Grinding, detecting and code spraying all-in-one machine

Abstract

The invention belongs to the technical field of machining equipment manufacturing, and particularly relates to a grinding, detecting and code spraying all-in-one machine which comprises a support which is provided with a first mechanical arm, a first detector, a grinding device, a second detector, a code spraying device, a transport vehicle, a second mechanical arm and a control system. The moving direction of the transport vehicle is parallel to a connecting line section between the first manipulator and the second manipulator, the conveying starting end of the transport vehicle is within the stroke range of the first manipulator, and the conveying terminal end of the transport vehicle is within the stroke range of the second manipulator. A first detector, a polisher, a second detector and a code sprayer are sequentially arranged between the starting end and the terminal end of the transport path of the transport vehicle on the bracket; the control system is in signal connection with the first manipulator, the detector, the polisher, the code sprayer, the transport vehicle, the second manipulator and the second detector; the problem that the functions of code spraying, grinding, detection integration and the like of the composite material sample are not integrated on one machine in the manufacturing process of the composite material sample at present is solved.

Description

Technical Field

[0001] The present application belongs to the technical field of processing equipment manufacturing, and specifically relates to a grinding, testing and inkjet coding all-in-one machine. Background Art

[0002] Sample preparation for composite material mechanical testing is one of the key steps in testing the mechanical properties of composite materials. Its purpose is to prepare specimens that meet the test standards and requirements to ensure the accuracy and reliability of the test results.

[0003] The preparation of composite material samples has the following requirements:

[0004] 1. Prepare strictly according to the dimensions specified in the test standards, and the dimensional deviations such as length, width, thickness, etc. should be controlled within the allowable range.

[0005] 2. Ensure that the edges of the sample are flat and smooth, without burrs, gaps and other defects, so as to avoid stress concentration during the test and affect the test results.

[0006] 3. For tests with special requirements, such as tests where surface roughness affects performance, the surface roughness of the sample needs to be controlled within a certain range.

[0007] 4. Clearly label each sample, including material type, preparation date, sample number and other information to facilitate subsequent testing and analysis.

[0008] The above issues are those that should be considered and resolved during the preparation of composite material samples. Summary of the invention

[0009] The purpose of this application is to address the shortcomings of the prior art and to design an all-in-one grinding, testing and coding machine by setting a transport vehicle on a bracket in conjunction with a grinder, a detector and a coder. The machine can test the standard requirements of composite material samples, grind the tested composite material samples and then code them, thus solving the problem that there is currently no integrated function of coding, grinding and testing composite material samples on one machine during the production process of composite material samples.

[0010] To achieve the above objectives, this application provides the following technical solutions:

[0011] A grinding, detecting and inkjet printer comprises a bracket, on which a first manipulator, a first detector, a grinder, a second detector, an inkjet printer, a transport vehicle, a second manipulator and a control system are arranged, the moving direction of the transport vehicle is parallel to the connecting line segment between the first manipulator and the second manipulator, the transport starting point of the transport vehicle is within the travel range of the first manipulator, and the transport terminal of the transport vehicle is within the travel range of the second manipulator, the first detector, the grinder, the second detector and the inkjet printer are arranged in sequence on the bracket between the starting point and the terminal of the transport route of the transport vehicle, and the control system signals connect the first manipulator, the detector, the grinder, the inkjet printer, the transport vehicle, the second manipulator and the second detector.

[0012] Preferably, a first holding dish for holding workpieces is provided on the bracket within the travel range of the first manipulator, and a preset distance is provided between the first holding dish and the transport starting end of the transport vehicle.

[0013] Preferably, a conveying mechanism is provided on the bracket between the transport starting end of the transport vehicle and the first manipulator, the starting end of the conveying mechanism is within the travel range of the first manipulator, and the terminal end of the conveying mechanism cooperates with the transport starting end of the transport vehicle.

[0014] Preferably, the grinder includes a collecting box, a bell-shaped mouth, and a grinding head. The collecting box is arranged below the working surface of the bracket, the opening of the collecting box is upward, the bell-shaped mouth is arranged at the opening of the collecting box, the large end of the bell-shaped mouth is upward, and the large end of the bell-shaped mouth is flush with the working surface of the bracket, the bell-shaped mouth is located directly below the middle section of the transport route of the transport vehicle, when the transport vehicle is located directly above the bell-shaped mouth, the projection of the transport vehicle on the working surface of the bracket is surrounded by the projection of the bell-shaped mouth on the working surface of the bracket, a drop-off mouth is provided on the working surface of the bracket directly above the bell-shaped mouth, the projection of the drop-off mouth on the working surface of the bracket is surrounded by the projection of the bell-shaped mouth on the working surface of the bracket, the shape and size of the projection of the drop-off mouth on the working surface of the bracket is larger than the projection of the transport vehicle on the working surface of the bracket, a vertical lifter is arranged on the bracket directly above the drop-off mouth, the grinding head is arranged at the lower end of the lifter, and the projection of the grinding head on the working surface of the bracket is surrounded by the projection of the drop-off mouth on the working surface of the bracket.

[0015] Preferably, the transport vehicle includes a third linear drive and a support plate. The third linear drive is arranged below the working surface of the bracket. A long strip opening is provided on the working surface of the bracket. One end of the long strip opening is within the travel range of the first manipulator, and the other end is within the travel range of the second manipulator. The execution end of the third linear drive is provided with a vertical support plate. The top end of the support plate passes through the long strip opening and extends above the working surface of the bracket. The upper end of the support plate is within the travel range of the lifter.

