Special tool for rubber roller rounding machine tool and use method

By designing an integrated dresser and grinding wheel balance mechanism on the rubber roller rounding processing machine tool, the problems of grinding wheel bluntness and protection range adjustment are solved, and the grinding wheel self-treatment and balance are achieved, extending service life and improving the rounding effect.

CN119794907AActive Publication Date: 2025-04-11CHINA RUBBER (JIANGSU) RUBBER TECH CO LTD
View PDF 12 Cites 0 Cited by

Patent Information

Application Number
CN202510181873.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2025-04-11
Estimated Expiration
2045-02-19

AI Technical Summary

Technical Problem

After a period of use, existing grinding wheels will become blunt and lose their self-sharpness, affecting the rounding effect, and cannot adjust the guard range of the protective shell, affecting the safe storage and replacement of the grinding wheel.

Method used

A special tool for rubber roller rounding processing machine tool is designed, integrated dressing machine, and grinding wheel self-treatment without disassembly and trimming. Combined with the grinding wheel balance mechanism and inner movable cover plate, multiple protection and alignment balance of the grinding wheel are achieved to ensure installation stability.

Benefits of technology

Through the design of the grinding wheel self-treatment and balance mechanism, the service life of the grinding wheel is extended, the rounding effect is improved, the safe storage and flexible replacement of the grinding wheel are ensured, and the problems of bluntness and protection range adjustment are solved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119794907A_ABST
    Figure CN119794907A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of grinding machine tools, in particular to a special tool for a rubber roller rounding machine tool and a using method.The special tool comprises a grinding machine and a grinding wheel, a sliding support is slidably connected to the upper end of the grinding machine, a motor unit is fixedly installed at the upper end of the sliding support, and a rotating shaft rod is fixedly connected to an output shaft of the motor unit; the outer surface of the rotating shaft rod is detachably connected with the inner surface of the center of the grinding wheel, and a rear cover protective cover and a front cover protective cover are arranged on the two sides of the grinding wheel correspondingly. The rotatable inner movable shield plate is installed between the rear cover shield and the front cover shield, the shield range is accurately adjusted through the rotating mechanism, the requirement for deflection of a grinding wheel in the states of dressing, idling and rounding operation is met, it is guaranteed that the grinding wheel is not limited, meanwhile, the grinding wheel balance mechanism is matched, the assembly stroke of the grinding wheel is fed, and meanwhile the grinding wheel can be stably assembled. The balance of the grinding wheel is ensured, the mounting stability of the grinding wheel is enhanced, and the rubber roller rounding effect is further improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of grinding machine tools, in particular to a special tool for a rubber roller grinding machine and a use method thereof. Background Art

[0002] The special tool for the rubber roller grinding machine is a machine tool accessory or device designed for rubber roller grinding, which is designed to ensure that the rubber roller reaches the required accuracy and surface quality during the processing. With the continuous development of industrial technology, the application field of rubber rollers is becoming more and more extensive, and the requirements for the processing accuracy and surface quality of rubber rollers are becoming higher and higher. In the grinder, the correct dressing of the grinding wheel has a great influence on the surface finish of the workpiece after processing. After the grinding wheel has worked for a period of time, the sand grains gradually become blunt and have uneven wear, and the sand grains are also filled with cutting and sand grains. In this way, the working surface of the grinding wheel gradually loses its original shape and working function, and the surface finish of the workpiece after grinding deteriorates, so it must be regularly dressed.

[0003] In the prior art, there is a cutting device for grinding wheel processing with a protective mechanism, such as publication number CN219465923U, which includes a base, four corners at the bottom of the base are fixedly connected with gripping blocks, one of the corners at the top of the base is fixedly installed with a stopper, a steel plate is fixedly installed on one side of the top of the base, a steel block is fixedly connected to the top of the steel plate, a threaded hole is opened on the front of the steel block, a screw is threadedly connected to the threaded hole, one end of the screw is rotatably connected to a connecting block, flying sparks are blocked by the stopper to prevent the generated sparks from igniting objects on one side of the sparks, and the protective shell is pulled down to a certain position to prevent the residue from splashing when cutting the object to protect the safety of the user; a roller is installed to facilitate the movement of the cutting device for grinding wheel processing.

[0004] In order to solve the problem that the blade of the cutting equipment for grinding wheel processing lacks a protective structure, and when the blade is used to cut materials, the rotation of the blade may cause mechanical injuries to people, the prior art adopts the method of installing a protective shell 1, a protective shell 2 and a block to block the flying sparks;

[0005] However, in actual use, the grinding wheel will become blunt and lose its self-sharpening ability after a period of use, affecting the rounding effect. The protective range of the protective shell cannot be adjusted, which is not conducive to the safe storage of the grinding wheel when it is idle. Moreover, it is troublesome and inflexible to replace an accidentally broken grinding wheel.

