A grille slag removal device

By designing a grid slag scooping device and adopting vertical rotary motion rake teeth and cleaning tooth components, the problems of complex structure and large floor space occupied by mechanical slag cleaning grids are solved, and efficient removal and collection of suspended matter is achieved.

CN119800937BActive Publication Date: 2025-09-30GUANGDONG MASCH RES INST CO LTD +2
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Patent Information

Application Number
CN202510077538.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2025-09-30
Estimated Expiration
2045-01-17

AI Technical Summary

Technical Problem

The existing mechanical slag cleaning grid has a complex structure, occupies a large area, has low applicability, and has poor effect in removing suspended matter.

Method used

A grille slag scooping equipment was designed, including a frame, a grille assembly, a slag scooping assembly, a cleaning assembly and a driving assembly. The rake teeth rotate in the vertical direction to scoop up suspended matter through the gaps between the grille bars, and the cleaning teeth and baffle mechanism are used to automatically scrape and collect the suspended matter.

Benefits of technology

The equipment structure is simplified, the floor space is reduced, the applicability is improved, and the effect of removing suspended matter is enhanced, thereby preventing the suspended matter from flowing out with the water after being scooped up.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a water surface cleaning device and discloses a grid slag scooping device, which comprises a frame, a grid assembly, a slag scooping assembly, a cleaning assembly, a driving assembly and a collecting basket; water flows through the frame through a water flow channel, and suspended matter is blocked by a plurality of grid bars and stays between the grid bars; the rake teeth rotate under the drive of a rotary mechanism, thereby being inserted into the grid bars to scoop up the suspended matter from bottom to top, and then relatively moving with the cleaning teeth so that the receiving position faces the cleaning teeth to receive the suspended matter scraped off by the cleaning teeth, and the suspended matter then falls into the collecting basket, thereby achieving the removal of the suspended matter; the rake teeth in the grid slag scooping device no longer rely on the inclined grid bars for rotational movement, and the structure is simple, the floor space occupied is small, and the applicability is high; and because the tooth width of the rake teeth is smaller than the gap between the grid bars, when the rake teeth scoop up the suspended matter, the water naturally flows down, the suspended matter has a low water content, and will not flow away with the water flow after being scooped up, and the cleaning effect is good.
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Description

Technical Field

[0001] The invention relates to water surface cleaning equipment, in particular to grid slag scooping equipment. Background Art

[0002] The screen is one of the main auxiliary equipment in sewage treatment. It is generally composed of a group of parallel bars. By restricting the suspended solids in the sewage, the naturally flowing sewage automatically discards the suspended solids, thereby achieving solid-liquid separation of sewage and preventing the suspended solids from clogging or damaging the subsequent sewage treatment system or water pump.

[0003] Since the suspended matter on the screen will gradually increase, thus affecting the use effect of the screen, the screen needs to be cleaned. According to the cleaning method, the screen can be divided into manual cleaning screen and mechanical cleaning screen. The manual cleaning screen is suitable for small-scale sewage treatment, and the workers remove the garbage on the screen, which has low efficiency and high labor costs.

[0004] Existing mechanical slag cleaning grates scrape suspended matter off the grates by driving rake teeth to rotate along the grates, generating relative motion. Because the grates are typically tilted and the rake teeth need to rotate around the tilted grates, existing mechanical slag cleaning grates are complex in structure and require a large footprint. Their application range and performance are easily affected by the operating environment, resulting in limited applicability. Furthermore, the high water content of suspended matter during removal often causes the picked-up matter to flow out of the rake teeth along with the water flow, compromising the cleaning effect. Summary of the Invention

[0005] The purpose of the present invention is to provide a grid slag scooping device to solve the problems of low applicability and poor suspended matter removal effect of mechanical slag cleaning grids in the prior art due to their complex structure and large footprint.

[0006] To achieve the above-mentioned object, the present invention provides a grid slag scooping device, wherein a direction perpendicular to the water flow direction is defined as a first direction, and the device comprises a frame, a grid assembly, a slag scooping assembly, a cleaning assembly, a driving assembly, and a collecting basket;

[0007] The frame is provided with a water flow channel for water to flow through, the grille assembly is provided in the water flow channel, the grille assembly includes a plurality of vertically arranged grille bars, the plurality of grille bars are evenly spaced along the first direction, and the plurality of grille bars are fixedly connected to the frame;

[0008] The slag scooping assembly includes rake teeth and a rotary mechanism. The rake teeth are arranged in front of the grille assembly and are located in the water flow channel. The tooth width of the rake teeth is smaller than the gap between adjacent grille bars. The rotary mechanism is connected to the frame and is used to drive the rake teeth to rotate. The rake teeth can be inserted into the gaps between the grille bars during the rotational movement to scoop up suspended matter blocked by the grille bars.

[0009] The cleaning assembly includes a cleaning plate and a baffle mechanism, wherein the cleaning plate is rotatably connected to the frame; the cleaning plate is provided with cleaning teeth extending toward the grille assembly, the cleaning teeth matching the shape of the rake teeth and being arranged on the travel path of the rake teeth; the baffle mechanism is provided above the grille assembly and connected to the cleaning plate; the baffle mechanism is provided with a receiving position;

[0010] The cleaning assembly can be switched between a vertical state and an inclined state; when the rake teeth are connected to the cleaning teeth, the cleaning assembly is in an inclined state, the receiving position faces the cleaning teeth and receives the suspended matter scraped from the rake teeth by the cleaning teeth; when the rake teeth are separated from the cleaning teeth, the cleaning assembly is in a vertical state, and the receiving position faces away from the cleaning teeth;

[0011] The collection basket is correspondingly arranged below the rear side of the baffle mechanism;

[0012] The driving assembly includes a motor; the motor is mounted on the frame, the output end of the motor is connected to the input end of the rotary mechanism, and the motor is used to drive the rotary mechanism to move.

