Quartz product precision machining cutting device and using method
By designing a precision machining and cutting device for quartz products, using feeding components, buffering components and feeding components, the cutting deviation caused by vibration during the quartz rod cutting process, large tool size occupying space, high, improper cutting force, and falling and breaking of quartz rods is solved, and efficient, space-saving cutting effect and low damage rate quartz rod treatment are achieved.
Patent Information
- Application Number
- CN202411955903.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-28
- Publication Date
- 2025-04-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the cutting process of quartz rods, the cutting machine may cause a cutting tilt deviation due to vibration of quartz rods, and the large tool occupies high space and low working efficiency. If the force is too large during cutting, it will easily damage the blade. If the force is too small, it will affect the cutting efficiency, and the quartz rod will easily break if it falls.
A precision machining and cutting device for quartz products is designed, including feeding components, buffering components and feeding components. The feeding assembly drives the quartz rod to rotate through a linear stroke guide and gear ring to reduce the size of the blade; the buffer assembly eases the cutting force through the electric telescopic rod and spring; the feeding assembly connects the quartz rod to cut through the rotating cylinder and the feeding groove to avoid falling.
It realizes reducing the space occupation of the cutting device, improving cutting efficiency, avoiding blade damage, reducing the damage rate of quartz rods, and facilitating unloading operation.
Smart Images

Figure CN119795402A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of quartz product cutting, in particular to a quartz product precision machining and cutting device and a use method thereof. Background Art
[0002] Quartz rod is a special industrial technical glass made of silicon dioxide. It is a very good basic material. Quartz rod has a series of excellent physical and chemical properties. The formation of quartz rod is the result of its high viscosity at high temperature. It is used to make semiconductors, electric light sources, semiconductor communication devices, lasers, optical instruments, laboratory instruments, electrical equipment, medical equipment and high temperature and corrosion resistant chemical instruments, chemical industry, electronics, metallurgy, building materials and national defense industries. It is widely used. In the process of making quartz boat, the first step is to cut the raw quartz rod, and then weld the cut quartz rod to get the quartz boat of the required specifications. In the process of cutting quartz rod, the cutting machine is mainly used to cut the quartz rod, but the cutting machine may cause cutting tilt deviation due to the vibration of the quartz rod during the cutting process. If the two ends of the quartz rod are clamped and cut, it may cause direct breakage of the quartz rod, affecting the size of the quartz rod, thereby causing waste of raw materials.
[0003] The invention with the authorization announcement number CN109795041B discloses a quartz rod cutting process, in which the quartz rod is fixed as a whole by a solidified adhesive, and the cutting machine cuts the adhesive and the quartz rod as a whole. The quartz rod will not vibrate when being cut, so that the cutting deformation will not occur. The adhesive used has good viscosity at room temperature, and the adhesive can be separated from the quartz rod when being boiled, which is convenient to use. However, there are still some problems in the actual use process. In the process of cutting the quartz rod, the cutting radius of the sheet-shaped cutting tool needs to be larger than the diameter of the rod material in order to achieve one-time cutting of the rod material. Otherwise, It is necessary to cut the rod material multiple times, which has low work efficiency. This requires the cutting tool to be larger in size, which also makes the entire cutting device larger and occupies space. The cutting tool needs to be pressed down while cutting. If the force is too great during the pressing process, it is easy to damage the blade. If the force is too small, the blade and the quartz rod will not be in sufficient contact, which will affect the cutting efficiency. At the same time, after the quartz rod is cut off, it will fall on the cutting table under the action of gravity. Although the quartz rod has good heat resistance and chemical stability, its impact strength is relatively low. If the quartz rod falls, especially on a hard surface, it will cause the quartz rod to break. Summary of the invention
[0004] In view of the above situation, in order to overcome the defects of the prior art, the embodiments of the present invention provide a quartz product precision machining and cutting device and a use method, which at least partially solve the above technical problems.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a precision machining and cutting device for quartz products, comprising: a cabinet, a base plate is fixedly installed on the top of the cabinet, a support frame is fixedly installed on the top of the base plate, a mounting seat is rotatably connected between the support frames, a cutting machine body is fixedly installed on the top of the mounting seat, a quartz rod is provided on the cabinet, a feeding assembly, the feeding assembly is arranged on the cabinet, and is used to assist in cutting the quartz rod, the feeding assembly comprises: a linear travel guide rail, a fixed plate, a limit groove, a gear ring a, a three-jaw chuck, a movable groove, an adjusting gear and a reducer a, a buffer assembly, the buffer assembly is arranged on the mounting seat, and is used to control the force of the cutting machine body during cutting, and a material receiving assembly, the material receiving assembly is arranged on the base plate, and is used to receive the cut quartz rod to complete unloading.
[0006] Furthermore, a linear travel guide is fixedly installed on the top of the cabinet, and a fixed plate is fixedly installed on the slide of the linear travel guide, a through hole is opened on the fixed plate, a limiting groove is opened on the through hole, a gear ring a is provided inside the limiting groove, a three-jaw chuck is fixedly installed on the inner wall of the gear ring a, the quartz rod is arranged between the three-jaw chucks, a movable groove is opened at the bottom of the limiting groove, an adjusting gear is provided inside the movable groove, the adjusting gear is meshed with the movable groove, a reducer a is fixedly connected to one side of the fixed plate, and a driving shaft at one end of the reducer a passes through the fixed plate, extends to the movable groove and is fixedly connected to the adjusting gear.