[0006] Therefore, the present invention proposes a special tool for a rubber roller grinding machine and a method of use to solve the problems that the existing grinding wheel will become blunt and lose its self-sharpening property after a period of use, affecting the grinding effect, and the protection range of the protective shell cannot be adjusted. The grinding wheel can be provided with multiple protections, and the integrated dresser can perform self-dressing of the grinding wheel without disassembly and dressing, and the manual dressing step is omitted. It can also achieve the alignment balance of the grinding wheel while meeting the installation requirements of the grinding wheel, thereby ensuring the stability of the installation and further improving the effect of the rubber roller grinding. Summary of the invention

[0007] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a special tool for a rubber roller grinding machine and a method of use, which has the advantages of multiple protections for the grinding wheel, self-dressing of the grinding wheel with an integrated dresser, no need for disassembly for dressing, and also eliminating the need for manual dressing; and while meeting the requirements of the installation of the grinding wheel, it can achieve the alignment balance of the grinding wheel, ensure the stability of the installation, and further improve the effect of the rubber roller grinding.

[0008] The cam is provided with a toothed plate, and the toothed plate ...

[0009] Preferably, the inner movable cover plate and the connecting plate are an integrally formed plate-like structure, and the connecting plates are provided with two groups and are symmetrically distributed about the longitudinal center axis of the inner movable cover plate. The outer surface of one group of connecting plates is rotatably connected to the inner surface of the front cover convex cover, and the outer surface of the connecting plate is fixedly connected with a protruding column, and the outer surface of the protruding column is fixedly installed with a limiting block.

[0010] Preferably, the front cover convex cover and the front cover protective cover form a boss-like structure, the inner surface of the front cover convex cover is provided with a limiting embedding groove, the inner surface of the limiting embedding groove is rotatably mounted with a swivel, and the inner ring surface of the swivel is preset with a notch that is adapted to engage with the limiting block.

[0011] Preferably, an arc-shaped groove is formed on the inner wall of the front cover shield. A convex column is movably connected to the inner surface of the arc-shaped groove. One end of the convex column is fixedly connected to a connecting plate, and the connecting plate is fixedly installed on one side surface of the inner movable cover plate.

[0012] Preferably, the side view剖切 section of the connecting plate and the protruding column is in a "convex" shape structure. One end of the protruding column is fixedly connected to a stress handle, a gear is arranged inside the stress handle, the inner surface of the center of the gear is fixedly connected to the outer surface of the protruding column, and a self-locking component is arranged below the gear.

[0013] Preferably, the self-locking component includes a lock block and a fixed groove plate. The upper outer surface of the lock block is movably abutted against the tooth space of the gear. The fixed groove plate is fixedly installed on the outer surface of the front cover shield. Avoidance groove one and avoidance groove two are respectively formed on the inner wall of the fixed groove plate. Side blocks are respectively fixedly installed on the two outer surfaces of the lock block. A hinge seat is fixedly installed on the outer surface of the side block, and a stress arm rod is movably connected to the hinge seat.

[0014] Preferably, a telescopic sleeve rod and a spring are connected to the lower end of the lock block. The spring is slidably sleeved on the outside of the telescopic sleeve rod. The lower outer surfaces of the telescopic sleeve rod and the spring are respectively fixedly connected to the inner bottom surface of the fixed groove plate.

[0015] Preferably, the grinding wheel balancing mechanism includes a threaded block. The side view剖切 section of the threaded block is in a "匚" shape structure. The inner surface of the threaded block is threadedly connected to the outer surface of the threaded part. A slider is fixedly connected to one side outer surface of the threaded block. The two outer surfaces of the slider are respectively slidably connected to the preset sliding grooves on the inner wall of the protruding column. The other end of the slider is fixedly connected to a butting plate. The butting plate is in a "cross"-shaped claw structure. The outer surface of the butting plate is movably connected to the outer surface of the grinding wheel.

[0016] Preferably, an anti-rotation component is arranged at the end of the rotating rod far from the threaded block. The anti-rotation component includes an inner sleeve ring. The outer surface of the inner sleeve ring is fixedly connected to the inner surface of the stress handle. A flexible partition plate and a U-shaped elastic block are fixedly installed on the inner ring surface of the inner sleeve ring. The flexible partition plates are symmetrically distributed on both sides of the U-shaped elastic block. The U-shaped elastic block is in a "U" shape structure. A stretching elastic block is fixedly connected to the inner side surface of the U-shaped elastic block. The stretching elastic block is in a "爻" shape structure. The arc surface of the U-shaped elastic block is movably abutted against the outer surface of the rotating rod.