[0013] Furthermore, the rack includes a connecting rack and two frames;

[0014] The two frames are arranged in parallel with each other along the first direction and are connected by the connecting frame; the gap between the two frames defines the water flow channel.

[0015] Furthermore, the rotary mechanism includes a first connecting shaft, a second connecting shaft and two driving parts;

[0016] The driving part includes a driving sprocket, a driven sprocket and a plate chain; the driven sprocket is spaced apart and arranged directly below the driving sprocket, and the driving sprocket and the driven sprocket are connected by the plate chain;

[0017] The plate chain includes a plurality of chain links connected in sequence, and both ends of the rake teeth are respectively connected to one of the chain links of the two plate chains, and the rake teeth are arranged parallel to the first direction;

[0018] The two driving sprockets are respectively fixedly connected to the two ends of the first connecting shaft; the two ends of the first connecting shaft are also rotatably connected to the two frames; one end of the first connecting shaft is also transmission-connected to the output end of the motor;

[0019] The two driven sprockets are fixedly connected to the two ends of the second connecting shaft respectively; the two ends of the second connecting shaft are also rotatably connected to the two frames respectively.

[0020] Furthermore, the rotary mechanism further includes a covering portion;

[0021] A rotary cavity is provided in each of the two frames, and an opening is provided on opposite sides of the two rotary cavities. Two driving parts are installed in the rotary cavities in a one-to-one correspondence, so that the driving sprocket, the driven sprocket and the plate chain are all located in the rotary cavity.

[0022] The covering portion covers the opening, and the first connecting shaft and the second connecting shaft are rotatably passed through the covering portion respectively.

[0023] Furthermore, each of the driving parts further includes two bearing seats, and the bearing seats are correspondingly arranged with the first connecting shaft and the second connecting shaft;

[0024] The two bearing seats are fixedly arranged in the rotary cavity at intervals; the two ends of the first connecting shaft and the second connecting shaft are rotatably connected to the bearing seats respectively.

[0025] Furthermore, the driving assembly includes a motor water box, which is fixedly connected to the frame; a mounting cavity is provided in the motor water box;

[0026] The motor includes a housing and a main shaft. The housing is fixed in the installation cavity. The main shaft extends along the first direction and is transmission-connected to the first connecting shaft.

[0027] Furthermore, it also includes a transmission assembly, which includes a first extension shaft, a first transmission wheel, a second transmission wheel and a transmission chain;

[0028] One end of the first extension shaft is fixedly connected to the first connecting shaft and extends outwardly along the first direction. A first transmission wheel is fixedly provided on one end of the first extension shaft away from the first connecting shaft.

[0029] One end of the main shaft away from the housing extends to the outside of the motor water tank and is fixedly connected to the second transmission wheel;

[0030] The first transmission wheel and the second transmission wheel are connected through the transmission chain.

[0031] Furthermore, it also includes a regulating component, which includes a water pump, a low liquid level switch and a high liquid level switch;

[0032] A water inlet and an overflow port are provided on the top of the motor water tank, and the water outlet of the water pump is connected to the water inlet through a pipe;

[0033] The low liquid level switch and the high liquid level switch are arranged in the installation cavity; the low liquid level switch is electrically connected to the motor, and the high liquid level switch is electrically connected to the water pump; the height of the overflow port is between the liquid levels sensed by the low liquid level switch and the high liquid level switch;

[0034] When the low liquid level switch is disconnected, the motor is turned off; when the low liquid level switch is connected, the motor is turned on; when the high liquid level switch is connected, the water pump is turned off; and when the high liquid level switch is disconnected, the water pump is turned on.

[0035] Furthermore, the cleaning assembly further includes a connecting piece and a base;

[0036] The base is fixed to the upper part of the opposite side of the two frames; the two ends of the connecting member are rotatably connected to the two bases respectively, and the connecting member extends toward the grille assembly; the cleaning plate is fixedly connected to one end of the connecting member close to the grille assembly.

[0037] Furthermore, the baffle mechanism includes a movable baffle and a linkage portion;

[0038] The receiving position is provided on the side of the movable baffle away from the cleaning plate; the bottom of the movable baffle is hinged to the top of the grille assembly;

[0039] The linkage portion includes a first linkage rod and a second linkage rod; the first linkage rod is fixed on a surface of the movable baffle facing away from the cleaning plate and extends away from the movable baffle along the direction of water flow;

[0040] Two ends of the second linkage rod are hinged to the first linkage rod and the connecting member respectively.

