Post-processing combined production line for discs
By designing a highly integrated disc post-processing combination production line, the continuous processing of discs is achieved using the transit structure and clamping structure, the problems of long disk processing time and large equipment footprint in the prior art are solved, and the processing efficiency and versatility of the production line are improved.
Patent Information
- Application Number
- CN202510084882.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-04-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing discs require multiple loading and unloading, resulting in a long processing time, large equipment area, and cumbersome operation.
A disk post-processing combination production line is designed, using a highly integrated abutment, sandblasting structure and post-treatment structure to achieve continuous processing and efficient transport of disks through the transfer structure and clamping structure.
It reduces the turnover time of the disc, improves processing efficiency, reduces the equipment footprint, and can adapt to discs of different sizes and models, improving the versatility of the production line.
Smart Images
Figure CN119795050A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of surface treatment technology, and in particular to a disc post-processing combined production line. Background Art
[0002] The disc needs to be processed by grooving, chamfering, grinding, sandblasting, baking, cooling and other processes, which require corresponding equipment such as grooving machines, grinders, sandblasting machines, ovens, cooling furnaces, etc. Taking the grooving machine as an example, when processing the disc, it is first necessary to load the material to the grooving machine, unload the material after processing, and then transfer it to other equipment for subsequent processing.
[0003] The whole process requires repeated loading and unloading of materials, and the discs need to be turned over many times. This method is more cumbersome to operate and significantly increases the time required for processing the discs. At the same time, loading and unloading boxes need to be set up at the equipment corresponding to each process, which occupies a large area.
[0004] In view of this, there is an urgent need to provide a disc processing equipment that can reduce the turnover of discs, improve processing efficiency, and reduce the occupied area of the equipment. Summary of the invention
[0005] The present application provides a disc post-processing combined production line, which can reduce the time required for repeated loading and unloading and transferring of discs, improve the surface treatment efficiency of the discs, and at the same time, the production line is highly integrated, reducing the floor space occupied by the equipment.
[0006] In the first aspect, the present application provides a disc post-processing combined production line adopting the following technical solutions:
[0007] A disc post-processing combined production line, comprising:
[0008] A base, on which a first turntable and a second turntable are rotatably arranged;
[0009] A loading box is arranged on one side of the base platform;
[0010] A sandblasting structure is arranged on the other side of the base;
[0011] A grooving structure and a trimming structure are arranged around the first rotating disk, and a coarse grinding structure and a fine grinding structure are arranged around the second rotating disk;
[0012] A transfer structure is provided between the feeding box and the first turntable, between the first turntable and the second turntable, and between the second turntable and the sandblasting structure;
[0013] The transfer structure includes a pillar and a movable arm, wherein the pillar is fixed on the base, the movable arm is vertically slidably arranged on the pillar, a clamping structure is horizontally slidably arranged on the movable arm, and the movable arm drives the clamping structure to move so that the clamping structure clamps and transfers the disc.
[0014] Furthermore, the movable arm comprises:
[0015] A crossbeam, one side of which is provided with a slot along its length direction, and the crossbeam is plugged into the support through the slot;
[0016] The movable block is slidably arranged on the other side of the crossbeam, and the clamping member is connected to the movable block.
[0017] Furthermore, the clamping structure comprises:
[0018] substrate;
[0019] A pair of clamping jaws, disposed opposite to each other on one side of the substrate and slidably connected to the substrate;
[0020] a baffle, disposed on the other side of the substrate;
[0021] The baffle plate is enclosed with the pair of clamping claws to form a clamping space for clamping the disk.
[0022] Furthermore, the clamping structure further comprises a clamping drive and a pressure sensor, wherein the clamping drive is connected to the clamping claw, and the pressure sensor is disposed on the baffle;
[0023] When the pressure between the baffle and the disk reaches a predetermined value, the pressure sensor controls the clamping drive to maintain the clamping claw in a current position state.
[0024] Furthermore, a flexible protective layer is provided on the inner side of the clamping jaw and on the side of the baffle plate facing the clamping jaw.
[0025] Further, the sandblasting structure comprises:
[0026] The first conveyor belt;
[0027] A movable member is rotatably disposed above the first conveyor belt;
[0028] The sandblasting component is connected to one end of the movable component facing the first conveyor belt, and the movable component drives the sandblasting component to move along the width direction of the first conveyor belt.
