Machining system and machining method of automobile outer wheel

By designing an automobile external wheel processing system that integrates automation equipment and robot operation, traditional processing equipment has solved the problems of low production efficiency, unstable quality, poor safety, insufficient flexibility and serious resource waste, and achieved an efficient, safe, accurate and flexible production process, which can quickly adapt to market demand and the development of the automobile industry.

CN119794819APending Publication Date: 2025-04-11HANGZHOU WANDING IND CO LTD
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Patent Information

Application Number
CN202510039571.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

The production efficiency of automobile external wheel processing equipment is low, making it difficult to meet the needs of large-scale production; the quality is unstable and is easily affected by the technical level of operators; the labor intensity is high, and workers need to work for a long time in harsh environments; poor safety is poor, and there are risks such as mechanical injuries; lack of flexibility, making it difficult to adapt to the diversified market demand; serious waste of resources, resulting in a large amount of waste and scraps; slow technology updates, making it difficult to keep up with the rapid development of the automobile industry.

Method used

A processing system for automobile outer wheels is designed, including forging production line mechanisms and processing lathe mechanisms, using automated equipment and robots to reduce manual intervention and improve production efficiency and consistency; safety guardrails are set up to ensure the safety of operators; production parameters are adjusted through robots and automation equipment to adapt to the external wheel processing needs of different specifications; metal materials are quickly heated by medium-frequency heating furnaces, hydraulic system provides stable pressure, punching machines and lathes are finely processed, and edge materials are recovered by cutting edge materials box to reduce production costs.

Benefits of technology

It significantly improves production efficiency, ensures the consistency and accuracy of product quality, reduces labor intensity and error rate, improves operational safety, reduces resource waste, enhances the flexibility and adaptability of the system, and can quickly keep up with the development of the automobile industry.

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Abstract

The invention relates to the technical field of automobile parts, in particular to an automobile outer wheel machining system and a machining method thereof.The automobile outer wheel machining system comprises a forging production line mechanism and a machining lathe mechanism and is characterized in that the forging production line mechanism comprises a heating assembly, a roll forging machine is arranged on one side of the heating assembly, and a positioning conveying line is arranged on one side of the roll forging machine; a transfer material box is arranged on one side of the positioning conveying line, a first robot is arranged on one side of the transfer material box, a second robot is arranged on one side of the first robot, an electric screw press is jointly arranged on one side of the first robot and one side of the second robot, a punching machine is arranged on one side of the first robot, and a finished product material box is arranged on one side of the punching machine. Automatic equipment and robot operation are adopted, manual intervention is reduced, and the production efficiency is remarkably improved. The coherence and coordination among the working procedures are optimized; and due to the application of automatic equipment and a precision control system, the quality of a final product is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of automobile parts, and in particular to a processing system and a processing method of an automobile outer wheel. Background Art

[0002] The manufacturing quality of automobile outer wheels is directly related to the safety, handling and service life of the car. In the traditional manufacturing process, the processing of outer wheels mainly relies on manual operation or semi-automatic mechanical equipment. However, these methods have the following problems: low production efficiency, which is difficult to meet the needs of large-scale production; unstable quality, which is easily affected by the technical level of operators; high labor intensity, and workers need to work for a long time in harsh environments; poor safety, and there are risks such as mechanical injuries; insufficient flexibility, which makes it difficult to adapt to the diversified needs of the market; serious waste of resources, resulting in a large amount of waste and scraps; slow technological updates, which makes it difficult to keep up with the rapid development of the automobile industry. Therefore, it is particularly urgent and important to develop an efficient, automated, flexible and environmentally friendly automobile outer wheel processing system.