[0041] Compared with the prior art, the grid slag scooping device provided by the present invention has the following advantages:

[0042] The present invention provides a grille slag scooping device, which includes a frame, a grille assembly, a slag scooping assembly, a cleaning assembly, a driving assembly and a collecting basket; the grille slag scooping equipment is placed at the water inlet of water conservancy facilities such as rivers and box culverts, and water flows through the grille slag scooping equipment via the water flow channel, and suspended matter carried in the water flow stays in front of the grille bars or in the gaps between adjacent grille bars under the blocking effect of multiple grille bars; the motor drives the rotary mechanism to drive the rake teeth to perform a rotary motion in the vertical direction, and the rake teeth scoop up the suspended matter between the multiple vertically arranged grille bars from bottom to top through the rotary motion, rise to the top of the grille assembly, and generate relative motion with the cleaning teeth located on the rake teeth travel path, and the cleaning teeth scrape the suspended matter off the rake teeth; and the rake teeth are connected with the cleaning teeth so that the suspended matter The cleaning component is in an inclined state, and the receiving position faces the cleaning teeth and receives the suspended matter scraped off the rake teeth by the cleaning teeth; when the rake teeth continue to rotate and separate from the cleaning teeth, the cleaning component is in a vertical state, and the receiving position faces away from the cleaning teeth, so that the suspended matter on the receiving position falls due to its own weight into the collection basket provided at the rear lower side of the baffle mechanism; thereby achieving the purpose of clearing the suspended matter in the grille; the rake teeth perform a rotational motion in the vertical direction, which is different from the rake tooth mechanism in the prior art that rotates by relying on the inclined grille, simplifies the structure of the grille slag scooping equipment, and the grille bars are vertically arranged, further reducing the footprint of the grille slag scooping equipment, making it easy to apply the grille slag scooping equipment to a variety of environments, and its applicability is effectively improved. In addition, the tooth width of the rake teeth is smaller than the gap between adjacent grille bars, so that when the rake teeth are used to pick up suspended matter, water automatically flows away from between the rake teeth and the grille bars, so that the suspended matter picked up by the rake teeth has less water content and the suspended matter will not flow out of the rake teeth after being picked up, thereby improving the effect of removing suspended matter. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] Figure 1 This is a schematic diagram of the three-dimensional structure of a grid slag scooping device according to an embodiment of the present invention;

[0044] Figure 2 This is a right-side cutaway schematic diagram of a grid slag scooping device according to an embodiment of the present invention;

[0045] Figure 3 This is a schematic diagram of the three-dimensional structure of a slag scooping assembly in a grid slag scooping device according to an embodiment of the present invention;

[0046] Figure 4 A schematic diagram of the connection structure of a motor, a slag scooping assembly, and a transmission assembly in a grid slag scooping device according to an embodiment of the present invention;

[0047] Figure 5 This is a schematic diagram of the three-dimensional structure of a driving assembly in a grid slag scooping device according to an embodiment of the present invention;

[0048] Figure 6 This is a schematic diagram of the three-dimensional structure of a chain cover installed in a grid slag scooping device according to an embodiment of the present invention;

[0049] Figure 7 It is a schematic diagram of the three-dimensional structure of a grid slag scooping device from another angle according to an embodiment of the present invention.

[0050] In the figure, 100, grille slag scooping equipment; 1, frame; 10, water flow channel; 11, connecting frame; 12, frame; 120, rotary chamber; 2, grille assembly; 21, grille bar; 22, upper connecting plate; 23, lower connecting plate; 3, slag scooping assembly; 31, rake teeth; 32, rotary mechanism; 321, first connecting shaft; 322, second connecting shaft; 323, driving part; 3231, driving sprocket; 3232, driven sprocket; 3233, plate chain; 3234, bearing seat; 324, covering part; 3241, decorative plate; 3242, plate chain baffle; 4, cleaning assembly; 4 1. Cleaning plate; 411. Cleaning teeth; 421. Movable baffle; 4210. Receiving position; 422. Linkage part; 4221. First linkage rod; 4222. Second linkage rod; 43. Connecting piece; 431. Extension piece; 44. Base; 5. Driving assembly; 51. Motor; 511. Housing; 512. Main shaft; 52. Motor water tank; 520. Mounting cavity; 6. Transmission assembly; 61. First extension shaft; 62. First transmission wheel; 63. Second transmission wheel; 64. Transmission chain; 65. Chain cover; 7. Control assembly; 71. Low liquid level switch; 72. High liquid level switch. DETAILED DESCRIPTION

[0051] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention but are not intended to limit the scope of the present invention.

[0052] like Figures 1 to 7As shown, a screen slag scooping device 100 according to an embodiment of the present invention defines a direction perpendicular to the water flow direction as a first direction X, which includes a frame 1, a screen assembly 2, a slag scooping assembly 3, a cleaning assembly 4, a driving assembly 5 and a collecting basket (not shown in the figure); a water flow channel 10 for water flow is opened in the frame 1, the screen assembly 2 is arranged in the water flow channel 10, and the screen assembly 2 includes a plurality of vertically arranged screen bars 21, and the plurality of screen bars 21 are evenly spaced along the first direction X. are fixedly connected to the frame 1; the slag scooping assembly 3 includes rake teeth 31 and a rotary mechanism 32. The rake teeth 31 are arranged in front of the grille assembly 2 and are located in the water flow channel 10. The width of the rake teeth 31 is smaller than the gaps between adjacent grille bars 21. The rotary mechanism 32 is connected to the frame 1 and is used to drive the rake teeth 31 to rotate in the vertical direction. The rake teeth 31 can be inserted into the gaps between the grille bars 21 during the rotational movement to scoop up suspended matter blocked by the grille bars 21.

