oil, and is conducive to the new oil to penetrate into the gap between the strands of the steel wire rope.

[0046] Preferably, a temperature sensor is provided on the oil wash container, a control panel is provided outside the oil wash container, the temperature sensor is electrically connected to the control panel, the flushing component includes a flow control valve, and the control panel controls the flow of the flushing component through the flow control valve.

[0047] In the present invention, the temperature data inside the oil washing container is collected by a temperature sensor and transmitted to the control panel. The controller can intelligently control the flow of the flushing component through the flow control valve according to the collected temperature data, so as to maintain the temperature balance inside the oil washing container.

[0048] Compared with the prior art, the advantages of the present invention include:

[0049] (1) The intelligent maintenance device for a mining wire rope provided by the present invention has a simple structure, does not require complex equipment or harsh use conditions, and is easy to maintain;

[0050] (2) The intelligent maintenance device for a steel wire rope for mining provided by the present invention can remove the old oil, mineral powder and dust on the steel wire rope by washing the old oil and soaking the new oil on the steel wire rope with hot gasoline or gasoline steam, thereby realizing the maintenance of the steel wire rope;

[0051] (3) The present invention provides an intelligent maintenance device for wire ropes for mining. It uses hot gasoline or gasoline vapor to wash out the old oil from the wire rope and soak in new oil. Compared with the prior art, it can remove the old oil in the gaps between the wires and has a good effect in removing the old oil. There is no need to wipe or contact the cleaning agent. The maintenance effect of the wire rope is good and the operation is simple. BRIEF DESCRIPTION OF THE DRAWINGS

[0052] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0053] Figure 1 It is an overall schematic diagram of an intelligent maintenance device for a steel wire rope for mining in the present invention;

[0054] Figure 2 It is a structural schematic diagram of the oil washing container in the present invention;

[0055] Figure 3 It is a structural schematic diagram of the maintenance container in the present invention;

[0056] Figure 4 It is a schematic diagram of the connection structure between the steel wire rope and the cleaning rack in the present invention;

[0057] Figure 5 It is a schematic diagram of the structure of the gas-liquid separation container in the present invention;

[0058] Figure 6 It is a cross-sectional view of the connection structure between the steel wire rope and the rotating roller in the present invention.

[0059] Reference numerals:

[0060] 1. Oil washing container; 11. Driving motor; 12. Cleaning rack; 13. Rotating roller; 14. Nozzle; 2. Maintenance container; 21. Maintenance cover; 22. Transmission motor; 23. Connecting valve; 24. Ultrasonic generator; 25. Ultrasonic transducer; 26. Hot waste liquid flow pipe; 27. New oil input pipe; 28. New oil output pipe; 3. Gas-liquid separation container; 31. Steam recovery pipe; 32. Old oil recovery pipe; 4. Control panel; 41. Temperature sensor. DETAILED DESCRIPTION

[0061] In view of the deficiencies in the prior art, the inventor of this case has proposed the technical solution of the present invention after long-term research and extensive practice. The following will further explain the technical solution, its implementation process and principle, etc. in conjunction with the drawings in the embodiments of this application and specific implementation cases.

[0062] It should be noted that the embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be understood as limiting the present invention. The described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, the present invention covers any substitution, modification, equivalent method and scheme made on the spirit, principle and scope of the present invention defined by the claims. Other embodiments obtained by ordinary technicians in this field without creative work are all within the scope of protection of the present invention.

[0063] In the description of the present application, "first", "second", "third" and similar words do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, "one" or "an" and other similar words do not indicate a quantity limitation, but indicate the existence of at least one. "Include" or "comprise" and other similar words mean that the elements or objects appearing before "include" or "comprises" include the elements or objects listed after "include" or "comprises" and their equivalents, and do not exclude other elements or objects. "Connect" or "connected" and other similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.

[0064] In the description of the present application, the terms "center", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships illustrated in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present application. In addition, when positional terms such as both sides, outside, up and down are used, it should be understood that they are only used to facilitate understanding and description, considering that the structure may be facing other positions.

[0065] In the description of this application, unless otherwise clearly specified and limited, the technical or scientific terms used should have the usual meanings understood by persons with ordinary skills in the field to which this application belongs. Terms such as "install", "connect", and "connect" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, a conflicting connection, or an integral connection. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0066] The embodiment of the present invention is intended to introduce and illustrate the structural composition of the intelligent maintenance device for wire ropes for mining and the coordination relationship between the various components. Unless otherwise specified, the size, material and manufacturing process of each component in the intelligent maintenance device for wire ropes for mining in the embodiment of the present invention can be selected according to the specific situation and are not specifically limited or explained herein.

