Mounting mechanism for conveying device of tea dryer

By designing the installation mechanism for tea dryers and using sealing components and guide mechanisms, the problems of heat energy waste and uneven drying in the prior art are solved, and efficient heat utilization and improvement of tea drying quality are achieved.

CN119796787APending Publication Date: 2025-04-11GUIZHOU SHUANGMU AGRI MACHINERY
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Patent Information

Application Number
CN202411931609.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

Due to the gap in the installation structure of the existing tea dryer, the hot gas is discharged, causing heat energy to be wasted, processing costs are increased and drying quality is affected.

Method used

An installation mechanism for a tea dryer conveying device is designed. By setting a transmission shaft, bearing seat and sealing assembly in the drying box, a relatively independent drainage area and drying area are formed using the sealing assembly to avoid hot gas discharge, and a guide mechanism is provided between the sprocket and the bearing seat to adjust the gap between the flap and the guide to prevent collision.

Benefits of technology

It effectively reduces the heat energy loss in the drying box, improves the utilization rate of hot gas, reduces the processing cost of tea, and improves the drying quality and transportation efficiency of tea.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a mounting mechanism for a conveying device of a tea dryer, which comprises a drying box and a conveying device, and the drying box comprises a box body and a partition plate; the conveying device comprises a chain wheel, a chain and a turning plate; the mounting mechanism comprises a transmission shaft, a bearing seat and a sealing assembly, a mounting hole is formed in the side face of the box body, a through hole is formed in the side face of the partition plate, the bearing seat is arranged in the mounting hole, the transmission shaft penetrates through the partition plate and then is rotationally connected with the bearing seat, and the two ends of the transmission shaft extend to the outer side of the box body; the sealing assembly is arranged in the bearing seat and is rotationally connected with the transmission shaft; the chain wheel is fixed on the transmission shaft located in the inner side face of the partition plate, and a guide mechanism is further arranged between the chain wheel and the bearing seat. By the adoption of the mounting mechanism, heat loss in the drying box is effectively reduced, the utilization rate of hot air is increased, and the mounting mechanism is simple in overall structure, convenient to mount, capable of meeting the use requirements of the tea dryer and suitable for application and popularization.
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Description

Technical Field

[0001] The invention relates to the technical field of tea processing equipment, and in particular to a mounting mechanism for a conveying device of a tea drying machine. Background Art

[0002] During the tea processing and production process, tea leaves need to be dried to remove moisture from the tea leaves, reduce the moisture content in tea cells, reduce their activity and remove the semi-permeability of the cell membrane, so as to ensure that the subsequent processing can normally produce high-quality tea leaves. It can be seen that the quality of tea leaves will be directly affected by the quality of tea leaves. There are three main methods of tea leaf drying: drying, frying and sun drying. For the drying process of green tea, it is generally dried first and then fried. Because the water content of tea leaves after rolling is still very high, if they are fried directly, they will quickly form lumps in the pot of the frying machine, and the tea juice will easily stick to the pot wall. Therefore, the tea leaves are first dried to reduce the water content to meet the requirements of pan frying.

[0003] In the process of drying tea leaves in the existing dryer, the tea leaves cannot be evenly distributed in the dryer, and the tea leaves will pile up together, which affects the drying effect of the tea leaves. In order to solve the problem of tea leaves piling up and uneven drying during the drying process, the existing dryer generally adds a conveying device with a flap structure, and the tea leaves in the dryer are turned over and dried by the flap, so as to improve the drying quality of the tea leaves. However, the conveying device of the existing dryer, because the motor that provides power to the conveying device is generally installed on the outside of the drying box, the motor drives the conveying device to move through the mounting mechanism set in the drying box, and there is a gap between the mounting mechanism and the side wall of the drying box, so that it is easy to cause the hot air in the drying box to be discharged from the gap, thereby causing heat energy waste, which not only increases the tea processing cost, but also affects the drying quality of the tea leaves, greatly restricting the promotion and use of tea dryers with flap structures. Therefore, in order to improve the utilization rate of hot air and reduce heat energy loss, it is necessary to improve the existing mounting structure for driving the conveying device to move, so as to provide a mounting mechanism for the conveying device of the tea dryer, so as to meet the conveying needs of the existing conveying device. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide a mounting mechanism with a simple structure and easy operation in response to the problems existing in the background technology. By utilizing the mounting mechanism, through providing power with a motor installed on the outside of a drying box, it can not only drive the conveying device arranged in the drying box to move to achieve the conveying demand of tea leaves, but also effectively reduce the heat energy loss in the drying box, thereby improving the utilization rate of hot air and reducing the tea processing cost, so as to meet the use requirements of a tea dryer. Specifically, it is a mounting mechanism for a conveying device of a tea dryer.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is: an installation mechanism for a conveying device of a tea dryer, comprising a drying box, in which a plurality of conveying devices arranged in parallel are arranged, the drying box comprises a box body and a partition arranged in the box body, and the box body is divided into a drainage area and a drying area by the partition; the conveying device comprises a sprocket, a chain located on the sprocket, and a plurality of flaps moving synchronously with the chain, one side of the flap is rotatably connected to the chain; the installation mechanism comprises a transmission shaft, a bearing seat and a sealing assembly, The side of the box body is provided with a mounting hole corresponding to the bearing seat, and the side of the partition is provided with a through hole corresponding to the transmission shaft. The bearing seat is arranged in the mounting hole, and its inner end is abutted and contacted with the outer side surface of the partition. The transmission shaft passes through the through hole in the partition and is rotatably connected to the bearing seat, and its two ends extend outward to the outside of the box body; the sealing assembly is arranged in the bearing seat and is rotatably connected to the transmission shaft; the sprocket in the conveying device is fixed on the transmission shaft located on the inner side surface of the partition, and a guide mechanism is also provided between the sprocket and the bearing seat.