[0029] Furthermore, a plurality of groups of limiting rollers are arranged between the sandblasting member and the first conveyor belt, and the plurality of groups of limiting rollers are arranged at intervals along the length direction of the first conveyor belt.
[0030] Furthermore, a post-processing structure is arranged on the side of the sandblasting structure away from the base, and the post-processing structure includes a second conveyor belt, a powder spraying part, a heating part and a cooling part arranged above the second conveyor belt, and the heating part and the cooling part are arranged in sequence along the length direction of the second conveyor belt.
[0031] Furthermore, the powder spraying parts are provided in a plurality of groups along the length direction of the second conveyor belt, and have a sliding stroke along the width direction of the second conveyor belt;
[0032] The powder spraying part comprises:
[0033] A slide rail, fixedly arranged above the second conveyor belt;
[0034] The frame is slidably connected to the slide rail and slides along the length direction of the slide rail.
[0035] Furthermore, the heating element and the cooling element are both provided in multiple groups.
[0036] In summary, the present application includes at least one of the following beneficial technical effects:
[0037] 1. In this application, multiple processes are processed on the same production line, and the entire processing process is carried out continuously, which reduces the time for multiple loading and unloading and saves the turnover cycle. At the same time, the base, sandblasting structure and post-processing structure are highly integrated, which reduces the footprint of the equipment.
[0038] 2. In this application, the size of the clamping space is adjusted by sliding the clamping claw relative to the baffle. When the clamping structure clamps the disc, the clamping claw moves away from the baffle to facilitate the disc to enter the clamping space. Then the clamping claw begins to retreat to shrink the clamping space until the disc is pressed against the baffle and the clamping claw. When the pressure between the baffle and the disc reaches a predetermined value, the pressure sensor controls the clamping drive to keep the clamping claw in the current position. It can better match discs of different sizes and models, so that the production line has high versatility.
[0039] 3. In the present application, the disc is subjected to powder spraying, heating and cooling treatments in sequence after being sandblasted, and the entire process is carried out sequentially on the second conveyor belt, thereby reducing the time required for the disc transfer. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Figure 1 It is a three-dimensional structural schematic diagram of the disc post-processing combined production line in this application;
[0041] Figure 2 It is a partial structural schematic diagram of the disc post-processing combined production line in this application;
[0042] Figure 3 yes Figure 2A partial enlarged schematic diagram of part A;
[0043] Figure 4 It is a partial structural schematic diagram of the sandblasting structure in this application;
[0044] Figure 5 It is a partial structural schematic diagram of the post-processing structure in this application;
[0045] In the figure, 1. base; 2. feeding box; 3. sandblasting structure; 31. first conveyor belt; 32. movable part; 33. sandblasting part; 34. limiting roller; 4. transfer structure; 41. pillar; 42. movable arm; 421. beam; 422. movable block; 5. clamping structure; 51. base plate; 52. clamping claw; 53. baffle; 54. clamping drive part; 6. post-processing structure; 61. second conveyor belt; 62. movable part; 621. slide rail; 622. frame; 63. powder spraying part; 64. heating part; 10. first turntable; 20. second turntable; 30. grooving structure; 40. trimming structure; 50. rough grinding structure; 60. fine grinding structure. DETAILED DESCRIPTION
[0046] The following will be combined with the attached Figure 1-5 The technical solution of the present application is described clearly and completely. The following embodiments are exemplary and are only used to explain the present application, and cannot be interpreted as limiting the present application. In the following description, the same symbols are used to represent the same or equivalent elements, and repeated descriptions are omitted.
[0047] In the description of the present application, it should be understood that the terms "upper", "lower", "inside", "outside", "left", "right", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the products of the present application are conventionally placed when in use, or are the orientations or positional relationships conventionally understood by those skilled in the art. They are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0048] In addition, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0049] It should be further understood that the term “and / or” used in the specification and corresponding claims of this application refers to any and all possible combinations of one or more of the listed items.
[0050] A disc post-processing combined production line, referring to Figure 1 , including a loading box 2, a base 1, a sandblasting structure 3 and a post-processing structure 6 arranged in sequence along the length direction. The loading box 2 is arranged on one side of the base 1, and the disc is taken out from the loading box 2, grooved and polished at the base 1, sandblasted at the sandblasting structure 3, and powdered, dried and cooled in sequence at the post-processing structure 6.
