Automatic plane milling equipment and method for anti-static aluminum alloy floor

Abstract

The anti-static aluminum alloy floor automatic plane milling equipment comprises a machining platform, four stand columns which are arranged in a matrix mode are vertically installed on the machining platform, and X-direction left-right feeding operation mechanical arm sliding rail and sliding way mechanisms are horizontally arranged on two of the stand columns; x-direction left-right feeding operation mechanical arm sliding rail sliding way mechanisms are horizontally arranged on the two stand columns, Z-direction feeding mechanical arm mechanisms are arranged on the X-direction left-right feeding operation mechanical arm sliding rail sliding way mechanisms in a sliding mode, X-direction left-right discharging operation mechanical arm sliding rail sliding way mechanisms are horizontally arranged on the other two stand columns, Z-direction discharging mechanical arm mechanisms are arranged on the X-direction left-right discharging operation mechanical arm sliding rail sliding way mechanisms in a sliding mode, and a plane milling main machine is installed between the stand columns. A plane milling cutter set is arranged on the upper portion of the plane milling main machine, a rapid chip removing and cleaning mechanism is arranged under the plane milling cutter set, a Y-direction guide rail is arranged on the top of the rapid chip removing and cleaning mechanism, and a feeding workbench is arranged on the Y-direction guide rail in a sliding mode. According to the machining equipment and method, the overall working environment is improved, unmanned operation is achieved, and the overall working efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of antistatic aluminum alloy floors, in particular to an automatic plane milling processing device and a processing method for antistatic aluminum alloy floors. Background Art

[0002] Anti-static aluminum alloy floor is widely used in program-controlled computer rooms, computer rooms, power dispatching rooms and other places requiring purification and anti-static in telecommunications, power electronics, microelectronics, medicine and other industries due to its excellent anti-static performance, high wear resistance and good fire resistance.

[0003] However, a large amount of dust will be generated during the production process of anti-static aluminum alloy flooring. The generation of dust not only affects the cleanliness of the working environment, but also may cause serious harm to the health of employees and even cause potential safety accidents. Therefore, the dust generated during the production process of anti-static aluminum alloy flooring is an issue that needs to be highly valued, and effective measures must be taken to deal with and prevent it. Summary of the invention

[0004] The technical problem to be solved by the present invention is: in order to overcome the shortcomings of the prior art, an anti-static aluminum alloy floor automated plane milling processing equipment and processing method are provided to realize automated milling operation, quickly remove chips through a rapid chip removal and cleaning mechanism, improve the overall working environment, unmanned operation, and improve overall working efficiency.

[0005] The technical solution adopted by the present invention is: an anti-static aluminum alloy floor automatic plane milling processing equipment, including a processing platform, on which four columns arranged in a matrix are vertically installed, two of which are horizontally provided with X-direction left and right feeding and running robot slide rail mechanisms, and the X-direction left and right feeding and running robot slide rail mechanisms are slidably provided with a Z-direction feeding robot mechanism, and the other two columns are horizontally provided with X-direction left and right unloading and running robot slide rail mechanisms, and the X-direction left and right unloading and running robot slide rail mechanisms are slidably provided with a Z-direction feeding robot mechanism. The feeding robot slide rails and slideway mechanisms are arranged in parallel, the Z feeding robot mechanism is slidably arranged on the X-direction left and right feeding robot slide rails and slideway mechanisms, a plane milling main machine is installed between the columns, a plane milling cutter group is arranged on the upper part of the plane milling main machine, which consists of four cutter discs arranged in two rows of distributed front and rear positions, the plane milling cutter group is driven by different driving motors, a rapid chip removal and cleaning mechanism is arranged directly below the plane milling cutter group, a Y guide rail is arranged on the top of the rapid chip removal and cleaning mechanism, and a feeding workbench is slidably arranged on the Y guide rail.

[0006] It is further defined that in the above technical solution, a bottom plate is horizontally arranged at the upper end of the column, and the X-direction left and right loading and unloading robot slide rail mechanism and the X-direction left and right unloading robot slide rail mechanism are both fixedly mounted on the bottom plate.

[0007] It is further defined that, in the above technical solution, the base plate and the columns are fixedly connected via an oblique support rod.