[0007] Furthermore, the buffer assembly includes: a connecting sleeve fixedly connected to the bottom of the mounting seat, an active cavity communicated with the outside is opened between the mounting seat and the connecting sleeve, a slider is slidably connected inside the active cavity, a pull rod is fixedly connected to the bottom end of the slider, a spring a is provided on the outside of the pull rod, the bottom end of the pull rod extends to the outside, and the bottom end of the pull rod is rotatably connected to a connecting block on the outside, the bottom end of the connecting block is rotatably connected to a torsion block, the bottom end of the torsion block is fixedly connected to an electric telescopic rod a, a connecting seat a is fixedly installed on the bottom plate, and the bottom end of the electric telescopic rod a is rotatably connected to the connecting seat a.
[0008] Furthermore, the material receiving assembly includes: a mounting plate fixedly mounted on the bottom plate, a rotating shaft rotatably connected between the mounting plates, a rotating cylinder fixedly connected to the outside of the rotating shaft, a plurality of material receiving grooves distributed in a circular array are provided on the outside of the rotating cylinder, a material receiving platform is fixedly mounted on one side of the top of the cabinet close to the rotating cylinder, the material receiving platform is arranged in a downwardly inclined shape, and limiting plates are fixedly connected to the opposite ends of the material receiving platform.
[0009] Furthermore, a movable groove is opened on the base plate, a threaded rod is rotatably connected inside the movable groove, a driving motor is fixedly installed inside the base plate, the driving shaft of the driving motor is connected to one end of the threaded rod, the outer thread of the threaded rod is connected to a threaded block, a baffle is fixedly connected to the top of the threaded block, a rotating disk is rotatably connected to one side of the baffle, and a pressure sensor is provided on the rotating disk.
[0010] Furthermore, frames are fixedly installed at both ends of the top of the linear travel guide rail, and symmetrically arranged electric telescopic rods b are fixedly installed on the inner bottom and the inner bottom of the frame respectively. The opposite ends of the two electric telescopic rods b are fixedly connected to the mounting frames respectively, and rotating rollers are rotatably connected inside the mounting frames. Two guide grooves are respectively provided on the inner walls of the mounting frames, and the two mounting frames respectively extend to the inside of the two guide grooves on opposite sides.
[0011] Furthermore, a rotating shaft at one end of the mounting seat passes through the support frame, extends to the outside and is fixedly connected to a disc, ratchets are fixedly connected to opposite sides of the disc, a gear ring b is rotatably connected to the outside of the disc, fixed rings are fixedly connected to opposite sides of the gear ring b, two symmetrically arranged stop rods are rotatably connected to opposite sides of the gear ring b, a spring b is connected between the outside of the two stop rods and the fixed ring, one end of the rotating shaft passes through the mounting plate, extends to the outside and is fixedly connected to a driven gear, and the driven gear and the gear ring b are connected by a chain transmission.
[0012] Furthermore, a material receiving trough is provided on the upper surface of the cabinet, an equipment cavity is provided at the bottom of the material receiving trough, a supporting foot is fixedly installed inside the equipment cavity, a shell is fixedly installed on the top of the two supporting feet, a feeding hole is provided on the top of the shell, a discharge port is provided on the peripheral side of the shell, an impeller is provided inside the shell, a motor is fixedly installed on the bottom of the shell, a driving shaft at the top of the motor is connected to the impeller, a conveying pipe is fixedly connected to one end of the discharge port, a placement cavity is provided inside the cabinet, one end of the conveying pipe is communicated with the placement cavity, a collecting frame is provided inside the placement cavity, air outlet holes are respectively provided on the collection frame and one side of the placement cavity, and a filter element is provided inside the air outlet hole on the collection frame.
[0013] Furthermore, a dust cover is fixedly connected to the top of the cabinet, a window is provided on one side of the front side of the dust cover, guide rails are fixedly connected to the inner walls on both sides of the window, a sealed door is slidably connected between the two guide rails, racks are provided on the back side of the sealed door near the two sides, two connecting seats b are fixedly connected to the top of the dust cover, a rotating rod is rotatably connected between the two connecting seats b, driving gears are fixedly connected at both ends of the rotating rod, and the two driving gears are respectively meshed with the two racks, a reducer b is fixedly installed on the dust cover, one end of the driving shaft of the reducer b is fixedly connected to a power gear, and the power gear is meshed with one of the driving gears, and a loading hole is provided on one side of the dust cover.
[0014] A method for using a quartz product precision machining and cutting device, characterized in that it comprises the following steps: S1. When cutting the quartz rod, place the quartz rod under the cutting machine body, feed the quartz rod through the feeding assembly, and drive the quartz rod to rotate; S2, then starting the cutting machine body, and moving the cutting machine body downward to contact the quartz rod, and cutting with the quartz rod that rotates differentially; S3, when the cutting machine body is cutting, the buffer component can buffer the pressure generated by the cutting machine body during cutting; S4, after the quartz rod is cut into the required length, it falls downward under the action of gravity, and the cut quartz rod falls into the receiving assembly; S5, when the cutting machine body moves, it drives the receiving assembly to rotate, and the rotating receiving assembly conveys the received quartz rod to one side, and the empty receiving assembly continues to receive the quartz rod; S6. As the receiving assembly rotates, the received quartz rod is transported to one side, and the cut quartz rod is transported to the discharge port for easy unloading.