[0053] The cleaning assembly 4 includes a cleaning plate 41 and a baffle mechanism. The cleaning plate 41 is rotatably connected to the frame 1. The cleaning plate 41 is provided with cleaning teeth 411 extending toward the grille assembly 2. The cleaning teeth 411 match the shape of the rake teeth 31 and are arranged on the travel path of the rake teeth 31. The baffle mechanism is provided above the grille assembly 2 and connected to the cleaning plate 41. The baffle mechanism has a receiving position 4210.

[0054] The cleaning assembly 4 is switchable between a vertical state and an inclined state. When the rake teeth 31 are in contact with the cleaning teeth 411, the cleaning assembly 4 is in an inclined state, and the receiving portion faces the cleaning teeth 411 and receives the suspended matter scraped from the rake teeth 31 by the cleaning teeth 411. When the rake teeth 31 are separated from the cleaning teeth 411, the cleaning assembly 4 is in a vertical state, and the receiving portion 4210 faces away from the cleaning teeth 411. The collection basket (not shown) is correspondingly provided at the rear lower side of the baffle mechanism.

[0055] The driving assembly 5 includes a motor 51 ; the motor 51 is mounted on the frame 1 , and the output end of the motor 51 is connected to the input end of the rotary mechanism 32 , and the motor 51 is used to drive the rotary mechanism 32 to move.

[0056] Based on the above technical solution, the grid slag scooping equipment 100 is usually placed at the water inlet of water conservancy facilities such as rivers and box culverts. The water flows through the frame 1 through the water flow channel 10. The suspended matter carried in the water flow is blocked by the multiple grid bars 21 and stays in front of the grid bar 21 or in the gap between the adjacent grid bars 21; the motor 51 drives the rotary mechanism 32 to drive the rake teeth 31 to rotate in the vertical direction. The rake teeth 31 scoop up the suspended matter between the multiple vertically arranged grid bars 21 from bottom to top through the rotary movement. When it rises to the top of the grid assembly 2, it is connected with the rake teeth 31. The cleaning teeth 411 on the travel path generate relative motion, and the cleaning teeth 411 scrape suspended matter off the rake teeth 31; and the rake teeth 31 are connected with the cleaning teeth 411, so that the cleaning assembly 4 is in an inclined state, and the receiving position faces the cleaning teeth 411 and receives the suspended matter scraped off the rake teeth 31 by the cleaning teeth 411; when the rake teeth 31 continue to rotate and separate from the cleaning teeth 411, the cleaning assembly 4 is in a vertical state, and the receiving position faces away from the cleaning teeth 411, so that the suspended matter on the receiving position falls due to its own weight into the collection basket provided at the rear lower side of the baffle mechanism;

[0057] The purpose of removing suspended matter from the grille is thereby achieved; the rake teeth 31 rotate in the vertical direction, which is different from the rake tooth mechanism in the prior art that rotates by attaching to an inclined grille. This simplifies the structure of the grille slag scooping device 100, and the vertical arrangement of the grille bars 21 further reduces the footprint of the grille slag scooping device 100, facilitating its application in a variety of environments and providing high applicability. In addition, the tooth width of the rake teeth 31 is smaller than the gaps between adjacent grille bars 21, so that when the rake teeth 31 scoop up suspended matter, water automatically flows away from the rake teeth 31 and the grille bars 21. This results in the suspended matter picked up by the rake teeth 31 having a low water content, and the suspended matter will not flow away from the rake teeth 31 with the water after being scooped up, thereby improving the effect of removing suspended matter.

[0058] Preferably, the collection basket in the embodiment of the present invention is a common basket in the prior art, which is easy to obtain and has low cost; in some other embodiments, the collection basket can be a collection bucket of common transportation equipment such as a conveyor, so as to facilitate the transportation of suspended matter in combination with the transportation equipment.

[0059] Furthermore, if Figure 1 As shown, the frame 1 includes a connecting frame 11 and two frames 12; the two frames 12 are arranged in parallel along the first direction X and are connected by the connecting frame 11; thus, the water flow channel 10 is defined by the gap between the two frames 12, so that the structure of the grid slag scooping equipment 100 is relatively simple and easy to produce and process.

[0060] Preferably, if Figure 1 As shown, the outer contour of the frame 12 is square, which makes it easy to vertically place the entire device when the grid slag scooping device 100 is installed. At the same time, the square outer contour of the frame 12 facilitates calibration during placement to ensure that the entire device is vertically installed to the required position.

[0061] Preferably, if Figure 2 As shown, the grille assembly 2 further includes an upper connecting plate 22 and a lower connecting plate 23. The upper ends of the plurality of grille bars 21 are fixedly connected to the upper connecting plate 22, and the lower ends of the plurality of grille bars 21 are fixedly connected to the lower connecting plate 23. The two ends of the upper connecting plate 22 and the two ends of the lower connecting plate 23 are respectively fixedly connected to the two frames 12, thereby fixing the plurality of grille bars 21 to the frame 1 and ensuring that water can pass smoothly through the gaps between the grille bars 21.

[0062] Furthermore, if Figure 3 As shown, the rotary mechanism 32 includes a first connecting shaft 321 , a second connecting shaft 322 and two driving parts 323 to adapt to two frames 12 of the rack 1 that are spaced apart and arranged in parallel along the first direction X.