[0017] A method for using a special tool for a rubber roller rounding processing machine tool includes the following steps:

[0018] Step 1: Installation and connection: Assemble the main components of the special tool;

[0019] Step 2: Adjust the protection range: adjust the overall position of the connecting plate as needed;

[0020] Step 3: Grinding wheel balancing and anti-rotation: Install the grinding wheel balancing mechanism;

[0021] Step 4: Operation and processing: Install the assembled special tool on the rubber roller grinding machine and perform necessary debugging and inspection;

[0022] Step 5: Start the grinder and begin the machining process.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] The present invention proposes a special tool for a rubber roller rounding machine and a method for using the tool. A rotatable inner movable cover plate is installed between a rear cover shield and a front cover shield, and a rotating mechanism is used to accurately adjust the range of protection to meet the deflection of the grinding wheel in various states of dressing, idleness and rounding operation, ensuring that the grinding wheel is not restricted. At the same time, a grinding wheel balancing mechanism is used to feed the assembly stroke of the grinding wheel while ensuring the balance of the grinding wheel, enhancing the stability of the grinding wheel installation, and further improving the effect of rubber roller rounding. The tool solves the problem that the existing grinding wheel will become dull and lose its self-sharpening after a period of use, affecting the rounding effect, and the protection range of the protective shell cannot be adjusted. The grinding wheel can be provided with multiple protections, and the integrated dresser grinding wheel can be self-dressed, without the need for disassembly for dressing, and the manual dressing step is also omitted. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0026] Figure 2 It is a structural schematic diagram of the inner movable cover plate of the present invention being assembled on the outer side of the grinding wheel;

[0027] Figure 3 It is a schematic diagram of a half-section structure of the grinding wheel after assembly of the present invention;

[0028] Figure 4 For the present invention Figure 3 A schematic diagram of the enlarged structure at point A;

[0029] Figure 5 This is a schematic diagram of the structure of the present invention in an assembled state when the boss is rotated to 45°;

[0030] Figure 6 This is a schematic diagram of the structure of the convex column of the present invention when it is rotated to 0°;

[0031] Figure 7 It is a schematic diagram of the disassembly structure of the grinding wheel and the rear cover shield of the present invention;

[0032] Figure 8The three-dimensional structure of the inner movable cover plate of the present invention is shown in FIG. Figure 1 ;

[0033] Fig. 9 The three-dimensional structure of the inner movable cover plate of the present invention is shown in FIG. Figure 2 ;

[0034] Fig.10 It is a structural schematic diagram of the self-locking assembly of the present invention;

[0035] Fig.11 For the present invention Fig.10 A schematic diagram of the enlarged structure at B;

[0036] Fig.12 It is a partial structural schematic diagram of the grinding wheel balancing mechanism of the present invention;

[0037] Fig.13 For the present invention Fig.12 A schematic diagram of the enlarged structure at C;

[0038] Fig.14 It is a flow chart of the present invention.

[0039] In the figure: 1, grinding machine; 2, sliding bracket; 21, motor unit; 22, rotating shaft; 23, grinding wheel dresser; 3, grinding wheel; 4, rear cover shield; 41, front cover shield; 410, arc groove; 411, front cover convex cover; 5, inner movable cover plate; 51, connecting plate; 511, convex column; 52, connecting plate; 521, protruding column; 4110, limit groove; 5211, limit block; 5212, swivel; 522, force handle ; 6. Gear; 61. Lock block; 62. Fixed slot plate; 620. Avoidance slot one; 6200. Avoidance slot two; 611. Side block; 612. Articulated seat; 613. Force-bearing arm rod; 621. Telescopic sleeve rod; 622. Spring; 7. Rotating rod; 71. Threaded portion; 72. Threaded block; 721. Sliding block; 722. Abutment plate; 8. Inner ring; 81. Soft partition plate; 82. U-shaped elastic block; 821. Tensile elastic block. DETAILED DESCRIPTION

