Mechanical arm pipeline system for channel side slope periphytic algae removing device

By designing a robotic arm pipeline system for channel slopes, the problems of low removal efficiency of robotic arm and difficulty in algae transport in the prior art are solved, and efficient algae removal and secondary pollution-free transport effects are achieved.

CN119801067APending Publication Date: 2025-04-11CHINA SOUTH-TO-NORTH WATER DIVERSION GRP MIDDLE LINE CO LTD +1
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Patent Information

Application Number
CN202411695399.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

When existing robotic arms are used to remove algae from the channel slope, the equipment is complex, the operating efficiency is low, and the removal of algae is difficult to transport, resulting in the inability to effectively remove the buried algae from deep water.

Method used

A robotic arm duct system is designed, including a robotic arm device and a vacuum duct assembly. The robotic device adopts a three-section telescopic arm structure, combined with the vacuum pipe assembly, soaking and water sealing and moving expansion through steel pipe sockets, ensuring that the algae does not cause secondary pollution during the removal process.

Benefits of technology

The system is simple in structure and convenient in operation, which improves the efficiency of algae removal and realizes efficient transportation of algae through vacuum pipeline components, avoiding the algae entering the water during the removal process, causing secondary pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a mechanical arm pipeline system for a channel slope periphytic algae removing device, which comprises a mechanical arm device and a vacuum pipeline assembly, and the vacuum pipeline assembly comprises an inner pipe, a middle pipe, an outer pipe, a first pulley yoke, a second pulley yoke and a connecting steel wire rope; the head end of the inner pipe is arranged on the connecting plate through a first flange, the head end of the middle pipe is slidably connected outside the inner pipe, the head end of the outer pipe is slidably connected outside the middle pipe, a second flange is arranged outside the head end of the middle pipe, the tail end of the outer pipe is arranged on the arm head connecting frame through a third flange, and the first pulley yoke is arranged at the tail end of the base arm. The second pulley yoke is arranged at the tail end of the second telescopic arm, the head end of the connecting steel wire rope is connected with a flange hole in the side of the second flange through a first rope clamp, and the tail end of the connecting steel wire rope is connected with a lug plate hole in the side of the second pulley yoke through a second rope clamp. The device is simple in structure and convenient to operate, and the technical problems that an existing mechanical arm is formed by adding a rubber pipe to a traditional mechanical arm, the equipment structure is complex, the working efficiency is low, and the removed algae are difficult to convey are effectively solved.
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Description

Technical Field

[0001] The invention belongs to the technical field of water treatment auxiliary machinery, and in particular relates to a mechanical arm pipeline system for a device for removing algae grown on a channel slope. Background Art

[0002] Most inter-basin water transfer projects are connected through artificial channels, but the ecosystem of newly built artificial channels is simpler than that of natural rivers and lakes, and it takes a certain amount of time to reach a balanced and stable state. In the water bodies of artificially constructed water transfer projects, abnormal proliferation of algae occurs from time to time, which may affect the safety of water supply and water quality to a certain extent. Therefore, cleaning the algae attached to the channel slopes and eliminating the risks and hidden dangers that may be caused by the proliferation of algae are technical problems that need to be solved urgently, which have important ecological and environmental significance.

[0003] In order to avoid secondary pollution of water quality, at present, the removal technology of algae on the hard channel slopes at home and abroad often adopts physical removal methods, mainly including manual cleaning, mechanical friction cleaning and other methods. Manual cleaning is not only labor-intensive and inefficient, but also causes a large amount of algae flocs to enter the water, causing secondary impacts, and cannot completely remove the algae buried in deep water and located in the visual blind spot. The mechanical friction cleaning method is widely used and has obvious effects. It can directly remove part of the algae attached to the channel slope. However, the mechanical arm of the existing mechanical removal device is in the form of a traditional mechanical arm plus a hose, which has the disadvantages of complex equipment structure, low operating efficiency, and difficult transportation of the removed algae. Therefore, there is a need for a mechanical arm pipeline system for the removal device of algae on the channel slope, which has a simple structure, is easy to operate, is conducive to improving the removal efficiency, and is convenient for transporting the removed algae. Summary of the invention

[0004] The object of the present invention is to provide a mechanical arm pipeline system for a channel slope algae removal device which has a simple structure, is easy to operate, is beneficial to improving the removal efficiency and is convenient for transporting and removing algae.

