Thermal forming device for disposable plastic cup
By installing a recycling and treatment device on the top of the plastic cup making machine, the problem of cumbersome recycling and reprocessing of residual materials during the plastic cup production process is solved, and efficient recycling and reuse of residual materials is achieved, saving resources and reducing costs.
Patent Information
- Application Number
- CN202411978538.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2044-12-31
AI Technical Summary
In the prior art, the recycling and reprocessing of residual materials generated by plastic cups during the production process is complicated and takes up a large space, resulting in waste of resources.
A disposable plastic cup thermoforming device is designed, including a plastic cup making machine, an extruder and a recycling and treatment device. The recycling and treatment device is installed on the top of the plastic cup making machine, including cleaning tank parts, crushing parts and screening conveyors. The residual material generated by the plastic cup making machine can be cleaned, crushed and screened, and directly transported to the extruder for reprocessing.
The device greatly reduces the labor intensity of workers, improves the efficiency of recycling and processing of residual materials, realizes the rapid recycling and reuse of residual materials, saves resources and reduces costs, and avoids waste of space.
Smart Images

Figure CN119795433A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plastic cup processing, in particular to a disposable plastic cup thermoforming device. Background Art
[0002] The principle of thermoforming is a secondary molding technology that uses thermoplastic plastic sheets as raw materials (sheets can be formed by extrusion or calendering). First, the sheet is cut into blanks of a certain size and shape, and then the blanks are clamped on a frame and heated to a softening temperature, that is, a high elastic-plastic state. Then, pressure is applied to bend and extend the blanks, and when they reach a certain shape, they are cooled and formed into open thin shell products. In most cases, the pressure applied to the blanks during the thermoforming process is by vacuuming and compressing the air (the pressure difference formed on both sides of the blanks, but various forms of mechanical pressure or hydraulic pressure can also be used).
[0003] A Chinese patent discloses "a waste and residual material recycling device used in the production of plastic products", with the publication number CN213382446U. The invention includes a bottom plate and a cleaning tank fixedly arranged on one side of the top of the bottom plate, the four corners of the bottom end of the bottom plate are fixedly welded with support legs, and a plurality of groups of support rods are arranged in a rectangular array on the side of the top of the bottom plate away from the cleaning tank, the tops of the plurality of groups of support rods are fixedly welded with protective boxes, and the top of the protective box is provided with a rectangular groove for the collection hopper to connect, a working bin is provided in the support rod, and a screening plate is fixedly arranged in the working bin. The waste and residual material recycling and utilization device used in the production of plastic products can extrude the waste and residual material to be crushed, which is convenient for the crushing roller to crush them. It is easy to use, and can also screen the crushed waste and residual material to reduce the dust mixed inside, reduce the cleaning water, reduce the consumption of water resources, and achieve the effect of environmental protection; China's patent discloses "a plastic production residual material recycling device", the publication number is CN221953677U, and this application provides a plastic production residual material recycling device, which includes a loading and unloading component and a flattening component. The loading and unloading component includes a processing table, a processing box, a through-hole plate and an electric push rod, and the moving push rod is arranged at the bottom of the processing table. The flattening component includes a vertical plate, a hydraulic cylinder, a moving plate, a thorn cone, an elastic member and a pressing plate. The vertical plate is arranged on the top of the processing table, the hydraulic cylinder is arranged on one side of the vertical plate, and the moving plate is arranged at the bottom of the hydraulic cylinder. By arranging the processing table, the processing box, the through-hole plate and the electric push rod, it is used to support and guide the sliding of the processing box and facilitate loading and unloading. By arranging a vertical plate, a hydraulic cylinder, a movable plate, a piercing cone, an elastic member and a pressing plate, and providing a plurality of holes, the residual plastic can be pierced and flattened at the same time, with high efficiency, and the through holes pierced are conducive to subsequent recycling, increasing the contact area with the plastic that has been in a molten state, and improving the melting efficiency.
[0004] Although the above patent can achieve the effects of easy use and high recycling efficiency, there are still some shortcomings. At present, although there are recycling and reprocessing operations for the waste materials of plastic cup production, the devices used are independent entities and cannot be directly connected to the plastic cup manufacturing machine. This situation requires manual handling during the operation, which is not only cumbersome to operate, but also these independent devices will take up a lot of space, ultimately resulting in a waste of resources. Summary of the invention
[0005] The purpose of the present invention is to provide a disposable plastic cup thermoforming device, aiming to solve the problem in the prior art that waste materials are generated during the production process of plastic cups, and the waste materials are recycled and processed, which is cumbersome and takes up space.
