Concrete curing equipment and method
By designing a concrete curing equipment including base, roof panel, support column, protective panel, turntable and lifting mechanism, the problem that existing equipment cannot adapt to the inner wall of tunnels of different specifications is solved, effective support and coating of the concrete of the inner wall of the tunnel is achieved, and the convenience and applicability of the equipment are enhanced.
Patent Information
- Application Number
- CN202510285949.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2025-04-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing concrete curing equipment cannot effectively support and coat the different specifications of the tunnel inner wall, and it is inconvenient to use and cannot adapt to different types of tunnel inner walls.
A concrete curing equipment is designed, including base, roof panel, support column, protective panel, turntable and lifting mechanism. Through the combination of sliding grooves, articulated seats, guide grooves, movable rings and transmission rods, the equipment is flexible and multi-directional movement is achieved, and it can adapt to tunnel inner walls of different specifications.
This equipment can effectively support and coat the concrete in the inner wall of the tunnel, reduce moisture loss, enhance the stability and strength of the concrete, make it more convenient to use, and is suitable for different types of tunnel inner walls.
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Figure CN119801579A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of concrete curing, in particular to a concrete curing device and method. Background Art
[0002] After concrete is poured, if it is not cured in time, the water in the concrete will evaporate too quickly, resulting in dehydration. The cement particles that have formed a gel cannot be fully hydrated and cannot be converted into stable crystals. The lack of sufficient bonding strength will cause flaking or powdery shedding on the concrete surface. Concrete curing is to artificially create certain humidity and temperature conditions so that the newly poured concrete can harden and increase its strength normally or accelerate its hardening and strength.
[0003] In engineering tunnel construction, the tunnel secondary lining concrete must not only meet the requirements of settlement deformation, but also withstand the wind pressure generated during vehicle driving to ensure that the secondary lining surface does not fall off. After the tunnel secondary lining concrete is poured, it needs to be maintained in time. The existing maintenance equipment is usually simple water spraying maintenance, which cannot cover and support the concrete. The equipment is inconvenient to adjust and cannot be applied to tunnel inner walls of different specifications, making it inconvenient to use. Summary of the invention
[0004] The purpose of the present invention is to provide a concrete curing device and method to solve the problem that the existing concrete curing is relatively inconvenient.
[0005] To achieve the above object, the present invention provides the following technical solutions: A concrete curing device, comprising a base, and further comprising: A top plate, a sliding groove is provided on the base, a support column is slidably provided inside the sliding groove, a hinge seat is provided on the top of the support column, a protective plate is provided between the four hinge seats, a guide groove is provided on the protective plate, the hinge seat is slidably provided inside the guide groove, the hinge seat passes through the protective plate and is provided with a rotating plate, a support plate is provided on the top of the rotating plate, winding rollers are provided on both sides of the outside of the support plate, a through groove is provided at the center of the protective plate, a movable ring is provided inside the through groove, a mounting groove is provided on the movable ring, a plurality of sleeves are provided inside the mounting groove, a telescopic rod is provided inside the sleeve, and a top plate is provided at one end of the telescopic rod; A rotating disk, a fixed frame is arranged outside the movable ring, a connecting rod is slidably arranged on the fixed frame, the top of the connecting rod is fixedly connected to the supporting plate, a fixed block is arranged at the bottom of the connecting rod, a driving rod is arranged between the two fixed blocks, a rotating disk is arranged outside the driving rod, support blocks are arranged on both sides of the outside of the movable ring, a sleeve is slidably arranged inside the support block, a movable rod is slidably arranged at one end of the sleeve, a limiting plate is arranged at one end of the movable rod, a transmission rod is arranged between the rotating disk and the telescopic rod, and between the rotating disk and the sleeve, a square groove is opened outside the support column, a sliding block is slidably arranged inside the square groove, a supporting sleeve is arranged outside the sliding block, a limiting rod is arranged between the two supporting sleeves, and a plurality of fixing teeth cooperating with the limiting rod are arranged outside the sleeve; The lifting mechanism is arranged between the two supporting columns, and drives the protective plate and the top plate to rise by driving the two supporting columns to approach each other.
[0006] On the basis of the above technical solution, the present invention also provides the following optional technical solution: In an optional scheme: the lifting mechanism includes a card plate, a card slot, a sliding plate and a pressure plate, the card plate is fixedly arranged on the support column, the card plate slides through another support column, the card plate is provided with a card slot, a sliding plate is slidably arranged on the outside of the support column, a top rod matching the card slot is arranged inside the sliding plate, a groove is arranged on the outside of the support column, a pressure plate is rotatably arranged inside the groove, and the pressure plate passes through the sliding plate and is provided with a round tube.