[0008] It is further defined that in the above technical scheme, a third guide rail is installed along the length direction of the X-direction left and right loading robot slide rail mechanism and the length direction of the X-direction left and right unloading robot slide rail mechanism, the Z-direction upward feeding robot mechanism and the Z-direction downward feeding robot mechanism both include a fixed seat, a Z-direction slide rail, a top plate, a clamping claw cylinder and a clamping claw, one side of the fixed seat is slidably connected to the third guide rail through a sliding block, a guide block is installed on the inner wall of the fixed seat, a second guide rail is clamped on the guide block, the second guide rail is fixedly installed on the side wall of the Z-direction slide rail, a top plate is fixedly installed on the lower end of the Z-direction slide rail, four clamping claw cylinders are installed in a matrix arrangement on the lower end surface of the top plate, and clamping claws are installed on the telescopic ends of the four clamping claw cylinders.

[0009] It is further defined that, in the above technical solution, two plate loading areas are arranged on the processing platform, and the two plate loading areas are directly opposite to the two ends of the slide rail mechanism of the X-direction left and right loading robot.

[0010] It is further defined that, in the above technical solution, two sheet material unloading areas are arranged on the processing platform, and the two sheet material unloading areas are directly opposite to the two ends of the slide rail mechanism of the robot arm for unloading left and right in the X direction.

[0011] It is further defined that, in the above technical solution, a power system control mechanism is also installed on one side of the plane milling main machine, and the power system control mechanism is connected to the driving motor on the plane milling cutter group.

[0012] It is further defined that, in the above technical solution, the upper part of the loading workbench is fixed with an aluminum alloy floor by a plurality of clips.

[0013] It is further defined that, in the above technical solution, two groups of Y-guide rails are provided, the Y-guide rails are arranged in parallel and at intervals, and the loading workbench is slidably arranged on the Y-guide rails through sliders.

[0014] A processing method of an automatic plane milling processing device for anti-static aluminum alloy flooring comprises the following steps:

[0015] Step 1: First, neatly stack the aluminum alloy floor to be processed in the loading plate area;

[0016] Step 2: Control the X-axis left and right feeding robot slide rail mechanism through an external controller to move the aluminum alloy floor to the feeding workbench. The buckles on the feeding platform clamp the aluminum alloy floor in place and fix it. After the buckles on the feeding platform clamp the aluminum alloy floor in place and fix it, the four-hand pull-down device structure is used to grasp the floor;

[0017] Step 3: Control the loading table to slide on the Y guide rail through an external controller, and control the plane milling cutter group to operate normally to perform surface plane milling processing;

[0018] Step 4: After processing, the external controller controls the X-direction left and right unloading robot slide rail mechanism to move the processed aluminum alloy floor to the unloading plate area for stacking.

[0019] Compared with the prior art, the present invention has the following advantages: the automatic plane milling processing equipment and processing method of the anti-static aluminum alloy floor of the present invention realizes automatic milling operation, quickly removes chips through a fast chip removal and cleaning mechanism, improves the overall working environment, realizes unmanned operation, and improves overall working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the present invention;

[0021] Figure 2 yes Figure 1 A partial enlarged view of the

[0022] Figure 3 yes Figure 1 A top view of

[0023] Figure 4 yes Figure 1 Side view of.

[0024] Numbers in the figure: 1. Processing platform; 2. Column; 3. X-axis left and right loading robot slide rail mechanism; 4. Z-axis loading robot mechanism; 5. X-axis left and right unloading robot slide rail mechanism; 6. Z-axis unloading robot mechanism; 7. Plane milling host; 9. Loading workbench; 10. Y-axis guide rail; 11. Buckle; 12. Bottom plate; 13. Oblique support rod; 14. Fixed seat; 15. Z-axis slide rail; 16. Top plate; 17. Gripper cylinder; 18. Gripper; 19. Third guide rail; 20. Guide block; 21. Second guide rail; 22. Loading plate area; 23. Unloading plate area; 24. Power system control mechanism; 25. Quick chip removal mechanism. DETAILED DESCRIPTION

[0025] The embodiments of the present invention are described in detail below. The embodiments are implemented on the premise of the technical solution of the present invention, and detailed implementation methods and specific operation processes are given, but the protection scope of the present invention is not limited to the following embodiments.