[0063] The driving unit 323 includes a driving sprocket 3231, a driven sprocket 3232 and a plate chain 3233; the driven sprocket 3232 is spaced apart and directly below the driving sprocket 3231, and the driving sprocket 3231 and the driven sprocket 3232 are connected to each other through the plate chain 3233; the plate chain 3233 includes a plurality of chain links connected in sequence, and the two ends of the rake teeth 31 are respectively connected to one of the chain links of the two plate chains 3233, so that the rake teeth 31 are arranged parallel to the first direction X; the driving sprocket 3231, the driven sprocket 3232 and the plate chain 3233 form a transmission structure that can drive the rake teeth 31 to rotate in the vertical direction. Then, by connecting the two ends of the rake teeth 31 to one of the chain links of the two plate chains 3233 and arranging the rake teeth 31 parallel to the first direction X, the rake teeth 31 continuously scoop up suspended matter from the gaps between the grille bars 21.

[0064] The two driving sprockets 3231 are fixedly connected to the two ends of the first connecting shaft 321; the two ends of the first connecting shaft 321 are also rotatably connected to the two frames 12; one end of the first connecting shaft 321 is also transmission-connected to the output end of the motor; the two driven sprockets 3232 are fixedly connected to the two ends of the second connecting shaft 322; the two ends of the second connecting shaft 322 are also rotatably connected to the two frames 12. The motor drives the first connecting shaft 321 to rotate, thereby driving the two driving sprockets 3231 to rotate; the second connecting shaft 322 is used to ensure synchronous drive between the two driving parts 323, thereby ensuring the stability of the rake teeth 31 during operation.

[0065] Furthermore, if Figure 2 As shown, the rotating mechanism 32 also includes a covering portion 324; to facilitate the installation of the driving portion 323, a rotating chamber 120 is provided in each of the two frames 12, and openings are provided on opposite sides of the two rotating chambers 120, and the two driving portions 323 are installed in the rotating chamber 120 in a one-to-one correspondence, so that the driving sprocket 3231, the driven sprocket 3232 and the plate chain 3233 are all located in the rotating chamber 120; the covering portion 324 is covered on the opening to prevent external suspended matter from entering the rotating chamber 120 and causing damage to the driving sprocket 3231, the driven sprocket 3232 and the plate chain 3233, thereby improving the practicality and service life of the driving sprocket 3231, the driven sprocket 3232 and the plate chain 3233.

[0066] The first connecting shaft 321 and the second connecting shaft 322 are respectively rotatably provided through the covering portion 324 to ensure that the first connecting shaft 321 and the second connecting shaft 322 can rotate normally.

[0067] Preferably, if Figure 2 As shown, the covering portion 324 includes a decorative plate 3241 and a plurality of plate chain baffles 3242; the plurality of plate chain baffles 3242 are stacked in sequence and respectively connected to each link of the plate chain 3233 to form an elongated ring having a cross-sectional shape similar to that of the plate chain 3233; the cross-sectional shape of the decorative plate 3241 is an elongated ring, and the decorative plate 3241 is arranged in the elongated ring formed by the plurality of plate chain baffles 3242, and the decorative plate 3241 is connected to the inner surface of the frame 12; the decorative plate 3241 and the plurality of plate chain baffles 3242 jointly cover the opening of the rotary chamber 120 to protect the driving portion 323 located inside the rotary chamber 120.

[0068] Furthermore, the Figure 3As shown, in order to facilitate the installation of the first connecting shaft 321 and the second connecting shaft 322 on the frame 12, each of the driving parts 323 further includes two bearing seats 3234, and the bearing seats 3234 are correspondingly arranged with the first connecting shaft 321 and the second connecting shaft 322;

[0069] The two bearing seats 3234 are fixedly arranged in the rotary cavity 120 at intervals; both ends of the first connecting shaft 321 and the second connecting shaft 322 are rotatably connected to the bearing seats 3234 respectively.

[0070] Furthermore, if Figure 5 As shown, in order to facilitate the installation and mounting of the motor 51, so as to improve the protection of the motor 51 and thus improve the service life of the motor 51; the drive assembly 5 includes a motor water tank 52, and the motor water tank 52 is fixedly connected to the frame 12; an installation cavity 520 is opened in the motor water tank 52; the motor 51 includes a shell 511 and a main shaft 512, the shell 511 is fixed in the installation cavity 520, and the main shaft 512 extends along the first direction X and is transmission-connected to the first connecting shaft 321.

[0071] Furthermore, if Figure 4 As shown, the grid slag scooping equipment 100 also includes a transmission assembly 6, which includes a first extension shaft 61, a first transmission wheel 62, a second transmission wheel 63, and a transmission chain 64. One end of the first extension shaft 61 is fixedly connected to the first connecting shaft 321 and extends outward along the first direction X. The first transmission wheel 62 is fixedly provided on the end of the first extension shaft 61 away from the first connecting shaft 321. The end of the main shaft 512 away from the housing 511 extends to the outside of the motor water tank 52 and is fixedly connected to the second transmission wheel 63. The first transmission wheel 62 and the second transmission wheel 63 are connected by the transmission chain 64. When the motor 51 is turned on, the main shaft 512 rotates, thereby driving the second transmission wheel 63 to rotate, further driving the first transmission wheel 62 to rotate through the transmission chain 64, and then driving the first connecting shaft 321 to rotate, so that the motor 51 drives the first connecting shaft 321.