[0015] The present invention provides a quartz product precision machining and cutting device and a method for using the same, which have the following beneficial effects: The invention has the advantages that the quartz rod can be conveyed to one side through the feeding assembly so that the quartz rod is conveyed to the bottom of the cutting machine body. When cutting, the quartz rod is rotated, and the blade only needs to cut half of it and then rotate in coordination to cut off the quartz rod, thereby reducing the space occupied by the cutting device. The buffer component can also be used to mitigate the force of pushing the tool during cutting, so as to avoid damage to the blade caused by excessive force of pushing the tool during cutting. This can control the force during cutting and make the tool always fit the quartz rod, thereby improving cutting efficiency. Secondly, the cut quartz rod is received by the receiving assembly to prevent the quartz rod from falling and causing the quartz rod to break due to excessive collision force, thereby reducing the damage rate of the quartz rod and facilitating the unloading operation of the quartz rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention.
[0017] Figure 2 Schematic diagram of the bottom plate structure of an embodiment of the present invention.
[0018] Figure 3 It is a cross-sectional view of the overall structure of an embodiment of the present invention.
[0019] Figure 4 It is a side sectional view of the overall structure of an embodiment of the present invention.
[0020] Figure 5 Schematic diagram of the rotating drum structure of an embodiment of the present invention.
[0021] Figure 6 Schematic diagram of the three-jaw chuck structure of an embodiment of the present invention.
[0022] Figure 7 Schematic diagram of the structure of an electric telescopic rod a according to an embodiment of the present invention.
[0023] Figure 8 Schematic diagram of the framework structure of an embodiment of the present invention.
[0024] Fig. 9 It is an exploded view of the ratchet structure of an embodiment of the present invention.
[0025] Fig.10 Schematic diagram of the sealing door structure of an embodiment of the present invention.
[0026] Fig.11 For the embodiment of the present invention Figure 2 Enlarged view of point A in the middle.
[0027] Fig.12 For the embodiment of the present invention Figure 2 Enlarged view of point B in the middle.
[0028] Fig.13 For the embodiment of the present invention Figure 2 Enlarged view of point C in the middle.
[0029] Fig.14 For the embodiment of the present invention Figure 2 Enlarged view of point D in the middle.
[0030] Figure 1-Figure 14In: 1. Cabinet; 11. Bottom plate; 12. Support frame; 13. Mounting seat; 14. Cutting machine body; 15. Quartz rod; 2. Linear travel guide; 21. Fixed plate; 22. Limiting groove; 23. Gear ring a; 24. Three-jaw chuck; 25. Active groove; 26. Adjusting gear; 27. Reducer a; 28. Moving groove; 29. Threaded rod; 210. Driving motor; 211. Threaded block; 212. Baffle; 213. Rotating disk; 214. Pressure sensor; 3. Connecting sleeve; 31. Active cavity; 32. Sliding block; 33. Pull rod; 34. Spring a; 35. Connecting block; 36. Torsion block; 37. Electric telescopic rod a; 38. Connecting seat a; 4. Mounting plate; 41. Rotating shaft; 42. Rotating cylinder; 43. Receiving trough; 44. Receiving platform; 45, limit plate; 5, frame; 51, electric telescopic rod b; 52, installation frame; 53, rotating roller; 54, guide groove; 6, disc; 61, ratchet; 62, gear ring b; 63, fixing ring; 64, stop rod; 65, spring b; 66, driven gear; 7, receiving trough; 71, equipment cavity; 72, supporting foot; 73, shell; 74, feed hole; 75, discharge port; 76, impeller; 77, motor; 78, conveying pipe; 79, placement cavity; 710, collection frame; 711, air outlet; 712, filter element; 8, dust cover; 81, guide rail; 82, sealing door; 83, rack; 84, connecting seat b; 85, rotating rod; 86, driving gear; 87, reducer b; 88, power gear; 89, feeding hole. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the embodiments of the present invention.
[0032] The disclosure below provides many different embodiments or examples to realize different structures of embodiments of the present invention. In order to simplify the disclosure of embodiments of the present invention, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit embodiments of the present invention. In addition, the embodiments of the present invention can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplicity and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the embodiments of the present invention provide various specific processes and examples of materials, but those of ordinary skill in the art can appreciate the application of other processes and / or the use of other materials.
[0033] The embodiment of the present invention provides a quartz product precision machining cutting device and a method of use. The quartz product precision machining cutting device and the method of use can realize that the quartz rod can be transported to one side through the feeding assembly, so that the quartz rod is transported to the bottom of the cutting machine body, and the quartz rod is rotated during cutting. The blade only needs to cut half and then rotate to cut the quartz rod. In this way, the space occupied by the cutting device can be reduced, and the buffer assembly can be used to mitigate the force of pushing the tool during cutting to avoid excessive force pushing the tool during cutting, which may cause damage to the blade. In addition, the force during cutting can be controlled, and the tool is always in contact with the quartz rod, thereby improving the cutting efficiency. It should be noted that the description order of the following embodiments is not intended to limit the preferred order of the embodiments.