[0006] To achieve the above-mentioned object, the present invention adopts the following technical scheme: the disposable plastic cup thermoforming device comprises a plastic cup making machine and an extruder adapted to the feeding end of the plastic cup making machine, and a recycling and processing device installed on the top of the plastic cup making machine;
[0007] The recycling device comprises a cleaning trough, a crushing part and a screening conveying part which are installed on the top of the plastic cup making machine and are extended along the extension direction of the plastic cup making machine. The cleaning trough, the crushing part and the screening conveying part are connected in sequence from left to right. The screening conveying part is connected to the input port of the extruder. The residual material generated by the plastic cup making machine can be transported back to the extruder through the cleaning trough, the crushing part and the screening conveying part.
[0008] A plurality of groups of auxiliary rollers are rotatably arranged in the cleaning tank and are spaced apart from each other. An input roller is arranged on the top of the cleaning tank away from the crushing part. A driving motor capable of driving the input roller to rotate is fixedly arranged on the outside of the cleaning tank. An output roller is arranged on the top of the cleaning tank close to the crushing part, so that the residual materials produced by the plastic cup making machine can be transported to the crushing part through the input roller, the auxiliary roller and the output roller.
[0009] The screening conveyor comprises a reflux portion and a raw material portion which are arranged at intervals in the upper and lower parts. The reflux portion can re-crush the larger residual materials after crushing, and the raw material portion can convey the crushed raw materials to the extruder.
[0010] Preferably, the input roller includes a first roller and a second roller rotatably disposed on the top of the cleaning tank;
[0011] An input mounting seat is fixedly provided on the top of the cleaning tank, and the first roller shaft and the second roller shaft are respectively connected to the corresponding input mounting seat for rotation.
[0012] Preferably, the output end of the driving motor is fixedly connected to one end of the first roller;
[0013] A first sprocket is fixedly provided on the other end of the first roller shaft. The first sprocket is connected to a second sprocket via a first chain transmission. The second sprocket is fixedly connected to the second roller shaft, so that the first roller shaft and the second roller shaft rotate synchronously.
[0014] Preferably, the auxiliary roller shaft near the second roller shaft passes through the cleaning tank and is fixed with a third sprocket, the first roller shaft near the first sprocket is fixed with a fourth sprocket, and the third sprocket is connected to the fourth sprocket through a second chain transmission.
[0015] Preferably, a chamber extending in the left-right direction is provided inside the rear side of the cleaning tank;
[0016] Each of the auxiliary roller shafts passes through the chamber and is fixedly provided with a fifth sprocket, and the fifth sprockets on two adjacent auxiliary roller shafts are connected by a third chain transmission;
[0017] The fifth sprocket is located in the cavity.
[0018] Preferably, the crushing member comprises a crushing shell fixedly arranged on the right side of the cleaning tank member and two crushing knives rotatably arranged in the crushing shell and spaced apart from each other on the left and right sides;
[0019] The front ends of the two pulverizing knives are both extended out of the pulverizing shell and fixed with a first gear, and the two first gears are meshed with each other;
[0020] A sixth sprocket is fixedly provided on the crushing knife close to the cleaning tank, a seventh sprocket is fixedly provided on the output shaft of the driving motor, and the sixth sprocket and the seventh sprocket are connected through a fourth chain transmission.
[0021] Preferably, a discharge port is provided on the pulverizing shell;
[0022] The screening conveyor comprises a screening frame fixedly arranged below the material discharge port of the pulverizing shell and a leaking plate fixedly arranged in the screening frame;
[0023] The inner bottom wall and the leakage plate of the screening frame are both arranged to be inclined from left to right, a conveying plate is fixedly arranged on the side of the screening frame away from the pulverizing shell, and a return plate is fixedly arranged on the side of the leakage plate away from the pulverizing shell;
[0024] The raw material part includes a part composed of a screening frame and a conveying plate, and the reflux part includes a part composed of a reflux plate and a leakage plate.
[0025] Preferably, the tops of the front and rear sides of the cleaning tank are provided with a plurality of upwardly opening sliding limit grooves;
[0026] A conducting component is provided in the sliding limit groove, and a cleaning piece is threadedly adapted on the conducting component and moves up and down along the sliding limit groove. The cleaning piece is an M-shaped structure, and the M-shaped structure includes a cleaning part and a guide part fixedly arranged at the front and rear sides of the cleaning part. A leakage hole is provided on the cleaning part, and the leakage hole is used to clean the debris in the cleaning tank.