[0040] In order to make the purpose and technical solution of the present invention clearly and completely described, and the advantages more clearly understood, the embodiments of the present invention are further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, not all of them, and are only used to explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0041] For example, see Figure 1-14The present invention provides a technical solution: a special tool for a rubber roller grinding machine, comprising a grinder 1 and a grinding wheel 3, wherein a sliding bracket 2 is slidably connected to the upper end of the grinder 1, a motor unit 21 is fixedly installed on the upper end of the sliding bracket 2, a rotating shaft 22 is fixedly connected to the output shaft of the motor unit 21, the outer surface of the rotating shaft 22 is detachably connected to the central inner surface of the grinding wheel 3, a rear cover shield 4 and a front cover shield 41 are respectively arranged on both sides of the grinding wheel 3, a grinding wheel dresser 23 is arranged on the upper end of the rear cover shield 4, an inner movable cover plate 5 is movably connected to the inner side of the rear cover shield 4 and the front cover shield 41, a front cover convex cover 411 is fixedly connected to the outer surface of the front cover shield 41, a rotating mechanism is rotatably connected to the inner side of the front cover convex cover 411, the rotating mechanism comprises a connecting plate 52, a rotating rod 7 is rotatably installed on the central inner surface of the connecting plate 52, a threaded portion 71 is arranged at one end of the rotating rod 7, a grinding wheel balancing mechanism is arranged outside the threaded portion 71, and a cross groove is opened at the other end of the rotating rod 7.

[0042] Embodiment 2, refer to the attached Figure 1-14 On the basis of the first embodiment, in order to realize the rotation of the inner movable cover plate 5, the adjustment of the protection range of the grinding wheel 3 is realized as follows:

[0043] The inner movable cover plate 5 and the connecting plate 52 are integrally formed into a plate-like structure. The connecting plates 52 are provided with two groups and are symmetrically distributed about the longitudinal center axis of the inner movable cover plate 5. The outer surface of one group of connecting plates 52 is rotatably connected to the inner surface of the front cover convex cover 411. The outer surface of the connecting plate 52 is fixedly connected with a protruding column 521. The outer surface of the protruding column 521 is fixedly installed with a limiting block 5211. The front cover convex cover 411 and the front cover shield 41 form a boss-like structure. The inner surface of the front cover convex cover 411 is provided with a limiting embedding groove 4110. The limiting embedding groove 4110 is provided with a limiting embedding groove 4111. A swivel 5212 is rotatably mounted on the inner surface of the swivel 5212, and a notch is preset on the inner surface of the swivel 5212 to fit with the limit block 5211; an arc groove 410 is provided on the inner wall of the front cover shield 41, and a convex column 511 is movably connected to the inner surface of the arc groove 410, and a connecting plate 51 is fixedly connected to one end of the convex column 511, and the connecting plate 51 is fixedly mounted on one side surface of the inner movable cover plate 5; the side view cross section of the connecting plate 52 and the protruding column 521 is a "convex"-shaped mechanism, and a force-bearing handle 522 is fixedly connected to one end of the protruding column 521;

[0044] Reference Figure 3 and Figure 4As shown, the inner movable cover plate 5 is installed on the inner side of the front cover shield 41, and the protruding column 521 is installed through the central inner wall of the front cover convex cover 411, and the limit block 5211 added on the surface of the protruding column 521 is embedded in the adapted groove of the rotating ring 5212 to limit the installation of the protruding column 521; before or after the grinding wheel 3 is used to round the surface of the rubber roller, the hand grasps the force handle 522 connected to the outer end of the protruding column 521 and rotates it, and the protruding column 521 rotates with the force handle 522. The swivel 5212 rotates on the inner side of the limiting embedded groove 4110, which does not cause the displacement of the protruding column 521. It should be noted that the connecting plate 52 is integrally formed with the inner movable cover plate 5. When the connecting plate 52 rotates, the angle of the inner movable cover plate 5 is synchronously deflected. At the same time, the connecting plate 51 and the protruding column 511 connected to one side of the inner movable cover plate 5 move, and the protruding column 511 moves along the trajectory of the arc groove 410. The deflection angle of the inner movable cover plate 5 can be accurately adjusted through the scale on one side of the arc groove 410.

[0045] Specifically, when the grinding wheel 3 is idle, the inner movable cover plate 5 is rotated so that the boss 511 reaches the 0° position, thereby shielding the grinding wheel 3 and preventing the intrusion of external dust; when the grinding wheel 3 is in working state, the inner movable cover plate 5 is rotated so that the boss 511 reaches the 45° angle position, thereby shielding the upper part of the grinding wheel 3 and preventing the splashing of rounded chips without affecting the normal operation of the grinding wheel 3; when the grinding wheel 3 needs to be dressed by the grinding wheel dresser 23, the boss 511 is rotated to the 105° angle position, at which time the inner movable cover plate 5 is completely hidden between the rear cover shield 4 and the front cover shield 41, and will not cause obstruction to the dressing operation.

