Rapid cooling and drying device for tinned copper wire
By designing a fast cooling and drying device for tin-plated copper wires using a dual-axis motor and a synchronous pulley system, the problem of difficulty in synchronous cleaning and batch drying of existing equipment is solved, and efficient cleaning and drying effects are achieved.
Patent Information
- Application Number
- CN202411897372.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-04-11
AI Technical Summary
The existing tin-plated copper wire cooling and drying equipment is not convenient to synchronously clean the residues outside the galvanized wire, and is not suitable for drying batch galvanized copper wires, resulting in a degradation of practical performance of the equipment.
A fast cooling and drying device for tin-plated copper wire is designed, and a synchronous pulley system driven by a dual-axis motor is used to achieve all-round cleaning of the outside of the tin-plated copper wire through transmission gears and cleaning rotors, and uniform drying is achieved using servo motors and drying turntables.
It improves the external cleanliness of tin-plated copper wire after drying, enhances the cleaning and drying efficiency of the equipment, and adapts to the drying needs of different models of tin-plated copper wires.
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Figure CN119803029A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tinned copper wire processing equipment, in particular to a tinned copper wire rapid cooling and drying device. Background Art
[0002] Tinned copper wire cooling and drying equipment plays a vital role in the production process of tinned copper wire. Tinned copper wire cooling and drying equipment is mainly used to quickly cool and dry the tinned copper wire to ensure that the tin layer can be firmly attached to the copper wire and remove residual moisture on the surface.
[0003] As disclosed in the publication number: CN216204676U, a tinned copper wire rapid cooling and drying device is disclosed, comprising a working box, a pressure roller, and a wire outlet and a wire inlet respectively opened on both sides of the working box, a box door is hinged on the front side of the working box, the pressure roller is internally rotatably connected with a connecting rod, a water storage tank is provided on the top inner wall of the working box, a plurality of nozzles are connected and arranged below the water storage tank, guide plates are connected on both sides of the inner wall of the working box, a water immersion tank is provided below the guide plate, and a water leakage hole is opened at the bottom of the water immersion tank. The utility model has the advantages of making the tinned copper wire completely immersed in the coolant for cooling, and can dry the coolant residual on the surface of the tinned copper wire, thereby improving the cooling and drying efficiency of the tinned copper wire, through the coordinated use of the working box, the pressure roller, the wire outlet, the wire inlet, the box door, the connecting rod, the water storage tank, the nozzle, the guide plate, the water immersion tank, the water leakage hole, the collecting box, the water outlet pipe, the water pump, the water inlet pipe, the heating box and the electric heating pipe.
[0004] Although the above equipment can dry tinned copper wire, it is not convenient to simultaneously clean various residues on the outside of the galvanized wire, and it is not convenient to dry batches of galvanized copper wires, thereby reducing the practical performance of the equipment. Therefore, a tinned copper wire rapid cooling and drying device is needed to solve the above problems. Summary of the invention
[0005] The object of the present invention is to provide a device for rapidly cooling and drying tinned copper wires to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above object, the present invention provides the following technical solution: a tinned copper wire rapid cooling and drying device, comprising a supporting box for supporting, five groups of positioning guide grooves are evenly spaced on the front end surface of the supporting box, and alignment slide grooves are opened on both side ends of the supporting box.
[0007] A drying device, wherein the drying device is provided with two groups, and the two groups of the drying devices are respectively arranged at the upper part and the lower part of the supporting box;
[0008] A support bracket, the support bracket is fixedly connected to the inner end surface of the support box, and four groups of cleaning sponges are equidistantly arranged on the inner end surface of the support bracket, and five groups of guide slots are equidistantly opened on the inner end surface of the support bracket and extend to the outside;
[0009] A guide device is fixedly arranged on the side end surface of the support box body close to the support bracket.
[0010] Preferably, the guide device includes a dual-axis motor for transmission, both ends of the dual-axis motor are provided with motor sockets, and the outer end surface of the motor socket is fixedly provided with a support socket, the inner end surface of the support socket is equidistantly rotatably connected with five groups of cleaning devices, the two output ends of the dual-axis motor are provided with transmission shafts, and the outer end surfaces of the transmission shafts and the cleaning devices are provided with first synchronous pulleys, and the two groups of the first synchronous pulleys are meshed and connected by a first synchronous belt.
