Cleaning method for electronic-grade packaging barrel
By adopting technical means such as multi-directional high-pressure nozzles, rotating tables, robotic arms and ultrasonic vibrators, the automated and comprehensive cleaning of electronic-grade packaging barrels is achieved, solving the problem of traditional cleaning methods taking time and relying on manual operations, and significantly improving the cleaning quality and resource utilization efficiency.
Patent Information
- Application Number
- CN202411840973.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2044-12-13
AI Technical Summary
The traditional electronic-grade packaging barrel cleaning method takes a long time and relies on manual operations, increases labor costs, poses health and safety risks and is difficult to achieve consistent cleaning effects, resulting in large fluctuations in product quality.
A cleaning method for electronic-grade packaging barrels is designed, using multi-directional high-pressure nozzles, rotating tables, robotic arms and ultrasonic vibrators to achieve automated comprehensive cleaning and recycling of water resources.
It significantly improves the quality of cleaning, reduces resource waste and environmental pollution, supports multiple recycling, maintains stable performance, improves work efficiency and reduces the need for manual intervention.
Smart Images

Figure CN119794022A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cleaning packaging barrels for electronic-grade chemicals, in particular to a method for cleaning electronic-grade packaging barrels. Background Art
[0002] With the rapid development of the global semiconductor industry, the importance of electronic-grade chemicals as key materials has become increasingly prominent. These chemicals are mainly used in process steps such as etching and cleaning, and are essential to ensuring the quality and performance of semiconductor devices. Therefore, the market demand for electronic-grade chemicals has risen sharply, which has also driven the growth of demand for their special packaging barrels. Due to their extremely high purity requirements, the introduction of impurities must be strictly controlled during production and use. In order to meet this high standard, the packaging barrels must not only have good sealing and corrosion resistance, but also must undergo a strict cleaning procedure before and after each use to remove any possible contaminants. Traditionally, such packaging barrels are mostly imported, costly, and are usually recycled multiple times to reduce costs and improve economic benefits.
[0003] In the early days, the industry generally adopted a semi-automatic machine cleaning method, that is, the operator manually placed the packaging barrel in the cleaning equipment, repeatedly rinsed it by pouring clean water or a specific solvent, and then manually shook it to help remove the residual liquid. However, this method has many shortcomings: 1. The whole process takes a long time and cannot meet the needs of large-scale production; 2. Highly dependent on manual operation, which increases labor costs; 3. Operators are directly exposed to harmful chemicals, which poses a health and safety hazard. Due to the influence of human factors, it is difficult to achieve consistent cleaning results, resulting in large fluctuations in product quality. Summary of the invention
[0004] In view of the above problems, the technical problem to be solved by the present invention is to provide a method for cleaning electronic-grade packaging barrels. The device can not only significantly improve the cleaning quality, but also effectively reduce resource waste and environmental pollution. In addition, considering the cost of electronic-grade packaging barrels and the need for reuse, the new cleaning solution should also be able to support multiple cycles while maintaining stable performance.
[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions to achieve: A method for cleaning an electronic-grade packaging barrel, the method being applied to an electronic-grade packaging barrel cleaning device, the cleaning device comprising a grabbing mechanism, a cleaning mechanism, a roller mechanism and a conveying mechanism; The grabbing mechanism comprises a rotating base, a mechanical arm, a mechanical head, a rotating table, a capping assembly and a grabbing bucket assembly; The cleaning mechanism includes a cleaning room body, a side water supply plate, a top water supply plate, a high-pressure nozzle, a water inlet pipe, a water extraction pipe, a clamping roller, a mounting plate, a slide rail, a slider and a control mechanism; The roller mechanism includes an immersion tank, a support frame, a driving mechanism, an immersion roller, a vibration plate, an ultrasonic vibrator and a rotating shaft; The conveying mechanism includes a side plate and a conveying roller, and the water inlet pipe and the water extraction pipe are assembled from an outer pipe, an inner pipe and a corrugated pipe; The cleaning method of the electronic grade packaging barrel comprises the following steps: S1. The rotating base drives the mechanical arm to rotate by rotating, and the mechanical head drives the rotating table to rotate and uses the screw cap assembly to open the end cover of the packaging barrel to be washed. The rotating table rotates again and switches to