[0046] Embodiment 3, refer to the attached Figure 1-14 , based on the second embodiment, in order to achieve the locking of the inner movable cover plate 5 after each deflection angle:

[0047] A gear 6 is arranged on the inner side of the force-bearing handle 522, and the central inner surface of the gear 6 is fixedly connected to the outer surface of the protruding column 521, and a self-locking component is arranged on the lower side of the gear 6; the self-locking component includes a locking block 61 and a fixed slot plate 62, the upper outer surface of the locking block 61 is movably abutted against the teeth of the gear 6, the fixed slot plate 62 is fixedly mounted on the outer surface of the front cover shield 41, and an avoidance groove 1 620 and an avoidance groove 2 6200 are respectively opened on the inner wall of the fixed slot plate 62, and side blocks 611 are respectively fixedly mounted on the outer surfaces of both sides of the locking block 61, and an articulated seat 612 is fixedly mounted on the outer surface of the side block 611, and a force-bearing arm rod 613 is movably connected to the articulated seat 612; the lower end of the locking block 61 is connected to a telescopic sleeve rod 621 and a spring 622, and the spring 622 is slidably sleeved on the outside of the telescopic sleeve rod 621, and the lower end outer surfaces of the telescopic sleeve rod 621 and the spring 622 are respectively fixedly connected to the inner bottom surface of the fixed slot plate 62;

[0048] Before the operator adjusts the angle of the inner movable cover plate 5, first unlock the self-locking component. Hold the force handle 522 with one hand, and pinch the force arm rod 613 with the tiger's mouth position of the other hand and pull the entire lock block 61 downward inside the fixed groove plate 62. At this time, the telescopic sleeve rod 621 and the spring 622 are elastically compressed under the upper pressure. When the side block 611 reaches the bottom surface of the first avoidance groove 620, spread the two fingers pinching the force arm rod 613 to both sides. At this time, the force arm rod 613 rotates outward and enters the inside of the second avoidance groove 6200. Subsequently, the lock block 61 is subjected to the reverse elastic force of the spring 622, and the force arm rods 613 on both sides thereof abut against the upper wall of the second avoidance groove 6200, providing an upward thrust for the stay of the force arm rod 613. At the same time, the operator rotates the hand holding the force handle 522. When the inner movable cover plate 5 rotates to different states, the gear 6 always rotates with the protruding column 521. When the angle adjustment is completed, move the force arm rod 613 inward again. At this time, the second avoidance groove 6200 releases the restriction on the force arm rod 613. In this way, move the lock block 61 upward so that its upper end is inserted between the tooth grooves of the gear 6 to complete the locking of the protruding column 521.

[0049] Embodiment 4, referring to the attached Figure 1-14 , on the basis of Embodiment 3, in order to achieve the balance of the grinding wheel 3 after assembly:

[0050] The grinding wheel balance mechanism includes a threaded block 72. The side view剖切 cross-section of the threaded block 72 is in a "匚"-shaped structure. The inner surface of the threaded block 72 is threadedly connected to the outer surface of the threaded portion 71. One side outer surface of the threaded block 72 is fixedly connected with a slider 721. The two ends of the outer surface of the slider 721 are respectively slidably connected to the preset sliding grooves on the inner wall of the protruding column 521. The other end of the slider 721 is fixedly connected with an abutting plate 722. The abutting plate 722 is in a "十"-shaped claw-like structure. The outer surface of the abutting plate 722 is movably connected to the outer surface of the grinding wheel 3;

[0051] When replacing the grinding wheel 3, first, insert a Phillips screwdriver into the Phillips slot at one end of the rotating rod 7 and use the rotating screwdriver to rotate the rotating rod 7. At this time, the threaded block 72 is subjected to the dual limiting effects of thread adaptation and the slider 721 and the sliding groove. The threaded block 72 drives the abutting plate 722 to move horizontally. When the abutting plate 722 moves away from the side of the grinding wheel 3, disassemble the connecting member between the front cover 41 and the rear cover 4, and then remove the grinding wheel 3, the inner movable cover plate 5 and the front cover 41 together;

