Flexible vacuum automatic ceramic ball packaging device

Abstract

The invention relates to a flexible vacuum automatic ceramic ball packaging device which comprises a horizontal material transferring mechanism, a bagging mechanism, a bagging feeding mechanism and a conveying platform. The discharging side of the horizontal material rotating mechanism is the middle position of one side of the conveying platform, the bagging mechanism is installed in the middle position, the bagging feeding mechanism is installed at the feeding end of the conveying platform, and the bagging mechanism comprises an upper suction cup, a lower suction hole and a bag opening assembly. The automatic bagging machine has the advantages that the bagging feeding mechanism automatically adsorbs and conveys bagging bags to the conveying platform one by one, the conveying platform sequentially conveys the bagging bags to the bag opening station, the opening parts of the bagging bags are opened through the bagging mechanism, and at the moment, the horizontal material transferring mechanism automatically conveys hole trays filled with ceramic ball blanks into the bagging bags; and the conveying platform conveys the bagged ceramic ball blanks to the next procedure to be processed, so that time and labor are saved, and manpower is not needed.

Description

Technical Field

[0001] The invention relates to the field of ceramic ball production and manufacturing, and in particular to a device for flexible vacuum automatic packaging of ceramic balls. Background Art

[0002] Ceramic balls are a kind of special material widely used in many fields, and are famous for their excellent physical, chemical and mechanical properties. In the production and processing of ceramic balls, the ceramic ball blanks need to be loaded into a hole tray one by one, and then the hole tray is sealed up and down and put into a plastic bag for vacuuming and sealing. The bagged ceramic ball blanks are then sent to the isostatic pressing press for processing. However, after being loaded into the hole tray, how to realize automatic loading into the plastic bag is a technical problem that needs to be solved at present. Summary of the invention

[0003] In order to solve the above technical problems, the present invention proposes a flexible vacuum automatic packaging device for ceramic balls, which has a clever design, a reasonable and compact structure, and can realize automatic bag opening and automatic loading.

[0004] The technical solution of the present invention: A device for flexible vacuum automatic packaging of ceramic balls comprises a horizontal material transfer mechanism, a bagging mechanism, a bagging loading mechanism and a conveying platform. The feeding side of the horizontal material transfer mechanism is installed above the front end of the loading conveyor belt, the discharging side of the horizontal material transfer mechanism is in the middle position of one side of the conveying platform and the bagging mechanism is installed in the middle position, the feeding end of the conveying platform is installed with the bagging loading mechanism, the bagging mechanism comprises an upper suction cup, a lower adsorption hole and a bag supporting assembly, the upper suction cup is installed above one side in the middle of the conveying platform, the conveying platform position below the upper suction cup is designed with a lower adsorption hole, and the bag supporting assembly is installed above and in front of the upper suction cup.

[0005] The bag support assembly includes a double-layer horizontal plate, a side plate, a support claw mechanism, a horizontal telescopic cylinder, and a lifting mechanism. The four corners of the upper and lower horizontal plates of the double-layer horizontal plate are connected by a column. The upper end of the horizontal telescopic cylinder is installed under the upper bracket. The front telescopic end of the horizontal telescopic cylinder is fixedly connected to the front middle position of the double-layer horizontal plate. A horizontal pulley is rotatably installed in the middle of both sides between the upper and lower horizontal plates. A horizontal synchronous belt is wound around the outer side of the two horizontal pulleys. A horizontal motor is installed on one side of the double-layer horizontal plate. The horizontal motor drives the horizontal pulleys on the corresponding sides. Two horizontal grooves are opened in the middle of the lower horizontal plate. Two side plates are installed below the lower horizontal plate. A slide plate is installed on the upper end of the two side plates. The two slide plates slide in the corresponding horizontal grooves. The upper ends of the two slide plates are also fixedly connected to the inner positions of the front and rear sides of the horizontal synchronous belt. A support claw mechanism is installed on the two side plates. The upper suction cup is installed on the front side of the double-layer horizontal plate through a lifting cylinder.

