Welding equipment for the left and right baffles of the lower housing in a poison filtering unit
Through the welding equipment of the left and right baffles of the middle and lower shell of the filtration unit, automatic discharge components, grab loading components, welding tooling and welding components are used to solve the problems of time-consuming and labor-intensive and uncontrollable quality in traditional manual welding, achieving efficient and stable welding quality, and improving the overall performance of the filtration unit.
Patent Information
- Application Number
- CN202510309032.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2045-03-17
AI Technical Summary
The left and right baffles of the lower shells in traditional artificial welding of filter units are time-consuming and labor-intensive and uncontrollable, resulting in uneven welds and poor sealing, which affects filtration efficiency and sealing performance.
It provides an automated welding equipment for left and right baffles of middle and lower housing in the poison filter unit, including automatic discharge components, grab and load components, welding tooling and welding components. Through automated and intelligent welding technology, the automatic fixing and welding of baffles can be realized.
It significantly improves production efficiency, reduces labor costs, ensures consistency and stability of welding quality, solves the problems existing in traditional manual welding, and improves the overall performance and service life of the filtration unit.
Smart Images

Figure CN119794574B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of production and manufacturing of civil air defense equipment, and particularly relates to a welding device for the left and right baffles of the lower shell in a filter poison unit. Background Art
[0002] In the civil air defense industry, as an important part of the protection system, the performance of the filter absorber is directly related to personnel safety and protection effect. As the core component of the filter poison unit, it undertakes the important task of filtering toxic and harmful gases and ensuring air cleanliness. During the manufacturing process of the filter poison unit, the processing of the lower shell is particularly crucial. Its structure is complex and the precision requirements are high, which directly affects the overall performance and service life of the filter poison unit.
[0003] Traditionally, the welding process of the left and right baffles of the lower shell in the filter poison unit mainly relies on manual operation. This not only requires the operator to have rich experience and excellent skills, but also faces challenges such as low processing efficiency and difficulty in uniformly controlling the finished product quality. During the manual welding process, due to factors such as operation errors and inconsistent welding parameters, problems such as uneven welds and poor sealing performance are likely to occur, thereby affecting the filtering efficiency and sealing performance of the filter poison unit. Summary of the Invention
[0004] Aiming at the deficiencies in the above background art, the present invention aims to provide a welding device for the left and right baffles of the lower shell in a filter poison unit, and solve the problems of time-consuming, laborious and uncontrollable quality existing in traditional manual welding.
[0005] In order to achieve the above invention purpose, the technical solution adopted by the present invention is as follows:
[0006] A welding device for the left and right baffles of the lower shell in a filter poison unit is provided, which includes an automatic discharging component and a grasping and loading component, a welding tooling and a welding component arranged on a support platform; the automatic discharging component is used to convey the baffles to a receiving block device according to a preset quantity and interval; the grasping and loading component is used to grasp the baffles on the receiving block device onto the welding tooling, the welding tooling is used to fix the baffles and the lower shell, and the welding component welds and fixes the baffles and the lower shell on the welding tooling.
[0007] Further, as a specific setting method of the automatic discharging component, the automatic discharging component includes a vibrating disk hopper, an outlet guide rail is arranged at the outlet of the vibrating disk hopper, a material arranging device is arranged in the middle of the outlet guide rail, a stop plate, a discharging device and the receiving block device are arranged at the discharging end of the outlet guide rail; the material arranging device includes an upper female die and a lower male die respectively arranged at the top and bottom of the outlet guide rail, the shapes of the upper female die and the lower male die match the shape of the baffle, the upper female die is fixed, and the lower male die reciprocates in the vertical direction relative to the upper female die;
[0008] The discharging device includes a position sensor, a horizontal cylinder, and a vertical cylinder; the position sensor is electrically connected to the horizontal cylinder and the vertical cylinder. The vertical cylinder is fixedly connected to the piston rod of the horizontal cylinder through a fixing block. The piston rod of the vertical cylinder is connected with a first vacuum suction cup for adsorbing the baffle on the discharging guide rail through a "Z"-shaped connecting plate. The first vacuum suction cup is communicated with the air source through a connecting pipe interface. The material receiving block device includes a first linear module arranged parallel to one side of the discharging guide rail. A material receiving block is arranged on the first linear module and is fixedly connected to its own slider. At least one notch for fixing the baffle is arranged on the material receiving block.