[0006] Furthermore, an installation mechanism for a conveying device of a tea dryer described in the present invention is adopted, and the sealing assembly includes a tensioning adjustment seat, a follower sealing spacer and a limit sealing ring, the tensioning adjustment seat and the follower sealing spacer are both arranged in the bearing seat and are rotatably connected to the transmission shaft; wherein the follower sealing spacer is arranged at the bottom of the bearing seat, the front end of the tensioning adjustment seat is arranged in the follower sealing spacer, and the rear end thereof extends to the outside of the bearing seat, and a limit groove matching the limit sealing ring is provided on the outer side surface of the tensioning adjustment seat, the inner side of the limit sealing ring is connected to the tensioning adjustment seat through the limit groove, and the outer side thereof is in abutment and contact connection with the inner wall surface of the bearing seat; the rear end face of the follower sealing spacer is in abutment and contact connection with the inner surface of the limit sealing ring; and the guide mechanism is connected to the sprocket through the follower sealing spacer.

[0007] Furthermore, an installation mechanism for a conveying device of a tea dryer is adopted as described in the present invention, wherein the guide mechanism includes a follower guide and a follower connecting shaft, and coaxially arranged connecting holes are provided in the partition, the bearing seat and the follower sealing spacer, the connecting hole matches the outer structure of the follower connecting shaft, and a gap space is formed between the tensioning adjustment seat and the follower sealing spacer, the follower connecting shaft is arranged in the connecting hole, and its rear end extends into the gap space through the connecting hole in the sealing spacer, and its front end is fixedly connected to the follower guide located on the inner side of the partition after passing through the connecting hole in the partition, and the follower connecting shaft adjusts the gap between the follower guide and the sprocket through the follower sealing spacer.

[0008] Furthermore, an installation mechanism for a conveying device of a tea dryer is adopted according to the present invention, and at least two follower connecting shafts are provided, and a plurality of follower connecting shafts are arranged in a ring shape in the bearing seat, and the follower connecting shafts are rotatably connected to the bearing seat and the partition plate respectively through connecting holes, and are fixedly connected to the follower sealing sleeve and the follower guide.

[0009] Furthermore, an installation mechanism for a conveying device of a tea dryer is adopted as described in the present invention, and a guide rail is also provided on the partition, and the guide rail is arranged on the inner side of the partition on both sides of the transmission shaft located in the drying area; rollers corresponding to the guide rails are respectively provided at both ends of the flap, and the flap in the conveying device is in contact with the guide rail through the rollers.

[0010] Compared with the prior art, the installation mechanism for the conveying device of a tea dryer described in the present invention has the following beneficial effects: the sealing assembly arranged in the bearing seat is used to form a relatively independent space between the two areas separated into the drainage area and the drying area, which can effectively prevent the hot air in the drying area from being discharged along the outer circumferential surface of the transmission shaft, thereby causing the problem of heat energy waste. At the same time, since a guide mechanism is also provided between the sprocket and the bearing seat, the gap between the follower guide and the sprocket is adjusted by the follower connecting shaft, which can prevent the flap on the sprocket from colliding with the follower guide during the synchronous movement with the sprocket. It can not only reduce noise and lighten the load of the external motor, but also prevent damage to the tea, increase the transportation efficiency of the tea in the dryer, greatly improve the drying time of the tea, and thus improve the drying quality of the tea in the dryer.