[0027] A driving mechanism is provided on the rear side of the cleaning tank member. When the driving mechanism is matched with the conducting components in different sliding limit grooves, it can drive the cleaning member in the corresponding sliding limit groove to move up and down along the sliding limit groove.
[0028] Preferably, the transmission assembly includes a lead screw rotatably arranged at the bottom of the sliding limit groove and extending in the up-down direction, a first bevel gear fixedly arranged on the lead screw, and a second bevel gear meshing with the first bevel gear;
[0029] A short rod is rotatably arranged in the sliding limit groove, the second bevel gear is fixed on the short rod, and a magnet is fixedly arranged on the short rod passing through the cleaning tank.
[0030] Preferably, the driving mechanism comprises a telescopic device fixedly arranged at the rear side of the cleaning tank, a second driving motor fixedly arranged at the end of the movable rod of the telescopic device, and an electromagnet assembly arranged on the output shaft of the second driving motor;
[0031] After the electromagnet assembly is started, it can be adsorbed by the magnet on the corresponding short rod, so that when the output shaft of the second drive motor rotates, the corresponding magnet and short rod can be driven to rotate through the electromagnet assembly.
[0032] The beneficial effects are: 1. The recycling device is cleverly installed on the top of the plastic cup making machine, so that there is no need to reel in the excess material first and then carry out the recycling work as in the past. This change has greatly reduced the labor intensity of workers. You know, the previous operation process was cumbersome, and workers needed to spend a lot of energy on reeling in the material, but now this link is omitted. At the same time, this installation method greatly improves the efficiency of the recycling of residual materials. In the traditional mode, due to the large number of steps, the connection between the various links may not be tight enough, which is easy to waste time, and the new method avoids these problems. Moreover, the recycled raw materials can be directly transported to the extruder, which enables the residual materials to be quickly recycled and reused. This efficient recycling and reuse mode achieves the effect of cost saving. Not only that, since the recycling device is installed on the top of the cup making machine, it does not take up too much extra space, making the layout of the entire production space more reasonable and compact.
[0033] 2. When the residual material is recycled and reused, the residual material will be placed in the cleaning tank to thoroughly remove impurities and dirt that may be attached to the surface of the residual material. Then, the cleaned residual material will be sent to the crushing part. Under the powerful action of the crushing part, the residual material will be broken down into smaller particles or fragments. This process needs to ensure that the particle size of the crushing is uniform. Finally, the crushed raw material will pass through the screening conveyor. The function of the screening conveyor is, on the one hand, to screen the crushed raw material, remove the oversized or undersized particles that do not meet the requirements, and ensure that the particle size of the raw material is within the appropriate range; on the other hand, it will stably transport the screened qualified raw materials to the extruder, where these raw materials will be melted and reprocessed, thereby realizing the recycling and reuse of the residual material and achieving the purpose of saving resources and reducing costs.
[0034] 3. The telescopic device is started, which can move the second drive motor and the electromagnet assembly. After the electromagnet assembly is started, it can be adsorbed with the corresponding magnet. The second drive motor is started, driving the electromagnet assembly, the magnet and the short rod to rotate, and driving the lead screw to rotate under the left and right of the first bevel gear and the second bevel gear to lift the cleaning piece out of the cleaning tank so as to clean the debris in the cleaning tank. In this way, the water quality inside the cleaning tank can be effectively improved. After the debris is cleaned out, the water quality becomes purer, so as to achieve the purpose of better cleaning the residual material. The coordinated operation of this whole set of devices is very effective in achieving the goal of improving the cleaning effect of the residual material. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 It is a schematic diagram of the structure in which the cleaning tank of the present invention is installed on the top of a plastic cup making machine;
[0036] Figure 2 It is a front view structural schematic diagram of the cleaning tank component, the crushing component and the screening conveying component of the present invention being assembled with each other;
[0037] Figure 3 It is a rear view structural schematic diagram of the cleaning tank component, the crushing component and the screening conveying component of the present invention being assembled with each other;
[0038] Figure 4 It is a schematic structural diagram of a partial cross-section of a cleaning tank member of the present invention;
[0039] Figure 5 It is a schematic diagram of the structure of the driving motor of the present invention driving the auxiliary roller to rotate;
[0040] Figure 6 It is a schematic structural diagram of the cleaning member of the present invention sliding along the sliding limit groove;
[0041] Figure 7 It is a schematic structural diagram of a partial cross-sectional side view of a cleaning tank member of the present invention;
[0042] Figure 8 It is an enlarged structural schematic diagram of Figure A in the present invention;
[0043] Fig. 9 It is a schematic structural diagram of the synchronous rotation of a first roller and a second roller of the present invention;
[0044] Fig.10 It is a structural schematic diagram of the cleaning member of the present invention sliding out along the sliding limit groove;
[0045] Fig.11 It is a schematic structural diagram of the driving motor of the present invention driving the crushing knife to rotate;
[0046] Fig.12 It is a schematic structural diagram of the distribution of the output roller shaft of the present invention.