[0009] Further, the front projection of the baffle is in a "door" - shaped structure with a closed top and an open bottom. The lower shell is in a rectangular box - shaped structure, with three sides of the lower shell closed and an opening at the bottom. The baffle is welded and fixed inside the bottom opening of the lower shell. The inside of the upper female die is in a rectangular structure, and the inside of the lower male die is in a structure similar to an "M". The two bottom sides of the structure similar to an "M" are in a wedge - shaped structure with the tips facing downwards. A first cylinder is arranged at the top of the upper female die, and the piston rod of the first cylinder can extend into the inside of the upper female die. A second cylinder is arranged at the bottom of the lower male die, and the piston rod of the second cylinder can extend into the inside of the lower male die.
[0010] Further, as a specific way of the grasping and loading component, the grasping and loading component includes a three - axis moving platform arranged on the support platform. The three - axis moving platform includes a portal - shaped bracket. On both sides in the length direction of the portal - shaped bracket, a vertical linear module is respectively arranged. A horizontal fixing plate is fixed on the sliders of the two vertical linear modules. A horizontal linear module is arranged on the horizontal fixing plate. A connecting bracket in a "7" - shaped structure is connected to the slider of the horizontal linear module. The inner side of the vertical end of the connecting bracket is fixedly connected to the slider of the horizontal linear module. A first Y - direction cylinder is arranged on the top surface of the horizontal end of the connecting bracket. A vertical plate is connected to the piston rod of the first Y - direction cylinder. At least one second vacuum suction cup is fixed at the bottom of the vertical plate. Each second vacuum suction cup is communicated with the air source through a connecting pipe interface. The second vacuum suction cups are located on the top of the material receiving block.
[0011] Further, as a specific way of the welding tooling, the welding tooling includes a support frame located on the top of the support platform. A plurality of evenly - spaced fixed positions are arranged in the length direction of the support frame. Each fixed position is used to fix a baffle. A guiding bracket is arranged on both sides of each fixed position. The top of each guiding bracket is in a triangular structure with the tip facing upwards. The width of each guiding bracket matches the internal dimension of the bottom opening of the lower shell.
[0012] Further, the welding tooling further includes a clamping device, the clamping device includes two clamping cylinders respectively located on both sides of the width direction of the support frame, and a clamping plate is connected to the piston rod of each clamping cylinder, and the two clamping plates are respectively located outside the front and back of the lower housing.
[0013] Further, a rotating tray is provided at the bottom of the support frame, a servo motor drives the rotating tray to rotate around its own axis, the bottom of the rotating tray is fixedly connected to the support platform, and the top of the rotating tray is fixedly connected to the bottom of the support frame; a rotating limit device is provided on the bottom surface of the top of the support platform on one side of the rotating tray, the rotating limit device includes a vertically arranged third cylinder, and a limit hole matching the piston rod of the third cylinder is provided at the bottom of the support frame, and the welding assembly is located on one side of the support frame.
[0014] Further, as a specific setting mode of the welding assembly, the welding assembly includes a second linear module, a laser welding gun and a second Y-direction cylinder;
[0015] The second linear module is arranged on the support platform and on one side of the support frame, and the length direction of the second linear module is the same as the width direction of the lower housing; a bearing plate is fixedly connected to the slider of the second linear module, the second Y-direction cylinder is fixed on the bearing plate, a track is arranged in the extending direction of the piston rod of the second Y-direction cylinder, a welding gun mounting block is slidably arranged on the track, and the piston rod of the second Y-direction cylinder is connected to the welding gun mounting block.