[0011] Preferably, the cleaning device comprises a transmission gear, a fixing sleeve is symmetrically arranged on a side end surface of the transmission gear, and a cleaning rotor is equidistantly arranged on an inner end surface of the fixing sleeve.
[0012] Preferably, the drying device includes a sealing card seat, the inner end surface center and the side of the sealing card seat are rotatably clamped with a second synchronous belt pulley, and the two groups of the second synchronous belt pulleys are meshed and connected by a third synchronous belt, the inner end surface of the sealing card seat is slidably clamped with an air supply duct via the second synchronous belt pulley, a positioning turntable is provided at the upper end surface of the air supply duct near the end head, and a drying turntable is fixedly provided at the center of the lower end surface of the air supply duct, a servo motor is provided at the upper end surface of the sealing card seat opposite to the second synchronous belt pulley, two groups of third synchronous belt pulleys are rotatably clamped with the upper part of the inner end surface of the sealing card seat, the two groups of the third synchronous belt pulleys are meshed and connected by the second synchronous belt, and the upper end surfaces of the two groups of the third synchronous belt pulleys are fixedly provided with threaded guide shafts, the outer end surfaces of the two groups of the threaded guide shafts are threadedly connected with threaded guide sleeves, and the upper end surfaces of the two groups of the threaded guide sleeves are fixedly provided with limited position swivels.
[0013] Preferably, the cleaning device is rotatably clamped on the inner end surface of the supporting base through the fixed sleeve, and the five groups of transmission gears are meshed with each other. The mutual meshing of the five groups of transmission gears can facilitate the five groups of transmission gears to synchronously clean the garbage on the outside of the tinned copper wire through the internal cleaning rotor, thereby improving the transmission efficiency of the equipment.
[0014] Preferably, the fixed sleeve, positioning guide groove and guide slide groove are all coaxially arranged, and the supporting bracket is fixedly connected to the inner end surface of the supporting box through the alignment slide groove. The fixed sleeve, positioning guide groove and guide slide groove are all coaxially arranged, which can effectively improve the accuracy of subsequent drying and guiding of the tinned copper wire. At the same time, the alignment slide groove can provide sufficient guiding space for the supporting bracket, which is convenient for the subsequent quick and convenient replacement of the cleaning sponge.
[0015] Preferably, the limiting rotating seat is rotatably connected to the positioning rotating head, and a fixed motor is provided on the inner end surface of the sealing seat opposite to the bottom of the third synchronous pulley, and the fixed motor is used to drive the third synchronous pulley for transmission, thereby facilitating the subsequent regulation of the drying height of the tinned copper wire by the drying turntable.
[0016] Preferably, the two groups of the third synchronous pulleys are adapted to the threaded guide shaft and the threaded guide sleeve to drive the limiting turntable and the alignment turntable to be lifted and displaced synchronously. The drying turntable at the bottom of the air supply duct can be threadedly connected with the threaded guide shaft and the threaded guide sleeve, thereby driving the drying turntable to move up and down, thereby improving the subsequent regulation of the intensity of drying the tinned copper wire.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. When the tinned copper wire is dried, the dual-axis motor can synchronously drive the five sets of transmission gears to rotate at high speed through the first synchronous pulley and the first synchronous belt, so that the transmission gears can perform a full range of cleaning operations on various attachments on the outside of the tinned copper wire through the cleaning rotor inside the fixed sleeve, and at the same time, the cleaning sponge inside the supporting box can perform secondary cleaning on the outside of the copper wire, effectively improving the cleanliness of the outside of the tinned copper wire after drying, and also improving the subsequent drying efficiency of the tinned copper wire.
[0019] 2. The present invention can provide power to two sets of threaded guide shafts through a fixed motor, so that the two sets of threaded guide shafts can adjust the drying height of the tinned copper wire by the drying turntable through the threaded guide sleeve, effectively improving the adaptability of the equipment to the drying of tinned copper wires of different types. At the same time, during drying, the servo motor can drive the drying turntable to rotate at a high speed through the second synchronous pulley and the third synchronous belt, which can effectively improve the uniformity of the drying of the tinned copper wire by the drying turntable, thereby improving the drying efficiency of the tinned copper wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0021] Figure 1 A disassembled diagram of the main body of the present invention;
[0022] Figure 2 It is a structural schematic diagram of the main body of the present invention;
[0023] Figure 3 is a disassembled diagram of the guide device of the present invention;
[0024] Figure 4 It is a structural schematic diagram of the guide device of the present invention;
[0025] Figure 5 It is a schematic structural diagram of the cleaning device of the present invention;
[0026] Figure 6 It is a disassembled diagram of the drying device of the present invention;
[0027] Figure 7 It is a structural schematic diagram of the drying device of the present invention.