the barrel grabbing assembly to grab the packaging barrel to be washed and place it on the transmission roller; S2, the conveying roller drives the packaging barrel to be washed forward and enters the washing room; S3, the clamping rollers work together to clamp and fix the packaging barrel to be washed, and at the same time, the side water supply plate and the top water supply plate spray high-pressure water flow to wash the outside of the packaging barrel to be washed; S4, using the visual positioning system, the control mechanism controls the water inlet pipe and the water extraction pipe to move to the port of the packaging barrel to be washed, and then the control mechanism controls the water inlet pipe and the water extraction pipe to penetrate into the packaging barrel; S5, the water extraction pipe extracts the residual chemicals in the packaging barrel to be washed; S6, the water inlet pipe sprays high-pressure water and drives the outer pipe to rotate, the outer pipe sprays high-pressure water and sprays it onto the inner wall of the barrel, and during the flushing process, the water extraction pipe extracts water from the barrel through the inner pipe to form a circulation cleaning; S7, after the pre-cleaning is completed, the water inlet pipe sprays out the chemical cleaning liquid again, so that a certain amount of cleaning liquid remains in the packaging barrel to be cleaned; S8, the transmission roller drives the packaging barrel to be washed to continue to be transmitted forward and move to the drum mechanism; S9, applying external thrust to cause the packaging barrel to be washed and the support frame to flip backward around the axis of the rotating shaft until the packaging barrel to be washed is immersed in the immersion tank, the immersion tank is filled with cleaning liquid, the immersion drum rotates and drives the packaging barrel to be washed to rotate, so that the chemical cleaning liquid fully soaks the surface of the packaging barrel to be washed; S10, the ultrasonic vibrator is then started and drives the vibration plate and the packaging barrel to be washed to vibrate at high speed to wash and remove the dirt into the cleaning liquid; S11. The conveyor roller drives the packaging barrel to be washed back to the cleaning room, fills the packaging barrel with water through the water inlet pipe, and draws liquid in real time to detect resistance and online particle size to ensure that the particle size meets the standard. The resistivity is ≥18.2MΩ.cm@25℃ and the particle level @0.2um<1 piece / ml, indicating that the cleaning is completed; S12, the water in the packaging barrel to be washed is pumped out through the pumping pipe, and the cleaned packaging barrel to be washed is transported to the position of the grabbing mechanism, and the grabbing mechanism turns the packaging barrel to be washed upside down and swings it back and forth to throw out the remaining residual liquid in the barrel.
[0006] In a preferred embodiment, the grabbing mechanism includes a rotating base, which is installed on the side of the side plate and the head of the conveying mechanism. A mechanical arm is installed at the upper end surface of the rotating base, and a mechanical head is installed at the other end of the mechanical arm.
[0007] In a preferred solution, a rotating table is provided on the mechanical head, a capping assembly is provided on one side of the rotating table, and a bucket grabbing assembly is provided on the other side of the rotating table.
[0008] In a preferred embodiment, the cleaning mechanism includes a cleaning room body, which is arranged on the side of the side plate and the middle of the conveying mechanism. A side water supply plate is installed on the side wall of the cleaning room body, and a top water supply plate is installed on the wall of the cleaning room body close to the top. The side water supply plate and the top water supply plate are connected to an external high-pressure water source, and high-pressure nozzles are equidistantly arranged on the side water supply plate and the top water supply plate. Mounting plates are also correspondingly arranged on the two side walls of the cleaning room body, and a clamping roller is arranged between the mounting plates, and the clamping roller slides along the mounting plates.
[0009] In the preferred solution, a slide rail is installed on the top wall of the cleaning room, a slider is arranged inside the slide rail, a water inlet pipe and a water extraction pipe are connected to the lower end surface of the slider, and a control mechanism is installed on the outer wall of the cleaning room, the control mechanism is connected to the slider and controls the slider to slide along the slide rail, and the control mechanism is also connected to the water inlet pipe and the water extraction pipe and controls the water inlet pipe and the water extraction pipe to extend and retract up and down.
[0010] In the preferred embodiment, the water inlet pipe and the water suction pipe include an inner pipe and an outer pipe, wherein the outer pipe is sleeved on the outside of the inner pipe, the outer pipe and the inner pipe are coaxially arranged, the outer pipe can rotate freely around its own axis, the outer pipe wall is provided with annularly symmetrical spray holes, and the end of the inner pipe is connected to a bellows.