[0034] The embodiments of the present invention are described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0035] Example 1 See also Figure 1-Figure 14 In the embodiment, a quartz product precision machining and cutting device is provided, comprising: a cabinet 1, a base plate 11 is fixedly installed on the top of the cabinet 1, a support frame 12 is fixedly installed on the top of the base plate 11, a mounting seat 13 is rotatably connected between the support frames 12, a cutting machine body 14 is fixedly installed on the top of the mounting seat 13, a quartz rod 15 is provided on the cabinet 1, a feeding assembly, the feeding assembly is arranged on the cabinet 1, and is used to assist in cutting the quartz rod 15, the feeding assembly comprises: a linear travel guide rail 2, a fixed plate 21, a limit groove 22, a gear ring a23, a three-jaw chuck 24, a movable groove 25, an adjusting gear 26 and a reducer a27, a buffer assembly, the buffer assembly is arranged on the mounting seat 13, and is used to control the force of the cutting machine body 14 during cutting, and a material receiving assembly, the material receiving assembly is arranged on the base plate 11, and is used to receive the cut quartz rod 15 to complete unloading.
[0036] When the quartz rod 15 is cut, the quartz rod 15 is placed on the cabinet 1, and the quartz rod 15 is placed under the cutting machine body 14. The quartz rod 15 is cut by starting the cutting machine body 14 to move downward, so that the quartz rod 15 is cut into the required length. The quartz rod 15 is transported by the feeding assembly and the quartz rod 15 is rotated, so as to cooperate with the cutting machine body 14 to cut the quartz rod 15. There is no need to use a blade with a radius greater than the diameter of the quartz rod 15 for cutting, which saves more space. The buffer assembly provides buffering when cutting the quartz rod 15, can control the movement of the cutting machine body 14, and avoid excessive force during cutting of the cutting machine body 14 to cause damage to the blade. Secondly, the cut quartz rod 15 is received by the receiving assembly to avoid the quartz rod 15 from falling and breaking directly, and the cut quartz rod 15 is unloaded.
[0037] Example 2 On the basis of Example 1, a linear travel guide rail 2 is fixedly installed on the top of the cabinet 1, a fixed plate 21 is fixedly installed on the slide of the linear travel guide rail 2, a through hole is opened on the fixed plate 21, a limiting groove 22 is opened on the through hole, a gear ring a23 is arranged inside the limiting groove 22, a three-jaw chuck 24 is fixedly installed on the inner wall of the gear ring a23, a quartz rod 15 is arranged between the three-jaw chuck 24, a movable groove 25 is opened at the bottom of the limiting groove 22, an adjusting gear 26 is arranged inside the movable groove 25, and the adjusting gear 26 is engaged with the movable groove 25, and a reducer a is fixedly connected to one side of the fixed plate 21. 27, the driving shaft at one end of the reducer a27 passes through the fixed plate 21 and extends to the movable groove 25 and is fixedly connected to the adjusting gear 26. A movable groove 28 is opened on the bottom plate 11, and a threaded rod 29 is rotatably connected inside the movable groove 28. A driving motor 210 is fixedly installed inside the bottom plate 11, and the driving shaft of the driving motor 210 is connected to one end of the threaded rod 29. The outer thread of the threaded rod 29 is connected to a threaded block 211. A baffle 212 is fixedly connected to the top of the threaded block 211, and a rotating disk 213 is rotatably connected to one side of the baffle 212. A pressure sensor 214 is provided on the rotating disk 213.
[0038] One end of the quartz rod 15 is passed through the through hole of the fixed plate 21, and the quartz rod 15 is clamped and fixed by the three-jaw chuck 24, so that the quartz rod 15 is kept at the axial position, and the fixed plate 21 and the three-jaw chuck 24 are driven to move by the linear travel guide 2. The three-jaw chuck 24 can clamp the quartz rod 15 and move the material, so that one end of the quartz rod 15 contacts the pressure sensor 214. After the pressure sensor 214 senses the pressure, the linear travel guide 2 stops moving, and the drive motor 210 is started to drive the screw The threaded rod 29 rotates, and the threaded rod 29 rotates and engages with the threaded block 211. The threaded engagement drives the threaded block 211 to move inside the moving groove 28. When the threaded block 211 moves, it drives the baffle 212 to move. When the baffle 212 moves, it drives the rotating disk 213 and the pressure sensor 214 to move. By controlling the rotation direction of the driving motor 210, the threaded block 211 can be controlled to move left and right, and the distance between the cutting area and the pressure sensor 214 is quartz. The required cutting length of the rod 15 can be adjusted by adjusting the distance between the two. When cutting, the reducer a27 is started to drive the adjusting gear 26 to rotate. When the adjusting gear 26 rotates, the gear ring a23 is driven to rotate. When the gear ring a23 rotates, it rotates inside the limit groove 22. When the gear ring a23 rotates, it will drive the three-jaw chuck 24 to rotate. When the three-jaw chuck 24 rotates, it will drive the quartz rod 15 to rotate. One end of the quartz rod 15 abuts against the pressure sensor 214 and will drive the rotating disk 213 to rotate at the same time. The quartz rod 15 is cut by the cutting machine body 14, so that the cutting machine body 14 only needs to cut to the depth of the radius, and then cooperate with the rotation to cut the quartz rod 15. When cutting some quartz rods 15 with larger diameters, it is impossible to replace the blade that exceeds the diameter of the quartz rod 15 for cutting, so that the size of the cutting machine body 14 is controlled, and there is no need to purchase additional larger blades, which reduces production costs and improves practical performance.