[0067] Further, in order to make the public have a better understanding of the present invention, some specific details are described in detail in the following detailed description of the present invention. For those skilled in the art, the present invention can be fully understood without the description of these details.

[0068] Example 1

[0069] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 , an intelligent maintenance device for a steel wire rope for mining, comprising an oil washing container 1.

[0070] Specifically, the oil washing container 1 has an oil washing space, a sealing door is provided on the oil washing container 1, a hot waste liquid discharge port is provided at the bottom of the oil washing container 1, and the hot waste liquid discharge port is communicated with the oil washing space.

[0071] The specific setting position of the sealing door is Figure 2The same side of the washing oil container 1 is marked in FIG. 1 , and three hinges for connecting with the sealing door are reserved on this side, and the sealing door is rotatably connected with the washing oil container 1 through the hinges.

[0072] In this embodiment, the intelligent maintenance device for mining wire ropes further includes a cleaning rack 12 , which is detachably connected to the oil washing container 1 , and the wire rope is wound around the cleaning rack 12 .

[0073] See also Figure 2 , Figure 4 and Figure 6 The cleaning frame 12 includes two rotating rollers 13 parallel to each other. The two rotating rollers 13 are wound together by a steel wire rope, and the steel wire rope is wound around the two rotating rollers 13 along the axis direction of the rotating rollers 13.

[0074] Specifically, the cleaning rack 12 includes two vertical mounting racks, both of which are located in the oil washing space and above the hot waste liquid discharge port, and both of which are bolted to the inner wall of the oil washing container 1. In other embodiments, the two mounting racks can also be connected to the inner wall of the oil washing container 1 by plugging.

[0075] Specifically, for any rotating roller 13 , both ends of the rotating roller 13 are respectively connected to a mounting frame via bearings; the two rotating rollers 13 are both arranged transversely and parallel to each other.

[0076] Further preferably, the projections of two adjacent sections of steel wire rope between the two rotating rollers 13 on a plane perpendicular to the axis of the rotating roller 13 cross each other, and the projections of the steel wire rope on a plane perpendicular to the axis of the rotating roller 13 are in an 8-shape.

[0077] See also Figure 4 and Figure 6 The steel wire rope is wound around the two rotating rollers 13 in an 8-shaped trajectory, the steel wire rope forms a cross direction between the two rotating rollers 13, and the direction of the steel wire rope is extended from one mounting frame to another mounting frame.

[0078] Specifically, both ends of the steel wire rope are reserved with sufficient length to be wound around a rotating roller 13. In this embodiment, both ends of the steel wire rope are wound around the rotating roller 13 located at the top.

[0079] Preferably, the oil washing container 1 is provided with a driving component, which is used to be drivingly connected to one of the rotating rollers 13, and is used to drive the corresponding rotating roller 13 to rotate.

[0080] In this embodiment, the driving component is specifically a driving motor 11, which is installed on the outer wall of the oil washing container 1. The driving shaft of the driving motor 11 passes through the outer wall of the oil washing container 1 and extends into the oil washing space, and is fixedly connected to the rotating roller 13 above by bolts. The driving shaft is coaxial with the rotating roller 13.

[0081] In this embodiment, a flushing component is provided in the oil washing container 1, and the flushing component is used to spray hot gasoline or gasoline vapor onto the steel wire rope.

[0082] The specific flushing component includes a plurality of nozzles 14. The plurality of nozzles 14 are fixedly installed in the oil washing space and are all directed toward between the two driving rollers. The plurality of nozzles 14 are evenly distributed along the axial direction of the driving roller.

[0083] Specifically, an oil delivery pipe is provided on the oil washing container 1, and a plurality of nozzles 14 are all communicated with the oil delivery pipe. By injecting hot gasoline or gasoline steam into the oil delivery pipe, gasoline can be sprayed onto the steel wire rope.

[0084] Specifically, in this embodiment, gasoline is heated and then injected into the oil pipeline through an injection pump. By adjusting parameters such as the pressure and flow rate of the injection pump, the impact force and flow rate of the gasoline on the steel wire rope can be controlled.

