Motor shaft feeding mechanism
By designing the motor shaft feeding mechanism, the automatic assembly of the motor shaft is realized, solving the existing problems of low assembly efficiency and high cost, improving processing efficiency and reducing costs.
Patent Information
- Application Number
- CN202510082514.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2045-01-20
AI Technical Summary
During the assembly process of existing new energy motors, the assembly efficiency is low and the cost is high. The assembly of generator bearings cannot be automated, and manual operation is required, which affects the overall effect.
A motor shaft loading mechanism is designed, including a linear pallet hoisting positioning mechanism, a material tray transfer mechanism, a full-feeding tray stacking mechanism, an empty tray stacking mechanism and a transplanting rotary material picking mechanism, which realizes the automatic loading and unloading of the motor shaft, including the collection process of an empty tray.
It realizes full automation of motor shaft assembly, improves processing efficiency, reduces costs, and has broad application prospects.
Smart Images

Figure CN119794793A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a motor shaft feeding mechanism, belonging to the technical field of new energy motor processing. Background Art
[0002] At present, new energy motors are usually composed of stators, rotors, end covers and bearings. During the production process, the components need to be assembled. In the existing automation pattern, in order to improve product production capacity, automated assembly is very necessary, but the existing generator assembly is mostly manual or semi-automatic, with low assembly efficiency and high cost. In addition, in the existing generator bearing assembly process, automated installation cannot be achieved, and manual picking is required one by one, which affects assembly efficiency and the overall effect is not good.
[0003] In view of the above-mentioned defects, the present invention aims to create a motor shaft feeding mechanism to make it more valuable for industrial use. Summary of the invention
[0004] In order to solve the above technical problems, an object of the present invention is to provide a motor shaft feeding mechanism.
[0005] A motor shaft feeding mechanism of the present invention comprises a frame, wherein the upper surface of the frame is laterally provided with a line tray lifting and positioning mechanism for transferring motor workpieces to be loaded with shafts and a tray transfer mechanism for transferring material trays, a full tray stacking mechanism and an empty tray stacking mechanism are arranged above the tray transfer mechanism, which are respectively used to stack full trays and empty trays; shaft trays are stacked on the full tray stacking mechanism and the empty tray stacking mechanism, and motor shafts are placed on the surfaces of the stacked shaft trays in the full tray stacking mechanism; a transplanting and rotating material picking mechanism is also provided between the full tray stacking mechanism and the empty tray stacking mechanism, which is used to transfer and clamp the motor shafts.
[0006] Furthermore, the wire body tray lifting and positioning mechanism includes a wire body servo slide rail arranged along the horizontal transverse direction, a wire body lifting and positioning mechanism is fixedly arranged at the assembly position in the middle section of the wire body servo slide rail, a wire body tray is slidably sleeved on the surface of the wire body servo slide rail, a shaft stator to be inserted is clamped on the wire body tray, and photoelectric sensors are arranged on both sides of the wire body lifting and positioning mechanism for detecting whether there is a wire body tray in place when transported to the position of the wire body lifting and positioning mechanism and determining whether there is a motor shaft on the shaft stator to be inserted, so as to facilitate the next process.
[0007] Furthermore, the line lifting and positioning mechanism includes a line lifting cylinder mounting plate, a line lifting and positioning plate is arranged above the line lifting cylinder mounting plate and parallel to it, two symmetrically arranged line lifting cylinders are fixedly installed on the bottom surface of the line lifting cylinder mounting plate, the top output end of the line lifting cylinder passes through the line lifting cylinder mounting plate and is transmission-connected with the bottom surface of the line lifting and positioning plate, and a line lifting guide column is fixedly arranged at each of the four corners of the bottom surface of the line lifting and positioning plate. The wire lifting guide column passes through the wire lifting guide sleeves arranged at the four corners of the wire lifting cylinder mounting plate to achieve up and down movement, wherein the bottoms of the two wire lifting guide columns located on the same side of the wire lifting cylinder are connected to a horizontal wire lifting limit plate for limiting the lifting height of the wire lifting positioning plate; the top surface of the wire lifting positioning plate is provided with two wire lifting locating pins, and the wire lifting locating pins and the pin holes at the bottom of the wire tray are arranged correspondingly, for fixing the transmitted wire tray and achieving jacking.