[0039] Among them, frames 5 are fixedly installed at both ends of the top of the linear travel guide rail 2, and electric telescopic rods b51 are fixedly installed in a symmetrical manner at the inner bottom and the inner bottom of the frame 5. The opposite ends of the two electric telescopic rods b51 are fixedly connected to the mounting frames 52, and the inside of the mounting frames 52 are rotatably connected with rotating rollers 53. Two guide grooves 54 are respectively provided on the inner walls of the mounting frames 52, and the two mounting frames 52 extend to the inside of the two guide grooves 54 on the opposite sides respectively.
[0040] When the quartz rod 15 is loaded, one end of the quartz rod 15 is first passed through the through hole and between the two pairs of rotating rollers 53, and the quartz rod 15 is supported by the rotating roller 53 at the bottom, and the rotating roller 53 at the top can press the quartz rod 15. The rotatable rotating roller 53 can move the quartz rod 15, and the rotating roller 53 can be driven to rise or fall by controlling the extension and contraction of the electric telescopic rod b51, so that the distance between the two rotating rollers 53 can be adjusted, so that the quartz rods 15 of different thicknesses can be clamped and supported.
[0041] Example 3 On the basis of Example 1, the buffer assembly includes: a connecting sleeve 3 is fixedly connected to the bottom of the mounting seat 13, an active cavity 31 connected to the outside is opened between the mounting seat 13 and the connecting sleeve 3, a slider 32 is slidably connected inside the active cavity 31, a pull rod 33 is fixedly connected to the bottom end of the slider 32, a spring a34 is sleeved on the outside of the pull rod 33, the bottom end of the pull rod 33 extends to the outside, and the bottom end of the pull rod 33 is rotatably connected to a connecting block 35 on the outside, the bottom end of the connecting block 35 is rotatably connected to a torsion block 36, the bottom end of the torsion block 36 is fixedly connected to an electric telescopic rod a37, a connecting seat a38 is fixedly installed on the base plate 11, and the bottom end of the electric telescopic rod a37 is rotatably connected to the connecting seat a38.
[0042] When it is necessary to control the cutting machine body 14 to cut downward, the electric telescopic rod a37 is controlled to retract, and the top of the electric telescopic rod a37 drives the torsion block 36 to move. At the same time, as the electric telescopic rod a37 retracts, the bottom will deflect with the connecting seat a38 as the center. When the torsion block 36 moves, it drives the connecting block 35 to deflect. The connecting block 35 deflects with the pull rod 33 as the center. The pull rod 33 drives the slider 32 to move downward. When the slider 32 moves downward, it pushes the spring a34. The spring a34 pushes the mounting seat 13 to deflect with the support frame 12 as the center, so that the mounting seat 13 drives the cutting machine body 14. Rotate downward so that the blade of the cutting machine body 14 contacts the quartz rod 15 for cutting. When the downward cutting force is too large, the slider 32 will compress the spring a34. When subjected to a pressure exceeding the elasticity of the spring a34, the spring a34 is compressed and stores energy, thereby alleviating the downward pressure and preventing the blade from being damaged. During cutting, the blade will always contact the quartz rod 15 under the action of the elasticity of the spring a34, thereby improving the cutting efficiency. After cutting, the electric telescopic rod a37 is controlled to be pushed out, so that the electric telescopic rod a37 will lift the mounting seat 13, so that the cutting machine body 14 is lifted up for the next cutting.
[0043] Example 4 On the basis of Example 1, the material receiving assembly includes: a mounting plate 4 is fixedly mounted on the bottom plate 11, a rotating shaft 41 is rotatably connected between the mounting plates 4, a rotating cylinder 42 is fixedly connected to the outside of the rotating shaft 41, a plurality of material receiving grooves 43 distributed in a circular array are provided on the outside of the rotating cylinder 42, a material receiving platform 44 is fixedly mounted on one side of the top of the cabinet 1 close to the rotating cylinder 42, the material receiving platform 44 is arranged in a downwardly inclined state, and limiting plates 45 are fixedly connected to the opposite ends of the material receiving platform 44.
[0044] The cut quartz rod 15 falls into the receiving groove 43 on the rotating cylinder 42. The cutting machine body 14 is lifted up after cutting. Then the rotating shaft 41 rotates between the two mounting plates 4. The rotation will drive the rotating cylinder 42 to rotate, so that the receiving groove 43 with the quartz rod 15 rotates counterclockwise. The empty receiving groove 43 is switched to the bottom of the cutting machine body 14 to continue to receive the cut quartz rod 15. The receiving groove 43 that has received the quartz rod 15 rotates counterclockwise to make the quartz rod 15 slide onto the receiving platform 44. The quartz rod 15 rolls downward along the inclined surface of the receiving platform 44 to prevent the quartz rod 15 from falling directly from a high place. The limit plate 45 can limit the quartz rod 15 so that the quartz rod 15 is concentrated in the area between the two limit plates 45. When unloading, only the quartz rod 15 between the limit plates 45 needs to be removed to facilitate unloading by the user.