[0011] It can be seen that the installation mechanism described in the present invention can provide power through the motor installed on the outside of the drying box, which can not only drive the transportation efficiency of the conveying device arranged in the drying box and realize the transportation demand of tea, but also effectively reduce the heat energy loss in the drying box, improve the utilization rate of hot air, and while improving the quality of tea, reduce energy loss, thereby reducing the processing cost of tea. Its overall structure is simple and easy to install, which can meet the use requirements of the tea dryer and is suitable for promotion and application. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The present invention will be further described in detail below in conjunction with the accompanying drawings.

[0013] Figure 1 is a structural schematic diagram of the installation mechanism of the present invention; Figure 2 yes Figure 1 A schematic diagram of the enlarged local structure at point A in the middle; Figure 3 It is a schematic cross-sectional structure diagram of the installation mechanism of the present invention.

[0014] As shown in the figure: 1-drying box, 11-box body, 12-partition, 13-drainage area, 14-drying area, 2-conveyor, 21-sprocket, 22-chain, 23-flap, 3-drive shaft, 4-bearing seat, 5-sealing assembly, 51-tensioning adjustment seat, 52-following sealing spacer, 53-limiting sealing ring, 54-limiting groove, 55-gap space, 6-guide mechanism, 61-following guide, 62-following connecting shaft, 7-guide rail, 71-roller. DETAILED DESCRIPTION

[0015] The following is a description of the implementation of the present invention by means of specific embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.

[0016] It should be noted that the structures, proportions, sizes, etc. drawn in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present invention, so they have no substantial technical significance. Any modification of the structure, change of the proportion relationship or adjustment of the size, without affecting the effects and purposes that can be achieved by the present invention, should still fall within the scope of the technical content disclosed by the present invention. At the same time, the terms such as "upper", "lower", "left", "right", etc. quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the present invention. The change or adjustment of their relative relationship should also be regarded as the scope of the implementation of the present invention without substantially changing the technical content.

[0017] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "provided with" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0018] It should be noted that the term "comprise" or any other variation is intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus. Example 1

[0019] like Figures 1 to 3As shown, this embodiment provides an installation mechanism for a conveying device of a tea dryer, comprising a drying box 1, in which a plurality of conveying devices 2 arranged in parallel are arranged, the drying box 1 comprises a box body 11 and a partition 12 arranged in the box body 11, the box body 11 is divided into a drainage area 13 and a drying area 14 by the partition 12; the conveying device 2 comprises a sprocket 21, a chain 22 located on the sprocket 21, and a plurality of flaps 23 moving synchronously with the chain 22, one side of the flap 23 is rotatably connected to the chain 22; the installation mechanism comprises a transmission shaft 3, a bearing seat 4 and a sealing assembly 5, in the box body A mounting hole corresponding to the bearing seat 4 is provided on the side of 11, and a through hole corresponding to the transmission shaft 3 is provided on the side of the partition 12. The bearing seat 4 is arranged in the mounting hole, and its inner end is abutted and contacted with the outer side surface of the partition 12. The transmission shaft 3 passes through the through hole in the partition 12 and is rotatably connected with the bearing seat 4, and its two ends extend outward to the outside of the box body 11; the sealing assembly 5 is arranged in the bearing seat 4 and is rotatably connected with the transmission shaft 3; the sprocket 21 in the conveying device 2 is fixed on the transmission shaft 3 located on the inner side surface of the partition 12, and a guide mechanism 6 is also provided between the sprocket 21 and the bearing seat 4.

[0020] Furthermore, an installation mechanism for a tea dryer conveying device described in this embodiment is adopted, and the sealing assembly 5 includes a tensioning adjustment seat 51, a follower sealing sleeve 52 and a limit sealing ring 53, and the tensioning adjustment seat 51 and the follower sealing sleeve 52 are both arranged in the bearing seat 4 and are rotatably connected with the transmission shaft 3; wherein the follower sealing sleeve 52 is arranged at the bottom of the bearing seat 4, the front end of the tensioning adjustment seat 51 is arranged in the follower sealing sleeve 52, and its rear end extends to the outside of the bearing seat 4, and a limit groove 54 matching the limit sealing ring 53 is provided on the outer side surface of the tensioning adjustment seat 51, the inner side of the limit sealing ring 53 is connected to the tensioning adjustment seat 51 through the limit groove 54, and the outer side of the limit sealing ring 53 is in contact with the inner wall surface of the bearing seat 4; the rear end surface of the follower sealing sleeve 52 is in contact with the inner surface of the limit sealing ring 53; the guide mechanism 6 is connected to the sprocket 21 through the follower sealing sleeve 52.

