Continuous bar feeding mechanism for barbecue tongs

By designing a continuous bar feeding mechanism for barbecue tongs, the fully automated production of barbecue tongs is achieved, solving the problems of low efficiency and unstable product quality in traditional production methods, improving production efficiency and product quality, and reducing production costs and labor intensity.

CN119794196AInactive Publication Date: 2025-04-11NINGBO DONGQIAN LAKE TOURIST RESORT ZHISHENG AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202411981622.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-04-11
Estimated Expiration
Not applicable · inactive patent

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Abstract

The invention discloses a barbecue clamp continuous bar feeding mechanism which is characterized in that two groups of fixing supports are mounted on a workbench, product fixing die strips are horizontally fixed on the fixing supports, and movable and liftable product lifting die strips are mounted on two sides of the product fixing die strips; the lower portions of the product fixing die strip and the product lifting die strip are fixedly connected through die strip installation aluminum profiles, and a material pressing limiting mechanism is arranged at the top of the fixing support and located above the product fixing die strip and the product lifting die strip. The invention belongs to the technical field of barbecue clamp production, and particularly relates to a continuous bar feeding mechanism for barbecue clamps.
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Description

Technical Field

[0001] The invention belongs to the technical field of barbecue tongs production, and in particular relates to a continuous bar feeding mechanism for barbecue tongs. Background Art

[0002] In the automated production process of barbecue tongs, the individual special-shaped workpieces coming out of the bending machine need to be arranged continuously and accurately at high speed. Station 1 is flattened, station 2 is punched, station 3 is rotated 90 degrees, flattened and trimmed, and station 4 is welded with clips before unloading. After a single special-shaped workpiece is processed by the bending machine, five people are required to work together to be responsible for the bending machine operation, flattening, punching, flattening and trimming, and welding clips. This all-manual production method has many disadvantages;

[0003] First of all, the efficiency of manual operation is extremely low, which is difficult to meet the needs of large-scale production. The connection between each process depends on manual transfer of workpieces, which is not only slow, but also prone to operational errors, resulting in unstable product quality. In addition, manual operation requires a larger site to accommodate workers and equipment at each workstation, which increases production costs and site occupation area. At the same time, a large amount of manual labor is labor-intensive and labor costs are high. Moreover, workers are prone to fatigue under long-term high-intensity work, which further affects production efficiency and product quality. Therefore, the traditional barbecue tongs production method urgently needs to be replaced by an efficient, precise and highly automated production mechanism. Summary of the invention

[0004] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a continuous bar feeding mechanism for barbecue tongs, which effectively solves the problems of high manual labor intensity and low work efficiency.

[0005] In order to achieve the above functions, the technical solution adopted by the present invention is as follows: a barbecue tongs continuous rod feeding mechanism, comprising a workbench, on which two sets of fixed brackets are installed, a product fixed mold bar is horizontally fixed on the fixed bracket, movable and liftable product lifting mold bars are installed on both sides of the product fixed mold bar, the product fixed mold bar and the product lifting mold bar are fixedly connected by the mold bar mounting aluminum profile, and a material pressing limit mechanism is arranged on the top of the fixed bracket, and the material pressing limit mechanism is located above the product fixed mold bar and the product lifting mold bar;

[0006] The workbench is also provided with a transverse slide rail, a mobile support frame is slidably provided on the transverse slide rail, a lifting mechanism is provided on the mobile support frame, the lifting mechanism is fixedly connected to the bottom of the product lifting mold bar, and a transverse mechanism is also provided on one side of the mobile support frame. The lifting mechanism and the transverse mechanism jointly drive the product lifting mold bar to lift and move transversely, and the material rod is limited under the action of the material pressing limiting mechanism, thereby realizing automatic feeding;

[0007] Position grooves are evenly distributed on the product fixing mold bar, and pushing grooves are evenly distributed on the product lifting mold bar. The position grooves and the pushing grooves are aligned and are used to place and push material rods.