[0047] In the figure: 1, cleaning trough; 2, crushing part; 201, crushing shell; 202, crushing knife; 3, screening conveying part; 301, screening frame; 302, leakage plate; 4, auxiliary roller; 5, input roller; 501, first roller; 502, second roller; 6, driving motor; 7, output roller; 8, input mounting seat; 9, first sprocket; 10, second sprocket; 11, third sprocket; 12, fourth sprocket; 13, fifth sprocket; 15, first gear; 16, sixth sprocket; 17, seventh sprocket; 18, conveying plate; 19, return plate; 20, sliding limit groove; 21, conduction component; 2101, lead screw; 2102, first bevel gear; 2103, second bevel gear; 22, cleaning part; 23, short rod; 24, magnet; 25, telescopic device; 26, second driving motor; 27, electromagnet component. DETAILED DESCRIPTION
[0048] The specific implementation of the present invention will be further described below in conjunction with the accompanying drawings.
[0049] In this embodiment, a disposable plastic cup thermoforming device is provided, which is mainly used for recycling and reprocessing the excess materials generated by the plastic cup making machine, so as to improve the use effect and reduce the waste of resources. In addition, the device is installed above the plastic cup making machine, which not only reduces the use space, but also does not require manual handling of the rolled excess materials, thereby reducing the labor intensity of the workers.
[0050] In this embodiment, the material is the residual material left over from the production of disposable plastic cups by a plastic cup making machine.
[0051] like Figure 1-Figure 12As shown, a disposable plastic cup thermoforming device includes a plastic cup making machine and an extruder adapted to the feeding end of the plastic cup making machine. A recycling device is installed on the top of the plastic cup making machine. Through the recycling device, excess residues of the plastic cup making machine can be recycled and processed so that they can be reused to improve the utilization rate.
[0052] like Figure 1 As shown, the recycling and processing device includes a cleaning tank 1, a crushing part 2 and a screening conveying part 3 which are installed on the top of the plastic cup making machine and are extended along the extension direction of the plastic cup making machine. The cleaning tank 1, the crushing part 2 and the screening conveying part 3 are connected in sequence from left to right. The feed port of the cleaning tank 1 corresponds to the discharge port of the plastic cup making machine, so that the residual material generated by the plastic cup making machine can enter the cleaning tank 1. The screening conveying part 3 is connected to the input port of the extruder, so that the processed material can be conveyed to the extruder for repeated use. In this embodiment, the material generated by the screening conveying part 3 is the residual material particles after crushing. The principle and structure of the extruder are The prior art will not be described in detail here. The residual material generated by the plastic cup making machine can be transported back to the extruder through the cleaning trough 1, the crushing part 2 and the screening conveying part 3. In this embodiment, the bottom of the cleaning trough 1, the crushing part 2 and the screening conveying part 3 are fixed with a mounting plate, and the mounting plate is provided with bolt holes that are transparent from top to bottom. In addition, the top of the plastic cup making machine is also provided with bolt grooves corresponding to the bolt holes. The bolts are inserted into the bolt grooves through the bolt holes and tightened, so that the cleaning trough 1, the crushing part 2 and the screening conveying part 3 can be installed on the top of the plastic cup making machine. The structure and principle of installation by bolts belong to the prior art and will not be described in detail here.
[0053] like Figure 1-Figure 5 As shown, a plurality of groups of auxiliary rollers 4 are rotatably arranged in the cleaning tank 1 and are spaced apart from each other. An input roller 5 is arranged on the top of the cleaning tank 1 away from the crushing part 2. The input roller 5 can input the residual material produced by the plastic paper cup machine into the cleaning tank 1. A driving motor 6 that can drive the input roller 5 to rotate is fixedly arranged on the outside of the cleaning tank 1. An output roller 7 is arranged on the top of the cleaning tank 1 close to the crushing part 2. An output mounting seat is fixedly arranged on the top of the cleaning tank 1 close to the crushing part 2. The output roller 7 rotates on the output mounting seat. The residual material produced by the plastic cup making machine can be transported to the crushing part 2 through the input roller 5, the auxiliary roller 4 and the output roller 7. The driving motor 6 is started to drive the input roller 5 to rotate to transport the residual material. At this time, the residual material is located above the input roller 5. When the residual material enters the cleaning tank 1, the residual material is located below the auxiliary roller 4. When it is output through the output roller 7, the residual material is located above the output roller 7. The residual material can be cleaned in the cleaning tank 1 through the input roller 5, the auxiliary roller 4 and the output roller 7.