[0005] To achieve the above object, the present invention adopts the following technical solution: A mechanical arm pipeline system for a channel slope algae removal device, comprising a mechanical arm device and a vacuum pipeline assembly, the mechanical arm device comprising an arm assembly, a slewing drive mechanism and a base, the base being fixed to a vehicle chassis by bolts, the slewing drive mechanism being arranged on the base, the arm assembly being transmission-connected to the slewing drive mechanism, the arm assembly comprising a base arm, a second telescopic arm, a third telescopic arm, a trolley connecting arm, and an arm head connecting frame, the second telescopic arm being slidably connected to the inside of the base arm, the third telescopic arm being slidably connected to the inside of the second telescopic arm, the upper end of the trolley connecting arm being connected to the end of the third telescopic arm through the arm head connecting frame, the lower end of the trolley connecting arm being hinged to the removal device, the head end of the base arm being provided with a connecting bracket, the connecting bracket being hinged to the slewing drive mechanism, and the side of the connecting bracket being provided with a connecting plate; The vacuum pipe assembly includes an inner tube, an intermediate tube, an outer tube, a first pulley frame, a second pulley frame and a connecting wire rope; the head end of the inner tube is arranged on a connecting plate through a first flange, the head end of the intermediate tube is slidably connected to the outside of the inner tube, the head end of the outer tube is slidably connected to the outside of the intermediate tube, a second flange is arranged on the outside of the head end of the intermediate tube, the end of the outer tube is arranged on the arm head connecting frame through a third flange, the first pulley frame is arranged at the end of the base arm, the second pulley frame is arranged at the end of the second telescopic arm, the head end of the connecting wire rope is connected to the flange hole on the side of the second flange through a first rope clamp, and the end of the connecting wire rope is connected to the ear plate hole on the side of the second pulley frame through a second rope clamp.

[0006] A fixed bracket is arranged at the end of the base arm, a push-pull bracket is arranged at the end of the second telescopic arm, the end of the third telescopic arm is connected to the arm head connecting frame, a first telescopic oil cylinder is arranged between the fixed bracket and the push-pull bracket, a cylinder head end of the first telescopic oil cylinder is hinged to the fixed bracket, a cylinder body end of the first telescopic oil cylinder is hinged to the push-pull bracket, a second telescopic oil cylinder is arranged between the push-pull bracket and the arm head connecting frame, a cylinder head end of the second telescopic oil cylinder is hinged to the push-pull bracket, and a cylinder body end of the second telescopic oil cylinder is hinged to the arm head connecting frame.

[0007] The slewing drive mechanism includes a main connecting arm, a main arm cylinder and a telescopic arm cylinder. The upper end of the main connecting arm is hingedly connected to the bracket, the lower end of the main connecting arm is hingedly connected to the base, the upper end of the main arm cylinder is hingedly connected to the upper end of the main connecting arm, the lower end of the main arm cylinder is hingedly connected to the bracket, the upper end of the telescopic arm cylinder is hingedly connected to the bracket, and the lower end of the telescopic arm cylinder is hingedly connected to the lower end of the main connecting arm.

[0008] The arm head connecting frame includes a front splint, a rear splint, an intermediate plate, a bottom connecting plate, a guide shaft, a compression spring, a front connecting plate, and a rear connecting plate. The front splint and the rear splint are relatively arranged on both sides of the end of the third telescopic arm, the front end of the intermediate plate is connected to the front splint, and the rear end of the intermediate plate is connected to the rear splint. The front connecting plate and the rear connecting plate are relatively arranged on both sides of the upper end of the trolley connecting arm, the front end of the bottom connecting plate is connected to the front connecting plate, and the rear end of the bottom connecting plate is connected to the rear connecting plate. A first long hole is opened on the intermediate plate, and a second long hole corresponding to the first long hole is opened on the bottom connecting plate. The guide shaft passes through the first long hole and the second long hole in sequence, and the compression spring is sleeved on the guide shaft. An outer circular portion is arranged on the upper end of the guide shaft, and the outer circular portion is supported on the upper surface of the first long hole. An adjusting nut is arranged on the lower end of the guide shaft, and the adjusting nut is supported on the lower surface of the second long hole.

[0009] The first pulley frame and the second pulley frame have the same structure, both comprising a rectangular frame, a first hub, a second hub and a third hub, the first hub, the second hub and the third hub are sequentially installed in the rectangular frame, a connecting portion is provided on the front side of the rectangular frame, an ear plate is provided on the rear side of the rectangular frame, and an ear plate hole is provided on the ear plate.