[0028] In the figure: 1-alignment slide, 2-guide device, 3-drying device, 4-cleaning sponge, 5-support bracket, 6-guide slide, 7-support box, 8-positioning guide groove, 21-first synchronous pulley, 22-cleaning device, 23-support base, 24-first synchronous belt, 25-motor base, 26-transmission shaft, 27-dual-axis motor, 221-cleaning rotor, 222-transmission gear, 223-fixed sleeve, 31-drying turntable, 32-second synchronous pulley, 33-servo motor, 34-third synchronous pulley, 35-air supply duct, 36-limiting turntable, 37-threaded guide sleeve, 38-alignment turntable, 39-threaded guide shaft, 310-second synchronous belt, 311-third synchronous belt, 312-sealing base. DETAILED DESCRIPTION
[0029] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0030] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0031] The present invention is further described below in conjunction with the accompanying drawings.
[0032] Example 1
[0033] See also Figure 1-7 The present invention provides an embodiment: a tinned copper wire rapid cooling and drying device, comprising a supporting box 7 for supporting, five groups of positioning guide grooves 8 are evenly spaced on the front end surface of the supporting box 7, and alignment slide grooves 1 are opened on both side ends of the supporting box 7,
[0034] Drying device 3, there are two groups of drying devices 3, and the two groups of drying devices 3 are respectively arranged at the upper part and the lower part of the supporting box 7;
[0035] A support bracket 5, the support bracket 5 is fixedly connected to the inner end surface of the support box 7, and four groups of cleaning sponges 4 are equidistantly arranged on the inner end surface of the support bracket 5, and five groups of guide slots 6 are equidistantly opened from the inner end surface of the support bracket 5 to the outside;
[0036] The guide device 2 is fixedly arranged on the side end surface of the support box 7 near the support bracket 5.
[0037] The guide device 2 includes a dual-axis motor 27 for transmission, and motor holders 25 are provided at both ends of the dual-axis motor 27, and a support holder 23 is fixedly provided on the outer end surface of the motor holder 25, and five groups of cleaning devices 22 are equidistantly rotatably connected to the inner end surface of the support holder 23, and transmission shafts 26 are provided at both output ends of the dual-axis motor 27, and first synchronous pulleys 21 are provided on the outer end surfaces of the transmission shaft 26 and the cleaning device 22, and the two groups of first synchronous pulleys 21 are meshed and connected by a first synchronous belt 24.
[0038] The cleaning device 22 comprises a transmission gear 222 , a fixing sleeve 223 is symmetrically arranged on the side end surface of the transmission gear 222 , and a cleaning rotary head 221 is equidistantly arranged on the inner end surface of the fixing sleeve 223 .
[0039] The drying device 3 includes a sealing card seat 312, and the center and side of the inner end surface of the sealing card seat 312 are rotatably clamped with a second synchronous pulley 32, and the two sets of second synchronous pulleys 32 are meshed and connected through a third synchronous belt 311. The inner end surface of the sealing card seat 312 is slidably clamped with an air supply duct 35 through the second synchronous pulley 32, and a positioning turntable 38 is arranged near the end of the upper end surface of the air supply duct 35, and a drying turntable 31 is fixedly arranged at the center of the lower end surface of the air supply duct 35, and the sealing A servo motor 33 is arranged at the upper end surface of the sealing card seat 312 opposite to the second synchronous pulley 32, and two groups of third synchronous pulleys 34 are rotatably clamped on the upper inner end surface of the sealing card seat 312, and the two groups of third synchronous pulleys 34 are meshed and connected by the second synchronous belt 310, and the upper end surfaces of the two groups of third synchronous pulleys 34 are fixedly provided with threaded guide shafts 39, the outer end surfaces of the two groups of threaded guide shafts 39 are threadedly connected with threaded guide sleeves 37, and the upper end surfaces of the two groups of threaded guide sleeves 37 are fixedly provided with limited position rotating seats 36.