[0016] Further, a deep groove ball bearing is arranged on both sides of the laser welding gun, and the two deep groove ball bearings are both used for pressing and movement guiding of the lower housing; a guiding rod is arranged on one side of the welding gun mounting block, one end of the guiding rod passes through the welding gun mounting block and is movably connected to it, the other end is located outside the welding gun mounting block and is provided with a spring mounting block, a rectangular spring is fixedly connected between the spring mounting block and the outer wall of the welding gun mounting block, the rectangular spring is sleeved on the outer wall of the guiding rod, and the piston rod of the second Y-direction cylinder is fixedly connected to the spring mounting block.
[0017] Further, the number of the welding toolings is multiple.
[0018] Compared with manual welding of the baffle, the beneficial effects of the present invention are:
[0019] 1. The welding equipment for the left and right baffles of the lower housing in a filter poison unit in the present invention significantly improves the production efficiency, reduces the labor cost, and at the same time ensures the consistency and stability of the welding quality through automated and intelligent welding technology, effectively solving the problems existing in traditional manual welding. The popularization and application of this equipment will provide strong support for the manufacture of filter absorber products in the civil air defense industry and promote industrial upgrading and technological progress.
[0020] 2. In the welding equipment for the left and right baffles of the lower housing in the gas filter unit of the present invention, a material aligning device is provided in the automatic discharging assembly. The material aligning device corrects the position and posture of the baffles on the discharging guide rail, facilitating the subsequent discharging device and the grasping and loading assembly to stably and accurately grasp the baffles, ensuring the smooth operation of the welding equipment.
[0021] 3. In the welding equipment for the left and right baffles of the lower housing in the gas filter unit of the present invention, devices such as a clamping device, a rotating tray, a deep groove ball bearing, and a rectangular spring are provided in the welding tooling. The clamping device ensures that the position remains fixed when welding the lower housing and the baffle, ensuring the welding quality. The rotating tray can rotate the lower housing and the baffle to be welded by 180°, enabling the welding of the baffle to be completed with one clamping, improving the welding efficiency. The deep groove ball bearing realizes the pressing and movement guiding of the lower housing during the welding process, and the rectangular spring enables the laser welding torch to adapt to the uneven outer wall of the lower housing, ensuring uniform weld thickness and stable quality. Description of the Drawings
[0022] Figure 1 It is a three-dimensional structure diagram of the welding equipment for the left and right baffles of the lower housing in the gas filter unit.
[0023] Figure 2 It is a three-dimensional structure diagram of the automatic discharging assembly.
[0024] Figure 3 It is a three-dimensional structure diagram of the material aligning device.
[0025] Figure 4 It is a three-dimensional structure diagram of the discharging device.
[0026] Figure 5 It is a three-dimensional structure diagram of the receiving block device.
[0027] Figure 6 It is a three-dimensional structure diagram of the grasping and loading assembly.
[0028] Figure 7 It is a three-dimensional structure diagram of the welding tooling.
[0029] Figure 8 It is an installation structure diagram of the rotating tray and the third cylinder.
[0030] Figure 9 It is a three-dimensional structure diagram of the welding assembly.
[0031] Among them, 1. Automatic discharging assembly; 11. Vibration disk hopper; 12. Discharging guide rail;
[0032] 13. Material aligning device; 131. Upper female die; 132. Lower male die; 133. First cylinder; 134. Second cylinder;
[0033] 14. Stock stop plate
[0034] 15. Unloading device; 151. Position sensor; 152. Horizontal cylinder; 153. Vertical cylinder; 154. Fixed block; 155. First vacuum suction cup
[0035] 16. Material receiving block device; 161. First linear module; 162. Material receiving block; 163. Notch
[0036] 2. Support platform
[0037] 3. Gripping and loading component; 31. U-shaped bracket; 32. Vertical linear module; 33. Horizontal fixing plate; 34. Horizontal linear module; 35. Connecting bracket; 36. First Y-direction cylinder; 37. Vertical plate; 38. Second vacuum suction cup
[0038] 4. Welding fixture; 41. Support frame; 42. Fixed position; 43. Guide bracket; 44. Clamping cylinder; 45. Clamping plate; 46. Rotating tray; 47. Third cylinder
[0039] 5. Welding component; 51. Second linear module; 52. Laser welding gun; 53. Second Y-direction cylinder; 54. Carrier plate; 55. Track; 56. Welding gun mounting block; 57. Deep groove ball shaft; 58. Guide rod; 59. Spring mounting block; 510. Rectangular spring
[0040] 6. Baffle; 7. Lower housing Detailed implementation manners
[0041] The following describes the detailed implementation manners of the present invention to facilitate those skilled in the art of this technical field to understand the present invention. However, it should be clear that the present invention is not limited to the scope of the detailed implementation manners. For those of ordinary skill in the art of this technical field, as long as various changes are within the spirit and scope of the present invention defined and determined by the appended claims, these changes are obvious, and all inventions and creations using the concept of the present invention are within the scope of protection.