[0003] A Chinese patent discloses a high-strength automobile wheel hub and its processing equipment, publication number: (CN 114714260A), which includes a main body mechanism, wherein the main body mechanism includes a rim, and the inner wall of the rim is fixedly connected to a tire bead seat. However, the automobile wheel hub processing equipment has low production efficiency and is difficult to meet the needs of large-scale production; the quality is unstable and is easily affected by the technical level of the operator; the labor intensity is high and the workers need to work for a long time in a harsh environment; the safety is poor and there are risks such as mechanical injuries; the flexibility is insufficient and it is difficult to adapt to the diversified needs of the market; the waste of resources is serious and a large amount of waste and scraps are generated; the technology update is slow and it is difficult to keep up with the rapid development of the automobile industry. Therefore, a processing system and a processing method of an automobile outer wheel and a manufacturing method and a use method thereof are needed. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of automobile wheel hub processing equipment, such as low production efficiency, difficulty in meeting large-scale production needs; unstable quality, easily affected by the technical level of operators; high labor intensity, workers need to work for a long time in harsh environment; poor safety, risks such as mechanical injury; insufficient flexibility, difficulty in adapting to diversified market needs; serious waste of resources, generation of a large amount of waste and scraps; slow technological updates, difficulty in keeping up with the rapid development of the automobile industry, and to propose a processing system for automobile outer wheels, a processing method thereof, a manufacturing method thereof, and a use method thereof.

[0005] The technical solution adopted by the present invention to solve its technical problems is: a processing system for automobile outer wheels, including a forging production line mechanism and a processing lathe mechanism, characterized in that: the forging production line mechanism includes a heating component, a rolling forging machine is provided on one side of the heating component, a positioning conveyor line is provided on one side of the rolling forging machine, a transfer material box is provided on one side of the positioning conveyor line, a first robot is provided on one side of the transfer material box, a second robot is provided on one side of the first robot, an electric screw press is provided on one side of the first robot, a punch is provided on one side of the punch, a finished material box is provided on one side of the punch, a trimming material box is provided on one side of the finished material box, a safety fence is provided on the outer side of the first robot and the second robot, a power supply box is provided on one side of the safety fence, and a general control box is provided on one side of the power supply box. High degree of automation: the entire system adopts automated equipment and robot operation, which reduces manual intervention and improves production efficiency and consistency; a safety fence is set to ensure the safety of operators; by using robots and automated equipment, production parameters can be adjusted as needed to meet the processing needs of outer wheels of different specifications.

[0006] Preferably, the heating assembly includes a supporting cabinet, a medium frequency heating furnace is provided on the top of the supporting cabinet, a discharge port is provided on one side of the medium frequency heating furnace, and a discharge chute is provided on one side of the discharge port. The medium frequency heating furnace can heat metal materials quickly and evenly, improving production efficiency; the design of the discharge chute enables the heated material to smoothly enter the next process, reducing the time and labor intensity of material handling.

[0007] Preferably, the electric screw press comprises a first main frame, a hydraulic pump is arranged inside the main frame, a hydraulic cylinder is arranged below the hydraulic pump, a hydraulic rod is arranged below the hydraulic cylinder, a first workbench is arranged below the hydraulic rod, and a positioning fixture is arranged at the center above the first workbench. The hydraulic system provides stable and controllable pressure to ensure the accuracy and consistency of the pressing process; the use of the positioning fixture ensures that the material will not move during the pressing process, further improving the product quality.

[0008] Preferably, the punching machine includes a second main frame, the outer wall of the second main frame is provided with a first driving motor, the second main frame is provided with a guide arm, a punching block is provided below the guide arm, a punching table is provided below the punching block, a die opening is provided at the center of the punching table, a main material slide is provided below the die opening, and the other end of the slide is associated with a finished product box. The driving motor provides powerful power, making the punching process fast and efficient; the design of the main material slide allows the punched material to smoothly enter the finished product box, reducing the time and labor intensity of material handling.

[0009] Preferably, a push cylinder is provided on one side of the punching table, and a scrap material slide is provided on the other side of the punching table, and the push cylinder, scrap material slide and the scrap material box are associated. The push cylinder automatically pushes the scrap material into the scrap material slide, reducing the workload of manual processing; the scrap material box can recycle and reuse the scrap material, reducing production costs.