[0008] Furthermore, the tray transfer mechanism includes a tray lifting mechanism slide rail arranged horizontally, and a tray lifting cylinder mounting plate is slidably sleeved on the surface of the tray lifting mechanism slide rail through a tray lifting mechanism slider, the tray lifting cylinder mounting plate and the tray lifting mechanism transmission belt are transmission connected, the tray lifting mechanism transmission belt is transmission connected to the tray lifting mechanism servo motor installed at one end of the tray lifting mechanism slide rail, and the tray lifting mechanism servo motor and the tray lifting mechanism transmission belt are used to drive the tray lifting cylinder mounting plate to move back and forth along the tray lifting mechanism slide rail.
[0009] Furthermore, a tray lifting positioning plate is arranged above the tray lifting cylinder mounting plate and parallel to it, and a tray lifting cylinder is fixedly installed on the bottom surface of the tray lifting cylinder mounting plate, and the top output end of the tray lifting cylinder passes through the tray lifting cylinder mounting plate and is transmission connected with the bottom surface of the tray lifting positioning plate, and a tray lifting guide column is fixedly arranged at four corners of the bottom surface of the tray lifting positioning plate, and the tray lifting guide column passes through the tray lifting guide sleeves arranged at the four corners of the tray lifting cylinder mounting plate to realize up and down movement, wherein the bottoms of the two tray lifting guide columns located on the same side of the tray lifting cylinder are connected to a horizontal tray lifting limit plate for limiting the lifting height of the tray lifting positioning plate, and two tray lifting positioning pins are arranged on the top surface of the tray lifting positioning plate, and the tray lifting positioning pins and the pin holes at the bottom of the shaft tray are arranged correspondingly, for fixing the shaft tray and realizing jacking.
[0010] Furthermore, the full tray stacking mechanism and the empty tray stacking mechanism respectively include a full tray placing rack and an empty tray placing rack of frame-like structure, in which multiple layers of shaft trays are stacked and installed, four tray removers are symmetrically arranged on both sides of the bottom of the full tray placing rack, and four tray loaders are symmetrically arranged on both sides of the bottom of the empty tray placing rack, which are respectively used to remove the shaft trays from the full tray placing rack and load the emptied shaft trays into the empty tray placing rack, four tray stacking pins are respectively arranged at the four corners of the shaft tray, the tray stacking pins and the pin holes at the bottom thereof are arranged correspondingly, and the tray stacking pins of the lower layer shaft tray and the pin holes on the bottom surface of the upper layer shaft tray are matched and connected to realize the stacking of layers of shaft trays.
[0011] Furthermore, the tray remover includes a tray remover base fixedly mounted on the bottom of the full tray placement rack, a tray remover shell is fixedly mounted on the front surface of the tray remover base, a tray remover lifting rod is hingedly arranged inside the tray remover shell through a tray remover hinge rod, and a tray remover reset spring is also arranged between the tray remover lifting rod and the inner wall of the tray remover shell for automatic reset after the external force of the tray remover lifting rod is removed; a tray remover cylinder is fixedly mounted on the outer surface of the tray remover shell, and the bottom output end of the tray remover cylinder and the bottom end of the tray remover lifting rod are transmission connected, and the top end of the tray remover lifting rod is tilted up to make way by pressing down the tray remover cylinder, thereby facilitating the tray transfer mechanism to remove a shaft tray and transport it to the transplanting station.
[0012] Furthermore, the tray loader includes a tray loader base fixedly mounted on the bottom of the empty tray placement rack, a tray loader shell fixedly mounted on the front surface of the tray loader base, a tray loader lift rod hingedly arranged inside the tray loader shell through a tray loader hinge rod, and a tray loader reset spring is also arranged between the tray loader lift rod and the inner wall of the tray loader shell, which is used for automatic reset after the external force of the tray loader lift rod is removed.