[0008] Preferably, the press limiting mechanism includes a mounting block, a press optical axis and a press spring, a circular limit groove is provided on the top of the fixed bracket, a limit push rod is passed through the limit groove, the mounting block is fixed to the bottom of the limit push rod, two groups of parallel press optical axes are fixed on the mounting block, the press optical axis is located above the product fixing mold bar and the product lifting mold bar, the press spring is sleeved on the outside of the limit push rod and one end is fixed on the top of the fixed bracket, and the other end is fixed on the top surface of the mounting block, a circular limit top plate is fixed on the top of the limit top plate, and the diameter of the limit top plate is larger than the limit push rod and smaller than the diameter of the connection between the bottom of the limit groove and the fixed bracket.

[0009] Preferably, the transverse movement mechanism includes a transverse movement servo motor, a transverse movement screw and a screw sleeve block. A support shell is installed on the top of the workbench and one side of the movable support frame. An end block is fixed to the bottom of the support shell. The transverse movement servo motor is installed on the outer side of the support shell. One end of the transverse movement screw is fixedly connected to the output end of the transverse movement servo motor, and the other end of the transverse movement screw is rotatably arranged on the end block. The screw sleeve block is threadedly sleeved on the transverse movement screw, and one side of the screw sleeve block is fixedly connected to the outer side of the movable support frame.

[0010] Preferably, the lifting mechanism includes an elevator and a lifting base plate, the lifting base plate is fixed on the outer side of the mold bar mounting aluminum profile, the bottom of the elevator is installed and fixed on the bottom of the movable support frame, and the top of the elevator is fixedly connected to the bottom of the lifting base plate.

[0011] Preferably, the movable support frame and the lifting base plate are uniformly U-shaped structures.

[0012] Preferably, a lifting slider is fixed on the outer side surface of the lifting base plate, and the lifting slider is slidably arranged on the inner side surface of the movable support frame.

[0013] Preferably, the lift 23 is driven by a lift servo motor 29 to convert the rotational motion of the lift servo motor 29 into linear motion.

[0014] Preferably, the workbench 1 is also provided with a transverse proximity switch 26 to determine the initial position of the coordinate system.

[0015] Preferably, the movable support frame 8 is also provided with a lifting detection device 27 to detect the lifting.

[0016] The present invention adopts the above structure to achieve the following beneficial effects:

[0017] 1. The handling of each workstation can achieve fully automated arrangement of workpieces, accurately transport them to each processing position, and integrated processing and production, which can highly save time and labor, save space, save energy, improve quality and production efficiency, and can quickly and accurately arrange and transport workpieces to each stamping position. There is no need for manual handling and positioning of workpieces, which greatly shortens the production cycle. Compared with traditional manual production methods, the efficiency has been greatly improved.

[0018] 2. The precise feeding and processing of each workstation avoids the errors and inconsistencies that may be caused by manual operation, ensuring the processing accuracy and quality stability of each barbecue tongs.

[0019] 3. The elastic material pressing and limiting mechanism of the spring and optical axis combination in the mechanism, as well as the combination of the optical axis with lifting and lateral movement, utilizes the characteristics of small resistance and high wear resistance of the optical axis, and cooperates with the servo motor to accurately control the lifting height and distance, so as to realize the precise transportation of bars and products, further ensure the efficiency and stability of the entire production process, and has the characteristics of energy saving, which meets the development needs of modern manufacturing industry. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 The overall structure of the continuous bar feeding mechanism of the barbecue tongs proposed by the present invention is shown in FIG. Figure 1 ;

[0021] Figure 2 for Figure 1 A partial enlarged view of the middle A;

[0022] Figure 3 for Figure 1 A partial enlarged view of point B in the middle;

[0023] Figure 4 The overall structure of the continuous bar feeding mechanism of the barbecue tongs proposed by the present invention is shown in FIG. Figure 2 ;

[0024] Figure 5 It is a structural schematic diagram of the transverse movement mechanism of the continuous bar feeding mechanism of the barbecue tongs proposed by the present invention;

[0025] Figure 6 It is a schematic diagram of the transverse movement mechanism and the lifting mechanism of the continuous bar feeding mechanism of the barbecue tongs proposed by the present invention;

[0026] Figure 7 The overall structure of the continuous bar feeding mechanism of the barbecue tongs proposed by the present invention is shown in FIG. Figure 3 ;

[0027] Figure 8 The overall structure of the continuous bar feeding mechanism of the barbecue tongs proposed by the present invention is shown in FIG. Figure 4 .