[0007] In an optional solution: a pressure rod is arranged between the two round tubes, and a plurality of spring pieces are arranged inside the clamping slot.
[0008] In an optional solution: a return spring is arranged inside the groove, and one end of the return spring is connected to the pressure plate.
[0009] In an optional solution: a fixing rod is arranged inside the base, the bottom of the support column passes through the sliding groove and is slidably sleeved on the fixing rod, a rotating shaft is arranged on the support column, one end of the rotating shaft passes through the base and is provided with a roller.
[0010] In an optional solution: a spring is sleeved on the outside of the connecting rod, a power piece is provided on the fixed block, and a rotating end of the power piece is connected to the driving rod.
[0011] A concrete curing method comprises the following steps: 1) Move the maintenance equipment to the working area inside the tunnel so that the top plate is located below the poured concrete layer, and use a water pump and a nozzle to spray water on the concrete layer for maintenance; 2) Pull out the film wound on the winding roller and pass it along the top of the top plate, pass the pressure rod through the two round tubes, press the pressure rod up and down, the round tube drives the sliding plate to move up and down through the cooperation with the pressure plate, the sliding plate drives the two support columns to approach each other through the cooperation of the push rod and the card slot, the support column pushes the protective plate and the top plate upward, and when the top plate at the center position contacts the concrete layer, the rise of the top plate stops; 3) Open the power parts outside the fixed block, the power parts drive the driving rod and the turntable to rotate, the turntable drives multiple telescopic rods to slide through the cooperation with the transmission rod, the telescopic rods drive the top plate to approach the concrete layer, and the movable ring descends along the through groove. When multiple top plates are in contact with the concrete layer, the support and maintenance of the tunnel concrete layer is completed.
[0012] Compared with the prior art, the present invention has the following beneficial effects: The concrete curing equipment can support and cover the concrete poured inside the tunnel to reduce the loss of water in the concrete. By pressing the pressure rod up and down, the round tube drives the sliding plate to move up and down through the cooperation with the pressure plate. The sliding plate drives the two support columns to move closer to each other through the cooperation of the top rod and the slot. The support column lifts the protective plate and the top plate upward, and the power part drives the turntable to rotate. The turntable drives multiple top plates to move upward through the cooperation with the transmission rod, thereby supporting and curing the concrete layer at the bottom of the tunnel. It can support different types of tunnel inner walls and is more convenient to use and adjust. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a structural diagram of concrete curing equipment.
[0014] Figure 2 This is a schematic diagram of the structure of the protective plate in concrete curing equipment.
[0015] Figure 3 It is a cross-sectional view of the base in the concrete curing equipment.
[0016] Figure 4 It is a cross-sectional view of the protective plate in the concrete curing equipment.
[0017] Figure 5 It is a schematic diagram of the structure of the support plate in the concrete curing equipment.
[0018] Figure 6 This is a schematic diagram of the structure of the turntable in concrete curing equipment.
[0019] Figure 7 It is a schematic diagram of the structure of the transmission rod in the concrete curing equipment.
[0020] Figure 8 A cross-sectional view of a support column in a concrete curing device.
[0021] Fig. 9It is a structural schematic diagram of the card slot in the concrete curing equipment.
[0022] Figure numerals: 1-base, 101-sliding groove, 2-support column, 201-square groove, 202-groove, 3-protective plate, 301-guide groove, 302-through groove, 4-inner wall of tunnel, 5-film body, 6-top plate, 7-winding roller, 8-support plate, 9-rotating plate, 10-hinge seat, 11-roller, 12-card plate, 121-card groove, 122-spring, 13-sliding plate, 131-top rod, 14-limiting plate, 15-movable ring, 15 1-mounting slot, 16-turntable, 17-telescopic rod, 18-sleeve, 19-fixed block, 191-connecting rod, 20-power piece, 21-transmission rod, 22-slider, 23-support sleeve, 24-limit rod, 25-fixed tooth, 26-sleeve, 261-movable rod, 27-support block, 28-drive rod, 29-fixed frame, 30-spring, 31-fixed rod, 32-rotating shaft, 33-pressure plate, 34-reset spring, 35-round tube, 36-pressure rod. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0024] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.