[0013] Furthermore, the transplanting rotating material picking mechanism includes a material picking bracket, a horizontal servo slide is arranged on the surface of the material picking bracket in the horizontal direction, the horizontal servo slide is perpendicular to the direction of the line servo slide, a vertical servo slide is slidably connected to the surface of the horizontal servo slide, a clamp mounting slide is slidably connected to the surface of the vertical servo slide, a rotatable rotating cylinder is arranged on the surface of the clamp mounting slide, and a material picking clamp is arranged at the end of the rotating cylinder for clamping the motor shaft and inserting it into the stator of the shaft to be inserted.
[0014] By means of the above scheme, the present invention has at least the following advantages:
[0015] The motor shaft feeding mechanism of the present invention is fully automated, with high assembly efficiency and low cost. It can realize automatic loading and unloading of the shaft stator to be inserted, and can also realize automatic loading and unloading of the motor shaft, transplanting of the motor shaft, including the collection process of the empty material tray, realizing full automation of the motor shaft assembly, greatly improving the processing efficiency, and having broad application prospects.
[0016] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show a certain embodiment of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 It is a structural schematic diagram of the motor shaft feeding mechanism of the present invention;
[0019] Figure 2 It is a structural schematic diagram of the linear body tray lifting and positioning mechanism in the motor shaft feeding mechanism of the present invention;
[0020] Figure 3 It is a structural schematic diagram of the linear body lifting and positioning mechanism in the motor shaft feeding mechanism of the present invention;
[0021] Figure 4 It is a schematic diagram of the assembly structure of the tray transfer mechanism, the full tray stacking mechanism, and the empty tray stacking mechanism in the motor shaft feeding mechanism of the present invention;
[0022] Figure 5 It is a structural schematic diagram of the material tray transfer mechanism in the motor shaft feeding mechanism of the present invention;
[0023] Figure 6 It is a schematic diagram of the assembly structure of the full tray stacking mechanism and the empty tray stacking mechanism in the motor shaft feeding mechanism of the present invention;
[0024] Figure 7 It is a structural schematic diagram of a disc remover in a motor shaft feeding mechanism of the present invention;
[0025] Figure 8 It is a structural schematic diagram of a tray loader in the motor shaft feeding mechanism of the present invention;
[0026] Fig. 9 It is a structural schematic diagram of the transplanting and rotating material taking mechanism in the motor shaft feeding mechanism of the present invention.
[0027] Among them, in the figure;
[0028] 1. Frame; 2. Line tray lifting and positioning mechanism; 3. Tray transfer mechanism; 4. Full tray stacking mechanism; 5. Empty tray stacking mechanism; 6. Transplanting and rotating material taking mechanism; 7. Shaft tray; 8. Motor shaft;
[0029] 21. Line servo slide rail; 22. Line tray; 23. Photoelectric sensor; 24. Line lifting and positioning mechanism;
[0030] 221, shaft stator to be inserted;
[0031] 241. Line body lifting cylinder mounting plate; 242. Line body lifting cylinder; 243. Line body lifting positioning plate; 244. Line body lifting guide sleeve; 245. Line body lifting guide column; 246. Line body lifting limit plate; 247. Line body lifting positioning pin;
[0032] 31. Tray lifting cylinder mounting plate; 32. Tray lifting positioning plate; 33. Tray lifting guide sleeve; 34. Tray lifting guide column; 35. Tray lifting limit plate; 36. Tray lifting cylinder; 37. Tray lifting mechanism slider; 38. Tray lifting mechanism conveyor belt; 39. Tray lifting mechanism servo motor; 310. Tray lifting mechanism slide rail;
[0033] 321, tray lifting positioning pin;
[0034] 41. Full tray placement rack; 42. Tray remover;
[0035] 421, disk remover base; 422, disk remover housing; 423, disk remover hinge rod; 424, disk remover tilting rod; 425, disk remover cylinder; 426, disk remover return spring;
[0036] 51. Empty tray placement rack; 52. Tray loader;
[0037] 521, tray loader base; 522, tray loader housing; 523, tray loader hinge rod; 524, tray loader tilting rod; 525, tray loader return spring;
[0038] 61. Material picking bracket; 62. Horizontal servo slide rail; 63. Vertical servo slide rail; 64. Gripper mounting slide rail; 65. Rotating cylinder; 66. Material picking clamp;