[0006] The supporting claw mechanism includes a movable claw, a fixed claw, a vertical motor, a synchronous belt, and a pulley. A vertical slide groove is opened in the middle of the side plate, and the vertical motor is installed on the outside of the side plate. A pulley is rotatably installed at the upper and lower ends of the vertical slide groove, and the synchronous belt is wrapped around the outside of the two pulleys. The vertical motor drives and connects one of the pulleys. The movable claw and the fixed claw are both designed to be L-shaped plates. The movable claw is located on the inner side of the upper end of the fixed claw, and the rear end of the fixed claw is fixed on the inner side of the lower end of the side plate. The rear end of the movable claw passes through the vertical slide groove through a connecting plate and is connected to the top of the synchronous belt. The connecting plate slides up and down in the vertical slide groove.

[0007] The bagging loading mechanism includes a bagging loading bin, a bagging vacuum suction cup, a bagging translation electric cylinder, and a bagging lifting cylinder. The bagging translation electric cylinder is installed on one side of the feed end of the conveying platform. A vertical plate is slidably installed on the side of the bagging translation electric cylinder close to the conveying platform. A horizontal plate is installed on the upper end of the vertical plate. A bagging lifting cylinder is installed on the outer end of the horizontal plate. A bagging vacuum suction cup is installed on the lower end of the bagging lifting cylinder. The bagging loading bin is installed on the outer side of the feed end of the conveying platform, and a plurality of bags are placed in the bagging loading bin.

[0008] The horizontal material transfer mechanism includes a horizontal moving component, a lifting material transfer cylinder, a horizontal conveying cylinder, and a material transfer fork. The lifting material transfer cylinder can be horizontally movably installed on the horizontal moving component. The lower driving end of the lifting material transfer cylinder is installed with a horizontal conveying cylinder. The driving end of the horizontal conveying cylinder is installed with a material transfer fork. The material transfer fork includes a horizontal plate and multiple longitudinal plates. Multiple longitudinal plates are vertically installed in the horizontal direction on one side of the horizontal plate, and the horizontal conveying driving end is connected to the other side of the middle of the horizontal plate; the horizontal moving component is installed on the front side of the loading conveyor belt through the first horizontal frame, and the horizontal moving component is installed below the first horizontal frame.

[0009] The conveying platform is designed as a conveying platform with negative pressure suction.

[0010] A bag pressing mechanism is installed above the other side in the middle of the conveying platform. The bag pressing mechanism includes a bag pressing cylinder and a horizontal pressing plate. The bag pressing cylinder is installed at the upper middle position of the conveying platform through an inverted L-shaped bracket. A horizontal pressing plate is installed at the lower end of the bag pressing cylinder. Downward-bending baffles are also designed on both sides of the end of the horizontal pressing plate close to the upper suction cup.

[0011] The advantages of the present invention are: ingenious design, reasonable and compact structure, the bagging loading mechanism automatically absorbs the bags one by one and sends them to the conveying platform, the conveying platform conveys the bags to the bag opening station in sequence, the bagging mechanism opens the mouth of the bag, and the horizontal material transfer mechanism automatically conveys the hole tray filled with ceramic ball blanks into the bag, and the conveying platform sends the bagged ceramic ball blanks to the next process for processing, which saves time and labor and does not require manpower. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the present invention.

[0013] Figure 2 It is a partial schematic diagram of the present invention.

[0014] Figure 3 It is a side view of the bag support assembly of the present invention.

[0015] Figure 4 It is a three-dimensional schematic diagram of the bag support assembly of the present invention.

[0016] Figure 5 It is a schematic diagram of the bagging and feeding mechanism of the present invention.

[0017] Figure 6 It is a schematic diagram of the horizontal turnover mechanism of the present invention.

[0018] Figure 7 It is a schematic diagram of the material transfer fork of the horizontal turnover mechanism of the present invention.