[0010] Preferably, the first robot and the second robot both include a support base, a mechanical arm is provided above the support base, and one end of the mechanical arm is connected to a workpiece clamping arm. The robot can be flexibly moved and operated to meet different production needs; the use of the robot reduces the need for manual operation, reduces labor intensity and error rate.

[0011] Preferably, the rolling forging machine includes a support seat, a second driving motor is provided on one side of the support seat, the number of the support seats is 2 and they are arranged correspondingly, and movable rollers are provided between the inner walls of the support seats, the number of the movable rollers is 2 and they are arranged up and down. The design of the movable rollers enables the material to be uniformly compressed and formed during the rolling process; the design of the double support seats improves the stability and durability of the rolling forging machine.

[0012] Preferably, the lathe includes an overhead chassis, a bottom plate is provided on the top of the overhead chassis, a fixed seat is provided on one side of the top of the bottom plate, a third drive motor is provided on one side of the fixed seat, a workpiece fixing fixture is provided on the other side, a linear slide is provided on the other side of the fixed seat, a transmission rod is provided above the linear slide, the number of the transmission rods is 2 and they are arranged correspondingly, a screw is provided between the transmission rods, and a hand wheel is connected to one end of the screw. The design of the linear slide and the transmission rod allows the workpiece to remain stable during the processing and improves the processing accuracy; the design of the hand wheel makes the operation more convenient and the position of the screw can be easily adjusted.

[0013] Preferably, the linear slide rail, the transmission rod and the lead screw are provided with a slide seat, a mounting seat is provided above the slide seat, and a turning tool is provided on one side of the mounting seat. The design of the slide seat enables the mounting seat to remain stable during the processing, thereby improving the processing accuracy; the position of the turning tool can be adjusted as needed to meet different processing requirements.

[0014] Preferred:

[0015] (1) Heating: First, the raw material - the metal billet is fed into the heating assembly, which includes a supporting cabinet with a medium frequency heating furnace on the top. The medium frequency heating furnace quickly heats the metal billet to the required forging temperature through the principle of electromagnetic induction. The heating temperature is between 1130-1200°C. The heated metal billet is discharged from the discharge port and smoothly transported to the rolling machine through the discharge chute;

[0016] (2) Forging: The heated metal blank enters the rolling forging machine, which is composed of two support seats. Two upper and lower movable rollers are installed between the inner walls. The movable rollers rotate under the drive of the second drive motor to roll and stretch the metal blank, so that it gradually forms a blank close to the final shape;

[0017] (3) Positioning and conveying: The forged blank is conveyed to the transfer box for temporary storage through the positioning conveyor line. The positioning conveyor line ensures that the blank enters the next process accurately. Subsequently, the first robot and the second robot take the blank out of the transfer box and place it accurately on the workbench of the electric screw press;

[0018] (4) Pressure processing: On the electric screw press, the hydraulic pump drives the hydraulic cylinder to work, causing the hydraulic rod to move downward, exerting huge pressure on the blank. The positioning fixture above the workbench ensures that the blank remains stable during the processing.

[0019] (5) Stamping: The blank after pressure processing is transported to the punch press for fine processing. The punch press consists of a second main frame, a first drive motor, a guide arm, a punch block, a punch table and a die mouth. The first drive motor drives the guide arm and the punch block to move downward, and the die mouth is used to stamp the blank to form the specific contour and detail features of the automobile outer wheel.

[0020] (6) Trimming: After stamping, the workpiece needs to be trimmed to remove excess material. The push cylinder pushes the workpiece along the edge material slideway, while the trimming device cuts off the excess part and collects the waste into the trimming material box.