[0028] Among them, 1. workbench, 2. fixed bracket, 3. product fixing mold bar, 4. product lifting mold bar, 5. mold bar mounting aluminum profile, 6. press material limiting mechanism, 7. transverse slide rail, 8. mobile support frame, 9. lifting mechanism, 10. transverse mechanism, 11. position slot, 12. push slot, 13. mounting block, 14. press material optical axis, 15. press material spring, 16. limiting slot, 17. limiting push rod, 18. transverse servo motor, 19. transverse screw, 20. screw sleeve block, 21. support shell, 22. end block, 23. lift, 24. lifting bottom plate, 25. lifting slider, 26. transverse proximity switch, 27. lifting detection device, 28. limiting top plate, 29. lifting servo motor. DETAILED DESCRIPTION

[0029] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. The present invention is further described in detail below in conjunction with the accompanying drawings.

[0031] like Figure 1-7 As shown, a barbecue tongs continuous rod feeding mechanism proposed by the present invention comprises a workbench 1, two sets of fixed brackets 2 are installed on the workbench 1, a product fixed mold bar 3 is horizontally fixed on the fixed bracket 2, movable and liftable product lifting mold bars 4 are installed on both sides of the product fixed mold bar 3, the product fixed mold bar 3 and the product lifting mold bar 4 are fixedly connected by a mold bar mounting aluminum profile 5, a material pressing limit mechanism 6 is arranged on the top of the fixed bracket 2, and the material pressing limit mechanism 6 is located above the product fixed mold bar 3 and the product lifting mold bar 4, and a transverse proximity switch 26 is also arranged on the workbench 1 to determine the initial position of the coordinate system;

[0032] The workbench 1 is also provided with a transverse slide rail 7, on which a mobile support frame 8 is slidably provided, on which a lifting mechanism 9 is provided, and on which a lifting detection device 27 is provided to detect lifting. The lifting mechanism 9 is fixedly connected to the bottom of the product lifting mold bar 4, and a transverse mechanism 10 is also provided on one side of the mobile support frame 8. The lifting mechanism 9 and the transverse mechanism 10 jointly drive the product lifting mold bar 4 to lift and move transversely, and the material rod is limited under the action of the material pressing limiting mechanism 6, thereby realizing automatic feeding;

[0033] like Figure 2 As shown, position grooves 11 are evenly distributed on the product fixing mold bar 3, and pushing grooves 12 are evenly distributed on the product lifting mold bar 4. The position grooves 11 and the pushing grooves 12 are aligned and are used to place and push the material rods.

[0034] like Figure 1-4 As shown, the pressing material limiting mechanism 6 includes a mounting block 13, a pressing material optical axis 14 and a pressing material spring 15. A circular limiting groove 16 is provided on the top of the fixed bracket 2. A limiting push rod 17 is passed through the limiting groove 16. The mounting block 13 is fixed to the bottom of the limiting push rod 17. Two sets of parallel pressing material optical axes 14 are fixed on the mounting block 13. The pressing material optical axes 14 are located above the product fixing mold bar 3 and the product lifting mold bar 4. The pressing material spring 15 is sleeved on the outer end of the limiting push rod 17 and fixed It is fixed on the top of the fixed bracket 2, and the other end is fixed on the top surface of the mounting block 13. A circular limiting top plate 28 is fixed on the top of the limiting top plate 28. The diameter of the limiting top plate 28 is larger than the limiting top rod 17 and smaller than the diameter of the connection between the bottom of the limiting groove 16 and the fixed bracket 2. The limiting top plate 28 is limited in the limiting groove 16, thereby limiting the limiting top rod 17, and then limiting the mounting block 13 and the pressing optical axis 14 in the vertical direction, so that the pressing optical axis 14 can only move up and down.