[0010] The vacuum pipe assembly arranged on the side of the manipulator device is different from the traditional method of winding the vacuum conveying pipe with a reel device. The present invention adopts a steel pipe sleeve to achieve the steam and water sealing and movement and extension of the vacuum pipe system. The manipulator adopts a three-section telescopic arm structure, and the side of the telescopic arm is also arranged with three sections of pipes, and the large-diameter pipe is arranged at the lower part of the telescopic arm, and the small-diameter pipe is arranged at the upper part of the telescopic arm. The large and small diameters use a certain overlap margin (overlapping part). The telescopic vacuum pipe is synchronously extended and retracted under the traction of the telescopic arm. At the same time, the steam and water sealing is achieved by using the matching gap, and a small amount of leakage is avoided from overflowing due to the inclined arrangement during operation, thereby ensuring reliable sealing of steam and water in the case of movement and extension. Under the condition of multi-section telescopic arms, one end of the inner pipe of the vacuum pipe assembly with synchronous extension and retraction function is connected to the storage tank through a sewage suction hose, and one end of the outer pipe is connected to the sewage suction pipe of the cleaning trolley through a sewage suction hose.

[0011] In summary, the present invention has a simple structure and is easy to operate, and effectively solves the technical problems that the existing mechanical arm is a traditional mechanical arm plus a hose, the equipment structure is complex, the operation efficiency is low, and the transportation of the removed algae is difficult. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.

[0013] Figure 2 It is a side view of the present invention.

[0014] Figure 3 It is a structural schematic diagram of the inner tube of the present invention.

[0015] Figure 4 It is a schematic structural diagram of the intermediate tube of the present invention.

[0016] Figure 5 It is a structural schematic diagram of the outer tube of the present invention.

[0017] Figure 6 It is a structural schematic diagram of the first pulley frame of the present invention. DETAILED DESCRIPTION

[0018] like Figure 1-6 As shown, a mechanical arm pipeline system for a channel slope algae removal device, the manipulator device 4 includes an arm assembly 21, a rotary drive mechanism 22 and a base, the base is fixed to the vehicle chassis by bolts, the rotary drive mechanism 22 is arranged on the base, the arm assembly 21 is transmission-connected to the rotary drive mechanism 22, the arm assembly 21 includes a base arm 23, a second telescopic arm 24, a third telescopic arm 25, a trolley connecting arm 26, and an arm head connecting frame 27, the second telescopic arm 24 is slidably connected to the inside of the base arm 23, the third telescopic arm 25 is slidably connected to the inside of the second telescopic arm 24, the upper end of the trolley connecting arm 26 is connected to the end of the third telescopic arm 25 through the arm head connecting frame 27, the lower end of the trolley connecting arm 26 is hinged to the removal device, the head end of the base arm 23 is provided with a connecting bracket, the connecting bracket is hinged to the rotary drive mechanism 22, and the side of the connecting bracket is provided with a connecting plate; A fixed bracket is provided at the end of the base arm 23, a push-pull bracket is provided at the end of the second telescopic arm 24, the end of the third telescopic arm 25 is connected to the arm head connecting frame 27, a first telescopic oil cylinder is provided between the fixed bracket and the push-pull bracket, the cylinder head end of the first telescopic oil cylinder is hinged to the fixed bracket, the cylinder end of the first telescopic oil cylinder is hinged to the push-pull bracket, a second telescopic oil cylinder is provided between the push-pull bracket and the arm head connecting frame 27, the cylinder head end of the second telescopic oil cylinder is hinged to the push-pull bracket, and the cylinder end of the second telescopic oil cylinder is hinged to the arm head connecting frame 27; The slewing drive mechanism 22 includes a main connecting arm 28, a main arm oil cylinder 29 and a telescopic arm oil cylinder 30. The upper end of the main connecting arm 28 is hingedly connected to the bracket, and the lower end of the main connecting arm is hingedly connected to the base. The upper end of the main arm oil cylinder 29 is hingedly connected to the upper end of the main connecting arm 28, and the lower end of the main arm oil cylinder 29 is hingedly connected to the bracket. The upper end of the telescopic arm oil cylinder 30 is hingedly connected to the bracket, and the lower end of the telescopic arm oil cylinder 30 is hingedly connected to the lower end of the main connecting arm 28. The arm head connecting frame 27 includes a front splint, a rear splint, an intermediate plate, a bottom connecting plate, a guide shaft, a compression spring, a front connecting plate, and a rear connecting plate. The front splint and the rear splint are relatively arranged on both sides of the end of the third telescopic arm 25, the front end of the intermediate plate is connected to the front splint, and the rear end of the intermediate plate is connected to the rear splint. The front connecting plate and the rear connecting plate are relatively arranged on both sides of the upper end of the trolley connecting arm 26, the front end of the bottom connecting plate is connected to the front connecting plate, and the rear end of the bottom connecting plate is connected to the rear connecting plate. A first long hole is opened on the intermediate plate, and a second long hole corresponding to the first long hole is opened on the bottom connecting plate. The guide shaft passes through the first long hole and the second long hole in sequence. The compression spring is sleeved on the guide shaft, and an outer circular portion is arranged on the upper end of the guide shaft, and the outer circular portion is supported on the upper surface of the first long hole. An adjusting nut is arranged on the lower end of the guide shaft, and the adjusting nut is supported on the lower surface of the second long hole.