[0026] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, an anti-static aluminum alloy floor automatic plane milling processing equipment of the present invention comprises a processing platform 1, on which four columns 2 arranged in a matrix are vertically installed, wherein two of the columns 2 are horizontally provided with an X-direction left and right feeding operation robot slide rail mechanism 3, and a Z-direction feeding operation robot mechanism 4 is slidably provided on the X-direction left and right feeding operation robot slide rail mechanism 3, and the other two columns 2 are horizontally provided with an X-direction left and right unloading operation robot slide rail mechanism 5, and the X-direction left and right unloading operation robot slide rail mechanism 5 and the X-direction left and right feeding operation robot slide rail mechanism 4 are slidably provided. The manipulator slide rail mechanism 3 is arranged in parallel, and a Z-direction unloading manipulator mechanism 6 is slidably arranged on the X-direction left and right unloading manipulator slide rail mechanism 5. A plane milling main machine 7 is installed between the columns 2. A plane milling cutter group is arranged on the upper part of the plane milling main machine 7, which consists of four cutter discs arranged in two rows and distributed in front and back positions. The plane milling cutter group is driven by different driving motors. A rapid chip removal cleaning mechanism 25 is arranged directly below the plane milling cutter group, and a Y guide rail 10 is arranged on the top of the rapid chip removal cleaning mechanism 25, and a loading workbench 9 is slidably arranged on the Y guide rail 10.

[0027] Among them, the upper end of the column 2 is horizontally provided with a bottom plate 12, and the X-direction left and right loading and running robot slide rail slideway mechanism 3 and the X-direction left and right unloading and running robot slide rail slideway mechanism 5 are fixedly installed on the bottom plate 12. The bottom plate 12 and the column 2 are fixedly connected by an oblique support rod 13. A third guide rail 19 is installed along the length direction of the X-direction left and right loading robot slide rail mechanism 3 and the length direction of the X-direction left and right unloading robot slide rail mechanism 5. The Z-direction upward feeding robot mechanism 4 and the Z-direction downward feeding robot mechanism 6 both include a fixed seat 14, a Z-direction slide rail 15, a top plate 16, a clamping claw cylinder 17 and a clamping claw 18. One side of the fixed seat 14 is slidably connected to the third guide rail 19 through a sliding block. A guide block 20 is installed on the inner wall of the fixed seat 14. A second guide rail 21 is clamped on the guide block 20. The second guide rail 21 is fixedly installed on the side wall of the Z-direction slide rail 15. A top plate 16 is fixedly installed on the lower end of the Z-direction slide rail 15. Four clamping claw cylinders 17 are installed on the lower end surface of the top plate 16 in a matrix arrangement. The telescopic ends of the four clamping claw cylinders 17 are all equipped with clamps 18. Two loading plate areas 22 are provided on the processing platform 1, and the two loading plate areas 22 are directly opposite to the two ends of the slide rail mechanism 3 of the left and right loading robot. Two unloading plate areas 23 are provided on the processing platform 1, and the two unloading plate areas 23 are directly opposite to the two ends of the slide rail mechanism 5 of the left and right unloading robot in the X direction. A power system control mechanism 24 is also installed on one side of the plane milling host 7, and the power system control mechanism 24 is connected to the driving motor on the plane milling cutter group. The upper part of the loading workbench 9 is fixed to the aluminum alloy floor by a plurality of buckles 11. Two groups of Y-guide rails 10 are provided, and the Y-guide rails 10 are arranged in parallel and spaced apart, and the loading workbench 9 is slidably arranged on the Y-guide rails 10 through a slider.

[0028] In addition, it should be noted that the power system control mechanism 24 controls the operation of the plane milling cutter group, the operation of the X-direction left and right loading robot slide rail mechanism 3, the operation of the X-direction left and right unloading robot slide rail mechanism 5, the operation of the Z-direction upward feeding robot mechanism 4, the operation of the Z-direction downward feeding robot mechanism 6 and the operation of the rapid chip removal and cleaning mechanism 25 respectively.