[0019] Figure 8-9 It is a schematic diagram of a plug tray of the present invention. DETAILED DESCRIPTION

[0020] Refer to the attached Figure 1-7 A device for flexible vacuum automatic packaging of ceramic balls comprises a bagging mechanism 10, a bagging loading mechanism 20, a conveying platform 30, a loading conveyor belt 40, and a horizontal material transfer mechanism 50. The feeding side of the horizontal material transfer mechanism 50 is installed above the front end of the loading conveyor belt 40, and the discharging side of the horizontal material transfer mechanism 50 is the middle position of one side of the conveying platform 30 and the bagging mechanism 10 is installed at the middle position. The feeding end of the conveying platform 30 is installed with the bagging loading mechanism 20. The bagging mechanism 10 comprises an upper suction cup 101, a lower adsorption hole 102, and a bag support assembly 103. The upper suction cup 101 is installed above one side in the middle of the conveying platform 30. The position of the conveying platform 30 below the upper suction cup 101 is designed with a lower adsorption hole 102, and the bag support assembly 103 is installed above and in front of the upper suction cup 101.

[0021] The bag support assembly 103 includes a double-layer horizontal plate 1031, a side plate 1032, a support claw mechanism 1033, and a horizontal telescopic cylinder 1034. The four corners between the upper horizontal plate and the lower horizontal plate of the double-layer horizontal plate 1031 are connected by a column. The upper end of the horizontal telescopic cylinder 1034 is installed under the upper bracket 100. The front telescopic end of the horizontal telescopic cylinder 1034 is fixedly connected to the front middle position of the double-layer horizontal plate 1031. A horizontal pulley 1037 is rotatably installed in the middle of both sides between the upper horizontal plate and the lower horizontal plate. The outer sides of the two horizontal pulleys 1037 are wound with horizontal synchronous belts 1038. A horizontal motor 1035 is installed on one side of the double-layer horizontal plate 1031, and the horizontal motor 1035 drives the horizontal pulley 1037 connected to the corresponding side. Two horizontal grooves 1036 are opened in the middle of the lower horizontal plate. Two side plates 1032 are installed below the lower horizontal plate. A slide plate 1039 is installed on the upper end of each of the two side plates 1032. The two slide plates 1039 are slidably located in the corresponding horizontal grooves 1036. The upper ends of the two slide plates 1039 are also fixedly connected to the inner positions of the front and rear sides of the horizontal synchronous belt 1038, and a claw mechanism 1033 is installed on each of the two side plates 1032. The upper suction cup 101 is installed on the front side of the double-layer horizontal plate 1031 through the lifting cylinder 1011, and the lifting cylinder 1011 controls the lifting action of the upper suction cup 101.

[0022] The claw mechanism 1033 includes a movable claw 10331, a fixed claw 10332, a vertical motor 10333, a synchronous belt 10335, and a pulley. A vertical slide groove 10334 is opened in the middle of the side plate 1032. The vertical motor 10333 is installed on the outside of the side plate 1032. A pulley is rotatably installed at the upper and lower ends of the vertical slide groove 10334. The synchronous belt 10335 is wound around the outside of the two pulleys. The vertical motor 10333 drives Connect one of the pulleys, the movable claw 10331 and the fixed claw 10332 are both designed as L-shaped plates, the movable claw 10331 is located on the inner side of the upper end of the fixed claw 10332, the rear end of the fixed claw 10332 is fixed to the inner side of the lower end of the side plate 1032, the rear end of the movable claw 10331 passes through the vertical slide 10334 through the connecting plate and is connected to the top of the synchronous belt 10335, and the connecting plate 10336 slides up and down in the vertical slide 10334. The upper side of the front end of the movable claw and the lower side of the front end of the fixed claw are respectively designed with chamfers to facilitate the horizontal working sections of the movable claw and the fixed claw to extend into the bag.