[0019] The high-pressure pipeline assembly and the sewage suction pipeline assembly have the same structure, and both include an inner tube 31, an intermediate tube 32, an outer tube 33, a first pulley frame 34, a second pulley frame 35 and a connecting wire rope 36; the head end of the inner tube 31 is arranged on the connecting plate through a first flange 37, the head end of the intermediate tube 32 is slidably connected to the outside of the inner tube 31, the head end of the outer tube 33 is slidably connected to the outside of the intermediate tube 32, the head end of the intermediate tube 32 is provided with a second flange 38, the end of the outer tube 33 is arranged on the arm head connecting frame 27 through a third flange 39, and the first sliding The wheel frame 34 is arranged at the end of the base arm 23, the second pulley frame 35 is arranged at the end of the second telescopic arm 24, the head end of the connecting wire rope 36 is connected to the flange hole on the side of the second flange 38 through the first rope clamp, and the end of the connecting wire rope 36 is connected to the ear plate hole on the side of the second pulley frame 35 through the second rope clamp; the manipulator adopts a three-section telescopic arm structure, and the side of the telescopic arm is also arranged with three sections of pipes, and the large diameter pipe is arranged at the lower part of the telescopic arm, and the small diameter pipe is arranged at the upper part of the telescopic arm, and the large and small diameters use a certain overlap margin (overlapping part). The telescopic vacuum pipe is synchronously extended and retracted under the traction of the telescopic arm. At the same time, the matching gap is used to achieve steam-water sealing, and a small amount of leakage is avoided from overflowing due to the inclined arrangement during operation, thereby ensuring reliable sealing of steam and water in the case of movement and extension.

[0020] The first pulley frame 34 and the second pulley frame 35 have the same structure, and both include a rectangular frame 40, a first hub 41, a second hub 42 and a third hub 43. The first hub 41, the second hub 42 and the third hub 43 are sequentially installed in the rectangular frame 40, a connecting portion is provided on the front side of the rectangular frame 40, an ear plate is provided on the rear side of the rectangular frame 40, and an ear plate hole is provided on the ear plate.

[0021] The vacuum pipe assembly arranged on the side of the manipulator device of the present application is different from the traditional method of winding the vacuum conveying pipe with a reel device. The present invention adopts a steel pipe sleeve to achieve the steam and water sealing and movement and extension of the vacuum pipe system. The manipulator adopts a three-section telescopic arm structure, and the side of the telescopic arm is also arranged with three sections of pipes, and the large-diameter pipe is arranged at the lower part of the telescopic arm, and the small-diameter pipe is arranged at the upper part of the telescopic arm. The large and small diameters use a certain overlap margin (overlapping part). The telescopic vacuum pipe is synchronously extended and retracted under the traction of the telescopic arm. At the same time, the steam and water sealing is achieved by using the matching gap, and a small amount of leakage is avoided from overflowing due to the inclined arrangement during operation, thereby ensuring reliable sealing of steam and water in the case of movement and extension. Under the condition of multi-section telescopic arms, one end of the inner pipe of the vacuum pipe assembly with synchronous extension and retraction function is connected to the storage tank through a sewage suction hose, and one end of the outer pipe is connected to the sewage suction pipe of the cleaning trolley through a sewage suction hose.

[0022] The above embodiments are only used to illustrate rather than limit the technical solutions of the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art should understand that the present invention can still be modified or replaced by equivalents. Any modification or partial replacement that does not depart from the spirit and scope of the present invention should be included in the scope of the claims of the present invention.