[0029] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a processing method of an anti-static aluminum alloy floor automatic plane milling processing equipment of the present invention comprises the following steps:

[0030] Step 1: First, neatly stack the aluminum alloy floor to be processed in the loading plate area 22;

[0031] Step 2: The external controller controls the X-direction left and right feeding operation robot slide rail mechanism 3 to move the aluminum alloy floor to the feeding workbench 9. The buckle on the feeding platform clamps and positions the aluminum alloy floor. The buckle 11 on the feeding platform clamps and positions the aluminum alloy floor, and then the four-hand pull-down device structure is used to grasp the aluminum alloy floor;

[0032] Step 3: Control the loading table 9 to slide on the Y guide rail 10 through an external controller, and control the plane milling cutter group to operate normally to perform surface plane milling processing;

[0033] Step 4: After the processing is completed, the external controller controls the X-direction left and right unloading robot slide rail mechanism 5 to operate, and the processed aluminum alloy floor is transferred to the unloading plate area 23 for stacking.

[0034] Among them, the specific operating principle of the X-direction left and right loading robot slide rail mechanism 3 is: first move the Z-direction loading robot mechanism 4 to the upper end of the loading plate area 22, and then control the Z-direction slide rail 15 to move downward, and clamp the aluminum alloy floor through the clamping claw 18 under the top plate 16. When the clamping claw 18 clamps the aluminum alloy floor, the Z-direction slide rail 15 rises rapidly, and then the position is moved by the translation of the fixed seat 14 on the third guide rail 19. When it reaches the upper end of the loading workbench 9, the Z-direction slide rail 15 is controlled to descend, and the aluminum alloy floor is placed on the loading workbench 9 and then rises rapidly. The buckle 11 on the loading workbench 9 will rotate and be clamped on the side wall of the aluminum alloy floor for limit fixing.

[0035] The operation principle of the X-direction left and right unloading robot slide rail mechanism 5 is basically similar to the operation principle of the X-direction left and right loading robot slide rail mechanism 3, and finally the processed aluminum alloy floor is moved to the unloading plate area 23 for stacking. Specifically, the specific operation principle of the X-direction left and right unloading robot slide rail mechanism 5 is: first move the Z-direction unloading robot mechanism 6 to the upper end of the loading workbench 9, then control the Z-direction slide rail 15 to move downward, and clamp the aluminum alloy floor through the clamping claw 18 under the top plate 16. After the clamping claw 18 clamps the aluminum alloy floor, the Z-direction slide rail 15 rises rapidly, and then the fixed seat 14 is translated on the third guide rail 19 to achieve position movement. When reaching the upper end of the unloading plate area 23, control the Z-direction slide rail 15 to descend, and place the aluminum alloy floor on the unloading plate area 23 and then rise rapidly.

[0036] The fast chip removal and cleaning mechanism 25 adopts the structure of a chip removal groove and a spiral chip removal rod to realize real-time chip removal during the machining process. The specific operation is that when the waste chips during the actual milling process of the plane milling cutter group fall into the chip removal groove, the spiral chip removal rod driven by the motor will rotate to remove chips. The speed is generally 30 to 50 rpm, and the waste chips will be rotated and fall into the waste chip box.

[0037] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An automatic plane milling equipment for anti-static aluminum alloy floor, characterized by: The invention comprises a processing platform (1), wherein four columns (2) arranged in a matrix are vertically mounted on the processing platform (1), wherein two of the columns (2) are horizontally provided with an X-direction left and right loading and running robot slide rail mechanism (3), and a Z-direction upward loading and running robot slide rail mechanism (4) is slidably provided on the X-direction left and right loading and running robot slide rail mechanism (3), and the other two columns (2) are horizontally provided with an X-direction left and right unloading and running robot slide rail mechanism (5), and the X-direction left and right unloading and running robot slide rail mechanism (5) is arranged in parallel with the X-direction left and right loading and running robot slide rail mechanism (3). A Z-direction feeding robot mechanism (6) is slidably arranged on the X-direction left and right feeding robot slide rail mechanism (5), a plane milling main machine (7) is installed between the columns (2), a plane milling cutter group is arranged on the upper part of the plane milling main machine (7), and the plane milling cutter group is driven by different drive motors, and a fast chip removal cleaning mechanism (25) is arranged directly below the plane milling cutter group, and a Y-direction guide rail (10) is arranged on the top of the fast chip removal cleaning mechanism (25), and a feeding workbench (9) is slidably arranged on the Y-direction guide rail (10).