[0085] See also Figure 1 , Figure 2 and Figure 3 , an intelligent maintenance device for a steel wire rope for mining, comprising a maintenance container 2.

[0086] Specifically, the maintenance container 2 has a maintenance space for accommodating new oil. The maintenance container 2 includes a maintenance cover 21 , and the cleaning rack 12 is detachably connected to the maintenance cover 21 .

[0087] Specifically, after the old oil is cleaned, the bolts of the cleaning frame 12 can be disassembled and taken out, and then the cleaning frame 12 can be fixed to the maintenance cover 21 with bolts.

[0088] In this embodiment, the driving component includes a transmission motor 22, and the driving end of the transmission motor 22 is fixedly connected to a driving bevel gear, and one end of one transmission roller extending to the outside of the cleaning rack 12 is fixedly connected to a driven bevel gear, and the driving bevel gear is meshed with the driven bevel gear. The driving bevel gear is driven to rotate by the transmission motor 22, so that the driven bevel gear drives the transmission roller to rotate.

[0089] Specifically, a new oil input pipe 27 and a new oil output pipe 28 are fixedly connected to one side of the maintenance container 2. The new oil input pipe 27 and the new oil output pipe 28 are both connected to the interior of the maintenance space. New oil can be input into the maintenance space through the new oil input pipe 27, and new oil can be output into the maintenance space through the new oil output pipe 28. The new oil input pipe 27 and the new oil output pipe 28 are respectively connected to the inlet and outlet of the circulation pump, and an oil storage tank can be added between the new oil output pipe 28 and the circulation pump. The new oil is pumped into the oil storage tank through the new oil output pipe 28 by the circulation pump, so that the new oil in the maintenance container 2 can be emptied. When needed, the new oil can be pumped out through the oil storage tank and input into the maintenance container 2 through the new oil input pipe 27. Solenoid valves are fixedly connected to the new oil input pipe 27 and the new oil output pipe 28 to control the movement of the new oil.

[0090] See also Figure 1 A vibration component is provided on the maintenance container 2, and the vibration component includes an ultrasonic generator 24 and an ultrasonic transducer 25. The ultrasonic generator 24 and the ultrasonic transducer 25 are electrically connected, and the ultrasonic generator 24 and the ultrasonic transducer 25 are fixedly connected to the side wall of the maintenance container 2. The ultrasonic transducer 25 converts the sound wave energy emitted by the ultrasonic generator 24 into mechanical kinetic energy, so that the new oil inside the maintenance space vibrates, thereby enhancing the penetration ability of the new oil into the wire rope.

[0091] Preferably, a hot waste liquid flow channel is provided at the bottom of the maintenance container 2, and a hot waste liquid flow pipe 26 is fixedly connected to the hot waste liquid flow channel. One end of the hot waste liquid flow pipe 26 is connected to the inside of the hot waste liquid discharge port of the oil washing container 1, and is used to collect the hot gasoline after use in the oil washing container 1 and the old oil washed from the wire rope, and transfer heat to the interior of the maintenance container 2 through the hot waste liquid flow channel, so as to increase the temperature of the new oil, which is conducive to the new oil to penetrate into the gap between the strands of the wire rope.

[0092] Specifically, the maintenance container 2 is provided with a hot waste liquid input port and a hot waste liquid output port, which are respectively connected to the two ends of the hot waste liquid flow channel, and the hot waste liquid input port and the hot waste liquid output port are fixedly connected with a connecting valve 23, which is connected to the inside of the hot waste liquid flow pipe 26, and the flow of the hot waste liquid can be controlled by the connecting valve 23.

[0093] See also Figure 1 and Figure 5 , an intelligent maintenance device for a steel wire rope for mining, comprising a gas-liquid separation container 3.

[0094] Preferably, the gas-liquid separation container 3 has a separation space, and the separation space is used to separate gasoline and used oil. A hot waste liquid discharge outlet is provided at the bottom of the oil washing container 1, and the gas-liquid separation container 3 is connected with the hot waste liquid discharge outlet. The hot waste liquid discharge outlet, the hot waste liquid flow channel, and the gas-liquid separation container 3 are connected in sequence, or the hot waste liquid flow channel and the gas-liquid separation container 3 are evenly connected with the hot waste liquid discharge outlet. Preferably, the hot waste liquid discharge outlet, the hot waste liquid flow channel, and the gas-liquid separation container 3 are connected in sequence.