[0035] like Figure 5 , 6 As shown, the transverse movement mechanism 10 includes a transverse movement servo motor 18, a transverse movement lead screw 19 and a lead screw sleeve block 20. A support shell 21 is installed on the top of the workbench 1 and one side of the movable support frame 8. An end block 22 is fixed to the bottom of the support shell 21. The transverse movement servo motor 18 is installed on the outer surface of the support shell 21. One end of the transverse movement lead screw 19 is fixedly connected to the output end of the transverse movement servo motor 18, and the other end of the transverse movement lead screw 19 is rotatably arranged on the end block 22. The lead screw sleeve block 20 is threadedly sleeved on the transverse movement lead screw 19, and one side of the lead screw sleeve block 20 is fixedly connected to the outer surface of the movable support frame 8. The transverse movement servo motor 18 drives the transverse movement lead screw 19 to rotate, and the transverse movement lead screw 19 drives the lead screw sleeve block 20 and the movable support frame 8 to move. The movable support frame 8 moves relative to the transverse movement slide rail 7, thereby driving the lifting mechanism 9 and the product lifting mold bar 4 to move as a whole.

[0036] like Figure 6 , 7As shown in , 8, the lifting mechanism 9 includes a lift 23 and a lifting base plate 24. The lifting base plate 24 is fixed on the outer side of the mold bar mounting aluminum profile 5. The bottom of the lift 23 is fixed to the bottom of the mobile support frame 8. The top of the lift 23 and the bottom of the lifting base plate 24 are fixedly connected. The lift 23 drives the lifting base plate 24 and the product lifting mold bar 4 to move up and down. The lift 23 is driven by a lifting servo motor 29 to convert the rotational motion of the lifting servo motor 29 into linear motion. The mobile support frame 8 and the lifting base plate 24 have a uniform U-shaped structure. A lifting slider 25 is fixed on the outer side of the lifting base plate 24. The lifting slider 25 is slidably arranged on the inner side of the mobile support frame 8, so that the support base plate drives the product lifting mold bar 4 to move up and down relative to the mobile support frame 8.

[0037] When in use, the product slides from the material channel into the position slot 11 and the push slot 12 of the first position. At this time, the lifting servo motor 29 drives the lift 23 to rise. The specific principle is the existing technology and will not be described in detail here. The lift 23 drives the lifting bottom plate 24 and the product lifting mold bar 4 to rise. As the lift 23 rises, the product is driven to rise synchronously. At the same time, the product abuts against the bottom of the pressing optical axis 14, pushing the pressing optical axis 14 to rise, and the pressing spring 15 is squeezed.

[0038] The lifting detection device 27 monitors the rising position of the lift 23 in real time. The lifting detection device 27 is an encoder structure, which can accurately determine the rising position and input the position information into the PLC. The PLC analyzes and processes the input position information according to the pre-set program and algorithm, determines the current accurate position of the product, and then gives the next step action instruction according to the established production logic;

[0039] When the PLC confirms that the product has reached the predetermined precise position, the transverse servo motor 18 starts to work, the transverse servo motor 18 drives the transverse screw 19 to rotate, the transverse screw 19 drives the screw sleeve 20 and the mobile support frame 8 to move, and the mobile support frame 8 moves relative to the transverse slide rail 7, thereby driving the lifting mechanism 9 and the product lifting mold bar 4 to move as a whole, accurately moving the product to the specified position, which position corresponds to the second position slot 11 of the product fixed mold bar 3. After reaching the specified position, the lifting servo motor 29 starts again, driving the elevator 23 to descend, so as to place the product steadily in the second position slot 11 of the product fixed mold bar 3. At this time, the pressing optical axis 14 will press the product under the action of the pressing spring 15 to ensure that it will not be displaced during subsequent processing. After completing the placement action, the transverse motor returns to the origin according to the program setting. At this time, the product is located in the second position slot 11 and the second push slot 12, ready to meet the feeding process of the next product;

[0040] When the moving support frame 8 returns to the origin, the transverse proximity switch 26 detects in real time whether it has returned to the origin position accurately. When the position is confirmed to be correct, the next product slides into the first position in the product fixing mold bar 3, and the entire feeding mechanism starts to repeat the above steps again, and the cycle is repeated. The barbecue tongs production process realizes the fully automatic and continuous production of workpieces in five processes from bending round bars to flattening, punching, rotating 90 degrees to flatten and trimming, and welding clips. There is no need for manual separation operations, which greatly improves production efficiency and product quality, reduces production costs and labor intensity, and has broad market application prospects.

[0041] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the purpose of the invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.

