Softening device for bamboo weaving processing and implementation method thereof

Abstract

The invention discloses a softening device for bamboo weaving processing, which comprises a screen frame for placing bamboo weaving strips, and a cleaning pool, a softening pool and a draining pool which are arranged in sequence, and support blocks for supporting the screen frame are respectively mounted in the cleaning pool, the softening pool and the draining pool; the invention further discloses an implementation method of the softening device for bamboo weaving processing. According to the bamboo weaving strip softening device, the cleaning pool is arranged, bamboo weaving strips are cleaned through the cleaning pool, dirt attached to the bamboo weaving strips is cleared away, then the bamboo weaving strips enter the softening pool to be softened, pollution to softening liquid is reduced, and therefore the frequency of replacing the softening liquid is reduced, the cost is reduced, and the softening efficiency is improved; by arranging the softening liquid buffer tank, the softening liquid in the softening liquid buffer tank can be heated before the softening liquid in the softening pool is replaced, so that when the softening liquid is replaced, the softening liquid entering the softening pool is ensured to be at a set temperature, and the softening effect on the bamboo weaving strips is not influenced.

Description

Technical Field

[0001] The invention belongs to the technical field of bamboo weaving softening, and in particular relates to a softening device for bamboo weaving processing and an implementation method thereof. Background Art

[0002] Bamboo is an important component of forest resources and is known as the second forest. my country is located at the center of bamboo distribution in the world, and its bamboo forest area ranks first in the world. It is mainly distributed in 17 southern provinces.

[0003] With the development of diversified bamboo products, bamboo weaving handicrafts are deeply loved by the public. In order to facilitate weaving, the bamboo silk or bamboo strips need to be softened to increase the softness. This not only facilitates weaving, but also avoids excessive bending and breakage. Therefore, a softening device is needed.

[0004] At present, the softening of bamboo strips or bamboo silk is mostly done by directly placing the bamboo strips or bamboo silk in a pool of water and soaking them in softening liquid. There are some problems in practical application, for example, the softening efficiency is low; during the soaking process, the dirt on the bamboo strips or bamboo silk will be mixed in the softening liquid, and the softening liquid needs to be frequently replaced to ensure the softening effect. Summary of the invention

[0005] The purpose of the present invention is to provide a softening device for bamboo weaving processing to solve the problems raised in the above background technology. The softening device for bamboo weaving processing provided by the present invention has the characteristics of high softening efficiency and low labor intensity of employees.

[0006] Another object of the present invention is to provide a method for realizing a softening device for bamboo weaving processing.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a softening device for bamboo weaving processing, comprising a mesh frame for placing bamboo strips and a cleaning tank, a softening tank and a draining tank arranged in sequence, wherein the cleaning tank, the softening tank and the draining tank are respectively installed with support blocks for supporting the mesh frame, and also include a gantry crane for lifting the mesh frame.

[0008] In order to support the screen frame when loading and unloading materials, a loading support is further provided on the side of the cleaning tank away from the softening tank, and a unloading support is provided on the side of the draining tank away from the softening tank.

[0009] In order to perform aeration and ensure that the dirt attached to the bamboo strips is cleaned, a cleaning aeration head is further installed inside the cleaning pool.

[0010] In order to carry out aeration and ensure that the softening liquid can fully contact with the bamboo strips and ensure the softening effect of the bamboo strips, a softening aeration head is further installed inside the softening tank.

[0011] In order to heat the softening liquid and achieve a better softening effect on the bamboo strips, a softening electric heating tube and a softening thermometer are further installed inside the softening tank, and the softening thermometer and the softening electric heating tube are both connected to the PLC controller signal.

[0012] In order to ensure that the softening liquid entering the softening tank is at the set temperature and does not affect the softening effect on the bamboo strips, a softening liquid cache tank is further provided on one side of the softening tank. A cache electric heating tube and a cache thermometer are installed inside the softening liquid cache tank. The cache electric heating tube and the cache thermometer are both connected to the PLC controller signal.

[0013] In order to pump the softened liquid in the softened liquid buffer tank into the softening pool, a pump is further installed at the bottom of the softened liquid buffer tank, and the output end of the pump is connected to the softening pool through a pipeline.

[0014] In order to ensure the draining effect of the bamboo strips, further, air knives are installed on both sides of the draining pool. Electric heating wires are installed on the air outlet ends of the air knives.