[0054] Specifically, the input roller 5 includes a first roller 501 and a second roller 502 rotatably disposed on the top of the cleaning tank 1. In this embodiment, the top of the cleaning tank 1 and the rear side of the output roller 7 are provided with a pressing conveying mechanism, such as Fig.12 As shown, the pressing and conveying mechanism includes a third driving motor, a lower roller shaft drivingly connected to the output end of the third driving motor, and an upper roller shaft arranged above the lower roller shaft. A fifth gear is fixed on the upper roller shaft and the lower roller shaft. The two fifth gears are engaged with each other to make the upper roller shaft and the lower roller shaft rotate relative to each other to convey the residual material. The principle and structure of this pressing and conveying mechanism are prior art and will not be described in detail here. An input mounting seat 8 is fixedly provided on the top of the cleaning tank 1, and the first roller shaft 501 and the second roller shaft 502 are respectively connected to the corresponding input mounting seat 8 for rotation. The setting of the input mounting seat 8 enables the first roller shaft 501 and the second roller shaft 502 to be supported, thereby improving the stability of the first roller shaft 501 and the second roller shaft 502.
[0055] The output end of the driving motor 6 is fixedly connected to one end of the first roller 501. When the driving motor 6 is started, it can drive the first roller 501 to rotate. A first sprocket 9 is fixedly provided on the other end of the first roller 501. The first sprocket 9 is connected to the second sprocket 10 through a first chain transmission. The second sprocket 10 is fixedly connected to the second roller 502, so that the first roller 501 and the second roller 502 rotate synchronously. When the first roller 501 rotates, it can drive the first sprocket 9 to rotate, and then drive the second sprocket 10 to rotate through the first chain, so that the second roller 502 can rotate. Under the action of the first roller 501 and the second roller 502, the residual material can be transported more smoothly.
[0056] The auxiliary roller 4 on the side close to the second roller 502 passes through the cleaning tank 1 and is fixed with a third sprocket 11. The first roller 501 on the side close to the first sprocket 9 is fixed with a fourth sprocket 12. The third sprocket 11 and the fourth sprocket 12 are connected through a second chain transmission. When the first roller 501 rotates, it can also drive the fourth sprocket 12 to rotate, so that the fourth sprocket 12 drives the third sprocket 11 to rotate through the second chain, and then drives a group of auxiliary rollers 4 closest to the second roller 502 to rotate.
[0057] like Figure 4 and Figure 5 As shown, a chamber extending in the left-right direction is provided inside the rear side of the cleaning tank 1; each auxiliary roller 4 is fixedly provided with a fifth sprocket 13 passing through the chamber, and the fifth sprockets 13 on two adjacent auxiliary rollers 4 are connected by a third chain transmission; the fifth sprocket 13 is located in the chamber, and when a group of auxiliary rollers 4 closest to the second roller 502 rotates, the setting of the fifth sprocket 13 can drive the adjacent auxiliary rollers 4 to rotate, and so on, drive all the auxiliary rollers 4 to rotate, as shown in FIG. Figure 5As shown, the rotation of the auxiliary roller 4 improves the conveying effect of the residual material.
[0058] like Figure 1-Figure 3 and Fig.11 As shown, the crushing member 2 includes a crushing shell 201 fixedly arranged on the right side of the cleaning tank member 1 and two crushing knives 202 rotatably arranged in the crushing shell 201 and spaced apart from each other; the front ends of the two crushing knives 202 are both extended out of the crushing shell 201 and fixedly provided with a first gear 15. Since the two first gears 15 are meshed with each other, when one of the crushing knives 202 rotates, the other crushing knives 202 can be made to rotate in the opposite direction, so that the residual material can be crushed by the relative rotation of the two crushing knives 202. A sixth sprocket 16 is fixedly arranged on the crushing knife 202 close to the cleaning tank member 1. When the sixth sprocket 16 rotates, it can drive one of the crushing knives 202 to rotate. A seventh sprocket 17 is fixedly arranged on the output shaft of the driving motor 6. The sixth sprocket 16 and the seventh sprocket 17 are connected by a fourth chain transmission. The start of the driving motor 6 can also drive the seventh sprocket 17 to rotate. When the seventh sprocket 17 rotates, the sixth sprocket 16 can be driven to rotate through the fourth chain.