[0072] Preferably, if Figure 6 As shown, in the embodiment of the present invention, the transmission assembly 6 also includes a chain cover 65, and the chain cover 65 is arranged on the outer periphery of the first transmission wheel 62, the second transmission wheel 63 and the transmission chain 64 to protect the first transmission wheel 62, the second transmission wheel 63 and the transmission chain 64.

[0073] Furthermore, if Figure 5As shown, the grille slag scooping equipment 100 also includes a regulating component 7, which includes a water pump (not shown in the figure), a low liquid level switch 71 and a high liquid level switch 72; a water inlet and an overflow port are opened on the top of the motor water tank 52, and the water outlet of the water pump is connected to the water inlet through a pipe; the low liquid level switch 71 and the high liquid level switch 72 are arranged in the installation cavity 520; the low liquid level switch 71 is electrically connected to the motor 51, and the high liquid level switch 72 is electrically connected to the water pump; the height of the overflow port is between the liquid level heights sensed by the low liquid level switch 71 and the high liquid level switch 72; wherein, when the low liquid level switch 71 is disconnected, the motor 51 is turned off; when the low liquid level switch 71 is connected, the motor 51 is turned on; when the high liquid level switch 72 is connected, the water pump is turned off, and when the high liquid level switch 72 is disconnected, the water pump is turned on. In the initial state, there is no water in the motor water tank 52, the low liquid level switch 71 is disconnected, the motor 51 is in the off state, the high liquid level switch 72 is disconnected, and the water pump is in the on state, transporting water to the installation cavity 520 of the motor water tank through the pipe and the water inlet. The water level in the installation cavity 520 continues to rise, causing the low liquid level switch 71 to turn on, thereby starting the motor 51; when the water level in the installation cavity 520 rises to the height of the overflow port, water flows out from the overflow port; since the water pump is still injecting water into the installation cavity 520, the water level may continue to rise and cause the high liquid level switch 72 to turn on, thereby turning off the water pump; until the water level drops and the high liquid level switch 72 is disconnected, the water pump starts and continues to inject water into the installation cavity 520; thereby, there is always water flowing in the installation cavity 520 to take away the heat generated by the motor 51 during operation, ensuring that the motor 51 can adapt to various adverse weather conditions and maintain stable operation in complex and changeable underground environments.

[0074] Furthermore, if Figure 2 and Figure 7 As shown, in order to facilitate the arrangement of the cleaning plate 41, so as to realize the rotatable connection between the cleaning plate 41 and the frame 1; the cleaning assembly 4 also includes a connecting member 43 and a base 44; the upper part of the opposite side of the two frames 12 is fixed with the base 44; the two ends of the connecting member 43 are rotatably connected to the two bases 44 respectively, and the connecting member 43 extends toward the grille assembly 2; the cleaning plate 41 is fixedly connected to one end of the connecting member 43 close to the grille assembly 2.

[0075] Furthermore, if Figure 2 and Figure 7As shown, the baffle mechanism includes a movable baffle 421 and a linkage part 422; the receiving position 4210 is provided on the side of the movable baffle 421 away from the cleaning plate 41; the bottom of the movable baffle 421 is hinged to the top of the grille assembly 2; the linkage part 422 includes a first linkage rod 4221 and a second linkage rod 4222; the first linkage rod 4221 is fixed on the side surface of the movable baffle 421 away from the cleaning plate 41, and extends away from the movable baffle 421 along the direction of water flow; the two ends of the second linkage rod 4222 are respectively hinged to the first linkage rod 4221 and the connecting member 43. Thus, when the rake teeth 31 are connected with the cleaning teeth 411, the cleaning plate 41 is driven to rotate, and the movable baffle 421 is driven by the first linkage rod 4221 and the second linkage rod 4222 to rotate, so that the receiving position 4210 is directed toward the cleaning teeth 411 and receives the suspended matter scraped from the rake teeth 31 by the cleaning teeth 411; when the rake teeth 31 are separated from the cleaning teeth 411, the cleaning plate 41 rotates in the opposite direction along the original path, thereby driving the movable baffle 421 to return to its original position, and the suspended matter on the receiving position 4210 falls into the collection basket by its own gravity.

[0076] Preferably, if Figure 2 and Figure 7 As shown, the movable baffle 421 is provided with the linkage parts 422 on both sides in the first direction, so that the movable baffle 421 can be effectively driven by the two linkage parts 422 .

[0077] Preferably, if Figure 2 and Figure 7 As shown, an extension piece 431 is fixed on the connecting piece 43, and the extension piece 431 is extended toward the movable baffle 421. The end of the second linkage rod 4222 away from the first linkage rod is hinged to the end of the extension piece 431 close to the movable baffle 421; the extension setting of the extension piece 431 facilitates the hinge of the second linkage rod 4222.

[0078] Preferably, if Figure 2 and Figure 7 As shown, the receiving position 4210 is an inclined surface arranged from top to bottom on the side of the movable baffle 421 away from the cleaning plate 41; the inclined surface can facilitate the suspended matter to fall into the collection basket by its own gravity when the cleaning component 4 is in a vertical state.

[0079] Preferably, if Figures 2 to 4 As shown, the front end of the cross section of the rake teeth 31 is in an upwardly curved shape, so as to facilitate the scooping of suspended matter and prevent the suspended matter from falling off the rake teeth 31 after being scooped, thereby ensuring the slag cleaning effect of the grid slag scooping equipment.