[0051] Multiple processes are processed on the same production line, and the entire processing process is carried out continuously, which reduces the time of multiple loading and unloading and saves the turnover cycle. At the same time, the base 1, the sandblasting structure 3 and the post-processing structure 6 are highly integrated, which reduces the footprint of the equipment.
[0052] Correspondingly, refer to Figure 2 and Figure 3 A first turntable 10 and a second turntable 20 are rotatably arranged on a base 1. A grooving structure 30 and a trimming structure 40 are arranged around the first turntable 10, and a coarse grinding structure 50 and a fine grinding structure 60 are arranged around the second turntable 20.
[0053] Four chucks are disposed on the first turntable 10 and the second turntable 20 . The four chucks correspond to four fixed workstations, and the four workstations include a loading point, an unloading point, and two working points.
[0054] The first turntable 10 and the second turntable 20 rotate intermittently. After the disc is loaded at the loading point of the first turntable 10, it is fixed by the chuck. Driven by the first turntable 10, the disc is grooved at the grooving structure 30, and the chamfering is performed at the trimming structure 40. Finally, it is transferred from the unloading point of the first turntable 10 to the second turntable 20. Driven by the second turntable 20, the disc is initially ground at the coarse grinding structure 50, and finely ground at the fine grinding structure 60. Finally, it is transferred from the unloading point of the second turntable 20 to the sandblasting structure 3.
[0055] Correspondingly, refer to Figure 2 and Figure 3 A transfer structure 4 is provided between the loading box 2 and the first turntable 10, between the first turntable 10 and the second turntable 20, and between the second turntable 20 and the sandblasting structure 3. The transfer structure 4 is used to transfer the disc from the loading box 2 to the first turntable 10, from the first turntable 10 to the second turntable 20, and from the second turntable 20 to the sandblasting structure 3.
[0056] Specifically, the transfer structure 4 includes a pillar 41 and a movable arm 42. The pillar 41 is fixed on the base 1. The movable arm 42 is vertically slidably arranged on the pillar 41. A clamping structure 5 is horizontally slidably arranged on the movable arm 42. The movable arm 42 drives the clamping structure 5 to move, so that the clamping structure 5 clamps and transfers the disc.
[0057] Taking the transfer of the disc from the first turntable 10 to the second turntable 20 as an example, when the disc is located at the unloading point of the first turntable 10 after grooving and chamfering, the movable arm 42 moves toward the unloading point of the first turntable 10, so that the clamping structure 5 is opposite to the disc, the clamping structure 5 moves down to clamp the disc and then lifts up, the movable arm 42 moves toward the second turntable 20, and the clamping structure 5 places the disc at the loading point of the second turntable 20.
[0058] It should be noted that, in a specific embodiment, the chuck is driven by a servo motor. When the clamping structure 5 clamps the disk, the chuck releases the disk. After the clamping structure 5 places the disk, the chuck clamps the disk.
[0059] By setting the transfer structure 4, each process can be smoothly connected, and the time required for the turnover disc is reduced, the operation is simpler, and the processing efficiency is also improved.
[0060] Furthermore, the movable arm 42 includes a crossbeam 421 and a movable block 422. A slot (not shown in the figure) is opened on one side of the crossbeam 421 along its length direction. The crossbeam 421 is plugged into the support 41 through the slot. The movable block 422 is slidably arranged on the other side of the crossbeam 421, and the clamping member is connected to the movable block 422.
[0061] When installing the movable arm 42, relevant personnel can adjust the position of the beam 421 according to the distance between the loading box 2 and the first turntable 10, the distance between the first turntable 10 and the second turntable 20, and the distance between the second turntable 20 and the sandblasting structure 3, so that the chuck can be transferred smoothly.
[0062] Further, refer to Figure 3 The clamping structure 5 includes a base plate 51, a pair of clamping jaws 52 and a baffle 53. The pair of clamping jaws 52 are arranged on one side of the base plate 51 opposite to each other and are slidably connected to the base plate 51. The baffle 53 is arranged on the other side of the base plate 51. The baffle 53 and the pair of clamping jaws 52 are enclosed to form a clamping space for clamping the disk.
[0063] Correspondingly, the clamping structure 5 further includes a clamping driving member 54 and a pressure sensor. The clamping driving member 54 is connected to the clamping claw 52, and the pressure sensor is arranged on the baffle.