[0023] The bagging loading mechanism 20 includes a bagging loading bin 201, a bagging vacuum suction cup 202, a bagging translation electric cylinder 203, and a bagging lifting cylinder 204. The bagging translation electric cylinder 203 is installed on one side of the feeding end of the conveying platform 30. A vertical plate is slidably installed on the side of the bagging translation electric cylinder 203 close to the conveying platform 30. A horizontal plate is installed on the upper end of the vertical plate. The outer end of the horizontal plate is installed with a bagging lifting cylinder 204. The lower end of the bagging lifting cylinder 204 is installed with a bagging vacuum suction cup 202. The bagging loading bin 201 is installed on the outer side of the feeding end of the conveying platform 30. A plurality of bags are placed in the bagging loading bin 201. The bagging translation electric cylinder can also be designed by using a motor-driven pulley to drive a belt, and the belt moves horizontally with the vertical plate. This belongs to the prior art and is briefly described in the present invention.

[0024] The feeding side of the horizontal material transfer mechanism 50 is installed above the front end of the loading conveyor belt 40. The horizontal material transfer mechanism 50 includes a horizontal moving component 501, a lifting material transfer cylinder 502, a horizontal conveying cylinder 503, and a material transfer fork 504. The lifting material transfer cylinder 502 can be horizontally moved and installed on the horizontal moving component 501. The lower end driving end of the lifting material transfer cylinder 502 is installed with the horizontal conveying cylinder 503, and the driving end of the horizontal conveying cylinder 503 is installed with the material transfer fork 504. The material transfer fork 504 includes a horizontal plate 5041 and multiple longitudinal plates 5042. Multiple longitudinal plates 5042 are vertically installed in the horizontal direction on one side of the horizontal plate 5041, and the horizontal conveying driving end is connected to the other side of the middle of the horizontal plate 5041; the horizontal moving component 501 is installed on the front side of the loading conveyor belt 40 through the first horizontal frame 505, and the horizontal moving component 501 is installed below the first horizontal frame 505. The transfer fork further comprises a plurality of baffle plates 5043, one end of which is vertically mounted on the upper end of the horizontal plate 5041, and the plurality of baffle plates 5043 are located above the longitudinal plate. The length of the baffle plates is shorter than that of the longitudinal plates, and the front end of the longitudinal plates is designed as a triangular plate.

[0025] The conveying platform 30 is designed as a conveying platform 30 with negative pressure suction. The conveying belt of the conveying platform has a plurality of negative pressure adsorption holes. This is the prior art, and the present invention is briefly described.

[0026] A bag pressing mechanism 60 is installed above the other side of the middle of the conveying platform 30. The bag pressing mechanism 60 includes a bag pressing cylinder 601 and a horizontal pressing plate 602. The bag pressing cylinder 601 is installed at the middle and upper position of the conveying platform 30 through an inverted L-shaped bracket. A horizontal pressing plate 602 is installed at the lower end of the bag pressing cylinder. The horizontal pressing plate 602 is also designed with downwardly bent baffles 603 on both sides of the end close to the upper suction cup 101. The bag pressing mechanism design ensures that the transfer fork can be withdrawn smoothly and will not pull the plug tray out of the bag when withdrawing, which is safe and reliable. The baffle design can be stuck in front of the plug tray.

[0027] like Figure 8-9The hole plate comprises a bottom plate 1, a middle hollow hole plate 2 and a cover plate 3. The middle hollow hole plate 1 is evenly hollowed out with a plurality of hole grooves 4 for placing ball blanks. The middle hollow hole plate 2 is placed on the bottom plate 1, and the cover plate 3 covers the middle hollow hole plate 1 filled with ball blanks.