[0021] (7) Lathe finishing: After trimming, the workpiece enters the lathe for final precision machining. The lathe consists of an overhead frame, a base plate, a fixed seat, a third drive motor, a workpiece fixing fixture, a linear slide, a transmission rod, a screw and a handwheel. The third drive motor drives the workpiece fixing fixture to rotate, and at the same time, the transmission rod drives the screw to rotate, so that the slide moves along the linear slide. A mounting seat and a turning tool are provided above the slide to cut the workpiece to ensure that its dimensional accuracy and surface finish meet the design requirements.

[0022] (8) Safety and control: During the entire processing process, the safety fence provides protection for the operator to prevent accidental injuries. The power supply box and the main control box provide a stable power supply and precise control signals for the entire system to ensure the normal operation and coordinated work of each device.

[0023] The present invention is beneficial in that:

[0024] This application reduces manual intervention and significantly improves production efficiency by adopting automated equipment and robot operation. The consistency and coordination between the various processes are optimized, making the entire production process smoother; the application of automated equipment and precision control systems ensures the accuracy and consistency of each processing step, thereby improving the quality of the final product. In addition, the stability of the processing process is further guaranteed by precise positioning fixtures and guide devices; robots and automated equipment replace a large number of manual operations, greatly reducing the labor intensity of workers, and also reducing the error rate caused by human factors; safety guardrails and other safety protection measures are set up to effectively protect the safety of operators. At the same time, the use of automated equipment reduces the opportunity for workers to directly contact dangerous machinery and reduces the risk of industrial accidents; the system can be adjusted according to different production needs and adapt to the processing of external wheels of various specifications and shapes. By programming and controlling robots and automated equipment, different production modes can be easily switched to meet diverse production needs; the design of the trimming material box allows the trimming to be effectively recycled and reused, reducing production costs and meeting environmental protection requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0026] See also Figure 1-8 As shown:

[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0028] Figure 2 It is a schematic diagram of the structure of the forging production line of the present invention.

[0029] Figure 3 It is a schematic diagram of the structure of the forging production line of the present invention.

[0030] Figure 4 It is a schematic diagram of the structure of the forging production line of the present invention.

[0031] Figure 5 It is a schematic diagram of the structure of the forging production line of the present invention.

[0032] Figure 6 For the present invention Figure 5 Enlarged view of I.

[0033] Figure 7 It is a schematic diagram of the structure of the lathe of the present invention.

[0034] Figure 8 It is a schematic diagram of the structure of the finished workpiece of the present invention.

[0035] In the figure: 1. Electric screw press; 2. First robot; 3. Punch press; 4. Finished product box; 5. Safety guardrail; 6. Power supply box; 7. Main control box; 8. Positioning conveyor line; 9. Support cabinet; 10. Medium frequency heating furnace; 11. Discharge slide; 12. Roll forging machine; 13. Second robot; 14. Discharge port; 15. Lathe; 16. Workpiece clamping arm; 17. Mechanical arm; 18. Support base; 19. Active roller; 20. Support seat; 21. Second drive motor; 22. First drive motor; 23. Second main machine Frame; 24, push cylinder; 25, edge material slide; 26, main material slide; 27, stamping table; 28, mold mouth; 29, first main frame; 30, hydraulic pump; 31, hydraulic cylinder; 32, hydraulic rod; 33, first workbench; 34, positioning fixture; 35, third drive motor; 36, fixed seat; 37, fixed fixture; 38, turning tool; 39, mounting seat; 40, slide; 41, hand wheel; 42, linear slide; 43, transmission rod; 44, lead screw; 45, guide arm; 46, stamping block; 47, trimming material box. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] Example

[0038] See also Figure 1-8 As shown:

[0039] Embodiment: A processing system for an automobile outer wheel, including a forging production line mechanism and a processing lathe 15 mechanism, characterized in that: the forging production line mechanism includes a heating component, a rolling forging machine 12 is provided on one side of the heating component, a positioning conveyor line 8 is provided on one side of the rolling forging machine 12, a transfer material box is provided on one side of the positioning conveyor line 8, a first robot 2 is provided on one side of the transfer material box, a second robot 13 is provided on one side of the first robot 2, an electric screw press 1 is provided on one side of the first robot 2, a punch 3 is provided on one side of the punch 3, a finished material box 4 is provided on one side of the finished material box 4, a trimming material box 47 is provided on one side of the finished material box 4, a safety fence 5 is provided on the outer side of the first robot 2 and the second robot 13, a power supply box 6 is provided on one side of the safety fence 5, and a general control box 7 is provided on one side of the power supply box 6. High degree of automation: the entire system adopts automated equipment and robot operation, which reduces manual intervention and improves production efficiency and consistency; a safety fence 5 is provided to ensure the safety of operators; by using robots and automated equipment, production parameters can be adjusted as needed to meet the processing needs of outer wheels of different specifications.

[0040] In this embodiment, the heating assembly includes a supporting cabinet 9, and a medium frequency heating furnace 10 is provided on the top of the supporting cabinet 9. The medium frequency heating furnace 10 is a common product on the market and can be purchased directly. A discharge port 14 is provided on one side of the medium frequency heating furnace 10, and a discharge chute 11 is provided on one side of the discharge port 14. The medium frequency heating furnace 10 can heat the metal material quickly and evenly, thereby improving production efficiency; the design of the discharge chute 11 enables the heated material to smoothly enter the next process, thereby reducing the time and labor intensity of material handling.

[0041] In this embodiment, the electric screw press 1 includes a first mainframe frame 29, a hydraulic pump 30 is provided inside the mainframe, a hydraulic cylinder 31 is provided below the hydraulic pump 30, a hydraulic rod 32 is provided below the hydraulic cylinder 31, a first workbench 33 is provided below the hydraulic rod 32, and a positioning fixture 34 is provided at the center above the first workbench 33. The hydraulic system provides stable and controllable pressure to ensure the accuracy and consistency of the pressing process; the use of the positioning fixture 34 ensures that the material will not move during the pressing process, further improving the product quality.

[0042] In this embodiment, the punch press 3 includes a second main frame 23, the outer wall of the second main frame 23 is provided with a first drive motor 22, the first drive motor 22 is a common product on the market and can be purchased directly, the second main frame 23 is provided with a guide arm 45 inside, a punching block 46 is provided below the guide arm 45, a punching table 27 is provided below the punching block 46, a mold opening 28 is provided at the center of the punching table 27, a main material slide 26 is provided below the mold opening 28, and the other end of the slide is associated with the finished product box 4. The drive motor provides powerful power, making the punching process fast and efficient; the design of the main material slide 26 allows the punched material to smoothly enter the finished product box 4, reducing the time and labor intensity of material handling.

[0043] In this embodiment, a push cylinder 24 is provided on one side of the punching table 27. The push cylinder 24 is a common product on the market and can be purchased directly. A sidewall slide 25 is provided on the other side of the punching table 27. The push cylinder 24 and the sidewall slide 25 are associated with the trimming box 47. The push cylinder 24 automatically pushes the sidewall into the sidewall slide, reducing the workload of manual processing; the trimming box 47 can recycle and reuse the sidewall, reducing production costs.

[0044] In this embodiment, the first robot 2 and the second robot 13 both include a support base 18, a mechanical arm 17 is provided above the support base 18, and one end of the mechanical arm 17 is connected to a workpiece clamping arm 16. The robot can be flexibly moved and operated to meet different production needs; the use of the robot reduces the need for manual operation, reduces labor intensity and error rate.

[0045] In this embodiment, the rolling machine 12 includes a support seat 20, a second drive motor 21 is provided on one side of the support seat 20, and the second drive motor 21 is a common product on the market and can be directly purchased. The number of the support seats 20 is 2 and they are arranged correspondingly. The number of movable rollers 19 is 2 and they are arranged up and down between the inner walls of the support seats 20. The design of the movable rollers 19 enables the material to be evenly compressed and formed during the rolling process; the design of the double support seats 20 improves the stability and durability of the rolling machine 12.