[0025] like Figure 1-9 As shown, a concrete curing device provided by an embodiment of the present invention includes a base 1 and further includes: A top plate 6, two bases 1 are provided with sliding grooves 101, support columns 2 are slidably arranged inside the sliding grooves 101, hinge seats 10 are rotatably arranged on the top of the support columns 2, a protective plate 3 is arranged between the four hinge seats 10, the protective plate 3 is an arc-shaped plate, a guide groove 301 is provided on the protective plate 3, the hinge seat 10 is slidably arranged inside the guide groove 301, the hinge seat 10 passes through the protective plate 3 and is rotatably provided with a rotating plate 9, a support plate 8 is rotatably arranged on the top of the rotating plate 9, the support columns 2 are close to each other and lift the protective plate 3 upward through the hinge seat 10, the rotating plate 9 drives the support plate 8 to rise, and the support plate 8 is external Winding rollers 7 are arranged on both sides of the part, and the two ends of the film body 5 used for coating the concrete layer are respectively wound on the winding rollers 7, and the film body 5 is located between the top plate 6 and the concrete layer, which is convenient for the subsequent separation of the top plate 6 and the concrete layer, and can slow down the water loss inside the concrete layer. A through groove 302 is opened at the center of the protective plate 3, and a movable ring 15 is slidably arranged inside the through groove 302. The movable ring 15 is provided with a mounting groove 151, and a plurality of sleeves 18 are arranged inside the mounting groove 151. The sleeves 18 are fixed by bolts, and a telescopic rod 17 is slidably arranged inside the sleeve 18, and a top plate 6 is arranged at one end of the telescopic rod 17; The rotating disk 16, the movable ring 15 is fixedly provided with a fixing frame 29 on the outside, and a connecting rod 191 is slidably provided on the fixing frame 29, the top of the connecting rod 191 is fixedly connected to the support plate 8, and the bottom of the connecting rod 191 is fixedly provided with a fixing block 19, and a driving rod 28 is rotatably provided between the two fixing blocks 19, and a rotating disk 16 is provided on the outside of the driving rod 28, and support blocks 27 are provided on both sides of the outside of the movable ring 15, and a sleeve 26 is slidably provided inside the support block 27, and a movable rod 261 is slidably provided at one end of the sleeve 26, and a spring is provided inside the sleeve 26, and one end of the spring is connected to the movable rod 261, so that the elastic installation of the movable rod 261 is realized. A limit plate 14 is provided at the other end of the movable rod 261, and a transmission rod 21 is rotatably provided between the turntable 16 and the telescopic rod 17, and between the turntable 16 and the sleeve 26. A square groove 201 is provided on the outside of the support column 2, and a slider 22 is slidably provided inside the square groove 201. A support sleeve 23 is provided on the outside of the slider 22, and a limit rod 24 is slidably provided between the two support sleeves 23. A plurality of fixed teeth 25 cooperating with the limit rod 24 are provided on the outside of the sleeve 26. The top plate 6 includes a top plate A located in a vertical position and top plates B on both sides. The top plate A is connected to the telescopic rod C below. The transmission rod 21 on the telescopic rod C is located on the front of the turntable 16. The installation structure is as shown in FIG. Figure 6 As shown, the top plate B is connected to the telescopic rod D below, and the transmission rod 21 on the telescopic rod D is located on the back of the turntable 16. The installation structure is as shown in FIG. Figure 7 As shown; The lifting mechanism is arranged between the two support columns 2. The two support columns 2 are close to each other and drive the protective plate 3 and the support plate 8 to rise. The top plate A above the support plate 8 first contacts the concrete layer on the top of the tunnel, so that the support plate 8 and the protective plate 3 cannot continue to rise; the driving rod 28 drives the turntable 16 to rotate, and the turntable 16 drives the sleeve 26 and the telescopic rod 17 to move through the transmission rod 21, and the telescopic rod 17 slides outward from the inside of the movable ring 15. Since the top plate A on the telescopic rod C contacts the concrete layer, the entire movable ring 15 cannot continue to rise. The telescopic rod C continues to extend outward, causing the movable ring 15 to slide downward relative to the protective plate 3, and the spring 30 between the support plate 8 and the fixed frame 29 is stretched, and multiple extension rods are stretched. The retracted rod D drives the top plate B to pass outward, and the top plate B gradually moves toward the concrete layer and contacts it, so that multiple top plates 6 can contact the concrete layer and support and protect it. The supporting force on the concrete layer is more uniform, and the supporting and protecting effect is better. The turntable 16 can also drive the movable rods 261 on both sides to pass outward. After the limit plate 14 contacts the inner wall 4 of the tunnel, the limit plate 14 and the sleeve 26 stop moving, and the sleeve 26 continues to move outward. The limit rod 24 clamps the fixed teeth 25 on the sleeve 26, so that the sleeve 26 cannot be reset inward, and the turntable 16 can be limited to prevent the turntable 16 and the transmission rod 21 from resetting when the equipment is in use, causing the top plate 6 to fall and affecting the normal use of the equipment.