[0064] The size of the clamping space is adjusted by sliding the clamping jaw 52 relative to the baffle 53. When the clamping structure 5 clamps the disk, the clamping jaw 52 moves away from the baffle 53 to facilitate the disk to enter the clamping space. Then the clamping jaw 52 begins to retreat to shrink the clamping space until the disk is tightly pressed against the baffle and the clamping jaw 52. When the pressure between the baffle 53 and the disk reaches a predetermined value, the pressure sensor controls the clamping drive 54 to keep the clamping jaw 52 in the current position.
[0065] This method can better match discs of different sizes and models, so that the production line has high versatility. It should be noted that in a specific embodiment, the grooving structure 30, the trimming structure 40, the rough grinding structure 50 and the fine grinding structure 60 all include servo motors, and the discs of different sizes and models can be processed by adjusting the output end of the corresponding structure by the servo motor, that is, different parameter conditions are preset, and when the size and model of the disc are switched, the corresponding switching parameter conditions can be used.
[0066] In addition, a flexible protective layer is provided on the inner side of the clamping jaw 52 and on the side of the baffle 53 facing the clamping jaw 52, so as to better protect the clamping structure 5 when clamping the disk.
[0067] Further, refer to Figure 4 The sandblasting structure 3 includes a first conveyor belt 31, a movable member 6232 and a sandblasting member 33. The movable member 6232 is rotatably disposed above the first conveyor belt 31. The sandblasting member 33 is connected to one end of the movable member 6232 facing the first conveyor belt 31. After the disc is transferred from the second turntable 20 to the first conveyor belt 31 by the transfer structure 4, the disc moves away from the base 1 under the drive of the first conveyor belt 31, and the sandblasting member 33 processes the disc in the transportation process.
[0068] Specifically, the movable part 6232 drives the sandblasting part 33 to move along the width direction of the first conveyor belt 31. The movable part 6232 includes a crank driving part, a connecting rod and multiple groups of movable rods. The crank driving part is connected to any one of the movable rods, and the connecting rods are rotatably connected to the multiple groups of movable rods. When the crank driving part rotates, the multiple groups of movable rods are driven to rotate through the connecting rod, thereby moving the sandblasting part 33, ensuring that the output end of the sandblasting structure acts on the disc more comprehensively.
[0069] In addition, a plurality of sets of limiting rollers 34 are arranged between the sandblasting part 33 and the first conveyor belt 31. The plurality of limiting rollers 34 are arranged at intervals along the length direction of the first conveyor belt 31. When sandblasting, the sandblasting part 33 sandblasts toward the disc from the gap between adjacent limiting rollers 34. By setting the limiting rollers 34, the disc can be better limited, thereby ensuring a better sandblasting effect.
[0070] Furthermore, in a specific embodiment, a movable member 6232 is provided below the first conveyor belt 31, and the movable member 6232 is connected to a cleaning member to clean the abrasive attached to the first conveyor belt 31.
[0071] Further, refer to 1 and Figure 5A post-processing structure 6 is arranged on the side of the sandblasting structure 3 facing away from the base 1. The post-processing structure 6 includes a second conveyor belt 61, a powder spraying component 63 arranged above the second conveyor belt 61, a heating component 64 and a cooling component. The heating component 64 and the cooling component are arranged in sequence along the length direction of the second conveyor belt 61.
[0072] After the sandblasting treatment, the disc is subjected to powder spraying, heating and cooling treatments in sequence. The entire process is carried out in sequence on the second conveyor belt 61, thereby reducing the time required for the transfer of the disc.
[0073] There are multiple sets of powder spraying members 63 along the length direction of the second conveyor belt 61, and they have a sliding stroke along the width direction of the second conveyor belt 61. When spraying powder on the disc, the powder spraying members 63 slide along the width direction of the second conveyor belt 61 to ensure that the disc can be well attached with powder.
[0074] Specifically, the powder spraying member 63 includes a slide rail 621 and a frame 622 . The slide rail 621 is fixed above the second conveyor belt 61 . The frame 622 is slidably connected to the slide rail 621 and slides along the length direction of the slide rail 621 .