[0046] In this embodiment, the lathe 15 includes an overhead chassis, a bottom plate is provided on the top of the overhead chassis, a fixed seat 36 is provided on one side of the top of the bottom plate, a third drive motor 35 is provided on one side of the fixed seat 36, and the third drive motor 35 is a common product on the market and can be purchased directly, and a workpiece fixing fixture 37 is provided on the other side, and a linear slide 42 is provided on the other side of the fixed seat 36, and a transmission rod 43 is provided above the linear slide 42, and the number of the transmission rods 43 is 2 and correspondingly arranged, and a screw rod is provided between the transmission rods 43, and a hand wheel 41 is connected to one end of the screw rod 44. The design of the linear slide 42 and the transmission rod 43 allows the workpiece to remain stable during the processing process and improves the processing accuracy; the design of the hand wheel 41 makes the operation more convenient, and the position of the screw rod can be easily adjusted.

[0047] In this embodiment, a slide 40 is provided on the linear slide rail 42, the transmission rod 43 and the lead screw 44. A mounting seat 39 is provided above the slide 40. A turning tool 38 is provided on one side of the mounting seat 39. The design of the slide 40 allows the mounting seat 39 to remain stable during the processing, thereby improving the processing accuracy; the position of the turning tool 38 can be adjusted as needed to meet different processing requirements.

[0048] In this embodiment:

[0049] (1) Heating: First, the raw material, the metal billet, is fed into a heating assembly, which includes a supporting cabinet 9, on top of which is a medium frequency heating furnace 10. The medium frequency heating furnace 10 rapidly heats the metal billet to the required temperature for forging by electromagnetic induction principle, the heating temperature being between 1130-1200°C. The heated metal billet is discharged from a discharge port 14 and smoothly transported to a rolling forging machine 12 through a discharge chute 11;

[0050] (2) Forging: The heated metal blank enters the rolling forging machine 12. The rolling forging machine 12 is composed of two support seats 20. Two upper and lower movable rollers 19 are installed between the inner walls. The movable rollers 19 rotate under the drive of the second driving motor 21 to roll and stretch the metal blank, so that it gradually forms a blank close to the final shape;

[0051] (3) Positioning and conveying: The forged blank is conveyed to the transfer box for temporary storage via the positioning conveyor line 8. The positioning conveyor line 8 ensures that the blank enters the next process accurately. Subsequently, the first robot 2 and the second robot 13 take the blank out of the transfer box and place it accurately on the workbench of the electric screw press 1;

[0052] (4) Press processing: On the electric screw press 1, the hydraulic pump 30 drives the hydraulic cylinder 31 to work, so that the hydraulic rod 32 moves downward, exerting huge pressure on the blank. The positioning fixture 34 above the workbench ensures that the blank remains stable during the processing.

[0053] (5) Stamping: The blank after pressure processing is transported to the punch press 3 for fine processing. The punch press 3 is composed of a second main frame 23, a first drive motor 22, a guide arm 45, a punch block 46, a punching table 27 and a die opening 28. The first drive motor 22 drives the guide arm 45 and the punch block 46 to move downward, and the die opening 28 is used to stamp the blank to form the specific contour and detailed features of the automobile outer wheel.

[0054] (6) Trimming: After stamping, the workpiece needs to be trimmed to remove excess material. The push cylinder 24 pushes the workpiece along the edge material slide 25, while the trimming device cuts off the excess part and collects the waste material into the trimming material box 47.

[0055] (7) Finishing on lathe 15: After trimming, the workpiece enters the lathe 15 for final precision machining. The lathe 15 is composed of an overhead frame, a bottom plate, a fixed seat 36, a third drive motor 35, a workpiece fixing fixture 37, a linear slide 42, a transmission rod 43, a screw and a handwheel 41. The third drive motor 35 drives the workpiece fixing fixture 37 to rotate, and at the same time, the transmission rod 43 drives the screw to rotate, so that the slide 40 moves along the linear slide 42. A mounting seat 39 and a turning tool 38 are provided above the slide 40 to cut the workpiece to ensure that its dimensional accuracy and surface finish meet the design requirements.