[0052] On the contrary, when a new grinding wheel 3 is replaced for assembly, the grinding wheel 3 is placed between the inner sides of the inner movable cover plate 5. It should be noted that the inner movable cover plate 5 is deflected to a position of 105 degrees at this time, which will not affect the placement of the grinding wheel 3. First, the connecting plate 52 on one side is sleeved into the rotating shaft 22, and then the center of the grinding wheel 3 is aligned with the rotating shaft 22 for installation. Then, another set of connecting plates 52 is sleeved with one end of the rotating shaft 22. At this time, the protruding column 521 of the rotating shaft 22 is first sleeved. The outer side is adapted to be connected with the rotating ring 5212 provided on the rear cover shield 4, and then the grinding wheel 3 is pushed to the position of the protruding column 521. Subsequently, the rotating rod 7 is rotated so that the threaded block 72 drives the abutment plate 722 to move to one side of the grinding wheel 3. In this way, the position of the grinding wheel 3 is limited, and the phenomenon of throwing off the circle and falling off will not occur during the rounding operation. It should be noted that the moving abutment plate 722 at this time can not only play a certain role in forming and promoting the assembly of the grinding wheel 3, but also play a role in limiting the balance of the grinding wheel 3.

[0053] Embodiment 5, refer to the attached Figure 1-14 On the basis of the fourth embodiment, in order to realize the reversal of the rotating rod 7 after the threaded block 72 moves, the present embodiment adds an anti-rotation component:

[0054] An anti-rotation assembly is provided at one end of the rotating rod 7 away from the threaded block 72, and the anti-rotation assembly includes an inner sleeve ring 8, the outer surface of the inner sleeve ring 8 is fixedly connected to the inner surface of the force-bearing handle 522, and a soft partition plate 81 and a U-shaped elastic block 82 are fixedly installed on the inner ring surface of the inner sleeve ring 8, and the soft partition plates 81 are symmetrically distributed on both sides of the U-shaped elastic block 82, and the U-shaped elastic block 82 is a "U"-shaped structure, and a stretching elastic block 821 is fixedly connected to the inner side surface of the U-shaped elastic block 82, and the stretching elastic block 821 is a "yao"-shaped structure, and the arc surface of the U-shaped elastic block 82 is movably abutted against the outer surface of the rotating rod 7;

[0055] When the threaded block 72 reaches the final position, the cross screwdriver used to rotate the rotating rod 7 is pulled out of the cross slot. At this time, the additional anti-rotation component is used to ensure that the rotating rod 7 is not rotated by external force. Specifically, the soft partition plate 81 and the U-shaped elastic block 82 cooperate with each other, and the surfaces of both are in contact with the outside of the rotating rod 7. When the rotating rod 7 stops rotating, the U-shaped elastic block 82 and the tensile elastic block 821 connected to the inside provide a certain elastic force to the surface of the rotating rod 7, thereby ensuring that the rotating rod 7 will not rotate at will.

[0056] Embodiment 6, a method for using a special tool for a rubber roller grinding machine, comprising the following steps:

[0057] Step 1: Installation and connection: Assemble the main parts of the special tool, install the inner movable cover plate 5 on the inner side of the front cover shield 41, and assemble the protruding column 521 through the central inner wall of the front cover convex cover 411. The limit block 5211 added on the surface of the protruding column 521 is embedded in the groove adapted by the rotating ring 5212 to limit the installation of the protruding column 521. Before or after the grinding wheel 3 is used to round the surface of the rubber roller, the force-bearing handle 522 connected to the outer end of the protruding column 521 is grasped by hand and rotated. At this time, the protruding column 52 As the force-bearing handle 522 rotates, the rotating ring 5212 rotates inside the limiting embedded groove 4110, so that the protruding column 521 will not be displaced. It should be noted that the connecting plate 52 is integrally formed with the inner movable cover plate 5. When the connecting plate 52 rotates, the angle of the inner movable cover plate 5 is deflected synchronously. At the same time, the connecting plate 51 and the protruding column 511 connected to one side of the inner movable cover plate 5 move, and the protruding column 511 moves along the trajectory of the arc groove 410. The deflection angle of the inner movable cover plate 5 can be accurately adjusted through the scale on one side of the arc groove 410.

[0058] Step 2: Adjust the protection range: adjust the overall position of the connecting plate 52 as needed. Before adjusting the angle of the inner movable cover plate 5, the operator first unlocks the self-locking component, holds the force-bearing handle 522 with one hand, and pinches the force-bearing arm rod 613 with the tiger's mouth of the other hand and pulls the locking block 61 as a whole to move downward on the inner side of the fixed groove plate 62. At this time, the telescopic sleeve rod 621 and the spring 622 are elastically compressed by the upper pressure. When the side block 611 reaches the bottom surface of the avoidance groove 1 620, the two fingers pinching the force-bearing arm rod 613 are spread to both sides respectively. At this time, the force-bearing arm rod 613 rotates outward and enters the interior of the avoidance groove 2 6200. The rear locking block 61 is subjected to the reverse elastic force of the spring 622, and the force-bearing arm rods 613 on both sides thereof abut against the upper wall of the second avoidance groove 6200, providing an upward thrust for the force-bearing arm rod 613 to stay; at the same time, the operator rotates the hand holding the force-bearing handle 522, and when the inner movable cover plate 5 rotates to different states, the gear 6 always rotates with the protruding column 521. When the angle adjustment is completed, the force-bearing arm rod 613 is pushed inward again, and the second avoidance groove 6200 releases the restriction on the force-bearing arm rod 613. In this way, the locking block 61 is moved upward so that its upper end is inserted into the tooth groove of the gear 6 to complete the locking of the protruding column 521.