[0095] Specifically, the gas-liquid separation container 3 has a heating component. The temperature inside the gas-liquid separation container 3 is higher than the boiling point of gasoline and lower than the boiling point of used oil. The hot waste liquid flow pipe 26 is connected to the inside of the separation space. The heating component includes an oil tank heater fixedly connected to the gas-liquid separation container 3. The electric heating element inside the oil tank heater is energized to generate heat, and the inside of the gas-liquid separation container 3 is heated to 100°C, so that the gasoline is heated into a vapor state. The boiling point of the used oil is higher than that of gasoline, and the used oil is still in liquid state.

[0096] Specifically, a steam recovery pipe 31 and a used oil recovery pipe 32 are fixedly connected in the gas-liquid separation container 3. The steam recovery pipe 31 is installed above the used oil recovery pipe 32. After the hot waste liquid enters the gas-liquid separation container 3, it will be heated and separated into gasoline vapor and used oil liquid. The gasoline vapor will be output through the steam recovery pipe 31, and the used oil liquid will be output through the old oil recovery pipe 32. Check valves are fixedly connected in the steam recovery pipe 31 and the used oil recovery pipe 32 to control the movement of gasoline vapor and used oil liquid.

[0097] Preferably, the gas separated by the gas-liquid separation container 3 is sprayed toward the wire rope through the flushing component, and the end of the steam recovery pipe 31 away from the gas-liquid separation container 3 is connected to a recovery tank, the recovery tank has an output end, an output pump is fixedly connected to the output end, and the output end of the output pump is fixedly connected to an inlet pipe. When the oil washing container 1 washes the old oil of the wire rope, the recovered gasoline vapor can be transported to the nozzle 14 through the inlet pipe for spraying by the output pump, so that the gasoline can be recycled.

[0098] Preferably, a temperature sensor 41 is provided on the oil washing container 1, a control panel 4 is provided outside the oil washing container 1, the temperature sensor 41 is electrically connected to the control panel 4, the flushing component includes a flow control valve, the control panel 4 controls the flow of the flushing component through the flow control valve, and the flow control valve is connected to the inside of the oil pipeline.

[0099] In this embodiment, the control panel 4 is a terminal device that integrates control, display and transmission. Through screen display and touch operation, it can be connected to the temperature sensor 41, and obtain the temperature data inside the oil washing container 1 through the temperature sensor 41. According to the temperature requirement inside the oil washing container 1, the flow inside the oil pipeline can be controlled through the flow control valve to maintain the temperature balance inside the oil washing container 1, thereby achieving the purpose of intelligent temperature control.

[0100] In this embodiment, the specific maintenance steps of the wire rope are:

[0101] S1. First, manually wind the steel wire rope around the rotating roller 13, then open the sealing door of the oil washing container 1, fix the cleaning frame 12 inside the oil washing container 1 by bolts, fix the driving shaft with the rotating roller 13 at the corresponding position by bolts, and then close the sealing door;

[0102] S2, start the jet pump to transport hot gasoline or gasoline vapor into the oil pipeline, and then the nozzle 14 sprays hot gasoline or gasoline vapor to the steel wire rope, so that the old oil on the steel wire rope is washed away, and the gasoline or gasoline vapor is mixed with the old oil to form hot waste liquid. At the same time, the driving motor 11 drives the rotating roller 13 to rotate, so that one of the rotating rollers 13 is transmitted to the other rotating roller 13 through the steel wire rope, which is conducive to the position of the steel wire rope on the rotating roller 13 to change, and transport different areas of the steel wire rope to the flushing part to flush the old oil of the steel wire rope, which is conducive to the old oil on the steel wire rope to be fully washed away;

[0103] S3, the hot waste liquid flows into the hot waste liquid flow pipe 26, transfers heat to the inside of the maintenance container 2 through the hot waste liquid flow channel, increases the temperature of the new oil, and then enters the gas-liquid separation container 3, where the gasoline vapor and the old oil liquid are separated and recovered separately;

[0104] S4. After the wire rope is washed of old oil, stop the jet pump and the drive motor 11, open the sealing door, remove the bolts on the cleaning rack 12 and the drive shaft, take out the cleaning rack 12, and then fix the cleaning rack 12 on the maintenance cover 21 by bolts, and the end of the driving roller with the driven bevel gear is meshed with the driving bevel gear, and then put the cleaning rack 12 into the new oil of the maintenance container 2, so that the maintenance cover 21 covers the top of the maintenance container 2, and then start the transmission motor 22 to drive the driving bevel gear to rotate, so that the driven bevel gear is driven, so that the transmission roller rotates, and the wire rope moves;