[0056] (8) Safety and control: During the entire processing process, the safety fence 5 provides protection for the operator to prevent accidental injuries. The power supply box 6 and the main control box 7 provide a stable power supply and precise control signals for the entire system to ensure the normal operation and coordinated work of each device.

[0057] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a combined manner.

[0058] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.

Claims

1. A processing system for an automobile outer wheel, comprising a forging production line mechanism and a processing lathe (15) mechanism, characterized in that: The forging production line mechanism comprises a heating component, a rolling forging machine (12) is provided on one side of the heating component, a positioning conveyor line (8) is provided on one side of the rolling forging machine (12), a transfer material box is provided on one side of the positioning conveyor line (8), a first robot (2) is provided on one side of the transfer material box, a second robot (13) is provided on one side of the first robot (2), an electric screw press (1) is provided on one side of the first robot (2) and the second robot (13), a punching machine (3) is provided on one side of the first robot (2), a finished product material box (4) is provided on one side of the punching machine (3), a trimming material box (47) is provided on one side of the finished product material box (4), a safety fence (5) is provided on the outer side of the first robot (2) and the second robot (13), a power supply box (6) is provided on one side of the safety fence (5), and a main control box (7) is provided on one side of the power supply box (6).

2. The processing system of an automobile outer wheel according to claim 1, characterized in that: The heating assembly comprises a supporting cabinet (9), a medium frequency heating furnace (10) is provided on the top of the supporting cabinet (9), a discharge port (14) is provided on one side of the medium frequency heating furnace (10), and a discharge chute (11) is provided on one side of the discharge port (14).

3. The processing system of an automobile outer wheel according to claim 1, characterized in that: The electric screw press (1) comprises a first main frame (29), a hydraulic pump (30) is arranged inside the main frame, a hydraulic cylinder (31) is arranged below the hydraulic pump (30), a hydraulic rod (32) is arranged below the hydraulic cylinder (31), a first workbench (33) is arranged below the hydraulic rod (32), and a positioning fixture (34) is arranged at the center above the first workbench (33).

4. The processing system of an automobile outer wheel according to claim 1, characterized in that: The punching machine (3) comprises a second main machine frame (23), the outer wall of the second main machine frame (23) is provided with a first driving motor (22), the interior of the second main machine frame (23) is provided with a guide arm (45), a punching block (46) is provided below the guide arm (45), a punching table (27) is provided below the punching block (46), a die opening (28) is provided at the center of the punching table (27), a main material slideway (26) is provided below the die opening (28), and the other end of the slideway is associated with a finished product box (4).

5. The processing system of an automobile outer wheel according to claim 4, characterized in that: A pushing cylinder (24) is provided on one side of the punching platform (27), and a side material slideway (25) is provided on the other side of the punching platform (27). The pushing cylinder (24) and the side material slideway (25) are associated with a trimming material box (47).

6. The processing system of an automobile outer wheel according to claim 1, characterized in that: The first robot (2) and the second robot (13) both comprise a support base (18), a mechanical arm (17) is provided above the support base (18), and one end of the mechanical arm (17) is connected to a workpiece clamping arm (16).

7. The processing system of an automobile outer wheel according to claim 1, characterized in that: The rolling forging machine (12) comprises a support seat (20), a second driving motor (21) is provided on one side of the support seat (20), the number of the support seats (20) is two and they are arranged correspondingly, and movable rollers (19) are provided between the inner walls of the support seats (20), the number of the movable rollers (19) is two and they are arranged up and down.