2. The automatic surface milling equipment for anti-static aluminum alloy floor according to claim 1 is characterized by: A bottom plate (12) is horizontally arranged at the upper end of the column (2), and the X-direction left and right loading and unloading robot slide rail mechanism (3) and the X-direction left and right unloading robot slide rail mechanism (5) are both fixedly mounted on the bottom plate (12).

3. The automatic surface milling equipment for anti-static aluminum alloy floor according to claim 2 is characterized by: The base plate (12) and the upright column (2) are fixedly connected via an oblique support rod (13).

4. The automatic surface milling equipment for anti-static aluminum alloy floor according to claim 1 is characterized by: A third guide rail (19) is installed along the length direction of the X-direction left and right feeding robot slide rail mechanism (3) and the length direction of the X-direction left and right unloading robot slide rail mechanism (5). The Z-direction feeding robot mechanism (4) and the Z-direction unloading robot mechanism (6) both include a fixed seat (14), a Z-direction slide rail (15), a top plate (16), a clamping claw cylinder (17) and a clamping claw (18). One side of the fixed seat (14) is connected to the third guide rail through a sliding block. The fixed seat (14) is slidably connected to the rail (19), a guide block (20) is installed on the inner wall of the fixed seat (14), a second guide rail (21) is clamped on the guide block (20), the second guide rail (21) is fixedly installed on the side wall of the Z-direction slide rail (15), a top plate (16) is fixedly installed on the lower end of the Z-direction slide rail (15), four clamping claw cylinders (17) are arranged in a matrix on the lower end surface of the top plate (16), and the telescopic ends of the four clamping claw cylinders (17) are all installed with clamping claws (18).

5. The automatic surface milling equipment for anti-static aluminum alloy floor according to claim 1 is characterized by: The processing platform (1) is provided with two material loading plate areas (22), and the two material loading plate areas (22) are directly opposite to the two ends of the X-direction left and right material loading operation robot slide rail slideway mechanism (3).

6. The automatic surface milling equipment for anti-static aluminum alloy floor according to claim 1 is characterized by: The processing platform (1) is provided with two sheet material unloading areas (23), and the two sheet material unloading areas (23) are directly opposite to the two ends of the X-direction left and right unloading operation robot slide rail mechanism (5).

7. The automatic surface milling equipment for anti-static aluminum alloy floor according to claim 1 is characterized by: A power system control mechanism (24) is also installed on one side of the plane milling main machine (7), and the power system control mechanism (24) is connected to the driving motor on the plane milling cutter group.

8. The automatic surface milling equipment for anti-static aluminum alloy floor according to claim 1 is characterized by: The upper part of the loading workbench (9) is fixed with an aluminum alloy floor via a plurality of buckles (11).

9. The automatic surface milling equipment for anti-static aluminum alloy floor according to claim 8 is characterized by: Two groups of Y-guide rails (10) are provided, and the Y-guide rails (10) are arranged in parallel and at intervals. The loading workbench (9) is slidably arranged on the Y-guide rails (10) via a slider.

10. A processing method of the automatic surface milling equipment for anti-static aluminum alloy floor according to claim 1, characterized in that: The steps include: Step 1: First, the aluminum alloy floor to be processed is neatly stacked in the loading plate area (22); Step 2: The external controller controls the X-direction left and right feeding robot slide rail mechanism (3) to move the aluminum alloy floor to the feeding workbench (9); the buckle (11) on the feeding platform clamps the aluminum alloy floor in position and fixes it, and then the four hand-grasping pull-down device structure grasps it; Step 3, controlling the loading table (9) to slide on the Y guide rail (10) through an external controller, and controlling the plane milling cutter group to operate normally to perform surface plane milling processing; Step 4: After the processing is completed, the external controller controls the X-direction left and right unloading robot slide rail mechanism (5) to operate, and the processed aluminum alloy floor is transferred to the unloading plate area (23) for stacking.

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