[0042] Such as Figure 1As shown in the figure, the present invention provides a welding device for the left and right baffles of the lower housing in a gas filter unit, which includes an automatic discharging component 1 and a grasping and loading component 3, a welding fixture 4, and a welding component 5 arranged on a support platform 2. The automatic discharging component is used to convey the baffles 6 to the receiving block device 16 according to a preset quantity and interval. The grasping and loading component 3 is used to grasp the baffle 6 on the receiving block device 16 and place it on the welding fixture 4. The welding fixture 4 is used to fix the baffle 6 and the lower housing 7, and the welding component 5 welds and fixes the baffle 6 and the lower housing 7 on the welding fixture 4. The number of the welding fixtures 4 is multiple, preferably two. The welding device for the left and right baffles of the lower housing in a gas filter unit of the present invention significantly improves the production efficiency, reduces the labor cost, while ensuring the consistency and stability of the welding quality through automated and intelligent welding technology, effectively solving the problems existing in traditional manual welding. The popularization and application of this device will provide strong support for the manufacture of filter absorber products in the civil air defense industry, promoting industrial upgrading and technological progress.
[0043] Specifically, as Figures 2 to 5 shown, as a specific setting mode of the automatic discharging component 1, the automatic discharging component 1 includes a vibrating disk hopper 11. An outlet guide rail 12 is arranged at the outlet of the vibrating disk hopper 11. A material arranging device 13 is arranged in the middle of the outlet guide rail 12. A stop plate 14, a discharging device 15, and the receiving block device 16 are arranged at the discharging end of the outlet guide rail 12. The material arranging device 13 includes an upper female die 131 and a lower male die 132 respectively arranged at the top and bottom of the outlet guide rail 12. The shapes of the upper female die 131 and the lower male die 132 match the shape of the baffle 6. The upper female die 131 is fixed, and the lower male die 132 reciprocates in the vertical direction relative to the upper female die 131.
[0044] The front view projection of the baffle 6 has a "door" - shaped structure with a closed top and an open bottom. The lower housing 7 has a rectangular box - shaped structure. Three sides of the lower housing 7 are closed, and the bottom has an opening. The baffle 6 is welded and fixed inside the bottom opening of the lower housing 7. The inside of the upper female die 131 has a rectangular structure, and the inside of the lower male die 132 has a shape similar to an "M", and the two bottom sides of the shape similar to an "M" have a wedge - shaped structure with the tip facing downwards. A first cylinder 133 is arranged at the top of the upper female die 131, and the piston rod of the first cylinder 133 can extend into the inside of the upper female die 131. A second cylinder 134 is arranged at the bottom of the lower male die 132, and the piston rod of the second cylinder 134 can extend into the inside of the lower male die 132.