[0026] like Figure 1-9 As shown, as a preferred embodiment of the present invention, the lifting mechanism includes a card plate 12, a card slot 121, a sliding plate 13 and a pressure plate 33. The card plate 12 is fixedly arranged on the support column 2, and the card plate 12 slides through another support column 2. The card plate 12 is provided with a card slot 121. The sliding plate 13 is slidably arranged on the outside of the support column 2. The sliding plate 13 can only slide up and down. The sliding plate 13 is provided with a top rod 131 that matches the card slot 121. The support column 2 is provided with a groove 202 on the outside, and the pressure plate 33 is rotatably arranged inside the groove 202. The pressure plate 33 passes through the sliding plate 13 and is provided with a round tube 35. The structure of the card slot 121 is as shown in FIG. Figure 8-9 As shown, the card slot 121 is composed of multiple groups of inclined slots. The sliding plate 13 drives the internally arranged push rod 131 to move up and down. The push rod 131 squeezes the inclined slot, so that the card plate 12 moves horizontally, and the card plate 12 pulls the two support columns 2 closer to each other.
[0027] like Figure 1-9 As shown in the figure, as a preferred embodiment of the present invention, a pressure rod 36 is arranged between the two circular tubes 35, and a plurality of spring pieces 122 are elastically arranged inside the slot 121, and the spring pieces 122 limit the push rod 131 so that the push rod 131 can only move along the Fig. 9 Slide in the direction shown.
[0028] like Figure 8 As shown, as a preferred embodiment of the present invention, a return spring 34 is disposed inside the groove 202 , and one end of the return spring 34 is connected to the pressure plate 33 .
[0029] like Figure 8 As shown, as a preferred embodiment of the present invention, a fixing rod 31 is arranged inside the base 1, the bottom of the support column 2 passes through the sliding groove 101 and is slidably mounted on the fixing rod 31, and a rotating shaft 32 is arranged on the support column 2, one end of the rotating shaft 32 passes through the base 1 and is provided with a roller 11.
[0030] like Figure 1-6 As shown, as a preferred embodiment of the present invention, the connecting rod 191 is sleeved with a spring 30 on the outside, and the fixing block 19 is provided with a power member 20 , and the rotating end of the power member 20 is connected to the driving rod 28 .
[0031] A concrete curing method comprises the following steps: 1) Move the maintenance equipment to the working area inside the tunnel so that the top plate 6 is located below the poured tunnel concrete layer, and spray water on the concrete layer through a water pump and a nozzle for maintenance; 2) Pull out the film wound on the winding roller 7 and pass it along the top of the top plate 6, pass the pressure rod 36 through the two round tubes 35, press the pressure rod 36 up and down, the round tube 35 drives the sliding plate 13 to move up and down through the cooperation with the pressure plate 33, the sliding plate 13 drives the two support columns 2 to approach each other through the cooperation of the push rod 131 and the card slot 121, the support column 2 pushes the protective plate 3 and the top plate 6 upward, and when the top plate 6 at the center position contacts the concrete layer, the rise of the top plate 6 stops; 3) Open the power member 20 outside the fixed block 19, the power member 20 drives the driving rod 28 and the turntable 16 to rotate, the turntable 16 drives the multiple telescopic rods 17 to slide by cooperating with the transmission rod 21, the telescopic rods 17 drive the top plate 6 to approach the concrete layer, and the movable ring 15 descends along the through groove 302. When the multiple top plates 6 are in contact with the concrete layer, the support and maintenance of the tunnel concrete layer is completed.