[0028] When the present invention is in use, the bagging upper bin is filled with bags, the bagging translation electric cylinder controls the bagging vacuum suction cup to translate to above the bagging upper bin, the bagging lifting cylinder controls the bagging vacuum suction cup to move downward to absorb the bag, and then moves upward to reset, the bagging translation electric cylinder controls the bagging vacuum suction cup that absorbs the bag to be transported to above the feeding end of the conveying platform, and the bagging lifting cylinder controls the bagging vacuum suction cup to move downward again to release the bag, and a plurality of vacuum adsorption holes are designed on the conveying belt of the conveying platform, and the conveying platform adsorbs the bag on the conveying belt and transports it to the middle bag opening position. After it is delivered to the bag opening position, the lifting cylinder controls the upper suction cup to move downward to adsorb above the bagging mouth, and the lower adsorption hole adsorbs Attached to the lower part of the bag mouth, the lifting cylinder controls the upper suction cup to move upward to open the bag mouth. At this time, the bag support assembly moves, and the horizontal motor drives the horizontal pulley to rotate, driving the horizontal synchronous belt to rotate. The horizontal synchronous belt drives the two side panels below to move synchronously toward the middle through the fixed connection slide, so that the claw mechanisms on both sides are gathered toward the middle. Then the horizontal telescopic cylinder controls the double-layer horizontal plate to move forward, thereby driving the side panels installed below and the claw mechanism forward. The fixed claw and the movable claw of the claw mechanism are in a closed state at the beginning, and the fixed claw and the horizontal part of the movement are inserted into the bag from the bag mouth. At this time, the vertical motor of the claw mechanism drives the pulley to rotate with the synchronous belt, and the synchronous belt passes The connecting plate drives the movable claw upward for a certain distance, and the movable claw and the fixed claw are stretched to a certain distance, further opening the middle of the bag to a certain extent, and then the horizontal motor continues to rotate in the opposite direction, driving the side plates to open to both sides, so that the stretched movable claw and the fixed claw move to both sides to fully stretch the bag, forming a rectangular channel; at this time, the horizontal material transfer mechanism controls the lifting material transfer cylinder, the horizontal conveying cylinder and the material transfer fork to move to the front side of the material tray through the horizontal moving component, the lifting material transfer cylinder extends to control the horizontal conveying cylinder and the material transfer fork to move downward, the horizontal conveying cylinder controls the material transfer fork to extend under the material tray above the feeding conveyor belt, the lifting material transfer cylinder shrinks and returns, and the material transfer fork is The hole tray combination filled with ball blanks on the material tray is lifted up and separated from the material tray, and the horizontal moving component controls the lifting and transferring cylinder, the horizontal conveying cylinder, the transferring fork and the hole tray combination filled with ball blanks to be sent into the expanded bag. After being sent into the bag, the upper suction cup stops adsorption, and the bag pressing cylinder of the bag pressing mechanism controls the horizontal pressing plate to be pressed down onto the bag. At the same time, the baffles on both sides of the front end are blocked at the front end of the hole tray filled with ball blanks. At this time, the horizontal transferring mechanism can control the transferring fork to be withdrawn from under the hole tray filled with ball blanks for reset; in this way, the automatic bag opening and bagging process is completed, and the conveying platform sends the bagged hole tray to the next process for vacuum sealing.

Claims

1. A flexible vacuum automatic packaging device for ceramic balls, characterized in that: It includes a horizontal material transfer mechanism, a bagging mechanism, a bagging loading mechanism, and a conveying platform. The feeding side of the horizontal material transfer mechanism is installed above the front end of the loading conveyor belt, the discharging side of the horizontal material transfer mechanism is in the middle position of one side of the conveying platform and the bagging mechanism is installed in the middle position, the feeding end of the conveying platform is installed with the bagging loading mechanism, the bagging mechanism includes an upper suction cup, a lower adsorption hole, and a bag supporting assembly, the upper suction cup is installed above one side in the middle of the conveying platform, the conveying platform position below the upper suction cup is designed with a lower adsorption hole, and the bag supporting assembly is installed above and in the front position of the upper suction cup.