[0080] The working process of the present invention is as follows: the water pump is started to pump water and transport it to the installation cavity 520, so that the low liquid level switch is turned on, and the motor 51 is started; when the motor 51 is started, the main shaft 512 of the motor 51 rotates, driving the second transmission wheel 63 to rotate, and driving the first transmission wheel 62 to rotate through the transmission chain 64, and then driving the first connecting shaft 321 to rotate, so that the two active sprockets 3231 fixedly connected to the two ends of the first connecting shaft 321 rotate, thereby driving the plate chain 3233 connected to the active sprocket 3231 to rotate, and the chain links on the plate chain 3233 will rotate in the vertical direction with the rotation of the plate chain 3233, and then drive the rake teeth 31 to rotate. During the rotation of the rake teeth 31, the rake teeth 31 are inserted into the gaps between the grille bars and pick up the suspended matter on the grille bars from bottom to top. When the rake teeth 31 move to the grille group When the rake teeth 31 are above the cleaning member 2, the cleaning teeth 411 move relative to each other, and the cleaning teeth 411 scrape off the suspended matter on the rake teeth 31; and the relative movement of the rake teeth 31 and the cleaning teeth 411 causes the cleaning plate 41 to rotate, and the movable baffle 421 is rotated through the first linkage rod 4221 and the second linkage rod 4222, so that the movable baffle 421 rotates and tilts, and then the receiving position 4210 is directed toward the cleaning teeth 411, so that the scraped suspended matter falls onto the receiving position 4210; when the rake teeth 31 continue to move and separate from the cleaning teeth 411, the cleaning plate 41 rotates in the opposite direction to return to the initial position, and then drives the movable baffle 421 to rotate and restore to verticality, and the suspended matter on the receiving position 4210 falls into the collection basket below the rear side of the baffle mechanism under the action of its own gravity, thereby achieving the purpose of removing suspended matter.

[0081] In summary, the embodiment of the present invention provides a grid slag scooping device 100, which includes a frame 1, a grid assembly 2, a slag scooping assembly 3, a cleaning assembly 4, a driving assembly 5 and a collecting basket; the grid slag scooping device 100 is usually placed at the water inlet of water conservancy facilities such as rivers and box culverts, and water flows through the frame 1 via the water flow channel 10. The suspended matter carried in the water flow is blocked by a plurality of grid bars 21 and stays in front of the grid bar 21 or in the gap between adjacent grid bars 21; the motor 51 drives the rotary mechanism 32 to drive the rake teeth 31 to rotate in the vertical direction, and the rake teeth 31 scoop up the suspended matter between the plurality of vertically arranged grid bars 21 from bottom to top through the rotary motion, and when it rises to the top of the grid assembly 2, it generates relative motion with the cleaning teeth 411 located on the travel path of the rake teeth 31, and the cleaning teeth 411 scrapes the suspended matter off the rake teeth 31; and the rake teeth 31 and The connection of the cleaning teeth 411 makes the cleaning component 4 in an inclined state, and the receiving position faces the cleaning teeth 411 and receives the suspended matter scraped off the rake teeth 31 by the cleaning teeth 411; when the rake teeth 31 continue to rotate and separate from the cleaning teeth 411, the cleaning component 4 is in a vertical state, and the receiving position faces away from the cleaning teeth 411, so that the suspended matter on the receiving position falls due to its own weight into the collection basket provided at the rear lower side of the baffle mechanism; thereby achieving the purpose of clearing the suspended matter in the grille; the rake teeth 31 rotate in the vertical direction, which is different from the rake tooth mechanism in the prior art that rotates by relying on the inclined grille, simplifies the structure of the grille slag scooping equipment 100, and the grille bars 21 are vertically arranged, which further reduces the footprint of the grille slag scooping equipment 100, facilitates the application of the grille slag scooping equipment 100 in a variety of environments, and has high applicability. In addition, the tooth width of the rake teeth 31 is smaller than the gap between adjacent grille bars 21, so that when the rake teeth 31 are picking up suspended matter, water automatically flows away from between the rake teeth 31 and the grille bars 21, so that the suspended matter picked up by the rake teeth 31 has less water content, and the suspended matter will not flow away from the rake teeth 31 with the water after being picked up, thereby improving the effect of removing suspended matter.

[0082] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principles of the present invention. These improvements and substitutions should also be regarded as the scope of protection of the present invention.