[0039] 71. Tray stacking pins. DETAILED DESCRIPTION
[0040] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0041] See also Figure 1 A motor shaft feeding mechanism according to a preferred embodiment of the present invention comprises a frame 1, wherein a line tray lifting and positioning mechanism 2 for transporting motor workpieces to be loaded with shafts and a tray transport mechanism 3 for transporting trays are arranged on the upper surface of the frame 1 in the horizontal direction, and a full tray stacking mechanism 4 and an empty tray stacking mechanism 5 are arranged above the tray transport mechanism 3, which are used to stack full trays and empty trays respectively; shaft trays 7 are stacked on the full tray stacking mechanism 4 and the empty tray stacking mechanism 5, and motor shafts 8 are placed on the surface of the shaft trays 7 stacked in the full tray stacking mechanism 4; a transplanting and rotating material taking mechanism 6 is also arranged between the full tray stacking mechanism 4 and the empty tray stacking mechanism 5, which is used to transport and clamp the motor shaft 8;
[0042] See also Figure 2 The wire tray lifting and positioning mechanism 2 includes a wire servo slide rail 21 arranged horizontally, a wire lifting and positioning mechanism 24 is fixedly arranged at the middle assembly position of the wire servo slide rail 21, a wire tray 22 is slidably sleeved on the surface of the wire servo slide rail 21, a shaft stator 221 to be inserted is clamped on the wire tray 22, and photoelectric sensors 23 are arranged on both sides of the wire lifting and positioning mechanism 24, which are used to detect whether there is a wire tray 22 in place when transported to the position of the wire lifting and positioning mechanism 24 and determine whether there is a motor shaft 8 on the shaft stator 221 to be inserted, so as to facilitate the next process;
[0043] See also Figure 3 The wire lifting and positioning mechanism 24 includes a wire lifting cylinder mounting plate 241, a wire lifting and positioning plate 243 is arranged above the wire lifting cylinder mounting plate 241 and parallel to it, two symmetrically arranged wire lifting cylinders 242 are fixedly installed on the bottom surface of the wire lifting cylinder mounting plate 241, and the top output end of the wire lifting cylinder 242 passes through the wire lifting cylinder mounting plate 241 and is transmission-connected with the bottom surface of the wire lifting and positioning plate 243, and a wire lifting guide column 245 is fixedly arranged at the four corners of the bottom surface of the wire lifting and positioning plate 243, and the wire The lifting guide pillars 245 pass through the wire lifting guide sleeves 244 arranged at the four corners of the wire lifting cylinder mounting plate 241 to achieve up and down movement, wherein the bottoms of the two wire lifting guide pillars 245 located on the same side of the wire lifting cylinder 242 are connected with a horizontal wire lifting limit plate 246 for limiting the lifting height of the wire lifting positioning plate 243, and the top surface of the wire lifting positioning plate 243 is provided with two wire lifting positioning pins 247, and the wire lifting positioning pins 247 and the pin holes at the bottom of the wire tray 22 are arranged correspondingly, and are used to fix the transmitted wire tray 22 and realize lifting;
[0044] See also Figure 4-Figure 5The tray transfer mechanism 3 includes a tray lifting mechanism slide rail 310 arranged horizontally, and a tray lifting cylinder mounting plate 31 is slidably sleeved on the surface of the tray lifting mechanism slide rail 310 through a tray lifting mechanism slider 37, and the tray lifting cylinder mounting plate 31 is transmission-connected to a tray lifting mechanism transmission belt 38, and the tray lifting mechanism transmission belt 38 is transmission-connected to a tray lifting mechanism servo motor 39 installed at one end of the tray lifting mechanism slide rail 310, and the tray lifting mechanism servo motor 39 and the tray lifting mechanism transmission belt 38 drive the tray lifting cylinder mounting plate 31 to move back and forth along the tray lifting mechanism slide rail 310;