[0045] The discharging device 15 includes a position sensor 151, a horizontal cylinder 152, and a vertical cylinder 153; the position sensor 151 is electrically connected to the horizontal cylinder 152 and the vertical cylinder 153. The piston rod of the vertical cylinder 153 is fixedly connected to the piston rod of the horizontal cylinder 152 through a fixing block 154. The piston rod of the vertical cylinder 153 is connected with a first vacuum suction cup 155 for adsorbing the baffle 6 on the discharging guide rail 12 through a "Z"-shaped connecting plate. The first vacuum suction cup 155 is communicated with the air source through a connecting pipe interface. The material receiving block device 16 includes a first linear module 161 arranged in parallel on one side of the discharging guide rail 12. A material receiving block 162 fixedly connected to its own slider is arranged on the first linear module 161. At least one notch 163 for fixing the baffle 6 is arranged on the material receiving block 162.
[0046] The working principle of the automatic discharging assembly 1 is as follows: Workers pour the baffle 6 workpieces into the vibrating bowl hopper 11. The vibrating bowl hopper 11 sequentially sends out the left and right baffle 6 workpieces with conforming postures to the discharging guide rail 12. The baffle 6 moves forward on the discharging guide rail 12. After the baffle 6 reaches the shaping device 13, the lower punch 132 is driven by the second cylinder 134 to move upward, so that the baffle 6 contacts the upper die 131 fixed above, thereby achieving the function of shaping the workpiece. After the shaping is completed, the workpiece can be completely separated from the upper die 131 under the action of the first cylinder 133 above. The workpiece after shaping continues to move forward. After reaching the position of the discharging device 15, the position sensor 151 is triggered. After receiving and sending out a signal, the position sensor 151 controls the vertical cylinder 153 to extend downward by the PLC. The first vacuum suction cup 155 is turned on to suck the baffle 6 under negative pressure. The vertical cylinder 153 retracts, the horizontal cylinder 152 extends, and the material receiving block 162 above the first linear module 161 moves to the designated position through the linear module. The linear module is powered by a servo motor. The vertical cylinder 153 extends downward, the first vacuum suction cup 155 closes the air intake, and the baffle 6 is placed at the notch 163 of the material receiving block 162. The vertical cylinder 153 retracts, and then the horizontal cylinder 152 retracts, thereby completing the discharging of one baffle 6 workpiece. After the discharging is completed, the linear module moves forward to align the next notch 163 of the material receiving block 162 with the receiving position. Repeat the above steps to complete the discharging of the workpieces in multiple notches 163 on the material receiving block 162, so as to realize the discharging of the baffle 6 placed at equal intervals and wait for the gripping and loading assembly 3 to grip.
[0047] Specifically, as Figure 6As shown, as a specific way of the grasping and feeding component 3, the grasping and feeding component 3 includes a three-axis moving platform arranged on the support platform 2. The three-axis moving platform includes a portal-shaped bracket 31. On both sides of the portal-shaped bracket 31 in the length direction, a vertical linear module 32 is respectively arranged. A horizontal fixing plate 33 is fixed on the sliders of the two vertical linear modules 32. A horizontal linear module 34 is arranged on the horizontal fixing plate 33. A connecting bracket 35 in a "7" - shaped structure is connected to the slider of the horizontal linear module 34. The inner side of the vertical end of the connecting bracket 35 is fixedly connected to the slider of the horizontal linear module 34. On the top surface of the horizontal end of the connecting bracket 35, a first Y - direction cylinder 36 is arranged. A vertical plate 37 is connected to the piston rod of the first Y - direction cylinder 36. At least one second vacuum suction cup 38 is fixed at the bottom of the vertical plate 37. Each second vacuum suction cup 38 is communicated with the air source through a connecting pipe interface. The second vacuum suction cup 38 is located at the top of the receiving block 162.
[0048] The working principle of the grasping and feeding component 3 is as follows: The vertical linear module 32 moves downward to drive the three second vacuum suction cups 38 to move downward. The second vacuum suction cups 38 work and suck three baffle plates 6 at the same time. The vertical linear module 32 moves upward, and then moves to the specified position to the right by the horizontal linear module 34. The first Y - direction cylinder 36 extends, and moves the three baffle plates 6 to the fixed position 42 of the welding fixture 4. The second vacuum suction cups 38 release the three baffle plates 6 onto the three fixed positions 42 of the support frame 41. The vertical linear module 32 drives the three second vacuum suction cups 38 to reset, and then the feeding process of the baffle plate 6 can be completed, waiting for the welding of the welding component 5.