8. The processing system of an automobile outer wheel according to claim 1, characterized in that: The lathe (15) comprises an overhead frame, a bottom plate is provided on the top of the overhead frame, a fixed seat (36) is provided on one side of the top of the bottom plate, a third drive motor (35) is provided on one side of the fixed seat (36), a workpiece fixing fixture (37) is provided on the other side, a linear slide rail (42) is provided on the other side of the fixed seat (36), a transmission rod (43) is provided above the linear slide rail (42), two transmission rods (43) are provided and are arranged correspondingly, a screw rod is provided between the transmission rods (43), and one end of the screw rod (44) is connected to a hand wheel (41).

9. The processing system of an automobile outer wheel according to claim 8, characterized in that: A slide seat (40) is commonly provided on the linear slide rail (42), the transmission rod (43) and the lead screw (44); a mounting seat (39) is provided above the slide seat (40); and a turning tool (38) is provided on one side of the mounting seat (39).

10. A processing method for a processing system for an automobile outer wheel according to claim 1 (1) Heating: First, the raw material, the metal billet, is fed into a heating assembly, which includes a supporting cabinet (9) with a medium frequency heating furnace (10) installed on the top. The medium frequency heating furnace (10) rapidly heats the metal billet to the temperature required for forging by electromagnetic induction principle. The heating temperature is between 1130-1200°C. The heated metal billet is discharged from a discharge port (14) and smoothly transported to a rolling forging machine (12) through a discharge chute (11); (2) Forging: The heated metal blank enters a rolling forging machine (12). The rolling forging machine (12) is composed of two support seats (20). Two upper and lower movable rollers (19) are installed between the inner walls. The movable rollers (19) rotate under the drive of a second driving motor (21) to roll and stretch the metal blank, so that the blank is gradually formed into a blank close to the final shape. (3) Positioning and conveying: The forged blank is conveyed to the transfer box for temporary storage via the positioning conveyor line (8). The positioning conveyor line (8) ensures that the blank enters the next process accurately. Subsequently, the first robot (2) and the second robot (13) take the blank out of the transfer box and place it accurately on the workbench of the electric screw press (1); (4) Press processing: On the electric screw press (1), the hydraulic pump (30) drives the hydraulic cylinder (31) to work, so that the hydraulic rod (32) moves downward, exerting a huge pressure on the blank. The positioning fixture (34) above the workbench ensures that the blank remains stable during the processing. (5) Stamping: The blank after pressure processing is transported to the punching machine (3) for fine processing. The punching machine (3) is composed of a second main frame (23), a first drive motor (22), a guide arm (45), a punching block (46), a punching table (27) and a die opening (28). The first drive motor (22) drives the guide arm (45) and the punching block (46) to move downward, and the die opening (28) is used to punch the blank to form a specific outline and detailed features of the automobile outer wheel. (6) Trimming: After punching, the workpiece needs to be trimmed to remove excess material. The push cylinder (24) pushes the workpiece along the edge material slideway (25), while the trimming device cuts off the excess part and collects the waste material into the trimming material box (47). (7) Lathe (15) finishing: the workpiece after trimming enters the lathe (15) for final precision machining. The lathe (15) is composed of an overhead frame, a bottom plate, a fixed seat (36), a third drive motor (35), a workpiece fixing fixture (37), a linear slide rail (42), a transmission rod (43), a screw rod and a hand wheel (41). The third drive motor (35) drives the workpiece fixing fixture (37) to rotate, and at the same time, the transmission rod (43) drives the screw rod to rotate, so that the slide (40) moves along the linear slide rail (42). A mounting seat (39) and a turning tool (38) are provided above the slide (40) to perform cutting processing on the workpiece to ensure that its dimensional accuracy and surface finish meet the design requirements. (8) Safety and control: During the entire processing process, the safety fence (5) provides protection for the operator to prevent accidental injuries. The power supply box (6) and the main control box (7) provide a stable power supply and precise control signals for the entire system to ensure the normal operation and coordinated work of each device.

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