[0015] In the present invention, further, a method for realizing the softening device for bamboo weaving processing comprises the following steps:

[0016] (1) Manually place the bamboo strips into the net frame above the feeding support;

[0017] (2) The gantry crane is used to lift the mesh frame on the feeding support into the cleaning tank for soaking, and aeration is performed by cleaning the aeration head during soaking;

[0018] (3) When the soaking reaches the set time, the gantry crane will lift the screen frame in the cleaning tank into the softening tank for softening, and the softening liquid will be aerated through the softening aeration head during softening;

[0019] (iv) When the softening reaches the set time, the gantry crane will lift the mesh frame in the softening tank into the draining tank for draining, and the air will be blown by the air knife during the draining;

[0020] (V) When the draining reaches the set time, the gantry crane will lift the net frame in the draining pool to the unloading support, and the bamboo strips will be taken out manually;

[0021] (6) The gantry crane then lifts the empty mesh frame onto the loading support, waiting for workers to put the bamboo strips in.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. The present invention is provided with a cleaning pool, and the bamboo strips are first cleaned in the cleaning pool to clean the dirt attached to the bamboo strips, and then enter the softening pool for softening, thereby reducing the pollution of the softening liquid, thereby reducing the frequency of changing the softening liquid, reducing the cost, and improving the softening efficiency;

[0024] 2. The present invention is provided with a draining pool, which utilizes the softening time to drain the softened bamboo strips, thereby facilitating the subsequent processing of the bamboo strips;

[0025] 3. The present invention uses a gantry crane to carry the net frame equipped with bamboo strips, which reduces the labor intensity of workers and improves work efficiency;

[0026] 4. A cleaning aeration head is installed inside the cleaning pool of the present invention, and aeration is performed through the cleaning aeration head to ensure that the dirt attached to the bamboo strips is cleaned;

[0027] 5. A softening aeration head is installed inside the softening tank of the present invention, and aeration is performed through the softening aeration head to ensure that the softening liquid can fully contact with the bamboo strips, thereby ensuring the softening effect on the bamboo strips;

[0028] 6. A softening electric heating tube and a softening thermometer are also installed inside the softening tank of the present invention, and the softening liquid is heated by the softening electric heating tube to achieve a better softening effect on the bamboo strips;

[0029] 7. The present invention can heat the softening liquid in the softening liquid buffer tank before replacing the softening liquid in the softening tank by setting the softening liquid buffer tank, so as to ensure that the softening liquid entering the softening tank is at a set temperature when replacing the softening liquid, without affecting the softening effect of the bamboo strips;

[0030] 8. Wind knives are installed on both sides of the draining pool of the present invention, and electric heating wires are installed on the air outlet ends of the wind knives to ensure the draining effect on the bamboo strips. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a structural schematic diagram of the present invention;

[0032] Figure 2 This is a schematic diagram of the top view of the structure of the present invention after the gantry crane is removed;

[0033] Figure 3 It is a schematic structural diagram of the softening liquid buffer tank of the present invention.

[0034] In the figure: 1. feeding support; 2. screen frame; 3. cleaning tank; 31. cleaning aeration head; 4. softening liquid buffer tank; 41. buffer electric heating pipe; 42. pump; 43. buffer thermometer; 5. gantry crane; 6. unloading support; 7. support block; 8. draining tank; 81. air knife; 9. softening tank; 91. softening aeration head; 92. softening thermometer; 93. softening electric heating pipe. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] Example 1

[0037] See also Figure 1-Figure 3 The present invention provides the following technical solutions: a softening device for bamboo weaving processing, comprising a mesh frame 2 for placing bamboo strips and a cleaning tank 3, a softening tank 9 and a draining tank 8 arranged in sequence, wherein the cleaning tank 3, the softening tank 9 and the draining tank 8 are respectively installed with support blocks 7 for supporting the mesh frame 2, and also comprising a gantry crane 5 for lifting the mesh frame 2.

[0038] By adopting the above technical scheme, the present invention is provided with a cleaning pool 3, and the bamboo strips are first cleaned by the cleaning pool 3 to clean the dirt attached to the bamboo strips, and then enter the softening pool 9 for softening, thereby reducing the pollution of the softening liquid, thereby reducing the frequency of replacing the softening liquid, reducing the cost, and improving the softening efficiency; the present invention is provided with a draining pool 8, and the softening time is used to drain the softened bamboo strips, which is convenient for the subsequent processing of the bamboo strips; the present invention uses the gantry crane 5 to transport the net frame 2 equipped with bamboo strips, thereby reducing the labor intensity of workers and improving work efficiency.