[0011] In the preferred embodiment, the roller mechanism includes an immersion pool, a support frame, a driving mechanism, an immersion roller, a vibration plate and an ultrasonic vibrator; the support frame is installed on the side of the side plate and the tail of the conveying mechanism, and a rotating shaft is provided at the lower end of the support frame. The support frame flips around the axis of the rotating shaft, and an immersion roller and a vibration plate are installed between the support frames. The immersion rollers are arranged in parallel, and the vibration plates are arranged between the immersion rollers. A driving mechanism is provided at the upper end surface of the support frame and is connected to the immersion roller, and an ultrasonic vibrator is installed at the lower end surface of the vibration plate.
[0012] A method for cleaning an electronic-grade packaging barrel, the device has the following advantages: 1. The multi-directional high-pressure nozzle design (side water supply plate and top water supply plate) can provide all-round and dead-angle-free strong flushing of electronic-grade packaging barrels, ensuring that every corner can be thoroughly cleaned; combined with the cap screwing assembly and barrel grabbing assembly on the rotating table, the barrel cover can be automatically removed and reinstalled during the cleaning process, avoiding the secondary pollution that may be caused by manual operation, while improving the cleaning efficiency; the unique design of the water inlet pipe and the water extraction pipe, especially the function of the outer pipe rotating freely around its own axis, can achieve dynamic water flow impact, further enhancing the cleaning effect; 2. The water inlet and pumping pipe systems in the cleaning device allow for recycling of cleaning water, reducing water resource consumption. The application of ultrasonic vibrators on the vibration plate can remove stubborn stains with the help of ultrasonic energy without using chemical solvents, reducing the use of chemicals and the burden on the environment. The entire cleaning process is carried out in a closed cleaning room, preventing leakage of cleaning wastewater and protecting the surrounding environment. 3. The automated design of the robotic arm and robotic head makes the process of grabbing and placing the packaging barrels more precise and stable, reducing the risk of damage to the packaging barrels due to improper operation and extending their service life. The design of the immersion drum in the drum mechanism, combined with the high-frequency vibration generated by the ultrasonic vibrator, not only ensures the consistency and thoroughness of cleaning, but also helps to maintain the long-term stable operation of the cleaning device itself. 4. The automated cleaning process greatly shortens the cleaning time of a single packaging barrel and improves overall work efficiency; it reduces the need for manual intervention, reduces the labor intensity of workers, and also reduces the possibility of human errors. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The present invention will be further described below in conjunction with the accompanying drawings and embodiments: Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is an enlarged schematic diagram of the grabbing mechanism structure of the present invention; Figure 3 This is an enlarged schematic diagram of the gripping mechanism structure of the present invention. Figure 2 ; Figure 4 It is an enlarged schematic diagram of the cleaning mechanism structure of the present invention; Figure 5 This is an enlarged schematic diagram of the cleaning mechanism structure of the present invention. Figure 2 ; Figure 6 This is a schematic diagram of the structure of the drum mechanism of the cleaning mechanism of the present invention; Figure 7 It is a cross-sectional plan view of the water inlet pipe and the water pumping pipe structure of the present invention; Figure 8 It is a schematic diagram of the structure of the water inlet pipe and the water pumping pipe of the present invention.
[0014] In the figure: grabbing mechanism 1, rotating base 101, mechanical arm 102, mechanical head 103, rotating table 104, screw cap assembly 105, grab bucket assembly 106, cleaning mechanism 2, cleaning room body 201, side water supply plate 202, top water supply plate 203, high-pressure nozzle 204, water inlet pipe 205, water suction pipe 206, clamping roller 207, mounting plate 208, slide rail 209, slider 210, control mechanism 211, outer tube 2051, inner tube 2052, spray hole 2053, bellows 2054, roller mechanism 3, immersion pool 301, support frame 302, driving mechanism 303, immersion roller 304, vibration plate 305, ultrasonic vibrator 306, rotating shaft 307, conveying mechanism 4, side plate 401, transmission roller 402, and packaging barrel 5 to be washed. DETAILED DESCRIPTION
[0015] like Figure 1 and Figure 2 As shown, a method for cleaning an electronic-grade packaging barrel is applied to an electronic-grade packaging barrel cleaning device, including a gripping mechanism 1, a cleaning mechanism 2, a roller mechanism 3 and a conveying mechanism 4. The conveying mechanism 4 includes side plates 401 and transmission rollers 402. The side plates 401 are arranged in parallel. Transmission rollers 402 are arranged between the side plates 401. A driving device is installed on the outer side of the side plates 401 to drive the transmission rollers 402 to rotate synchronously. The side of the side plate 401 is sequentially provided with a gripping mechanism 1, a cleaning mechanism 2 and a roller mechanism 3. When the device is working, the gripping mechanism 1 grabs the packaging barrel 5 to be cleaned and places it on the transmission roller 402. The transmission roller 402 transmits the packaging barrel 5 to be cleaned and cleans it through the cleaning mechanism 2 and the roller mechanism 3 in sequence.