[0075] In addition, multiple groups of heating elements 64 and cooling elements are provided. After the powder spraying element 63 completes the powder spraying action, the heating element 64 will heat the disc to solidify the sprayed material on the disc, and then after cooling by the cooling element, the entire process of the disc is completed, and subsequent quality inspection and packaging are carried out. The embodiments of this specific implementation method are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto, and the same parts are represented by the same figure marks. Therefore: All equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A disc post-processing combined production line, characterized in that: include: A base (1) on which a first rotating disk (10) and a second rotating disk (20) are rotatably arranged; A loading box (2) is arranged on one side of the base platform (1); A sandblasting structure (3) is arranged on the other side of the base (1); A grooving structure (30) and a trimming structure (40) are arranged around the first rotating disk (10), and a coarse grinding structure (50) and a fine grinding structure (60) are arranged around the second rotating disk (20); A transfer structure (4) is provided between the loading box (2) and the first turntable (10), between the first turntable (10) and the second turntable (20), and between the second turntable (20) and the sandblasting structure (3); The transfer structure (4) comprises a support (41) and a movable arm (42), wherein the support (41) is fixedly mounted on the base (1), and the movable arm (42) is vertically slidably mounted on the support (41), and a clamping structure (5) is laterally slidably mounted on the movable arm (42), and the movable arm (42) drives the clamping structure (5) to move, so that the clamping structure (5) clamps and transfers the disc.
2. The disc post-processing combined production line according to claim 1, characterized in that: The movable arm (42) comprises: A crossbeam (421) has a slot on one side along its length direction, and the crossbeam (421) is plugged into the support (41) through the slot; The movable block (422) is slidably disposed on the other side of the crossbeam (421), and the clamping structure (5) is connected to the movable block (422).
3. The disc post-processing combined production line according to claim 1, characterized in that: The clamping structure (5) comprises: substrate(51); A pair of clamping jaws (52) are disposed opposite to one side of the base plate (51) and are slidably connected to the base plate (51); a baffle (53) disposed on the other side of the substrate (51); The baffle (53) and the pair of clamping claws (52) are enclosed to form a clamping space for clamping the disk.
4. The disc post-processing combined production line according to claim 3, characterized in that: The clamping structure (5) further comprises a clamping driving member (54) and a pressure sensor, wherein the clamping driving member (54) is connected to the clamping claw (52), and the pressure sensor is arranged on the baffle (53); When the pressure between the baffle (53) and the disk reaches a predetermined value, the pressure sensor controls the clamping drive (54) to maintain the clamping claw (52) in a current position state.
5. A disc post-processing combined production line according to claim 3 or 4, characterized in that: A flexible protective layer is provided on the inner side of the clamping jaw (52) and on the side of the baffle plate (53) facing the clamping jaw (52).
6. The disc post-processing combined production line according to claim 1, characterized in that: The sandblasting structure (3) comprises: A first conveyor belt (31); A movable member (62) (32) is rotatably disposed above the first conveyor belt (31); The sandblasting member (33) is connected to one end of the movable member (62) (32) facing the first conveyor belt (31), and the movable member (62) (32) drives the sandblasting member (33) to move along the width direction of the first conveyor belt (31).
7. The disc post-processing combined production line according to claim 6, characterized in that: A plurality of groups of limiting rollers (34) are arranged between the sandblasting component (33) and the first conveyor belt (31), and the plurality of groups of limiting rollers (34) are arranged at intervals along the length direction of the first conveyor belt (31).
8. The disc post-processing combined production line according to claim 1, characterized in that: A post-processing structure (6) is arranged on the side of the sandblasting structure (3) facing away from the base platform (1), and the post-processing structure (6) includes a second conveyor belt (61), a powder spraying part (63) arranged above the second conveyor belt (61), a heating part (64) and a cooling part, and the heating part (64) and the cooling part are arranged in sequence along the length direction of the second conveyor belt (61).
9. The disc post-processing combined production line according to claim 8, characterized in that: The powder spraying parts (63) are arranged in a plurality of groups along the length direction of the second conveyor belt (61) and have a sliding stroke along the width direction of the second conveyor belt (61); The powder spraying member (63) comprises: A slide rail (621) is fixedly arranged above the second conveyor belt (61); The frame (622) is slidably connected to the slide rail (621) and slides along the length direction of the slide rail (621).
10. The disc post-processing combined production line according to claim 8, characterized in that: The heating element (64) and the cooling element are both provided in multiple groups.