[0039] Specifically, a loading support 1 is provided on a side of the cleaning tank 3 away from the softening tank 9 , and a unloading support 6 is provided on a side of the draining tank 8 away from the softening tank 9 .

[0040] By adopting the above technical solution, the screen frame 2 is supported when loading and unloading materials.

[0041] Specifically, a cleaning aeration head 31 is installed inside the cleaning tank 3 .

[0042] By adopting the above technical solution, aeration is performed by cleaning the aeration head 31 to ensure that the dirt attached to the bamboo strips is cleaned.

[0043] Specifically, a softening aeration head 91 is installed inside the softening tank 9 .

[0044] By adopting the above technical solution, aeration is performed through the softening aeration head 91, ensuring that the softening liquid can fully contact the bamboo strips, thereby ensuring the softening effect on the bamboo strips.

[0045] Example 2

[0046] The present embodiment is different from the embodiment 1 in that: specifically, a softening electric heating tube 93 and a softening thermometer 92 are installed inside the softening tank 9, and the softening thermometer 92 and the softening electric heating tube 93 are both connected to the PLC controller signal.

[0047] By adopting the above technical solution, the softening liquid is heated by the softening electric heating tube 93, so that the softening effect on the bamboo strips is better.

[0048] Example 3

[0049] The present embodiment is different from the embodiment 2 in that: specifically, a softening liquid cache tank 4 is provided on one side of the softening tank 9, and a cache electric heating pipe 41 and a cache thermometer 43 are installed inside the softening liquid cache tank 4, and the cache electric heating pipe 41 and the cache thermometer 43 are both connected to the PLC controller signal, and are set through the PLC controller. When the softening liquid in the softening tank 9 needs to be replaced, the cache electric heating pipe 41 is started 1 hour before, so as to heat the softened liquid in the softening liquid cache tank 4.

[0050] By adopting the above-mentioned technical scheme and setting up the softening liquid buffer tank 4, the softening liquid in the softening liquid buffer tank 4 can be heated before the softening liquid is replaced in the softening tank 9. Therefore, when the softening liquid is replaced, the softening liquid entering the softening tank 9 is ensured to be at the set temperature without affecting the softening effect on the bamboo strips.

[0051] Specifically, a pump 42 is installed at the bottom of the softening liquid buffer tank 4, and the output end of the pump 42 is connected to the softening tank 9 through a pipeline. The pipeline is pre-buried below the gantry crane's travel track at a position corresponding to the gantry crane 5.

[0052] By adopting the above technical solution, the softened liquid in the softened liquid buffer tank 4 is pumped into the softening tank 9.

[0053] Example 4

[0054] The present embodiment is different from the embodiment 2 in that: specifically, wind knives 81 are installed on both sides of the draining pool 8, and electric heating wires are installed on the air outlet ends of the wind knives 81.

[0055] By adopting the above technical solution, the drainage effect of the bamboo strips is guaranteed.

[0056] Example 5

[0057] Furthermore, the method for implementing a softening device for bamboo weaving processing described in the present invention comprises the following steps:

[0058] (a) manually placing the bamboo strips into the mesh frame 2 above the feeding support 1;

[0059] (ii) The gantry crane 5 hoists the screen frame 2 on the loading support 1 into the cleaning tank 3 for soaking, and aeration is performed by cleaning the aeration head 31 during soaking;

[0060] (iii) When the soaking reaches the set time, the gantry crane 5 hoists the screen frame 2 in the cleaning tank 3 into the softening tank 9 for softening, and the softening liquid is aerated through the softening aeration head 91 during softening;

[0061] (iv) When the softening reaches the set time, the gantry crane 5 hoists the mesh frame 2 in the softening tank 9 into the draining tank 8 for draining, and the wind knife 81 blows air during the draining;

[0062] (V) When the draining reaches the set time, the gantry crane 5 lifts the net frame 2 in the draining pool 8 to the unloading support 6, and the bamboo strips are taken out manually;

[0063] (six) the gantry crane 5 then hoists the empty mesh frame 2 onto the loading support 1, waiting for manual placement of the bamboo strips.