[0016] The preferred solution is Figure 2 and Figure 3 As shown, the grabbing mechanism 1 includes a rotating base 101, which is installed on the side of the side plate 401 and the head of the conveying mechanism 4, and a mechanical arm 102 is installed on the upper end surface of the rotating base 101, and a mechanical head 103 is installed on the other end of the mechanical arm 102; a rotating table 104 is arranged on the mechanical head 103, and a capping assembly 105 is installed on one side of the rotating table 104, and a grabbing bucket assembly 106 is installed on the other side of the rotating table 104; During the operation of the device, the rotating base 101 can drive the robotic arm 102 to rotate and change the angle of the robotic arm 102. A robotic head 103 is provided at the end of the robotic arm 102. The robotic head 103 can switch the working mode by controlling the rotating table 104. The top end cover of the wash packaging barrel 5 can be opened by controlling the screw cap assembly 105. The wash packaging barrel 5 can be smoothly grabbed and placed on the conveying mechanism 4 by controlling the grabbing barrel assembly 106.
[0017] The preferred solution is Figure 4 and Figure 5 As shown, the cleaning mechanism 2 includes a cleaning room body 201, which is arranged on the side of the side plate 401 and the middle of the conveying mechanism 4, and a side water supply plate 202 is installed on the side wall of the cleaning room body 201, and a top water supply plate 203 is installed on the wall of the cleaning room body 201 near the top, and the side water supply plate 202 and the top water supply plate 203 are connected to an external high-pressure water source, and high-pressure nozzles 204 are equidistantly arranged on the side water supply plate 202 and the top water supply plate 203, and mounting plates 208 are also correspondingly arranged on the two side walls of the cleaning room body 201, and a clamping roller 207 is arranged between the mounting plates 208, and the clamping roller 207 slides along the mounting plates 208; A slide rail 209 is installed on the top wall of the cleaning room 201, and a slider 210 is arranged in the slide rail 209. The lower end surface of the slider 210 is connected to the water inlet pipe 205 and the water extraction pipe 206. A control mechanism 211 is installed on the outer wall of the cleaning room 201. The control mechanism 211 is connected to the slider 210 and controls the slider 210 to slide along the slide rail 209. The control mechanism 211 is also connected to the water inlet pipe 205 and the water extraction pipe 206 and controls the water inlet pipe 205 and the water extraction pipe 206 to extend and retract up and down; During the operation of the device, when the wash packaging barrel 5 moves into the washing room body 201, the clamping roller 207 can move laterally along the mounting plate 208 and clamp the wash packaging barrel 5, and then the side water supply plate 202 and the top water supply plate 203 spray high-pressure cleaning water through the high-pressure nozzle 204 to rinse the wash packaging barrel 5, and at the same time, the control mechanism 211 controls the movement of the slider 210 and extends the water inlet pipe 205 and the water suction pipe 206 into the wash packaging barrel 5 to rinse the barrel; the washing room body 201 is also provided with a visual positioning camera, a pump for a power source, a particle counter and a resistor, a control cabinet, and a gas-liquid control valve. The resistivity tester and the particle counter detect the detection information in real time and transmit it to the control board to set the cleaning time. Since the above-mentioned device is a prior art, it is not described in detail in this case.
[0018] The preferred solution is Figure 7 and Figure 8 As shown, the water inlet pipe 205 and the water extraction pipe 206 include an inner pipe 2052 and an outer pipe 2051, wherein the outer pipe 2051 is sleeved on the outer side of the inner pipe 2052, the outer pipe 2051 and the inner pipe 2052 are coaxially arranged, and the outer pipe 2051 can freely rotate around its own axis, and the outer pipe 2051 and the inner pipe 2052 of the water inlet pipe 205 are provided with spray holes 2053 in annular symmetry at the pipe walls, and the inner pipe 2052 of the water extraction pipe 206 is not provided with the spray hole 2053, and the end of the inner pipe 2052 is connected with a bellows 2054; Since there are residual chemicals inside the packaging barrel 5 to be washed, the pumping pipe 206 will penetrate into the packaging barrel 5 to be washed and extract the chemicals inside. Then the water inlet pipe 205 will spray out a high-speed water flow and drive the outer tube 2051 to rotate to form a rotating spray, thereby fully flushing the interior of the packaging barrel 5 to be washed. During the cleaning process, the pumping pipe 206 will continuously extract the cleaning liquid to form a circulating cleaning.