[0040] The cleaning device 22 is rotatably connected to the inner end surface of the supporting base 23 through the fixing sleeve 223, and the five groups of transmission gears 222 are meshed with each other. The mutual meshing of the five groups of transmission gears 222 can facilitate the five groups of transmission gears 222 to synchronously clean the garbage outside the tinned copper wire through the internal cleaning rotor 221, thereby improving the transmission efficiency of the equipment.
[0041] The fixed sleeve 223, the positioning guide groove 8 and the guide slide groove 6 are all coaxially arranged, and the support bracket 5 is fixedly connected to the inner end surface of the support box 7 through the alignment slide groove 1. The fixed sleeve 223, the positioning guide groove 8 and the guide slide groove 6 are all coaxially arranged, which can effectively improve the accuracy of subsequent drying and guiding of the tinned copper wire. At the same time, the alignment slide groove 1 can provide sufficient guiding space for the support bracket 5, which is convenient for the subsequent quick and convenient replacement of the cleaning sponge 4.
[0042] The limiting rotating seat 36 is rotatably connected with the positioning rotating head 38, and a fixed motor is arranged at the inner end surface of the sealing seat 312 facing the bottom of the third synchronous pulley 34, and the fixed motor is used to drive the third synchronous pulley 34 for transmission, so as to facilitate the subsequent regulation of the drying height of the tinned copper wire by the drying turntable 31.
[0043] The two sets of third synchronous pulleys 34 are adapted to the threaded guide shaft 39 and the threaded guide sleeve 37 to drive the limit rotating seat 36 and the alignment rotating head 38 to be lifted and displaced synchronously. The drying turntable 31 at the bottom of the air supply duct 35 can be threadedly connected with the threaded guide shaft 39 and the threaded guide sleeve 37, thereby driving the drying turntable 31 to move up and down, thereby improving the subsequent intensity regulation of the drying of the tinned copper wire.
[0044] Working principle: Before use, the staff can guide the dried tinned copper wire into the interior of the support box 7 through the fixed sleeve 223, the positioning guide groove 8 and the guide slide groove 6 in sequence, and then the external drying gas supply pipeline can be connected to the upper part of the gas supply duct 35 to facilitate the supply of drying gas to the drying turntable 31 for drying operation. When the tinned copper wire is dried, the staff can synchronously start the dual-axis motor 27 and the servo motor 33. When the tinned copper wire is gradually introduced into the interior of the support box 7, the dual-axis motor 27 can synchronously drive the two groups of first synchronous pulleys 21 to mesh and rotate through the transmission card shaft 26 and the first synchronous belt 24, so that the first synchronous pulley 21 can drive the most side transmission gear 222 to rotate through the fixed sleeve 223. Since the five groups of transmission gears 222 are meshed with each other, the five groups of transmission gears 222 can be fixed through the cleaning rotor 221 inside the sleeve 223. The outside of the tinned copper wire passing through the fixed sleeve 223 is cleaned in all directions, and the cleaned tinned copper wire then enters the guide slide groove 6 inside the support box 7. At this time, the four groups of cleaning sponges 4 can perform secondary cleaning on the debris after the cleaning of the outside of the tinned copper wire. At the same time, the servo motor 33 can synchronously drive the drying turntable 31 to rotate at high speed through the second synchronous pulley 32 and the third synchronous belt 311, so that the upper and lower groups of drying turntables 31 can evenly spray drying gas on the outside of the tinned copper wire, thereby completing the synchronous drying of the tinned copper wire. If it is necessary to adjust the drying intensity of the tinned copper wire, the staff can start the fixed motor, and the fixed motor can drive the threaded guide sleeve 37 and the limit turntable 36 to lift through the third synchronous pulley 34 and the threaded guide shaft 39, thereby adjusting the drying height of the drying turntable 31, thereby adjusting the drying distance of the drying turntable 31 to the tinned copper wire, and then adjusting the drying intensity.