[0064] In summary, the present invention is provided with a cleaning pool 3, in which the bamboo strips are first cleaned through the cleaning pool 3 to clean the dirt attached to the bamboo strips, and then enter the softening pool 9 for softening, thereby reducing the pollution to the softening liquid, thereby reducing the frequency of replacing the softening liquid, reducing the cost, and improving the softening efficiency; the present invention is provided with a draining pool 8, in which the softened bamboo strips are drained during the softening time, so as to facilitate the subsequent treatment of the bamboo strips; the present invention uses a gantry crane 5 to transport the net frame 2 equipped with the bamboo strips, thereby reducing the labor intensity of the workers and improving the work efficiency; the cleaning pool 3 of the present invention is internally installed with a cleaning aeration head 31, and aeration is performed through the cleaning aeration head 31 to ensure that the dirt attached to the bamboo strips is cleaned; the softening pool 9 of the present invention is internally installed with a cleaning aeration head 31. The softening aeration head 91 is used for aeration to ensure that the softening liquid can fully contact the bamboo strips, thereby ensuring the softening effect on the bamboo strips; the softening tank 9 of the present invention is also equipped with a softening electric heating tube 93 and a softening thermometer 92, and the softening liquid is heated by the softening electric heating tube 93 to achieve a better softening effect on the bamboo strips; the present invention can heat the softening liquid in the softening liquid buffer tank 4 before replacing the softening liquid in the softening tank 9 through the setting of the softening liquid buffer tank 4, so that when replacing the softening liquid, the softening liquid entering the softening tank 9 is ensured to be at a set temperature, without affecting the softening effect on the bamboo strips; the draining tank 8 of the present invention is respectively equipped with wind knives 81 on both sides, and the air outlet end of the wind knife 81 is equipped with electric heating wires to ensure the draining effect on the bamboo strips.

[0065] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A softening device for bamboo weaving processing, characterized in that: It includes a net frame for placing bamboo strips and a cleaning pool, a softening pool and a draining pool arranged in sequence. The cleaning pool, the softening pool and the draining pool are respectively installed with support blocks for supporting the net frame, and also includes a gantry crane for lifting the net frame.

2. A bamboo weaving softening device according to claim 1, characterized in that: A loading support is provided on the side of the cleaning tank away from the softening tank, and a unloading support is provided on the side of the draining tank away from the softening tank.

3. A bamboo weaving softening device according to claim 1, characterized in that: A cleaning aeration head is installed inside the cleaning tank.

4. A softening device for bamboo weaving processing according to claim 1, characterized in that: A softening aeration head is installed inside the softening tank.

5. The softening device for bamboo weaving processing according to claim 1, characterized in that: A softening electric heating tube and a softening thermometer are also installed inside the softening tank, and the softening thermometer and the softening electric heating tube are both connected to the PLC controller signal.

6. A bamboo weaving softening device according to claim 5, characterized in that: A softening liquid cache tank is provided on one side of the softening pool, and a cache electric heating tube and a cache thermometer are installed inside the softening liquid cache tank. The cache electric heating tube and the cache thermometer are both connected to the PLC controller signal.

7. A bamboo weaving softening device according to claim 6, characterized in that: A pump is installed at the bottom of the softening liquid buffer tank, and the output end of the pump is connected to the softening tank through a pipeline.

8. The softening device for bamboo weaving processing according to claim 1, characterized in that: Air knives are respectively installed on both sides of the draining pool.

9. A bamboo weaving softening device according to claim 8, characterized in that: An electric heating wire is installed on the air outlet end of the air knife.

10. A method for implementing a softening device for bamboo weaving processing according to any one of claims 1 to 9, characterized in that: The following steps are involved: (1) Manually place the bamboo strips into the net frame above the feeding support; (2) The gantry crane is used to lift the mesh frame on the feeding support into the cleaning tank for soaking, and aeration is performed by cleaning the aeration head during soaking; (3) When the soaking reaches the set time, the gantry crane will lift the screen frame in the cleaning tank into the softening tank for softening, and the softening liquid will be aerated through the softening aeration head during softening; (iv) When the softening reaches the set time, the gantry crane will lift the mesh frame in the softening tank into the draining tank for draining, and the air will be blown by the air knife during the draining; (V) When the draining reaches the set time, the gantry crane will lift the net frame in the draining pool to the unloading support, and the bamboo strips will be taken out manually; (6) The gantry crane then lifts the empty mesh frame onto the loading support, waiting for workers to put the bamboo strips in.

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