[0059] Step 3: Grinding wheel balancing and anti-rotation: Install the grinding wheel balancing mechanism. When replacing a new grinding wheel 3 for assembly, place the grinding wheel 3 between the inner sides of the inner movable cover plate 5. It should be noted that the inner movable cover plate 5 is deflected to a position of 105 degrees at this time, which will not affect the placement of the grinding wheel 3. First, sleeve the connecting plate 52 on one side into the rotating shaft rod 22, and then align the center of the grinding wheel 3 with the rotating shaft rod 22 for installation. Then, another set of connecting plates 52 is sleeved with one end of the rotating shaft rod 22. At this time, the outer side of the protruding column 521 that is first sleeved into the rotating shaft rod 22 is adapted to be connected with the rotating ring 5212 provided on the rear cover shield 4, and then the grinding wheel 3 is pushed to the position of the protruding column 521. Then, the rotating rod 7 is rotated so that the threaded block 72 drives the abutting plate 722 to move to one side of the grinding wheel 3. In this way, the position of the grinding wheel 3 is limited, and the phenomenon of throwing off and falling off will not occur during the rounding operation.

[0060] Step 4: Operation and processing: Install the assembled special tool on the rubber roller grinding machine and perform necessary debugging and inspection;

[0061] Step 5: Start the grinder 1 and start the machining process.

[0062] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A special tool for a rubber roller grinding machine, comprising a grinding machine (1) and a grinding wheel (3), characterized in that: The upper end of the grinding machine (1) is slidably connected to a sliding bracket (2), the upper end of the sliding bracket (2) is fixedly mounted with a motor unit (21), the output shaft of the motor unit (21) is fixedly connected with a rotating shaft rod (22), the outer surface of the rotating shaft rod (22) is detachably connected to the central inner surface of the grinding wheel (3), the two sides of the grinding wheel (3) are respectively provided with a rear cover shield (4) and a front cover shield (41), the upper end of the rear cover shield (4) is provided with a grinding wheel dresser (23), the rear cover shield (4) and the front cover shield (41) are connected to each other, and the grinding wheel dresser (23) is fixedly mounted on the upper end of the rear cover shield (4). The inner side of the cover shield (41) is movably connected to an inner movable cover plate (5), the outer surface of the front cover shield (41) is fixedly connected to a front cover convex cover (411), the inner side of the front cover convex cover (411) is rotatably connected to a rotating mechanism, the rotating mechanism includes a connecting plate (52), a rotating rod (7) is rotatably mounted on the central inner surface of the connecting plate (52), one end of the rotating rod (7) is provided with a threaded portion (71), a grinding wheel balancing mechanism is provided outside the threaded portion (71), and the other end of the rotating rod (7) is provided with a cross groove.

2. The special tool for rubber roller grinding machine according to claim 1, characterized in that: The inner movable cover plate (5) and the connecting plate (52) are integrally formed into a plate-like structure. The connecting plates (52) are provided in two groups and are symmetrically distributed about the longitudinal center axis of the inner movable cover plate (5). The outer surface of one group of the connecting plates (52) is rotatably connected to the inner surface of the front cover convex cover (411). The outer surface of the connecting plate (52) is fixedly connected to a protruding column (521), and the outer surface of the protruding column (521) is fixedly installed with a limiting block (5211).

3. The special tool for rubber roller grinding machine according to claim 2, characterized in that: The front cover convex cover (411) and the front cover protective cover (41) form a boss-like structure, and the inner surface of the front cover convex cover (411) is provided with a limiting embedding groove (4110), and a rotating ring (5212) is rotatably installed on the inner surface of the limiting embedding groove (4110), and the inner ring surface of the rotating ring (5212) is preset with a notch adapted to be embedded with the limiting block (5211).