[0049] Specifically, as Figure 7 and Figure 8 shown, as a specific setting way of the welding fixture 4, the welding fixture 4 includes a support frame 41 located at the top of the support platform 2. A plurality of uniformly spaced fixed positions 42 are arranged in the length direction of the support frame 41. Each fixed position 42 is used to fix a baffle plate 6. On both sides of each fixed position 42, a guiding bracket 43 is arranged. The top of each guiding bracket 43 is in a triangular structure with the tip facing upward. The width of each guiding bracket 43 matches the internal dimension of the bottom opening of the lower shell 7. The guiding bracket 43 is used for guiding and fixing the lower shell 7.
[0050] The welding fixture 4 further includes a clamping device. The clamping device includes two clamping cylinders 44 respectively located on both sides of the support frame 41 in the width direction. A clamping plate 45 is connected to the piston rod of each clamping cylinder 44. The two clamping plates 45 are respectively located outside the front and back of the lower shell 7.
[0051] A rotating tray 46 is provided at the bottom of the support frame 41. The servo motor drives the rotating tray 46 to rotate about its own axis. The bottom of the rotating tray 46 is fixedly connected to the support platform 2, and the top of the rotating tray 46 is fixedly connected to the bottom of the support frame 41. A rotating limit device is provided on the bottom surface of the top of the support platform 2 on one side of the rotating tray 46. The rotating limit device includes a vertically arranged third cylinder 47. A limit hole matching the piston rod of the third cylinder 47 is provided at the bottom of the support frame 41. The welding assembly 5 is located on one side of the support frame 41.
[0052] Specifically, as Figure 9 shown, the welding assembly 5 includes a second linear module 51, a laser welding gun 52 and a second Y-direction cylinder 53. The second linear module 51 is arranged on the support platform 2 and on one side of the support frame 41. The length direction of the second linear module 51 is the same as the width direction of the lower housing 7. A carrier plate 54 is fixedly connected to the slider of the second linear module 51. The second Y-direction cylinder 53 is fixed on the carrier plate 54. A track 55 is arranged in the extending direction of the piston rod of the second Y-direction cylinder 53. A welding gun mounting block 56 is slidably arranged on the track 55. The piston rod of the second Y-direction cylinder 53 is connected to the welding gun mounting block 56.
[0053] A deep groove ball bearing 57 is arranged on both sides of the laser welding gun 52. Both of the two deep groove ball bearings 57 are used for pressing and movement guiding of the lower housing 7. A guide rod 58 is arranged on one side of the welding gun mounting block 56. One end of the guide rod 58 passes through the welding gun mounting block 56 and is movably connected thereto. The other end is located outside the welding gun mounting block 56 and is provided with a spring mounting block 59. A rectangular spring 510 is fixedly connected between the spring mounting block 59 and the outer wall of the welding gun mounting block 56. The rectangular spring 510 is sleeved on the outer wall of the guide rod 58. The piston rod of the second Y-direction cylinder 53 is fixedly connected to the spring mounting block 59.