Claims

1. A continuous bar feeding mechanism for barbecue tongs, characterized in that: The workbench (1) comprises two groups of fixed brackets (2) installed on the workbench (1), a product fixed mold bar (3) is horizontally fixed on the fixed bracket (2), movable and liftable product lifting mold bars (4) are installed on both sides of the product fixed mold bar (3), the product fixed mold bar (3) and the product lifting mold bar (4) are fixedly connected by a mold bar mounting aluminum profile (5) at the bottom, and a material pressing limit mechanism (6) is arranged on the top of the fixed bracket (2), and the material pressing limit mechanism (6) is located above the product fixed mold bar (3) and the product lifting mold bar (4); The workbench (1) is also provided with a transverse sliding rail (7), a movable support frame (8) is slidably provided on the transverse sliding rail (7), a lifting mechanism (9) is provided on the movable support frame (8), the lifting mechanism (9) is fixedly connected to the bottom of the product lifting mold bar (4), and a transverse mechanism (10) is also provided on one side of the movable support frame (8). The lifting mechanism (9) and the transverse mechanism (10) work together to drive the product lifting mold bar (4) to rise and fall and move transversely, and the material rod is limited under the action of the material pressing limiting mechanism (6), thereby realizing automatic feeding; The product fixing mold bar (3) is evenly provided with position grooves (11), and the product lifting mold bar (4) is evenly provided with push grooves (12). The position grooves (11) and the push grooves (12) are aligned and are used to place and push material rods.

2. A continuous bar feeding mechanism for barbecue tongs according to claim 1, characterized in that: The material pressing limiting mechanism (6) comprises a mounting block (13), a material pressing optical axis (14) and a material pressing spring (15); a circular limiting groove (16) is provided on the top of the fixed bracket (2); a limiting push rod (17) is inserted in the limiting groove (16); the mounting block (13) is fixed to the bottom of the limiting push rod (17); two sets of parallel material pressing optical axes (14) are fixed on the mounting block (13); the material pressing optical axes (14) are located above the product fixed mold bar (3) and the product lifting mold bar (4); the material pressing spring (15) is sleeved outside the limiting push rod (17); one end is fixed to the top of the fixed bracket (2); and the other end is fixed to the top surface of the mounting block (13); a circular limiting top plate (28) is fixed to the top of the limiting top plate (28); the diameter of the limiting top plate (28) is larger than the limiting push rod (17) and smaller than the diameter of the connection between the bottom of the limiting groove (16) and the fixed bracket (2).

3. The continuous bar feeding mechanism of the barbecue tongs according to claim 1, characterized in that: The transverse movement mechanism (10) comprises a transverse movement servo motor (18), a transverse movement lead screw (19) and a lead screw sleeve block (20); a support shell (21) is installed on the top of the workbench (1) and is located on one side of the movable support frame (8); an end block (22) is fixed to the bottom of the support shell (21); the transverse movement servo motor (18) is installed on the outer surface of the support shell (21); one end of the transverse movement lead screw (19) is fixedly connected to the output end of the transverse movement servo motor (18); the other end of the transverse movement lead screw (19) is rotatably arranged on the end block (22); the lead screw sleeve block (20) is threadedly sleeved on the transverse movement lead screw (19); and one side of the lead screw sleeve block (20) is fixedly connected to the outer surface of the movable support frame (8).

4. The continuous bar feeding mechanism of the barbecue tongs according to claim 1, characterized in that: The lifting mechanism (9) comprises a lift (23) and a lifting base plate (24); the lifting base plate (24) is fixed on the outer side of the mold bar mounting aluminum profile (5); the bottom of the lift (23) is fixedly mounted on the bottom of the movable support frame (8); the top of the lift (23) and the bottom of the lifting base plate (24) are fixedly connected.

5. The continuous bar feeding mechanism of the barbecue tongs according to claim 4, characterized in that: The movable support frame (8) and the lifting base plate (24) are uniformly U-shaped structures.

6. The continuous bar feeding mechanism of the barbecue tongs according to claim 5, characterized in that: A lifting slider (25) is fixed on the outer side of the lifting bottom plate (24), and the lifting slider (25) is slidably arranged on the inner side of the movable support frame (8).