[0059] like Figure 1-Figure 3 As shown, the screening conveyor 3 includes a reflux portion and a raw material portion which are spaced apart from each other. The reflux portion can re-crush the larger residual material after crushing, and the raw material portion can convey the crushed raw material to the extruder.
[0060] Specifically, a discharge port is provided on the pulverizing shell 201, and the setting of the discharge port enables the pulverized material to be discharged from the discharge port. The screening conveyor 3 includes a screening frame 301 fixedly arranged below the discharge port of the pulverizing shell 201 and a leak plate 302 fixedly arranged in the screening frame 301; the inner bottom wall of the screening frame 301 and the leak plate 302 are both inclined from left to right, and the setting of the leak plate 302 and the screening frame 301 enables larger particles to flow to the return plate 19, while qualified materials will flow to the screening frame 301 through the leak plate 302, and then flow to the conveying plate 18, so as to In order to reprocess the extruder, a conveying plate 18 is fixedly provided on the side of the screening frame 301 away from the pulverizing shell 201, and a return plate 19 is fixedly provided on the side of the leakage plate 302 away from the pulverizing shell 201. The return plate 19 is a frame structure capable of storing materials, and an opening and closing door is provided on the frame structure. When the material in the return plate 19 is fully collected, the opening and closing door can be opened to collect the material on the return plate 19 and pour it into the pulverizing element 2 for re-pulverization. The raw material part includes the part composed of the screening frame 301 and the conveying plate 18, and the reflux part includes the part composed of the return plate 19 and the leakage plate 302.
[0061] like Figure 6-Figure 10As shown, a plurality of sliding limit grooves 20 with openings facing upward are provided on the top of both the front and rear sides of the cleaning tank member 1; a conductive component 21 is provided in the sliding limit groove 20, and a cleaning component 22 that moves up and down along the sliding limit groove 20 is threadedly adapted on the conductive component 21, and the cleaning component 22 is an M-shaped structure, which includes a cleaning portion and a guide portion fixed on both sides of the front and rear of the cleaning portion, and a leakage hole is provided on the cleaning portion, which is used to clean the debris in the cleaning tank member 1; a driving mechanism is provided on the rear side of the cleaning tank member 1, and when the driving mechanism is adapted to the conductive components 21 in different sliding limit grooves 20, it can drive the cleaning component 22 in the corresponding sliding limit groove 20 to move up and down along the sliding limit groove 20.
[0062] The conducting assembly 21 comprises a lead screw 2101 rotatably arranged at the bottom of the sliding limit groove 20 and extending in the up-down direction, a first bevel gear 2102 fixedly arranged on the lead screw 2101 and a second bevel gear 2103 meshing with the first bevel gear 2102. When the lead screw 2101 rotates, the cleaning member 22 can be moved up and down along the sliding limit groove 20 to salvage the debris in the cleaning tank member 1 and improve the water quality of the cleaning tank member 1. A short rod 23 is rotatably arranged in the sliding limit groove 20, and the second bevel gear 2103 is fixedly arranged on the short rod 23. The short rod 23 passes through the cleaning tank member 1 and is fixedly provided with a magnet 24. When the short rod 23 rotates, the corresponding second bevel gear 2103 can be driven to rotate, and the second bevel gear 2103 meshes with the first bevel gear 2102, so that the corresponding lead screw 2101 can be pressed to rotate.
[0063] The driving mechanism includes a telescopic device 25 fixedly arranged on the rear side of the cleaning tank 1, a second driving motor 26 fixedly arranged on the end of the movable rod of the telescopic device 25, and an electromagnet assembly 27 arranged on the output shaft of the second driving motor 26. After the electromagnet assembly 27 is started, it can be adsorbed with the magnet 24 on the corresponding short rod 23, so that when the output shaft of the second driving motor 26 rotates, the corresponding magnet 24 and the short rod 23 can be driven to rotate through the electromagnet assembly 27. After the second driving motor 26 is started, it can drive the electromagnet assembly 27 and the magnet 24 to rotate, thereby rotating the corresponding short rod 23.
[0064] In this embodiment, the electromagnet assembly 27 includes an electromagnet and a battery. The battery provides power to the electromagnet and can be replaced when the battery is out of power. The structure and principle of the electromagnet and the battery are prior art and will not be described in detail here.