[0054] The working principle of the welding tooling 4 is as follows: After the baffle 6 is loaded, the lower housing 7 workpiece is placed manually. After the placement is completed, the clamping cylinder 44 extends to drive the clamping plates 45 on both sides of the lower housing 7 workpiece to move inward, realizing the clamping of the lower housing 7 workpiece. The third cylinder 47 below the support frame 41 extends upward to cooperate with the limit hole on the support frame 41, realizing the rotational limit of the rotating tray 46, ensuring that the support frame 41 and the lower housing 7 and baffle 6 on the support frame 41 do not deflect during the welding process. After the lower housing 7 is clamped, the second linear module 51 drives the laser welding gun 52 to move to the specified position to the right, and then the second Y-direction cylinder 53 extends, making the laser welding gun 52 approach the lower housing 7 workpiece. The laser welding gun 52 is turned on and starts working. At the same time, the second linear module 51 moves to the right, thus realizing the welding of the lower housing 7 workpiece. The deep groove ball bearing 57 at the laser welding gun 52 realizes the pressing and movement guiding of the lower housing 7 workpiece during the welding process, while the rectangular spring 510 at the welding gun mounting plate is used to eliminate the dynamic adaptation in the case of uneven appearance of the lower housing 7 workpiece. After the welding of the lower housing 7 is completed, the second Y-direction cylinder 53 retracts, the second linear module 51 drives the laser welding gun 52 back to the origin, the third cylinder 47 retracts and returns to its original position, and the rotating tray 46 driven by the servo motor drives the lower housing 7 to rotate clockwise by 180°. After the rotation is in place, the third cylinder 47 extends, and the second linear module 51 drives the welding gun to complete the above welding process. After the welding is completed, the third cylinder 47 retracts and returns to its original position, the workpiece clamping plate is loosened, the laser welding gun 52 returns to the origin, the rotating tray 46 driven by the servo motor drives the lower housing 7 to rotate counterclockwise by 180°, and finally the welded lower housing 7 workpiece is removed manually.
[0055] In summary, the present invention proposes a welding device for the left and right baffles of the lower housing in a gas-filtering unit, aiming to solve the problems of time-consuming, laborious, and uncontrollable quality existing in traditional manual welding through automated and precise welding technology, improve production efficiency, and ensure the consistency and stability of product quality.
Claims
1. A welding device for the left and right baffles of the lower shell of a gas filter unit, characterized in that: It comprises an automatic discharging assembly and a grabbing and loading assembly, a welding tool and a welding assembly arranged on a supporting platform; the automatic discharging assembly is used to transport the baffle to the material receiving block device according to a preset number and interval; the grabbing and loading assembly is used to grab the baffle on the material receiving block device to the welding tool, the welding tool is used to fix the baffle and the lower shell, and the welding tool comprises a support frame located on the top of the supporting platform, a plurality of evenly spaced fixed positions are arranged in the length direction of the support frame, each of the fixed positions is used to fix a baffle, a guide bracket is arranged on both sides of each of the fixed positions, the top of each guide bracket is a triangular structure with the tip facing upward, and the width of each guide bracket is the same as that of the lower shell. The internal dimensions of the bottom opening of the shell match; the welding assembly welds and fixes the baffle and the lower shell on the welding tool, and the welding assembly includes a second linear module, a laser welding gun and a second Y-direction cylinder; a deep groove ball shaft is provided on both sides of the laser welding gun, and the two deep groove ball shafts are used to press and guide the movement of the lower shell; a guide rod is provided on one side of the welding gun mounting block, one end of the guide rod passes through the welding gun mounting block and is movably connected to the welding gun mounting block, and the other end is located outside the welding gun mounting block and is provided with a spring mounting block, a rectangular spring is fixedly connected between the spring mounting block and the outer wall of the welding gun mounting block, and the rectangular spring is sleeved on the outer wall of the guide rod, and the piston rod of the second Y-direction cylinder is fixedly connected to the spring mounting block; The automatic discharging assembly comprises a vibrating plate hopper, a discharging guide rail is provided at the discharging port of the vibrating plate hopper, a material-forming device is provided in the middle of the discharging guide rail, and a stop plate, a discharging device and the material-receiving block device are provided at the discharging end of the discharging guide rail; the material-forming device comprises an upper concave die and a lower convex die respectively arranged at the top and the bottom of the discharging guide rail, the shapes of the upper concave die and the lower convex die match the shape of the baffle, the upper concave die is fixed, and the lower convex die reciprocates in the vertical direction relative to the upper concave die; the front projection of the baffle is closed at the top and open at the bottom The lower shell is a rectangular box-shaped structure, which is closed on three sides and has an opening at the bottom, and the baffle is welded and fixed in the bottom opening of the lower shell; the interior of the upper concave mold is a rectangular structure, and the interior of the lower punch is an "M"-shaped structure, and the bottoms of both sides of the "M"-shaped structure are wedge-shaped structures with the tips facing downwards; a first cylinder is provided at the top of the upper concave mold, and the piston rod of the first cylinder can extend into the interior of the upper concave mold; a second cylinder is provided at the bottom of the lower punch, and the piston rod of the second cylinder can extend into the interior of the lower punch; The unloading device includes a position sensor, a horizontal cylinder and a vertical cylinder; the position sensor is electrically connected to the horizontal cylinder and the vertical cylinder, the vertical cylinder is fixedly connected to the piston rod of the horizontal cylinder through a fixed block, the piston rod of the vertical cylinder is connected to a first vacuum suction cup for adsorbing the baffle on the discharge guide rail through a "Z"-shaped connecting plate, and the first vacuum suction cup is connected to the air source through a connecting pipe interface; The material receiving block device comprises a first linear module arranged in parallel on one side of the material discharging guide rail, the first linear module is provided with a material receiving block fixedly connected with its own slide block, and the material receiving block is provided with a notch for fixing the baffle.