[0045] A tray lifting positioning plate 32 is arranged above the tray lifting cylinder mounting plate 31 and parallel to it. A tray lifting cylinder 36 is fixedly installed on the bottom surface of the tray lifting cylinder mounting plate 31. The top output end of the tray lifting cylinder 36 passes through the tray lifting cylinder mounting plate 31 and is transmission-connected with the bottom surface of the tray lifting positioning plate 32. A tray lifting guide column 34 is fixedly arranged at the four corners of the bottom surface of the tray lifting positioning plate 32. The tray lifting guide column 34 passes through the bottom surface of the tray lifting cylinder 31 and is transmission-connected with the bottom surface of the tray lifting positioning plate 32. The tray lifting guide sleeves 33 at the four corners of the lifting cylinder mounting plate 31 can move up and down, wherein the bottoms of the two tray lifting guide pillars 34 located on the same side of the tray lifting cylinder 36 are connected with a horizontal tray lifting limit plate 35 for limiting the lifting height of the tray lifting positioning plate 32, and the top surface of the tray lifting positioning plate 32 is provided with two tray lifting positioning pins 321, and the tray lifting positioning pins 321 and the pin holes at the bottom of the shaft tray 7 are arranged correspondingly, so as to fix the shaft tray 7 and realize lifting;
[0046] See also Figure 6 , the full tray stacking mechanism 4 and the empty tray stacking mechanism 5 respectively include a full tray placement rack 41 and an empty tray placement rack 51 of a frame-like structure, and multiple layers of shaft trays 7 are stacked and installed in the full tray placement rack 41 and the empty tray placement rack 51, four tray removers 42 are symmetrically arranged on both sides of the bottom of the full tray placement rack 41, and four tray loaders 52 are symmetrically arranged on both sides of the bottom of the empty tray placement rack 51, which are respectively used to remove the shaft tray 7 from the full tray placement rack 41 and load the vacated shaft tray 7 into the empty tray placement rack 51, and four tray stacking pins 71 are respectively arranged at the four corners of the shaft tray 7, and the tray stacking pins 71 and the pin holes at the bottom thereof are correspondingly arranged, and the tray stacking pins 71 of the lower layer shaft tray 7 are matched and connected with the pin holes on the bottom surface of the upper layer shaft tray 7 to realize the stacking of layers of shaft trays 7;
[0047] See also Figure 7The tray remover 42 includes a tray remover base 421 fixedly mounted on the bottom of the full tray placement frame 41, a tray remover shell 422 is fixedly mounted on the front surface of the tray remover base 421, and a tray remover tilting rod 424 is hingedly arranged inside the tray remover shell 422 through a tray remover hinge rod 423, and a tray remover reset spring 426 is also arranged between the tray remover tilting rod 424 and the inner wall of the tray remover shell 422, which is used for automatically resetting the tray remover tilting rod 424 after the external force is removed; a tray remover cylinder 425 is fixedly mounted on the outer surface of the tray remover shell 422, and the bottom output end of the tray remover cylinder 425 is transmission-connected with the bottom end of the tray remover tilting rod 424, and the top end of the tray remover tilting rod 424 is tilted up and out of place by pressing down the tray remover cylinder 425, so as to facilitate the tray transfer mechanism 3 to remove a shaft tray 7 and transport it to the transplanting station;
[0048] See also Figure 8 The tray loader 52 includes a tray loader base 521 fixedly mounted on the bottom of the empty tray placement frame 51, a tray loader shell 522 is fixedly mounted on the front surface of the tray loader base 521, a tray loader tilting rod 524 is hingedly arranged inside the tray loader shell 522 through a tray loader hinge rod 523, and a tray loader reset spring 525 is also arranged between the tray loader tilting rod 524 and the inner wall of the tray loader shell 522, which is used for automatically resetting the tray loader tilting rod 524 after the external force is removed;
[0049] See also Fig. 9 The transplanting rotating material-grabbing mechanism 6 includes a material-grabbing bracket 61, and a horizontal servo slide rail 62 is arranged on the surface of the material-grabbing bracket 61 in the horizontal direction. The horizontal servo slide rail 62 is perpendicular to the direction of the line body servo slide rail 21, and a vertical servo slide rail 63 is slidably connected to the surface of the horizontal servo slide rail 62. A clamping claw mounting slide rail 64 is slidably connected to the surface of the vertical servo slide rail 63, and a rotatable rotating cylinder 65 is arranged on the surface of the clamping claw mounting slide rail 64. A material-grabbing clamping claw 66 is arranged at the end of the rotating cylinder 65 for clamping the motor shaft 8 and inserting it into the stator 221 to be inserted.