[0045] Among them, the rotating shaft at one end of the mounting seat 13 passes through the support frame 12, extends to the outside and is fixedly connected to the disc 6, the ratchet wheels 61 are fixedly connected to the opposite sides of the disc 6, the gear ring b62 is rotatably connected to the outside, the gear ring b62 is fixedly connected to the opposite sides of the gear ring 63, the gear ring b62 is rotatably connected to the opposite sides of the gear ring b62, two symmetrically arranged stop rods 64 are rotatably connected, a spring b65 is connected between the outside of the two stop rods 64 and the fixed ring 63, one end of the rotating shaft 41 passes through the mounting plate 4, extends to the outside and is fixedly connected to the driven gear 66, and the driven gear 66 and the gear ring b62 are connected by a chain transmission.
[0046] When the mounting seat 13 moves downward, the rotating shaft of the mounting seat 13 will drive the disc 6 to rotate counterclockwise. When the disc 6 rotates, it will also drive the two ratchet wheels 61 to rotate counterclockwise. The ratchet wheels 61 will contact the two stop rods 64 when rotating. The stop rods 64 are always stuck in the teeth of the ratchet wheels 61 under the action of the spring b65. When the ratchet wheels 61 rotate, the gear ring b62 will rotate. The gear ring b62 rotates and drives the driven gear 66 to rotate through the chain. When the driven gear 66 rotates, it will drive the rotating shaft 41 and the rotating cylinder 42 to rotate, thereby driving the rotating cylinder 42 to rotate. The rotating distance of the rotating cylinder 42 is just enough to switch the vacant material receiving trough 43 to the bottom of the cutting machine body 14. When the cutting machine body 14 is lifted, it will drive the mounting seat 13 to drive the disc 6 to rotate clockwise. The disc 6 will also drive the two ratchet wheels 61 to rotate clockwise. The wheel 61 rotates clockwise, and the clockwise rotating ratchet 61 will drive the stop rod 64 to deflect counterclockwise, and the stop rod 64 rotates to compress the spring b65. The spring b65 is squeezed and contracts to store energy, so that the ratchet 61 cannot push the stop rod 64 to move, so that the disc 6 rotates idly, and will not drive the external gear ring b62 to rotate. The friction between the rotating shaft 41 and the two mounting plates 4 is relatively large. Because even if the gear ring b62 rotates slightly under the action of friction, it is not enough to drive the driven gear 66 to rotate through the chain, and the receiving slot 43 that has already changed position will not be changed again. In this way, the rotating cylinder 42 is driven to rotate by the mounting seat 13 continuously going up and down, and then the received quartz rod 15 is transferred to the receiving platform 44 to complete the unloading operation.
[0047] Example 5 On the basis of Example 1, a material receiving trough 7 is provided on the upper surface of the cabinet 1, an equipment cavity 71 is provided at the bottom of the material receiving trough 7, a supporting foot 72 is fixedly installed inside the equipment cavity 71, a shell 73 is fixedly installed on the top of the two supporting feet 72, a feeding hole 74 is provided on the top of the shell 73, a discharge port 75 is provided on the circumference of the shell 73, an impeller 76 is provided inside the shell 73, a motor 77 is fixedly installed at the bottom of the shell 73, a driving shaft at the top of the motor 77 is connected to the impeller 76, a conveying pipe 78 is fixedly connected to one end of the discharge port 75, a placement cavity 79 is provided inside the cabinet 1, one end of the conveying pipe 78 is connected to the placement cavity 79, a collecting frame 710 is provided inside the placement cavity 79, air outlet holes 711 are respectively provided on one side of the collection frame 710 and the placement cavity 79, and a filter element 712 is provided inside the air outlet hole 711 on the collection frame 710.
[0048] Before cutting, turn on the motor 77. After the motor 77 is started, it will drive the impeller 76 to rotate. When the impeller 76 rotates, the material receiving trough 7 will generate suction, so that the debris generated during cutting will be sucked into the material receiving trough 7, and the debris will be sucked into the shell 73 through the material receiving trough 7, and then discharged from the discharge port 75 and transported to the placement chamber 79 through the conveying pipe 78. The debris falls into the collection frame 710, and the inhaled air is discharged through the air outlet 711. The filter element 712 can intercept the debris and allow the air to be smoothly discharged from the air outlet 711, thereby absorbing the debris, making it easier to clean the debris generated during cutting.
[0049] Example 6 On the basis of Example 1, a dust cover 8 is fixedly connected to the top of the cabinet 1, a window is provided on one side of the front of the dust cover 8, guide rails 81 are fixedly connected on the inner walls on both sides of the window, a sealed door 82 is slidably connected between the two guide rails 81, and racks 83 are provided on the back of the sealed door 82 near the two sides, two connecting seats b84 are fixedly connected to the top of the dust cover 8, a rotating rod 85 is rotatably connected between the two connecting seats b84, and driving gears 86 are fixedly connected at both ends of the rotating rod 85, and the two driving gears 86 are respectively meshed with the two racks 83, a reducer b87 is fixedly installed on the dust cover 8, and a power gear 88 is fixedly connected to one end of the driving shaft of the reducer b87, and the power gear 88 is meshed with one of the driving gears 86, and a loading hole 89 is provided on one side of the dust cover 8.