4. The special tool for rubber roller grinding machine according to claim 3, characterized in that: An arc-shaped groove (410) is provided on the inner wall of the front cover shield (41), a convex column (511) is movably connected to the inner surface of the arc-shaped groove (410), one end of the convex column (511) is fixedly connected to a connecting plate (51), and the connecting plate (51) is fixedly mounted on a side surface of the inner movable cover plate (5).

5. The special tool for rubber roller grinding machine according to claim 2, characterized in that: The side view cross section of the connecting plate (52) and the protruding column (521) presents a "convex" shaped structure; one end of the protruding column (521) is fixedly connected to a force-bearing handle (522); a gear (6) is arranged on the inner side of the force-bearing handle (522); the central inner surface of the gear (6) is fixedly connected to the outer surface of the protruding column (521); and a self-locking component is arranged on the lower side of the gear (6).

6. The special tool for rubber roller grinding machine according to claim 5, characterized in that: The self-locking assembly includes a locking block (61) and a fixed groove plate (62). The upper outer surface of the locking block (61) is in movable abutment with the tooth space of the gear (6). The fixed groove plate (62) is fixedly installed on the outer surface of the front cover shield (41). Avoidance groove one (620) and avoidance groove two (6200) are respectively formed on the inner wall of the fixed groove plate (62). Side blocks (611) are respectively fixedly installed on the outer surfaces of both sides of the locking block (61). An articulated seat (612) is fixedly installed on the outer surface of the side block (611). A force-bearing arm rod (613) is movably connected to the articulated seat (612).

7. The special tool for rubber roller grinding machine according to claim 6, characterized in that: A telescopic sleeve rod (621) and a spring (622) are connected to the lower end of the locking block (61). The spring (622) is slidably sleeved on the outside of the telescopic sleeve rod (621). The lower outer surfaces of the telescopic sleeve rod (621) and the spring (622) are respectively fixedly connected to the inner bottom surface of the fixed groove plate (62).

8. The special tool for rubber roller grinding machine according to claim 1, characterized in that: The grinding wheel balancing mechanism includes a threaded block (72). The side view sectional cut of the threaded block (72) is in a "匚”-shaped structure. The inner surface of the threaded block (72) is threadedly connected to the outer surface of the threaded portion (71). A slider (721) is fixedly connected to one side outer surface of the threaded block (72). The two ends of the slider (721) are respectively slidably connected to the preset sliding grooves on the inner wall of the protruding column (521). The other end of the slider (721) is fixedly connected to a contact plate (722). The contact plate (722) is in a "十”-shaped claw structure. The outer surface of the contact plate (722) is in movable connection with the outer surface of the grinding wheel (3).

9. The special tool for rubber roller grinding machine according to claim 8, characterized in that: An anti-rotation assembly is provided at the end of the rotating rod (7) away from the threaded block (72). The anti-rotation assembly includes an inner sleeve ring (8). The outer surface of the inner sleeve ring (8) is fixedly connected to the inner surface of the force-bearing handle (522). A flexible partition plate (81) and a U-shaped elastic block (82) are fixedly installed on the inner ring surface of the inner sleeve ring (8). The flexible partition plates (81) are symmetrically distributed on both sides of the U-shaped elastic block (82). The U-shaped elastic block (82) is in a "U”-shaped structure. A tensile elastic block (821) is fixedly connected to the inner side surface of the U-shaped elastic block (82). The tensile elastic block (821) is in a "爻”-shaped structure. The arc surface of the U-shaped elastic block (82) is in movable abutment with the outer surface of the rotating rod (7).

10. A method for using a special tool for a rubber roller grinding machine, which is realized based on the special tool for a rubber roller grinding machine according to claims 1 to 9, and is characterized in that: The usage method of the special tool for the rubber roll rounding processing machine tool includes the following steps: Step 1: Installation and connection: Assemble the main components of the special tool; Step 2: Adjust the shielding range: Adjust the overall position of the connecting plate (52) as needed; Step 3: Grinding wheel balancing and anti-rotation: Install the grinding wheel balancing mechanism; Step 4: Operation and processing: Install the assembled special tool on the rubber roll rounding processing machine tool and perform necessary debugging and inspection; Step 5: Start the grinding machine (1) and start the processing process.

Citation Information

Patent Citations

  • Grinding wheel machining cutting equipment with protection mechanism

    CN219465923U

  • Milling machine fixture capable of realizing equal-dividing machining

    CN104858714A

  • Quick and stable dismounting method for grinding wheel of grinding machine

    CN107866735A

  • Seal assembly for elastic compensation ring

    CN201963875U

  • Manual abrasive machine interlocking protector

    CN205685156U