[0050] The working principle of the present invention is as follows:
[0051] The motor shaft feeding mechanism of the present invention is used in actual use;
[0052] 1. After the wire tray 22 is transported to the planting working position by the wire servo slide rail 21, the wire lifting and positioning mechanism 24 at the bottom lifts and positions the wire tray 22, and then the photoelectric sensor 23 detects whether there is a motor shaft 8 on the stator 221 to be inserted on the surface of the wire tray 22 transported to the position of the wire lifting and positioning mechanism 24. If there is no motor shaft 8, the second step is performed;
[0053] 2. At this time, the tray transfer mechanism 3 starts to work. First, the tray lifting positioning plate 32 pushes up the shaft tray 7 on the full tray stacking mechanism 4 through the tray lifting positioning pin 321. At the same time, the tray remover 42 starts to work. The tray remover cylinder 425 presses down to make the top of the tray remover lifting rod 424 tilt up to make way. At this time, the tray lifting positioning plate 32 moves down with the shaft tray 7 stacked at the bottom. After moving down to the set height, the tray remover cylinder 425 is reset, and the tray remover reset spring 426 is pressed down. Under the action, the tray remover tilting rod 424 is automatically reset, so that it is just stuck on the bottom surface of the second shaft material tray 7 at the bottom, so that after the bottom shaft material tray 7 moves down, the second shaft material tray 7 at the bottom falls on the top of the tray remover tilting rod 424 and continues to be stacked, and the unloading of the shaft material tray 7 on the full material tray stacking mechanism 4 is completed in this cycle. The unloaded shaft material tray 7 is transferred to the planting station between the full material tray stacking mechanism 4 and the empty material tray stacking mechanism 5 together with the tray lifting positioning plate 32;
[0054] 3. At this time, the picking jaw 66 of the transplanting rotary material taking mechanism 6 removes the motor shaft 8 from the shaft material tray 7, and then the picking jaw 66 of the transplanting rotary material taking mechanism 6 rises and rotates 90 degrees, and the picking jaw 66 of the transplanting rotary material taking mechanism 6 descends to put the motor shaft 8 into the shaft stator 221 to be inserted on the surface of the wire body tray 22; then the picking jaw 66 of the transplanting rotary material taking mechanism 6 returns to its original position, and the wire body tray 22 carries the transplanted stator product to the next process;
[0055] 4. When the motor shaft 8 on the shaft material tray 7 is taken out, the empty shaft material tray 7 is further transported to the bottom of the empty material tray placement frame 51 by the material tray transfer mechanism 3, and then the material tray lifting positioning plate 32 pushes the shaft material tray 7 up and into the empty material tray placement frame 51 through the material tray lifting positioning pin 321. At the same time, the loader 52 starts to work, and the pushed shaft material tray 7 lifts the loader tilting rod 524 of the loader 52 upward until the shaft material tray 7 passes into the upper layer. Then, under the action of the loader reset spring 525, the upturned loader tilting rod 524 is reset to a horizontal state. At this time, the material tray lifting positioning plate 32 is removed, and it is lowered and retracted so that the shaft material tray 7 is placed on the surface of the loader tilting rod 524. The material tray lifting positioning plate 32 retreats to its original position with the material tray transfer mechanism 3 to unload the next plate of shaft material tray 7, and the motor shaft is planted in this cycle.