[0050] When cutting again, the reducer b87 is started. After the reducer b87 is started, it drives the power gear 88 to rotate. The power gear 88 rotates and meshes with one of the driving gears 86, which in turn drives the driving gear 86 to rotate. The other driving gear 86 is driven to rotate through the rotating rod 85, so that the two rotating rods 85 rotate and mesh with the two racks 83. When the racks 83 mesh, the sealing door 82 is driven to move along the inside of the guide rail 81. The rotation direction of the reducer b87 is controlled to control the sealing door 82 to move upward or downward. When cutting, the sealing door 82 is controlled to be closed. The dust cover 8 can prevent dust from floating and reduce the noise.
[0051] A method for using a quartz product precision machining and cutting device, characterized in that it comprises the following steps: S1. When cutting the quartz rod 15, place it under the cutting machine body 14, feed the quartz rod 15 through the feeding assembly, and drive the quartz rod 15 to rotate; S2, then start the cutting machine body 14, and move the cutting machine body 14 downward to contact the quartz rod 15, and cut with the quartz rod 15 rotating differentially; S3, when the cutting machine body 14 is cutting, the pressure generated by the cutting machine body 14 during cutting can be buffered by the buffer component; S4, after the quartz rod 15 is cut into the required length, it falls downward under the action of gravity, and the cut quartz rod 15 falls into the receiving assembly; S5, when the cutting machine body 14 moves, it drives the receiving assembly to rotate, and the rotating receiving assembly conveys the received quartz rod 15 to one side, and the empty receiving assembly continues to receive the quartz rod 15; S6. As the receiving assembly rotates, the received quartz rod 15 is transported to one side, and the cut quartz rod 15 is transported to the discharge port for easy unloading.
[0052] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0053] The above is a detailed introduction to a quartz product precision machining and cutting device and a method of use provided in an embodiment of the present invention. Specific examples are used in this article to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the technical scheme and core idea of the present invention. Ordinary technicians in this field should understand that they can still modify the technical schemes recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents; and these modifications or replacements do not make the essence of the corresponding technical scheme deviate from the scope of the technical scheme of the embodiments of the present invention.
Claims
1. A quartz product precision machining and cutting device, characterized in that: include: A cabinet (1), wherein a bottom plate (11) is fixedly mounted on the top of the cabinet (1), and a quartz rod (15) is provided on the cabinet (1); A feeding assembly, the feeding assembly being arranged on the cabinet (1) and being used for assisting in cutting the quartz rod (15), the feeding assembly comprising: a linear travel guide rail (2) being fixedly mounted on the top of the cabinet (1), a fixed plate (21) being fixedly mounted on the slide table of the linear travel guide rail (2), a through hole being formed on the fixed plate (21), a limiting groove (22) being formed on the through hole, a gear ring a (23) being arranged inside the limiting groove (22), and a three-jaw chuck (24) being fixedly mounted on the inner wall of the gear ring a (23).
2. The quartz product precision machining and cutting device according to claim 1, characterized in that: The quartz rod (15) is arranged between the three-jaw chucks (24); a movable groove (25) is provided at the bottom of the limiting groove (22); an adjusting gear (26) is provided inside the movable groove (25); the adjusting gear (26) is engaged with the movable groove (25); a reducer a (27) is fixedly connected to one side of the fixed plate (21); a driving shaft of the reducer a (27) passes through the fixed plate (21) and extends into the movable groove (25); and one end of the driving shaft of the reducer a (27) is fixedly connected to the adjusting gear (26).
3. The quartz product precision machining and cutting device according to claim 1, characterized in that: A support frame (12) is fixedly mounted on the top of the bottom plate (11), a mounting seat (13) is rotatably connected between the support frames (12), a cutting machine body (14) is fixedly mounted on the top of the mounting seat (13), and a buffer component is provided on the mounting seat (13), the buffer component comprising: A connecting sleeve (3) is fixedly connected to the bottom of the mounting seat (13); an active cavity (31) communicated with the outside is provided between the mounting seat (13) and the connecting sleeve (3); a slider (32) is slidably connected to the inside of the active cavity (31); a pull rod (33) is fixedly connected to the bottom end of the slider (32); a spring a (34) is sleeved on the outside of the pull rod (33); the bottom end of the pull rod (33) extends through and extends to the outside; and a connecting block (35) is rotatably connected to the outside of the bottom end of the pull rod (33); the bottom end of the connecting block (35) is rotatably connected to a torsion block (36); the bottom end of the torsion block (36) is fixedly connected to an electric telescopic rod a (37); a connecting seat a (38) is fixedly installed on the bottom plate (11); and the bottom end of the electric telescopic rod a (37) is rotatably connected to the connecting seat a (38).
4. The quartz product precision machining and cutting device according to claim 3, characterized in that: A material receiving assembly is provided on the bottom plate (11), and the material receiving assembly comprises: A mounting plate (4) is fixedly mounted on the bottom plate (11), a rotating shaft (41) is rotatably connected between the mounting plates (4), a rotating cylinder (42) is fixedly connected to the outside of the rotating shaft (41), a plurality of material receiving grooves (43) distributed in a circular array are provided on the outside of the rotating cylinder (42), a material receiving platform (44) is fixedly mounted on one side of the top of the cabinet (1) close to the rotating cylinder (42), the material receiving platform (44) is arranged in a downwardly inclined shape, and two opposite ends of the material receiving platform (44) are respectively fixedly connected to limit plates (45).