Claims

1. A screen slag scooping device, defining a direction perpendicular to the water flow direction as a first direction, characterized in that: It includes a frame, a grille assembly, a slag scoop assembly, a cleaning assembly, a drive assembly and a collection basket; The frame is provided with a water flow channel for water to flow through, the grille assembly is provided in the water flow channel, the grille assembly includes a plurality of vertically arranged grille bars, the plurality of grille bars are evenly spaced along the first direction, and the plurality of grille bars are fixedly connected to the frame; The slag scooping assembly includes rake teeth and a rotary mechanism. The rake teeth are arranged in front of the grille assembly and are located in the water flow channel. The tooth width of the rake teeth is smaller than the gap between adjacent grille bars. The rotary mechanism is connected to the frame and is used to drive the rake teeth to rotate. The rake teeth can be inserted into the gaps between the grille bars during the rotational movement to scoop up suspended matter blocked by the grille bars. The cleaning assembly includes a cleaning plate and a baffle mechanism, wherein the cleaning plate is rotatably connected to the frame; the cleaning plate is provided with cleaning teeth extending toward the grille assembly, the cleaning teeth matching the shape of the rake teeth and being arranged on the travel path of the rake teeth; the baffle mechanism is provided above the grille assembly and connected to the cleaning plate; the baffle mechanism is provided with a receiving position; The cleaning assembly can be switched between a vertical state and an inclined state; when the rake teeth are connected to the cleaning teeth, the cleaning assembly is in an inclined state, the receiving position faces the cleaning teeth and receives the suspended matter scraped from the rake teeth by the cleaning teeth; when the rake teeth are separated from the cleaning teeth, the cleaning assembly is in a vertical state, and the receiving position faces away from the cleaning teeth; The collection basket is correspondingly arranged below the rear side of the baffle mechanism; The driving assembly includes a motor and a motor water tank; the motor is mounted on the frame, the output end of the motor is connected to the input end of the rotary mechanism, and the motor is used to drive the rotary mechanism to move; A mounting cavity is provided in the motor water tank; Also included is a regulating assembly, which includes a water pump, a low liquid level switch, and a high liquid level switch; A water inlet and an overflow port are provided on the top of the motor water tank, and the water outlet of the water pump is connected to the water inlet through a pipe; The low liquid level switch and the high liquid level switch are arranged in the installation cavity; the low liquid level switch is electrically connected to the motor, and the high liquid level switch is electrically connected to the water pump; the height of the overflow port is between the liquid levels sensed by the low liquid level switch and the high liquid level switch; When the low liquid level switch is disconnected, the motor is turned off; when the low liquid level switch is connected, the motor is turned on; when the high liquid level switch is connected, the water pump is turned off; and when the high liquid level switch is disconnected, the water pump is turned on.

2. The grid slag scooping equipment according to claim 1, characterized in that: The rack includes a connecting rack and two frames; The two frames are arranged in parallel with each other along the first direction and are connected by the connecting frame; the gap between the two frames defines the water flow channel.

3. The grille slag scooping device according to claim 2, characterized in that: The rotary mechanism includes a first connecting shaft, a second connecting shaft and two driving parts; The driving part includes a driving sprocket, a driven sprocket and a plate chain; the driven sprocket is spaced apart and arranged directly below the driving sprocket, and the driving sprocket and the driven sprocket are connected by the plate chain; The plate chain includes a plurality of chain links connected in sequence, and both ends of the rake teeth are respectively connected to one of the chain links of the two plate chains, and the rake teeth are arranged parallel to the first direction; The two driving sprockets are respectively fixedly connected to the two ends of the first connecting shaft; the two ends of the first connecting shaft are also rotatably connected to the two frames; one end of the first connecting shaft is also transmission-connected to the output end of the motor; The two driven sprockets are fixedly connected to the two ends of the second connecting shaft respectively; the two ends of the second connecting shaft are also rotatably connected to the two frames respectively.

4. The grille slag scooping device according to claim 3, characterized in that: The rotary mechanism further includes a covering portion; A rotary cavity is provided in each of the two frames, and an opening is provided on opposite sides of the two rotary cavities. Two driving parts are installed in the rotary cavities in a one-to-one correspondence, so that the driving sprocket, the driven sprocket and the plate chain are all located in the rotary cavity. The covering portion covers the opening, and the first connecting shaft and the second connecting shaft are rotatably passed through the covering portion respectively.

5. The grille slag scooping device according to claim 4, characterized in that: Each of the driving parts further comprises two bearing seats, and the bearing seats are arranged corresponding to the first connecting shaft and the second connecting shaft; The two bearing seats are fixedly arranged in the rotary cavity at intervals; the two ends of the first connecting shaft and the second connecting shaft are rotatably connected to the bearing seats respectively.

6. The grille slag scooping device according to claim 3, characterized in that: The motor water tank is fixedly connected to the frame; The motor includes a housing and a main shaft. The housing is fixed in the installation cavity. The main shaft extends along the first direction and is transmission-connected to the first connecting shaft.

7. The grille slag scooping device according to claim 6, characterized in that: Also included is a transmission assembly, the transmission assembly including a first extension shaft, a first transmission wheel, a second transmission wheel and a transmission chain; One end of the first extension shaft is fixedly connected to the first connecting shaft and extends outwardly along the first direction. A first transmission wheel is fixedly provided on one end of the first extension shaft away from the first connecting shaft. One end of the main shaft away from the housing extends to the outside of the motor water tank and is fixedly connected to the second transmission wheel; The first transmission wheel and the second transmission wheel are connected through the transmission chain.

8. The grid slag scooping device according to claim 2, characterized in that: The cleaning assembly also includes a connecting piece and a base; The base is fixed to the upper part of the opposite side of the two frames; the two ends of the connecting member are rotatably connected to the two bases respectively, and the connecting member extends toward the grille assembly; the cleaning plate is fixedly connected to one end of the connecting member close to the grille assembly.

9. The grille slag scooping device according to claim 8, characterized in that: The baffle mechanism includes a movable baffle and a linkage part; The receiving position is provided on the side of the movable baffle away from the cleaning plate; the bottom of the movable baffle is hinged to the top of the grille assembly; The linkage portion includes a first linkage rod and a second linkage rod; the first linkage rod is fixed on a surface of the movable baffle facing away from the cleaning plate and extends away from the movable baffle along the direction of water flow; Two ends of the second linkage rod are hinged to the first linkage rod and the connecting member respectively.

Citation Information

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