Claims

1. A mechanical arm pipeline system for a device for removing algae from channel slopes, characterized in that: It includes a manipulator device and a vacuum pipe assembly, the manipulator device includes an arm assembly, a rotary drive mechanism and a base, the base is fixed to the chassis of the vehicle by bolts, the rotary drive mechanism is arranged on the base, the arm assembly is transmission-connected to the rotary drive mechanism, the arm assembly includes a base arm, a second telescopic arm, a third telescopic arm, a trolley connecting arm, and an arm head connecting frame, the second telescopic arm is slidably connected to the inside of the base arm, the third telescopic arm is slidably connected to the inside of the second telescopic arm, the upper end of the trolley connecting arm is connected to the end of the third telescopic arm through the arm head connecting frame, the lower end of the trolley connecting arm is hinged to the cleaning device, the head end of the base arm is provided with a connecting bracket, the connecting bracket is hinged to the rotary drive mechanism, and the side of the connecting bracket is provided with a connecting plate; The vacuum pipe assembly includes an inner tube, an intermediate tube, an outer tube, a first pulley frame, a second pulley frame and a connecting wire rope; the head end of the inner tube is arranged on a connecting plate through a first flange, the head end of the intermediate tube is slidably connected to the outside of the inner tube, the head end of the outer tube is slidably connected to the outside of the intermediate tube, a second flange is arranged on the outside of the head end of the intermediate tube, the end of the outer tube is arranged on the arm head connecting frame through a third flange, the first pulley frame is arranged at the end of the base arm, the second pulley frame is arranged at the end of the second telescopic arm, the head end of the connecting wire rope is connected to the flange hole on the side of the second flange through a first rope clamp, and the end of the connecting wire rope is connected to the ear plate hole on the side of the second pulley frame through a second rope clamp.

2. The mechanical arm pipeline system for the device for removing algae growing on the channel slope according to claim 1 is characterized in that: A fixed bracket is arranged at the end of the base arm, a push-pull bracket is arranged at the end of the second telescopic arm, the end of the third telescopic arm is connected to the arm head connecting frame, a first telescopic oil cylinder is arranged between the fixed bracket and the push-pull bracket, a cylinder head end of the first telescopic oil cylinder is hinged to the fixed bracket, a cylinder body end of the first telescopic oil cylinder is hinged to the push-pull bracket, a second telescopic oil cylinder is arranged between the push-pull bracket and the arm head connecting frame, a cylinder head end of the second telescopic oil cylinder is hinged to the push-pull bracket, and a cylinder body end of the second telescopic oil cylinder is hinged to the arm head connecting frame.

3. The mechanical arm pipeline system for removing algae growing on the channel slope according to claim 2 is characterized in that: The slewing drive mechanism includes a main connecting arm, a main arm cylinder and a telescopic arm cylinder. The upper end of the main connecting arm is hingedly connected to the bracket, the lower end of the main connecting arm is hingedly connected to the base, the upper end of the main arm cylinder is hingedly connected to the upper end of the main connecting arm, the lower end of the main arm cylinder is hingedly connected to the bracket, the upper end of the telescopic arm cylinder is hingedly connected to the bracket, and the lower end of the telescopic arm cylinder is hingedly connected to the lower end of the main connecting arm.

4. The mechanical arm pipeline system for removing algae growing on the channel slope according to claim 3 is characterized in that: The arm head connecting frame includes a front splint, a rear splint, an intermediate plate, a bottom connecting plate, a guide shaft, a compression spring, a front connecting plate, and a rear connecting plate. The front splint and the rear splint are relatively arranged on both sides of the end of the third telescopic arm, the front end of the intermediate plate is connected to the front splint, and the rear end of the intermediate plate is connected to the rear splint. The front connecting plate and the rear connecting plate are relatively arranged on both sides of the upper end of the trolley connecting arm, the front end of the bottom connecting plate is connected to the front connecting plate, and the rear end of the bottom connecting plate is connected to the rear connecting plate. A first long hole is opened on the intermediate plate, and a second long hole corresponding to the first long hole is opened on the bottom connecting plate. The guide shaft passes through the first long hole and the second long hole in sequence, and the compression spring is sleeved on the guide shaft. An outer circular portion is arranged on the upper end of the guide shaft, and the outer circular portion is supported on the upper surface of the first long hole. An adjusting nut is arranged on the lower end of the guide shaft, and the adjusting nut is supported on the lower surface of the second long hole.

5. The mechanical arm pipeline system for removing algae growing on the channel slope according to claim 4 is characterized in that: The first pulley frame and the second pulley frame have the same structure, both comprising a rectangular frame, a first hub, a second hub and a third hub, the first hub, the second hub and the third hub are sequentially installed in the rectangular frame, a connecting portion is provided on the front side of the rectangular frame, an ear plate is provided on the rear side of the rectangular frame, and an ear plate hole is provided on the ear plate.