[0019] The preferred solution is Figure 6 As shown, the roller mechanism 3 includes an immersion pool 301, a support frame 302, a driving mechanism 303, an immersion roller 304, a vibration plate 305 and an ultrasonic vibrator 306; the support frame 302 is arranged on the side of the side plate 401 and the tail of the conveying mechanism 4, and a rotating shaft 307 is arranged at the lower end of the support frame 302. The support frame 302 flips around the axis of the rotating shaft 307, and an immersion roller 304 and a vibration plate 305 are arranged between the support frames 302. The immersion rollers 304 are arranged in parallel, and the vibration plate 305 is arranged between the immersion rollers 304. The driving mechanism 303 is arranged at the upper end surface of the support frame 302 and connected to the immersion roller 304, and the ultrasonic vibrator 306 is arranged at the lower end surface of the vibration plate 305; When the packaging barrel 5 to be washed moves to the drum mechanism 3, a thrust is applied from the outside to cause the packaging barrel 5 to be washed and the support frame 302 to flip backward around the axis of the rotating shaft 307 until half of the barrel is immersed in the immersion pool 301. The immersion pool 301 is filled with cleaning liquid. The immersion drum 304 rotates and drives the packaging barrel 5 to be washed to rotate, so that the chemical cleaning liquid fully soaks the barrel surface. Then the ultrasonic vibrator 306 starts and drives the vibration plate 305 and the packaging barrel 5 to be washed to vibrate at high speed to clean and remove dirt into the cleaning liquid. Through intermittent rolling and intermittent ultrasonic vibration, the inner and outer walls of the barrel are ensured to be thoroughly cleaned. After cleaning, the dumping device returns to its original position.
[0020] Embodiment: A method for cleaning an electronic-grade packaging barrel: S1, the rotating base 101 drives the mechanical arm 102 to rotate by rotating, the mechanical head 103 drives the rotating table 104 to rotate and uses the screw cover assembly 105 to open the end cover of the packaging barrel 5 to be washed, the rotating table 104 rotates again and switches to the grabbing barrel assembly 106 to grab the packaging barrel 5 to be washed and place it on the transmission roller 402; S2, the conveying roller 402 drives the packaging barrel 5 to be washed forward and enters the washing room 201; S3, the clamping roller 207 cooperates to clamp and fix the packaging barrel 5 to be washed, and at the same time, the side water supply plate 202 and the top water supply plate 203 spray high-pressure water flow to wash the outside of the packaging barrel 5 to be washed; S4, using the visual positioning system, the control mechanism 211 controls the water inlet pipe 205 and the water extraction pipe 206 to move to the port of the packaging barrel 5 to be washed, and then the control mechanism 211 controls the water inlet pipe 205 and the water extraction pipe 206 to penetrate into the packaging barrel 5; S5, the water extraction pipe 206 extracts the residual chemicals in the packaging barrel 5 to be washed; S6, the water inlet pipe 205 sprays high-pressure water and drives the outer pipe 2051 to rotate, the outer pipe 2051 sprays high-pressure water and sprays it onto the inner wall of the barrel, and during the flushing process, the water extraction pipe 206 extracts the water in the barrel through the inner pipe 2052 to form a circulating cleaning; S7, after the pre-cleaning is completed, the water inlet pipe 205 sprays out the chemical cleaning liquid again, so that a certain amount of cleaning liquid remains in the packaging barrel 5 to be cleaned; S8, the transmission roller 402 drives the packaging barrel 5 to be washed to continue to be transmitted forward and move to the drum mechanism 3; S9, applying external thrust to make the packaging barrel 5 to be washed and the support frame 302 flip backward around the axis of the rotating shaft 307 until the packaging barrel 5 to be washed is immersed in the immersion tank 301, the immersion tank 301 is filled with cleaning liquid, and the immersion drum 304 rotates and drives the packaging barrel 5 to be washed to rotate, so that the chemical cleaning liquid fully soaks the surface of the packaging barrel 5 to be washed; S10, the ultrasonic vibrator 306 is then started and drives the vibration plate 305 and the packaging barrel to be washed 5 to vibrate at high speed to wash and remove the dirt into the cleaning liquid; S11, the transport roller 402 drives the packaging barrel 5 to be washed to be transported back to the cleaning room 201, and the packaging barrel 5 to be washed is filled with water through the water inlet pipe 205, and the liquid is pumped in real time to detect the resistance and online particle size to ensure that the particle size meets the standard, the resistivity is ≥18.2MΩ.cm@25℃, and the particle level @0.2um<1 piece / ml, indicating that the cleaning is completed; S12, the water in the packaging barrel 5 to be washed is pumped out through the pumping pipe 206, and the washed packaging barrel 5 to be washed is transported to the position of the grabbing mechanism 1, and the grabbing mechanism 1 turns the packaging barrel 5 to be washed upside down and swings it back and forth to throw out the remaining residual liquid in the barrel.