[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A tinned copper wire rapid cooling and drying device, comprising a supporting box (7) for supporting, five groups of positioning guide grooves (8) are equidistantly provided on the front end surface of the supporting box (7), and alignment slide grooves (1) are provided on both side ends of the supporting box (7), characterized in that: A drying device (3), wherein the drying device (3) is provided with two groups, and the two groups of the drying device (3) are respectively arranged at the upper part and the lower part of the supporting box (7); A support bracket (5), the support bracket (5) being fixedly connected to the inner end surface of the support box (7), and four groups of cleaning sponges (4) being equidistantly arranged on the inner end surface of the support bracket (5), and five groups of guide slots (6) being equidistantly arranged on the inner end surface of the support bracket (5) and extending to the outside; A guide device (2), wherein the guide device (2) is fixedly arranged on a side end surface of the support box (7) close to the support bracket (5).
2. The device for rapid cooling and drying of tinned copper wire according to claim 1, characterized in that: The guide device (2) comprises a dual-axis motor (27) for transmission, both ends of the dual-axis motor (27) are provided with motor holders (25), and a support holder (23) is fixedly provided on the outer end surface of the motor holder (25), and five groups of cleaning devices (22) are equidistantly rotatably engaged on the inner end surface of the support holder (23), both output ends of the dual-axis motor (27) are provided with transmission shafts (26), and the outer end surfaces of the transmission shafts (26) and the cleaning devices (22) are provided with first synchronous pulleys (21), and the two groups of the first synchronous pulleys (21) are meshedly connected via a first synchronous belt (24).
3. The device for rapid cooling and drying of tinned copper wire according to claim 2, characterized in that: The cleaning device (22) comprises a transmission gear (222), a fixed sleeve (223) is symmetrically arranged on the side end surface of the transmission gear (222), and a cleaning rotary head (221) is equidistantly arranged on the inner end surface of the fixed sleeve (223).
4. The device for rapid cooling and drying of tinned copper wire according to claim 3, characterized in that: The drying device (3) comprises a sealing card seat (312), the inner end surface center and the side of the sealing card seat (312) are both rotatably clamped with a second synchronous pulley (32), and two groups of the second synchronous pulleys (32) are meshed and connected via a third synchronous belt (311), the inner end surface of the sealing card seat (312) is slidably clamped with an air supply duct (35) via the second synchronous pulley (32), an alignment rotary head (38) is arranged near the end of the upper end surface of the air supply duct (35), and a drying turntable (31) is fixedly arranged at the center of the lower end surface of the air supply duct (35), A servo motor (33) is arranged at the upper end surface of the sealing card seat (312) opposite to the second synchronous pulley (32), and two groups of third synchronous pulleys (34) are rotatably clamped on the upper inner end surface of the sealing card seat (312), and the two groups of third synchronous pulleys (34) are meshed and connected through the second synchronous belt (310), and the upper end surfaces of the two groups of third synchronous pulleys (34) are fixedly provided with threaded guide shafts (39), and the outer end surfaces of the two groups of threaded guide shafts (39) are threadedly connected with threaded guide sleeves (37), and the upper end surfaces of the two groups of threaded guide sleeves (37) are fixedly provided with limited position rotating seats (36).
5. The device for rapid cooling and drying of tinned copper wire according to claim 4, characterized in that: The cleaning device (22) is rotatably clamped on the inner end surface of the supporting base (23) through the fixing sleeve (223), and the five groups of transmission gears (222) are meshed and connected with each other.
6. The device for rapid cooling and drying of tinned copper wire according to claim 4, characterized in that: The fixed sleeve (223), the positioning guide groove (8) and the guide slide groove (6) are all coaxially arranged, and the support bracket (5) is fixedly clamped on the inner end surface of the support box (7) through the alignment slide groove (1).
7. The device for rapid cooling and drying of tinned copper wire according to claim 4, characterized in that: The limiting rotating seat (36) is rotationally engaged with the positioning rotating head (38), and a fixed motor is arranged on the inner end surface of the sealing seat (312) facing the bottom of the third synchronous pulley (34).
8. The device for rapid cooling and drying of tinned copper wire according to claim 4, characterized in that: The two sets of the third synchronous pulleys (34) are adapted to the threaded guide sleeve (37) through the threaded guide shaft (39) to drive the limiting rotating seat (36) and the alignment rotating head (38) to be lifted and displaced synchronously.
Citation Information
Patent Citations
Rapid cooling and drying device for tinned copper wire
CN216204676U