[0065] Working principle: The device is installed on the top of the plastic cup making machine by bolts. The feed port of the cleaning tank 1 corresponds to the discharge port of the plastic cup making machine. The residual material generated by the plastic cup making machine can enter the cleaning tank 1. The screening conveyor 3 is connected to the input port of the extruder, and the processed material can be conveyed to the extruder for reuse; the driving motor 6 is started, which can drive the first roller 501 to rotate to convey the residual material. At this time, the residual material is located above the input roller 5. When the first roller 501 rotates, it can also drive the fourth sprocket 12 to rotate, so that the fourth sprocket 12 drives the third sprocket 11 to rotate through the second chain. When a group of auxiliary rollers 4 closest to the second roller 502 rotates, the fifth sprocket 13 is set to drive the adjacent auxiliary rollers 4 to rotate, and then drive the group of auxiliary rollers 4 closest to the second roller 502 to rotate. At this time, the residual material is located below the auxiliary roller 4. When it is output through the output roller 7, The residual material is located above the output roller 7, and the residual material can be cleaned in the cleaning tank 1 through the input roller 5, the auxiliary roller 4 and the output roller 7; the start of the drive motor 6 can also drive the seventh sprocket 17 to rotate, and when the seventh sprocket 17 rotates, the sixth sprocket 16 can be driven to rotate through the fourth chain, and when the sixth sprocket 16 rotates, it can press one of the crushing knives 202 to rotate. Since the two first gears 15 are meshed with each other, when one of the crushing knives 202 rotates, the other crushing knives 202 can be rotated in the opposite direction, so that the residual material is crushed by the relative rotation of the two crushing knives 202; the crushed material flows into the screening conveyor 3, and through the setting of the leak plate 302 and the screening frame 301, the larger particles flow to the return plate 19, and then are crushed again, while the qualified material will flow to the screening frame 301 through the leak plate 302, and then flow to the conveying plate 18 for reprocessing by the extruder.
[0066] After the telescopic device 25 is started, it can drive the second drive motor 26 and the electromagnet assembly 27 to move to the corresponding magnet 24. After the electromagnet assembly 27 is started, it can adsorb the magnet 24 on the corresponding short rod 23, so that when the output shaft of the second drive motor 26 rotates, the corresponding magnet 24 and the short rod 23 can be driven to rotate through the electromagnet assembly 27. When the short rod 23 rotates, it can drive the corresponding second bevel gear 2103 to rotate, and the second bevel gear 2103 is meshed with the first bevel gear 2102, so it can press the corresponding lead screw 2101 to rotate. When the lead screw 2101 rotates, the cleaning member 22 can move up and down along the sliding limit groove 20 to salvage the debris in the cleaning tank member 1.
[0067] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is limited by the appended claims rather than the above description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A disposable plastic cup thermoforming device, comprising a plastic cup making machine and an extruder adapted to the feeding end of the plastic cup making machine, characterized in that: It includes a recycling and processing device installed on top of a plastic cup making machine; The recycling and processing device comprises a cleaning trough (1), a crushing part (2) and a screening conveying part (3) which are installed on the top of the plastic cup making machine and are arranged to extend along the extension direction of the plastic cup making machine. The cleaning trough (1), the crushing part (2) and the screening conveying part (3) are connected in sequence from left to right. The screening conveying part (3) is connected to the input port of the extruder. The residual material generated by the plastic cup making machine can be transported back to the extruder through the cleaning trough (1), the crushing part (2) and the screening conveying part (3); A plurality of groups of auxiliary rollers (4) are rotatably arranged in the cleaning tank (1) and are spaced apart from each other. An input roller (5) is arranged on the top of the cleaning tank (1) away from the crushing part (2). A driving motor (6) capable of driving the input roller (5) to rotate is fixedly arranged on the outside of the cleaning tank (1). An output roller (7) is arranged on the top of the cleaning tank (1) close to the crushing part (2), so that the residual material produced by the plastic cup making machine can pass through the input roller (5), the auxiliary roller (4) and the output roller (7) and be transported to the crushing part (2). The screening conveyor (3) comprises a reflux portion and a raw material portion which are arranged at intervals in the upper and lower parts. The reflux portion can re-crush the larger residual material after crushing, and the raw material portion can convey the crushed raw material to the extruder.
2. A disposable plastic cup thermoforming device according to claim 1, characterized in that: The input roller (5) comprises a first roller (501) and a second roller (502) which are rotatably arranged on the top of the cleaning tank (1); An input mounting seat (8) is fixedly provided on the top of the cleaning tank (1), and the first roller (501) and the second roller (502) are respectively connected to the corresponding input mounting seat (8) for rotation.
3. A disposable plastic cup thermoforming device according to claim 2, characterized in that: The output end of the driving motor (6) is fixedly connected to one end of the first roller (501); A first sprocket (9) is fixedly provided on the other end of the first roller shaft (501); the first sprocket (9) is connected to a second sprocket (10) via a first chain transmission; the second sprocket (10) is fixedly connected to the second roller shaft (502), so that the first roller shaft (501) and the second roller shaft (502) rotate synchronously.