[0105] S5. Then start the ultrasonic generator 24 and the ultrasonic transducer 25. The ultrasonic transducer 25 converts the ultrasonic waves emitted by the ultrasonic generator 24 into mechanical kinetic energy, so that the new oil inside the maintenance space vibrates and penetrates into the steel wire rope, thereby completing the maintenance.

[0106] It should be understood that the above embodiments are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with this technology to understand the content of the present invention and implement it accordingly. It cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, some simple deductions or substitutions can be made without departing from the concept of the present invention. All equivalent changes or modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.

Claims

1. An intelligent maintenance device for steel wire ropes for mining, characterized in that: include: An oil washing container (1), the oil washing container (1) being used to contain the steel wire rope, the oil washing container (1) being provided with a flushing component, the flushing component being used to spray hot gasoline or gasoline vapor onto the steel wire rope; A maintenance container (2), wherein the maintenance container (2) is used to contain new oil, and the new oil is used to soak the steel wire rope after being cleaned with gasoline.

2. The intelligent maintenance device for a mining wire rope according to claim 1 is characterized in that: It also comprises a gas-liquid separation container (3), a hot waste liquid discharge port is arranged at the bottom of the oil washing container (1), and the gas-liquid separation container (3) is connected to the hot waste liquid discharge port.

3. The intelligent maintenance device for a mining wire rope according to claim 2 is characterized in that: The bottom of the maintenance container (2) is provided with a hot waste liquid flow channel; The hot waste liquid discharge port, the hot waste liquid flow channel, and the gas-liquid separation container (3) are connected in sequence, or the hot waste liquid flow channel, the gas-liquid separation container (3) are evenly connected to the hot waste liquid discharge port.

4. The intelligent maintenance device for a mining wire rope according to claim 2 is characterized in that: The gas-liquid separation container (3) has a heating component, and the temperature inside the gas-liquid separation container (3) is higher than the boiling point of gasoline and lower than the boiling point of used oil; And / or, the gas separated by the gas-liquid separation container (3) is sprayed toward the steel wire rope through the flushing component.

5. The intelligent maintenance device for a mining wire rope according to claim 1 is characterized in that: It also comprises a cleaning rack (12), the steel wire rope is wound around the cleaning rack (12), and the cleaning rack (12) is detachably connected to the oil washing container (1) and the maintenance container (2).

6. The intelligent maintenance device for a mining wire rope according to claim 5, characterized in that: The cleaning frame (12) comprises two rotating rollers (13) which are parallel to each other. The two rotating rollers (13) are wound together by a steel wire rope, and the steel wire rope is wound around the two rotating rollers (13) along the axis direction of the rotating rollers (13).

7. The intelligent maintenance device for a mining wire rope according to claim 6, characterized in that: The projections of two adjacent sections of steel wire rope located between the two rotating rollers (13) on a plane perpendicular to the axis of the rotating roller (13) intersect with each other, and the projections of the steel wire rope on a plane perpendicular to the axis of the rotating roller (13) are in the shape of an 8; the flushing component sprays hot gasoline or gasoline vapor toward between the two rotating rollers (13).

8. The intelligent maintenance device for a mining wire rope according to claim 6, characterized in that: The oil washing container (1) and the maintenance container (2) are both provided with a driving component, the driving component being used for being transmission-connected with one of the rotating rollers (13), and the driving component being used for driving the corresponding rotating roller (13) to rotate.

9. The intelligent maintenance device for a mining wire rope according to claim 5, characterized in that: The maintenance container (2) comprises a maintenance cover (21), and the cleaning rack (12) is detachably connected to the maintenance cover (21).

10. The intelligent maintenance device for a mining wire rope according to claim 1, characterized in that: The maintenance container (2) is provided with a vibration component; And / or, the wash oil container (1) is provided with a temperature sensor (41), the outside of the wash oil container (1) is provided with a control panel (4), the temperature sensor (41) is electrically connected to the control panel (4), the flushing component includes a flow control valve, and the control panel (4) controls the flow of the flushing component through the flow control valve.

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