[0021] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from all points of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention; any reference numerals in the claims should not be regarded as limiting the claims involved.
Claims
1. A method for cleaning an electronic-grade packaging barrel, the method being applied to an electronic-grade packaging barrel cleaning device, characterized in that: The cleaning device comprises a grabbing mechanism (1), a cleaning mechanism (2), a roller mechanism (3) and a conveying mechanism (4); The grabbing mechanism (1) comprises a rotating base (101), a mechanical arm (102), a mechanical head (103), a rotating table (104), a capping assembly (105) and a grabbing bucket assembly (106); The cleaning mechanism (2) comprises a cleaning chamber body (201), a side water supply plate (202), a top water supply plate (203), a high-pressure nozzle (204), a water inlet pipe (205), a water extraction pipe (206), a clamping roller (207), a mounting plate (208), a slide rail (209), a slider (210), and a control mechanism (211); The roller mechanism (3) comprises an immersion tank (301), a support frame (302), a driving mechanism (303), an immersion roller (304), a vibration plate (305), an ultrasonic vibrator (306) and a rotating shaft (307); The conveying mechanism (4) comprises a side plate (401) and a conveying roller (402); the water inlet pipe (205) and the water extraction pipe (206) are assembled from an outer pipe (2051), an inner pipe (2052) and a corrugated pipe (2054); The cleaning method of the electronic grade packaging barrel comprises the following steps: S1, the rotating base (101) drives the mechanical arm (102) to rotate by rotating, the mechanical head (103) drives the rotating table (104) to rotate and uses the screw cover assembly (105) to open the end cover of the packaging barrel (5) to be washed, the rotating table (104) rotates again and switches to the barrel grabbing assembly (106) to grab the packaging barrel (5) to be washed and place it on the transmission roller (402); S2, the transport roller (402) drives the packaging barrel (5) to be washed to be transported forward and enter the washing room (201); S3, the clamping roller (207) cooperates to clamp and fix the packaging barrel (5) to be washed, and at the same time, the side water supply plate (202) and the top water supply plate (203) spray high-pressure water flow to wash the outside of the packaging barrel (5) to be washed; S4, using the visual positioning system, the control mechanism (211) controls the water inlet pipe (205) and the water extraction pipe (206) to move to the end of the packaging barrel (5) to be washed, and then the control mechanism (211) controls the water inlet pipe (205) and the water extraction pipe (206) to penetrate into the packaging barrel (5); S5, the water extraction pipe (206) extracts the residual chemicals in the packaging barrel (5) to be washed; S6, the water inlet pipe (205) sprays high-pressure water and drives the outer pipe (2051) to rotate, the outer pipe (2051) sprays high-pressure water and sprays it onto the inner wall of the barrel, and during the flushing process, the water extraction pipe (206) extracts water from the barrel through the inner pipe (2052) to form a circulating cleaning process; S7, after the pre-cleaning is completed, the water inlet pipe (205) sprays out the chemical cleaning liquid again, so that a certain amount of cleaning liquid remains in the packaging barrel (5) to be cleaned; S8, the transport roller (402) drives the packaging barrel (5) to be washed to continue to be transported forward and move to the drum mechanism (3); S9, applying external thrust to cause the packaging barrel to be washed (5) and the support frame (302) to flip backward around the axis of the rotating shaft (307) until the packaging barrel to be washed (5) is immersed in the immersion pool (301), the immersion pool (301) is filled with cleaning liquid, and the immersion drum (304) rotates and drives the packaging barrel to be washed (5) to rotate, so that the chemical cleaning liquid fully soaks the surface of the packaging barrel to be washed (5); S10, the ultrasonic vibrator (306) is then started and drives the vibration plate (305) and the packaging barrel to be washed (5) to vibrate at high speed, so as to wash and remove the dirt into the cleaning liquid; S11, the transport roller (402) drives the packaging barrel (5) to be washed to be transported back to the cleaning room (201), and water is filled into the packaging barrel (5) to be washed through the water inlet pipe (205), and liquid is drawn in real time to detect resistance and online particle size to ensure that the particle size meets the standard, and the resistivity is ≥18.2MΩ.cm@25℃ and the particle level @0.2um is less than 1 piece / ml, indicating that the cleaning is completed; S12, the water in the packaging barrel (5) to be washed is pumped out through the pumping pipe (206), and the cleaned packaging barrel (5) to be washed is transported to the position of the grabbing mechanism (1), and the grabbing mechanism (1) turns the packaging barrel (5) to be washed upside down and swings it back and forth to throw out the residual liquid in the barrel.