2. The device for flexible vacuum automatic packaging of ceramic balls according to claim 1, characterized in that: The bag supporting assembly comprises a double-layer horizontal plate, side plates, a supporting claw mechanism, a horizontal telescopic cylinder, and a lifting mechanism. The four corners of the upper horizontal plate and the lower horizontal plate of the double-layer horizontal plate are connected by a column, the upper end of the horizontal telescopic cylinder is installed under the upper bracket, and the front telescopic end of the horizontal telescopic cylinder is fixedly connected to the front middle position of the double-layer horizontal plate. A horizontal pulley is rotatably installed in the middle of both sides between the upper horizontal plate and the lower horizontal plate, and a horizontal synchronous belt is wrapped around the outer sides of the two horizontal pulleys. A horizontal motor is installed on one side of the double-layer horizontal plate, and the horizontal motor drives the horizontal pulleys connected to the corresponding sides. Two horizontal grooves are opened in the middle of the lower horizontal plate, and two side plates are installed below the lower horizontal plate. A slide plate is respectively installed on the upper ends of the two side plates, and the two slide plates are slidably located in the corresponding horizontal grooves. The upper ends of the two slide plates are also fixedly connected to the inner positions of the front and rear sides of the horizontal synchronous belt respectively, and a supporting claw mechanism is respectively installed on the two side plates; the upper suction cup is installed on the front side of the double-layer horizontal plate through a bracket.

3. The device for flexible vacuum automatic packaging of ceramic balls according to claim 2, characterized in that: The supporting claw mechanism includes a movable claw, a fixed claw, a vertical motor, a synchronous belt, and a pulley. A vertical slide groove is opened in the middle of the side plate, and the vertical motor is installed on the outside of the side plate. A pulley is rotatably installed at the upper and lower ends of the vertical slide groove, and the synchronous belt is wrapped around the outside of the two pulleys. The vertical motor drives and connects one of the pulleys. The movable claw and the fixed claw are both designed to be L-shaped plates. The movable claw is located on the inner side of the upper end of the fixed claw, and the rear end of the fixed claw is fixed on the inner side of the lower end of the side plate. The rear end of the movable claw passes through the vertical slide groove through a connecting plate and is connected to the top of the synchronous belt. The connecting plate slides up and down in the vertical slide groove.

4. The device for flexible vacuum automatic packaging of ceramic balls according to claim 1, characterized in that: The bagging loading mechanism includes a bagging loading bin, a bagging vacuum suction cup, a bagging translation electric cylinder, and a bagging lifting cylinder. The bagging translation electric cylinder is installed on one side of the feed end of the conveying platform. A vertical plate is slidably installed on the side of the bagging translation electric cylinder close to the conveying platform. A horizontal plate is installed on the upper end of the vertical plate. A bagging lifting cylinder is installed on the outer end of the horizontal plate. A bagging vacuum suction cup is installed on the lower end of the bagging lifting cylinder. The bagging loading bin is installed on the outer side of the feed end of the conveying platform, and a plurality of bags are placed in the bagging loading bin.

5. The device for flexible vacuum automatic packaging of ceramic balls according to claim 1, characterized in that: The horizontal material transfer mechanism includes a horizontal moving component, a lifting material transfer cylinder, a horizontal conveying cylinder, and a material transfer fork. The lifting material transfer cylinder can be horizontally movably installed on the horizontal moving component. The lower driving end of the lifting material transfer cylinder is installed with a horizontal conveying cylinder. The driving end of the horizontal conveying cylinder is installed with a material transfer fork. The material transfer fork includes a horizontal plate and multiple longitudinal plates. Multiple longitudinal plates are vertically installed in the horizontal direction on one side of the horizontal plate, and the horizontal conveying driving end is connected to the other side of the middle of the horizontal plate; the horizontal moving component is installed on the front side of the loading conveyor belt through the first horizontal frame, and the horizontal moving component is installed below the first horizontal frame.

6. The flexible vacuum automatic packaging device for ceramic balls according to claim 1, characterized in that: The conveying platform is designed as a conveying platform with negative pressure suction.

7. The device for flexible vacuum automatic packaging of ceramic balls according to claim 1, characterized in that: A bag pressing mechanism is installed above the other side in the middle of the conveying platform. The bag pressing mechanism includes a bag pressing cylinder and a horizontal pressing plate. The bag pressing cylinder is installed at the upper middle position of the conveying platform through an inverted L-shaped bracket. A horizontal pressing plate is installed at the lower end of the bag pressing cylinder. Downward-bending baffles are also designed on both sides of the end of the horizontal pressing plate close to the upper suction cup.

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