[0056] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the technical principles of the present invention, and these improvements and modifications should also be regarded as within the scope of protection of the present invention.
Claims
1. A motor shaft feeding mechanism, comprising a frame, characterized in that: The upper surface of the frame is laterally provided with a line tray lifting and positioning mechanism for transferring motor workpieces to be installed with shafts, and a tray transfer mechanism for transferring material trays; a full tray stacking mechanism and an empty tray stacking mechanism are arranged above the tray transfer mechanism, which are used to stack full trays and empty trays respectively; shaft trays are stacked on the full tray stacking mechanism and the empty tray stacking mechanism, and motor shafts are placed on the surfaces of the stacked shaft trays in the full tray stacking mechanism; a transplanting and rotating material picking mechanism is also provided between the full tray stacking mechanism and the empty tray stacking mechanism, which is used to transfer and clamp the motor shafts.
2. The motor shaft feeding mechanism according to claim 1, characterized in that: The wire body tray lifting and positioning mechanism includes a wire body servo slide rail arranged horizontally, a wire body lifting and positioning mechanism is fixedly arranged at the middle assembly position of the wire body servo slide rail, a wire body tray is slidably sleeved on the surface of the wire body servo slide rail, a shaft stator to be inserted is clamped on the wire body tray, and photoelectric sensors are arranged on both sides of the wire body lifting and positioning mechanism for detecting whether there is a wire body tray in place when transported to the position of the wire body lifting and positioning mechanism and determining whether there is a motor shaft on the shaft stator to be inserted, so as to facilitate the next process.
3. A motor shaft feeding mechanism according to claim 2, characterized in that: The wire lifting and positioning mechanism includes a wire lifting cylinder mounting plate, a wire lifting positioning plate is arranged above the wire lifting cylinder mounting plate and parallel to the wire lifting cylinder mounting plate, two symmetrically arranged wire lifting cylinders are fixedly installed on the bottom surface of the wire lifting cylinder mounting plate, the top output end of the wire lifting cylinder passes through the wire lifting cylinder mounting plate and is transmission connected with the bottom surface of the wire lifting positioning plate, a wire lifting guide column is fixedly arranged at the four corners of the bottom surface of the wire lifting positioning plate, the wire lifting guide column passes through the wire lifting guide sleeves arranged at the four corners of the wire lifting cylinder mounting plate to realize up and down movement, wherein the bottoms of the two wire lifting guide columns located on the same side of the wire lifting cylinder are connected to a horizontal wire lifting limit plate for limiting the lifting height of the wire lifting positioning plate, and two wire lifting positioning pins are arranged on the top surface of the wire lifting positioning plate, and the wire lifting positioning pins and the pin holes at the bottom of the wire tray are arranged correspondingly, for fixing the transmitted wire tray and realizing lifting.
4. The motor shaft feeding mechanism according to claim 1, characterized in that: The tray transfer mechanism includes a tray lifting mechanism slide rail arranged horizontally, a tray lifting cylinder mounting plate is slidably sleeved on the surface of the tray lifting mechanism slide rail through a tray lifting mechanism slider, the tray lifting cylinder mounting plate and the tray lifting mechanism transmission belt are transmission connected, the tray lifting mechanism transmission belt is transmission connected to a tray lifting mechanism servo motor installed at one end of the tray lifting mechanism slide rail, and the tray lifting mechanism servo motor and the tray lifting mechanism transmission belt are used to drive the tray lifting cylinder mounting plate to move back and forth along the tray lifting mechanism slide rail.