2. The cleaning method for electronic-grade packaging barrels according to claim 1, characterized in that: The rotating base (101) is mounted on the side of the side plate (401) and the head of the conveying mechanism (4). A mechanical arm (102) is mounted on the upper end surface of the rotating base (101), and a mechanical head (103) is mounted on the other end of the mechanical arm (102).
3. The cleaning method for electronic-grade packaging barrels according to claim 2, characterized in that: A rotating platform (104) is arranged on the mechanical head (103); a capping assembly (105) is arranged on one side of the rotating platform (104); and a bucket grabbing assembly (106) is arranged on the other side of the rotating platform (104).
4. The cleaning method for electronic-grade packaging barrels according to claim 1, characterized in that: The cleaning room body (201) is arranged on the side of the side plate (401) and the middle of the conveying mechanism (4); a side water supply plate (202) is installed on the side wall of the cleaning room body (201); a top water supply plate (203) is installed on the wall of the cleaning room body (201) close to the top; the side water supply plate (202) and the top water supply plate (203) are connected to an external high-pressure water source; high-pressure nozzles (204) are equidistantly arranged on the side water supply plate (202) and the top water supply plate (203); mounting plates (208) are also correspondingly arranged on the two side walls of the cleaning room body (201); a clamping roller (207) is arranged between the mounting plates (208); and the clamping roller (207) slides along the mounting plates (208) in a limited manner.
5. The cleaning method for electronic-grade packaging barrels according to claim 4, characterized in that: A slide rail (209) is installed on the top wall of the cleaning room body (201), a slider (210) is arranged inside the slide rail (209), a water inlet pipe (205) and a water extraction pipe (206) are connected to the lower end surface of the slider (210), a control mechanism (211) is installed on the outer wall of the cleaning room body (201), the control mechanism (211) is connected to the slider (210) and controls the slider (210) to slide along the slide rail (209) in a limited manner, and the control mechanism (211) is also connected to the water inlet pipe (205) and the water extraction pipe (206) and controls the water inlet pipe (205) and the water extraction pipe (206) to extend and retract up and down.
6. The cleaning method for electronic-grade packaging barrels according to claim 5, characterized in that: The outer tube (2051) is sleeved on the outside of the inner tube (2052), the outer tube (2051) and the inner tube (2052) are coaxially arranged, the outer tube (2051) can rotate freely around its own axis, the tube wall of the outer tube (2051) is provided with annular symmetrical spray holes (2053), and the end of the inner tube (2052) is connected to a bellows (2054).
7. The cleaning method for electronic-grade packaging barrels according to claim 1, characterized in that: The support frame (302) is arranged on the side of the side plate (401) and the rear of the conveying mechanism (4); a rotating shaft (307) is arranged at the lower end of the support frame (302); the support frame (302) turns around the axis of the rotating shaft (307); an immersion roller (304) and a vibration plate (305) are arranged between the support frames (302); the immersion rollers (304) are arranged in parallel; the vibration plate (305) is arranged between the immersion rollers (304); a driving mechanism (303) is arranged at the upper end surface of the support frame (302) and is connected to the immersion roller (304); and an ultrasonic vibrator (306) is arranged at the lower end surface of the vibration plate (305).
Citation Information
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