[0032] The above is only a specific embodiment of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art who is familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A concrete curing device, comprising a base, characterized in that: Also includes: A top plate, a sliding groove is provided on the base, a support column is slidably provided inside the sliding groove, a hinge seat is provided on the top of the support column, a protective plate is provided between the four hinge seats, a guide groove is provided on the protective plate, the hinge seat is slidably provided inside the guide groove, the hinge seat passes through the protective plate and is provided with a rotating plate, a support plate is provided on the top of the rotating plate, winding rollers are provided on both sides of the outside of the support plate, a through groove is provided at the center of the protective plate, a movable ring is provided inside the through groove, a mounting groove is provided on the movable ring, a plurality of sleeves are provided inside the mounting groove, a telescopic rod is provided inside the sleeve, and a top plate is provided at one end of the telescopic rod; A rotating disk, a fixed frame is arranged outside the movable ring, a connecting rod is slidably arranged on the fixed frame, the top of the connecting rod is fixedly connected to the supporting plate, a fixed block is arranged at the bottom of the connecting rod, a driving rod is arranged between the two fixed blocks, a rotating disk is arranged outside the driving rod, support blocks are arranged on both sides of the outside of the movable ring, a sleeve is slidably arranged inside the support block, a movable rod is slidably arranged at one end of the sleeve, a limiting plate is arranged at one end of the movable rod, a transmission rod is arranged between the rotating disk and the telescopic rod, and between the rotating disk and the sleeve, a square groove is opened outside the support column, a sliding block is slidably arranged inside the square groove, a supporting sleeve is arranged outside the sliding block, a limiting rod is arranged between the two supporting sleeves, and a plurality of fixing teeth cooperating with the limiting rod are arranged outside the sleeve; The lifting mechanism is arranged between the two supporting columns, and drives the protective plate and the top plate to rise by driving the two supporting columns to approach each other.
2. The concrete curing equipment according to claim 1, characterized in that: The lifting mechanism includes a card plate, a card slot, a sliding plate and a pressure plate. The card plate is fixedly arranged on the support column, and the card plate slides through another support column. The card plate is provided with a card slot, and a sliding plate is slidably arranged on the outside of the support column. A top rod matching the card slot is arranged inside the sliding plate. A groove is arranged on the outside of the support column, and a pressure plate is rotatably arranged inside the groove. The pressure plate passes through the sliding plate and is provided with a round tube.
3. The concrete curing equipment according to claim 2, characterized in that: A pressure rod is arranged between the two round tubes, and a plurality of spring pieces are arranged inside the clamping slot.
4. The concrete curing equipment according to claim 3, characterized in that: A return spring is arranged inside the groove, and one end of the return spring is connected to the pressure plate.
5. The concrete curing equipment according to claim 1, characterized in that: A fixing rod is arranged inside the base, the bottom of the supporting column penetrates into the sliding groove and is slidably sleeved on the fixing rod, a rotating shaft is arranged on the supporting column, one end of the rotating shaft passes through the base and is provided with a roller.
6. The concrete curing equipment according to claim 1, characterized in that: A spring is sleeved on the outside of the connecting rod, a power piece is arranged on the fixing block, and a rotating end of the power piece is connected to the driving rod.
7. A concrete curing method using the concrete curing equipment according to any one of claims 1 to 6, comprising the following steps: 1) Move the maintenance equipment to the working area inside the tunnel so that the top plate is located below the poured concrete layer, and use a water pump and a nozzle to spray water on the concrete layer for maintenance; 2) Pull out the film wound on the winding roller and pass it along the top of the top plate, pass the pressure rod through the two round tubes, press the pressure rod up and down, the round tube drives the sliding plate to move up and down through the cooperation with the pressure plate, the sliding plate drives the two support columns to approach each other through the cooperation of the push rod and the card slot, the support column pushes the protective plate and the top plate upward, and when the top plate at the center position contacts the concrete layer, the rise of the top plate stops; 3) Open the power parts outside the fixed block, the power parts drive the driving rod and the turntable to rotate, the turntable drives multiple telescopic rods to slide through the cooperation with the transmission rod, the telescopic rods drive the top plate to approach the concrete layer, and the movable ring descends along the through groove. When multiple top plates are in contact with the concrete layer, the support and maintenance of the tunnel concrete layer is completed.
Citation Information
Patent Citations
Film laminating machine for cast-in-place concrete wall maintenance
CN112761370A
Wet spraying method and wet spraying trolley capable of preventing concrete from rebounding
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Device for rapid construction of tunnel primary support with formwork sprayed concrete
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Highway tunnel reinforcing and supporting structure based on reinforced concrete
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Construction device and method based on tunnel secondary lining concrete pouring
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