[0021] The guide mechanism 6 includes a follower guide 61 and a follower connecting shaft 62. Coaxially arranged connecting holes are provided in the partition 12, the bearing seat 4 and the follower sealing sleeve 52. The connecting holes match the outer structure of the follower connecting shaft 62, and a gap space 55 is formed between the tensioning adjustment seat 51 and the follower sealing sleeve 52. The follower connecting shaft 62 is arranged in the connecting hole, and its rear end extends into the gap space 55 through the connecting hole in the sealing sleeve 52, and its front end passes through the connecting hole in the partition 12 and is fixedly connected to the follower guide 61 located on the inner side of the partition 12. The follower connecting shaft 62 adjusts the gap between the follower guide 62 and the sprocket 21 through the follower sealing sleeve 52.

[0022] Furthermore, an installation mechanism for a tea dryer conveying device as described in this embodiment is adopted, and at least two follower connecting shafts 62 are provided, and multiple follower connecting shafts 62 are arranged in a ring shape in the bearing seat 4, and the follower connecting shafts 62 are rotatably connected to the bearing seat 4 and the partition 12 respectively through connecting holes, and are fixedly connected to the follower sealing sleeve 52 and the follower guide 61. Example 2

[0023] This embodiment is based on the embodiment 1. In order to improve the stability of the flap 23 in the conveying device 2 during the synchronous movement with the chain 22, a mounting mechanism for the conveying device of the tea dryer described in this embodiment is adopted. A guide rail 7 is also provided on the partition 12. The guide rail 7 is arranged on the inner side surface of the partition 12 on both sides of the transmission shaft 3 in the drying area 14; rollers 71 corresponding to the guide rail 7 are respectively provided at both ends of the flap 23, and the flap 23 in the conveying device 2 is contacted and connected with the guide rail 7 through the roller 71. The guide rail 7 is also provided on the partition 12 to support the flap 23, so that the stability of the flap 23 during the synchronous movement with the chain 22 can be improved.

[0024] According to the installation mechanism for the conveying device of the tea dryer described in the present invention, the sprocket 21 in the conveying device 2 is fixed on the transmission shaft 3, and the transmission shaft 3 is installed on the box body 11 of the drying box 1 through the bearing seat 4. The motor arranged outside the box body 11 provides power to the transmission shaft 3, thereby driving the sprocket 21 to rotate, and the sealing assembly 5 arranged in the bearing seat 4 is used to make the two areas separated into the drainage area 13 and the drying area 14 form relatively independent spaces, so that the hot air in the drying area 14 can be effectively prevented from being discharged along the outer circumferential surface of the transmission shaft 3, thereby At the same time, since a guide mechanism 6 is provided between the sprocket 21 and the bearing seat 4, the gap between the follower guide 61 and the sprocket 21 is adjusted by the follower connecting shaft 62. This can avoid the problem of the flap 23 on the sprocket 21 colliding with the follower guide 61 during the synchronous movement with the sprocket 21. It can not only reduce noise and reduce the load of the external motor, but also prevent damage to the tea, increase the transportation efficiency of the tea in the dryer, greatly improve the drying time of the tea, and thus improve the drying quality of the tea in the dryer.

[0025] To sum up, the installation mechanism described in the present invention is adopted, which provides power through the motor installed on the outside of the drying box, which can not only drive the transportation efficiency of the conveying device arranged in the drying box and realize the transportation demand of tea, but also effectively reduce the heat energy loss in the drying box, improve the utilization rate of hot air, and while improving the quality of tea, it also reduces the loss of energy, thereby reducing the processing cost of tea. Its overall structure is simple and easy to install, which can meet the use requirements of the tea dryer and is suitable for promotion and application.

[0026] The installation mechanism of the present invention is not described in detail in this specification because the multiple sets of parallel conveying devices 2 arranged in the drying box 1 are well-known technical solutions in the prior art. Other unexplained aspects of the present invention are all conventional technologies known to those skilled in the art.

[0027] The protection scope of the present invention is not limited to the technical solutions disclosed in the specific implementation methods. The above description is only a preferred implementation method of the present invention and does not limit the present invention. Any minor modifications, equivalent substitutions and improvements made according to the technical solutions of the present invention should be included in the protection scope of the technical solutions of the present invention.