5. A motor shaft feeding mechanism according to claim 4, characterized in that: The top of the material tray lifting cylinder is provided with a material tray lifting positioning plate parallel to the material tray lifting cylinder mounting plate, and a material tray lifting cylinder is fixedly installed on the bottom surface of the material tray lifting cylinder mounting plate, and the top output end of the material tray lifting cylinder passes through the material tray lifting cylinder mounting plate and is transmission connected with the bottom surface of the material tray lifting positioning plate, and a material tray lifting guide column is fixedly provided with four corners of the bottom surface of the material tray lifting positioning plate, and the material tray lifting guide column passes through the material tray lifting guide sleeves arranged at the four corners of the material tray lifting cylinder mounting plate to realize up and down movement, wherein the bottoms of the two material tray lifting guide columns located on the same side of the material tray lifting cylinder are connected with a horizontal material tray lifting limit plate for limiting the lifting height of the material tray lifting positioning plate, and two material tray lifting positioning pins are provided on the top surface of the material tray lifting positioning plate, and the material tray lifting positioning pins and the pin holes at the bottom of the shaft material tray are arranged correspondingly, for fixing the shaft material tray and realizing jacking.
6. The motor shaft feeding mechanism according to claim 1, characterized in that: The full tray stacking mechanism and the empty tray stacking mechanism respectively include a full tray placement rack and an empty tray placement rack of frame-like structures, wherein multiple layers of shaft trays are stacked and installed in the full tray placement rack and the empty tray placement rack, four tray removers are symmetrically arranged on both sides of the bottom of the full tray placement rack, and four tray loaders are symmetrically arranged on both sides of the bottom of the empty tray placement rack, which are respectively used to remove the shaft trays from the full tray placement rack and load the emptied shaft trays into the empty tray placement rack, and four tray stacking pins are respectively arranged at the four corners of the shaft tray, and the tray stacking pins and the pin holes at the bottom thereof are correspondingly arranged, and the tray stacking pins of the lower layer shaft tray and the pin holes on the bottom surface of the upper layer shaft tray are matched and connected to realize the stacking of layers of shaft trays.
7. A motor shaft feeding mechanism according to claim 6, characterized in that: The tray remover comprises a tray remover base fixedly mounted on the bottom of a full tray placement rack, a tray remover shell fixedly mounted on the front surface of the tray remover base, a tray remover lifting rod is hingedly arranged inside the tray remover shell through a tray remover hinge rod, a tray remover reset spring is also arranged between the tray remover lifting rod and the inner wall of the tray remover shell, which is used for automatically resetting the tray remover after the external force of the tray remover lifting rod is removed; a tray remover cylinder is fixedly mounted on the outer surface of the tray remover shell, the bottom output end of the tray remover cylinder is transmission connected with the bottom end of the tray remover lifting rod, and the top end of the tray remover lifting rod is tilted up to make way by pressing down the tray remover cylinder, thereby facilitating the tray transfer mechanism to remove a shaft tray and transport it to the transplanting station.
8. The motor shaft feeding mechanism according to claim 6, characterized in that: The tray loader includes a tray loader base fixedly mounted on the bottom of an empty tray placement rack, a tray loader shell fixedly mounted on the front surface of the tray loader base, a tray loader lift rod hingedly arranged inside the tray loader shell through a tray loader hinge rod, and a tray loader reset spring is also arranged between the tray loader lift rod and the inner wall of the tray loader shell for automatic reset after the external force of the tray loader lift rod is removed.
9. The motor shaft feeding mechanism according to claim 1, characterized in that: The transplanting rotary material-grabbing mechanism includes a material-grabbing bracket, a horizontal servo slide is arranged on the surface of the material-grabbing bracket in the horizontal direction, the horizontal servo slide is perpendicular to the direction of the line body servo slide, a vertical servo slide is slidably connected to the surface of the horizontal servo slide, a clamping claw mounting slide is slidably connected to the surface of the vertical servo slide, a rotatable rotating cylinder is arranged on the surface of the clamping claw mounting slide, and a material-grabbing claw is arranged at the end of the rotating cylinder for clamping the motor shaft and inserting it into the stator of the shaft to be inserted.
Citation Information
Patent Citations
Automatic assembling device for motor shaft
CN110814750A
Automatic charging tray feeding, taking and recycling device
CN113844889A
Output shaft feeding machine
CN215556672U
Charging tray feeding device
CN220844427U
Procede pour le chargement et le dechargement d'objets et machine en faisant application
FR2377346A1
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