4. A disposable plastic cup thermoforming device according to claim 3, characterized in that: The auxiliary roller (4) on the side close to the second roller (502) passes through the cleaning tank (1) and is fixedly provided with a third sprocket (11); the first roller (501) on the side close to the first sprocket (9) is fixedly provided with a fourth sprocket (12); the third sprocket (11) and the fourth sprocket (12) are connected via a second chain transmission.
5. A disposable plastic cup thermoforming device according to claim 4, characterized in that: A chamber extending in the left-right direction is provided inside the rear side of the cleaning tank (1); Each auxiliary roller shaft (4) is fixedly provided with a fifth sprocket (13) passing through the chamber, and the fifth sprockets (13) on two adjacent auxiliary roller shafts (4) are connected by a third chain transmission; The fifth sprocket (13) is located in the cavity.
6. A disposable plastic cup thermoforming device according to claim 1, characterized in that: The crushing element (2) comprises a crushing shell (201) fixedly arranged on the right side of the cleaning tank (1) and two crushing knives (202) rotatably arranged in the crushing shell (201) and spaced apart from each other on the left and right sides; The front ends of the two crushing knives (202) are both extended out of the crushing shell (201) and fixed with a first gear (15), and the two first gears (15) are meshed with each other; A sixth sprocket (16) is fixedly provided on the crushing knife (202) close to the cleaning tank (1), a seventh sprocket (17) is fixedly provided on the output shaft of the driving motor (6), and the sixth sprocket (16) and the seventh sprocket (17) are connected via a fourth chain transmission.
7. A disposable plastic cup thermoforming device according to claim 6, characterized in that: The pulverizing shell (201) is provided with a discharge port; The screening conveyor (3) comprises a screening frame (301) fixedly arranged below the discharge port of the pulverizing shell (201) and a leaking plate (302) fixedly arranged in the screening frame (301); The inner bottom wall and the drain plate (302) of the screening frame (301) are both arranged to be inclined from left to right, a conveying plate (18) is fixedly provided on the side of the screening frame (301) away from the pulverizing shell (201), and a return plate (19) is fixedly provided on the side of the drain plate (302) away from the pulverizing shell (201); The raw material section includes a part composed of a screening frame (301) and a conveying plate (18), and the reflux section includes a part composed of a reflux plate (19) and a leaking plate (302).
8. A disposable plastic cup thermoforming device according to any one of claims 1 to 7, characterized in that: The tops of the front and rear sides of the cleaning tank (1) are each provided with a plurality of upwardly opening sliding limit grooves (20); A conducting component (21) is provided in the sliding limit groove (20), and a cleaning member (22) is threadedly adapted to move up and down along the sliding limit groove (20), and the cleaning member (22) is an M-shaped structure, comprising a cleaning portion and guide portions fixedly arranged at the front and rear sides of the cleaning portion, and a leak hole is provided on the cleaning portion, and the leak hole is used to clean the debris in the cleaning tank member (1); The rear side of the cleaning tank member (1) is provided with a driving mechanism, and when the driving mechanism is matched with the conducting components (21) in different sliding limit grooves (20), it can drive the cleaning member (22) in the corresponding sliding limit groove (20) to move up and down along the sliding limit groove (20).
9. A disposable plastic cup thermoforming device according to claim 8, characterized in that: The transmission component (21) comprises a lead screw (2101) rotatably arranged at the bottom of the sliding limit groove (20) and extending in the up-down direction, a first bevel gear (2102) fixedly arranged on the lead screw (2101), and a second bevel gear (2103) meshing with the first bevel gear (2102); A short rod (23) is rotatably arranged in the sliding limit groove (20), the second bevel gear (2103) is fixedly arranged on the short rod (23), and the short rod (23) passes through the cleaning tank (1) and is fixedly arranged with a magnet (24).
10. A disposable plastic cup thermoforming device according to claim 9, characterized in that: The driving mechanism comprises a telescopic device (25) fixedly arranged on the rear side of the cleaning tank (1), a second driving motor (26) fixedly arranged on the end of the movable rod of the telescopic device (25), and an electromagnet assembly (27) arranged on the output shaft of the second driving motor (26); After the electromagnet assembly (27) is started, it can be adsorbed with the magnet (24) on the corresponding short rod (23), so that when the output shaft of the second drive motor (26) rotates, the electromagnet assembly (27) can drive the corresponding magnet (24) and the short rod (23) to rotate.
Citation Information
Patent Citations
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