Claims

1. A mounting mechanism for a conveying device of a tea drying machine, comprising a drying box (1), wherein a plurality of conveying devices (2) arranged in parallel are arranged in the drying box (1), wherein the drying box (1) comprises a box body (11) and a partition (12) arranged in the box body (11), wherein the box body (11) is divided into a drainage area (13) and a drying area (14) by the partition (12); wherein the conveying device (2) comprises a sprocket (21), a chain (22) located on the sprocket (21), and a plurality of flaps (23) moving synchronously with the chain (22), wherein one side of the flap (23) is rotatably connected to the chain (22); and wherein: The mounting mechanism comprises a transmission shaft (3), a bearing seat (4) and a sealing assembly (5); a mounting hole corresponding to the bearing seat (4) is provided on the side of the housing (11), and a through hole corresponding to the transmission shaft (3) is provided on the side of the partition (12); the bearing seat (4) is arranged in the mounting hole, and its inner end is abutted and contacted with the outer side of the partition (12); the transmission shaft (3) passes through the through hole in the partition (12) and is rotatably connected to the bearing seat (4), and its two ends extend outward to the outside of the housing (11); the sealing assembly (5) is arranged in the bearing seat (4) and is rotatably connected to the transmission shaft (3); the sprocket (21) in the conveying device (2) is fixed on the transmission shaft (3) located on the inner side of the partition (12), and a guide mechanism (6) is also provided between the sprocket (21) and the bearing seat (4).

2. The installation mechanism for a tea drying machine conveying device according to claim 1, characterized in that: The sealing assembly (5) comprises a tensioning adjustment seat (51), a follower sealing sleeve (52) and a limit sealing ring (53); the tensioning adjustment seat (51) and the follower sealing sleeve (52) are both arranged in the bearing seat (4) and are rotatably connected to the transmission shaft (3); wherein the follower sealing sleeve (52) is arranged at the bottom of the bearing seat (4), the front end of the tensioning adjustment seat (51) is arranged in the follower sealing sleeve (52), and the rear end thereof extends to the outside of the bearing seat (4) and is arranged in the tensioning adjustment seat (51). The outer side surface of the adjustment seat (51) is provided with a limiting groove (54) matching the limiting sealing ring (53); the inner side of the limiting sealing ring (53) is connected to the tension adjustment seat (51) through the limiting groove (54), and the outer side thereof is in contact with the inner wall surface of the bearing seat (4); the rear end surface of the follower sealing sleeve (52) is in contact with the inner surface of the limiting sealing ring (53); and the guide mechanism (6) is connected to the sprocket (21) through the follower sealing sleeve (52).

3. The installation mechanism for the conveying device of the tea drying machine according to claim 2 is characterized in that: The guide mechanism (6) includes a follower guide (61) and a follower connecting shaft (62). Coaxially arranged connecting holes are provided in the partition (12), the bearing seat (4) and the follower sealing sleeve (52). The connecting holes match the outer structure of the follower connecting shaft (62). A gap space (55) is formed between the tension adjustment seat (51) and the follower sealing sleeve (52). The follower connecting shaft (62) is arranged in the connecting hole. Its rear end passes through the connecting hole in the sealing sleeve (52) and extends into the gap space (55). After its front end passes through the connecting hole in the partition (12), it is fixedly connected to the follower guide (61) located on the inner side of the partition (12). The follower connecting shaft (62) adjusts the gap between the follower guide (62) and the sprocket (21) through the follower sealing sleeve (52).

4. The installation mechanism for the conveying device of the tea drying machine according to claim 3 is characterized in that: At least two follower connecting shafts (62) are provided, and the plurality of follower connecting shafts (62) are arranged in a ring shape in the bearing seat (4). The follower connecting shafts (62) are rotatably connected to the bearing seat (4) and the partition (12) through connecting holes, and are fixedly connected to the follower sealing sleeve (52) and the follower guide (61).

5. The installation mechanism for a tea drying machine conveying device according to claim 1, characterized in that: A guide rail (7) is also provided on the partition (12), and the guide rail (7) is arranged on the inner side surface of the partition (12) on both sides of the transmission shaft (3) located in the drying area (14); rollers (71) corresponding to the guide rail (7) are respectively provided at both ends of the flap (23), and the flap (23) in the conveying device (2) is in contact with the guide rail (7) through the rollers (71).