2. The left and right baffle welding equipment of the lower shell of the gas filter unit according to claim 1 is characterized in that: The grabbing and loading assembly includes a three-axis movable platform arranged on a supporting platform, the three-axis movable platform includes a gate-shaped bracket, a vertical linear module is respectively arranged on both sides of the length direction of the gate-shaped bracket, a horizontal fixing plate is fixed on the sliders of the two vertical linear modules, a horizontal linear module is arranged on the horizontal fixing plate, a connecting bracket with a "7"-shaped structure is connected to the slider of the horizontal linear module, the inner side surface of the vertical end of the connecting bracket is fixedly connected to the slider of the horizontal linear module, a first Y-direction cylinder is arranged on the top surface of the horizontal end of the connecting bracket, a vertical plate is connected to the piston rod of the first Y-direction cylinder, a second vacuum suction cup is fixed to the bottom of the vertical plate, each of the second vacuum suction cups is connected to the air source through a connecting pipe interface, and the second vacuum suction cup is located on the top of the receiving block.
3. The left and right baffle welding equipment of the lower shell of the poison filter unit according to claim 1 is characterized in that: The welding tool also includes a clamping device, which includes two clamping cylinders respectively located on both sides of the support frame in the width direction, and a clamping plate is connected to the piston rod of each clamping cylinder. The two clamping plates are respectively located on the outer side of the front and back of the lower shell.
4. The left and right baffle welding equipment of the lower shell of the poison filter unit according to claim 3 is characterized in that: A rotating tray is provided at the bottom of the support frame, and a servo motor drives the rotating tray to rotate around its own axis. The bottom of the rotating tray is fixedly connected to the supporting platform, and the top of the rotating tray is fixedly connected to the bottom of the support frame; a rotation limiting device located on one side of the rotating tray is provided on the bottom surface of the top of the supporting platform, and the rotation limiting device includes a vertically arranged third cylinder, and a limiting hole matching the piston rod of the third cylinder is provided at the bottom of the support frame, and the welding assembly is located on one side of the support frame.
5. The left and right baffle welding equipment of the lower shell of the poison filtering unit according to claim 1 is characterized in that: The second linear module is arranged on the supporting platform and located on one side of the supporting frame, and the length direction of the second linear module is in the same direction as the width direction of the lower shell; a bearing plate is fixedly connected to the slider of the second linear module, and the second Y-direction cylinder is fixed on the bearing plate, and a track is arranged in the extension direction of the piston rod of the second Y-direction cylinder, and a welding gun mounting block is slidably arranged on the track, and the piston rod of the second Y-direction cylinder is connected to the welding gun mounting block.
6. The left and right baffle welding equipment for the lower shell of the gas filter unit according to any one of claims 1 to 5, characterized in that: The number of the welding tools is multiple.
Citation Information
Patent Citations
Concave-convex pipe product welding equipment
CN219598472U