5. The quartz product precision machining and cutting device according to claim 1, characterized in that: The bottom plate (11) is provided with a movable groove (28), a threaded rod (29) is rotatably connected inside the movable groove (28), a driving motor (210) is fixedly installed inside the bottom plate (11), a driving shaft of the driving motor (210) is connected to one end of the threaded rod (29), the threaded rod (29) is externally threadedly connected to a threaded block (211), a baffle (212) is fixedly connected to the top of the threaded block (211), a rotating disk (213) is rotatably connected to one side of the baffle (212), and a pressure sensor (214) is provided on the rotating disk (213).
6. The quartz product precision machining and cutting device according to claim 2, characterized in that: Frames (5) are fixedly mounted at both ends of the top of the linear travel guide rail (2), and symmetrically arranged electric telescopic rods b (51) are fixedly mounted on the inner bottom and the inner bottom of the frame (5), and opposite ends of the two electric telescopic rods b (51) are fixedly connected to a mounting frame (52), and a rotating roller (53) is rotatably connected inside the mounting frame (52), and two guide grooves (54) are respectively provided on the inner wall of the mounting frame (52), and the two mounting frames (52) extend to the inside of the two guide grooves (54) on opposite sides.
7. The quartz product precision machining and cutting device according to claim 1, characterized in that: A rotating shaft at one end of the mounting seat (13) passes through the support frame (12) and extends to the outside and is fixedly connected to a disc (6); ratchets (61) are fixedly connected to opposite sides of the disc (6); a gear ring b (62) is rotatably connected to the outside of the disc (6); fixing rings (63) are fixedly connected to opposite sides of the gear ring b (62); two symmetrically arranged stop rods (64) are rotatably connected to opposite sides of the gear ring b (62); a spring b (65) is connected between the outside of the two stop rods (64) and the fixing ring (63); one end of the rotating shaft (41) passes through the mounting plate (4) and extends to the outside and is fixedly connected to a driven gear (66); the driven gear (66) and the gear ring b (62) are connected via a chain transmission.
8. The quartz product precision machining and cutting device according to claim 1, characterized in that: The cabinet (1) has a material receiving trough (7) on its upper surface, an equipment cavity (71) on its bottom, support legs (72) fixedly mounted inside the equipment cavity (71), a housing (73) fixedly mounted on the tops of the two support legs (72), a feed hole (74) on the top of the housing (73), a discharge port (75) on the circumference of the housing (73), an impeller (76) on the inside of the housing (73), and a motor (77) fixedly mounted on the bottom of the housing (73). The motor (77) The driving shaft at the top is connected to the impeller (76); one end of the discharge port (75) is fixedly connected to a conveying pipe (78); a placement cavity (79) is provided inside the cabinet (1); one end of the conveying pipe (78) is in communication with the placement cavity (79); a collecting frame (710) is provided inside the placement cavity (79); air outlet holes (711) are respectively provided on one side of the collecting frame (710) and the placement cavity (79); a filter element (712) is provided inside the air outlet hole (711) on the collecting frame (710).
9. The quartz product precision machining and cutting device according to claim 1, characterized in that: A dust cover (8) is fixedly connected to the top of the cabinet (1), a window is provided on one side of the front of the dust cover (8), guide rails (81) are fixedly connected to the inner walls on opposite sides of the window, a sealing door (82) is slidably connected between the two guide rails (81), racks (83) are provided on the back of the sealing door (82) near the two sides, two connecting seats b (84) are fixedly connected to the top of the dust cover (8), a rotating rod (85) is rotatably connected between the two connecting seats b (84), driving gears (86) are fixedly connected at both ends of the rotating rod (85), and the two driving gears (86) are respectively engaged with the two racks (83), a reducer b (87) is fixedly installed on the dust cover (8), a power gear (88) is fixedly connected to one end of the driving shaft of the reducer b (87), and the power gear (88) is engaged with one of the driving gears (86), and a loading hole (89) is provided on one side of the dust cover (8).
10. A method for using a quartz product precision machining and cutting device, characterized in that: The steps include: S1. When cutting the quartz rod (15), place the quartz rod (15) below the cutting machine body (14), feed the quartz rod (15) through a feeding assembly, and drive the quartz rod (15) to rotate; S2, then starting the cutting machine body (14), and moving the cutting machine body (14) downward to contact the quartz rod (15), and performing cutting in coordination with the differentially rotated quartz rod (15); S3, when the cutting machine body (14) is cutting, the buffer component can buffer the pressure generated by the cutting machine body (14) during cutting; S4, after the quartz rod (15) is cut into a desired length, it falls downward under the action of gravity, and the cut quartz rod (15) falls into the receiving assembly; S5, when the cutting machine body (14) moves, it drives the receiving assembly to rotate, and the rotating receiving assembly conveys the received quartz rod (15) to one side, and the empty receiving assembly continues to receive the quartz rod (15); S6. As the receiving assembly rotates, the received quartz rod (15) is transported to one side, and the cut quartz rod (15) is transported to the discharge port for easy unloading.
Citation Information
Patent Citations
A quartz rod cutting process
CN109795041B