[0016] Preferably, the inkjet printer includes a first linear drive, a second linear drive, and a spray terminal. The first linear drive is located on one side of the long strip mouth. The second linear drive is arranged at the execution end of the first linear drive. The direction in which the first linear drive drives the second linear drive to move is parallel to the length direction of the long strip mouth. The execution end of the second linear drive is fixedly connected to the spray terminal. The direction in which the second linear drive drives the spray terminal to move is parallel to the working surface of the bracket and perpendicular to the direction in which the first linear drive drives the second linear drive to move.

[0017] Preferably, one of the first linear drivers is disposed on each side of the elongated opening.

[0018] Preferably, a second containing dish is provided on the bracket within the travel range of the second manipulator.

[0019] Compared with the prior art, the beneficial effects of this application are as follows:

[0020] 1. The present application adopts the method of setting a transport vehicle on a bracket to cooperate with a grinder, a detector and an inkjet printer to design an all-in-one grinding, testing and inkjet printer, which can detect the standard requirements of composite material samples, and grind the composite material samples after detection and then inkjet mark them, solving the problem that there is currently no integrated function of inkjet printing, grinding and testing of composite material samples on one machine in the process of making composite material samples. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the structure of this application;

[0022] Figure 2 for Figure 1 A schematic diagram of the structure after the outer shell is removed;

[0023] Figure 3 for Figure 2 The structural diagram on the back;

[0024] Figure 4 Schematic diagram of the local structure on the bracket in this application;

[0025] Figure 5 To show the relationship between the transport vehicle and the strip opening and the drop opening;

[0026] Figure 6 To show the relationship between the transport vehicle, the bell mouth and the collection box;

[0027] Figure 7 This is a schematic diagram of the structure of the transport vehicle in this application;

[0028] Figure 8 for Figure 2 Schematic diagram of the structure on the left.

[0029] Among them, 1, bracket; 2, first manipulator; 3, detector; 4, second manipulator; 5, first holding dish; 6, conveying mechanism; 7, collecting box; 8, bell mouth; 9, grinding head; 10, drop mouth; 11, lifter; 12, third linear drive; 13, support plate; 14, strip mouth; 15, first linear drive; 16, second linear drive; 17, spray terminal; 18, second holding dish; 19, second detector DETAILED DESCRIPTION

[0030] like Figure 1-8 As shown, a grinding, detection and inkjet printer comprises a bracket 1, on which a first manipulator 2, a first detector 3, a grinder, a second detector 19, an inkjet printer, a transport vehicle, a second manipulator 4 and a control system are arranged. The moving direction of the transport vehicle is parallel to the connecting line segment between the first manipulator 2 and the second manipulator 4. The transport starting point of the transport vehicle is within the travel range of the first manipulator 2, and the transport terminal of the transport vehicle is within the travel range of the second manipulator 4. The first detector 3, the grinder, the second detector 19 and the inkjet printer are arranged in sequence on the bracket 1 between the starting point and the terminal of the transport distance of the transport vehicle. The control system signals connect the first manipulator 2, the detector 3, the grinder, the inkjet printer, the transport vehicle, the second manipulator 4 and the second detector.

[0031] In this embodiment, when in use, the first manipulator 2 takes the composite material sample to the transport vehicle, and the transport vehicle transports the composite material sample to the first detector 3 for testing the composite material sample, and detects the initial length, width, thickness, etc. of the composite material sample. The control system controls the transport vehicle to transport the tested composite material sample to the grinder, and the grinder grinds the composite material sample according to the instructions controlled by the control system. Thereafter, the transport vehicle transports the polished composite material sample to the second detector 19 for accurate testing of the composite material sample to avoid defects such as flat and smooth edges of the composite material sample and no burrs or notches that affect the test results. Finally, the transport vehicle transports the polished composite material sample to the inkjet printer, and sprays information such as the material type, preparation date, and sample number of the composite material sample on the composite material sample.

[0032] As a preferred mode, a first holding dish 5 for holding workpieces is provided on the support 1 within the travel range of the first manipulator 2, and a preset distance is set between the first holding dish 5 and the transport start end of the transport vehicle. After such arrangement, the composite material sample that has not been polished and tested is placed in the first holding dish 5, and then the first holding dish 5 is placed within the travel range of the first manipulator 2, so that the first manipulator 2 can grab the composite material sample in the first holding dish 5 onto the transport vehicle.

[0033] As a preferred mode, a conveying mechanism 6 is provided on the support 1 between the transport start end of the transport vehicle and the first manipulator 2, the start end of the conveying mechanism 6 is within the travel range of the first manipulator 2, and the terminal end of the conveying mechanism 6 cooperates with the transport start end of the transport vehicle. After such arrangement, a certain distance can be provided between the first manipulator 2 and the start end of the transport journey of the transport vehicle, which plays a role of buffering, so that the first manipulator 2 can grab some composite material samples on the conveying mechanism 6 and wait for the transport vehicle to transport them. In practical applications, the conveying mechanism 6 adopts a conveyor belt, the start end of the conveyor belt is within the travel range of the first manipulator 2, the terminal end of the conveying surface of the conveyor belt is located directly above the start end of the transport journey of the transport vehicle, and when the transport vehicle is located at the start end of the transport journey, the terminal end of the conveying surface of the conveyor belt is slightly higher than the top of the transport vehicle, so that when the composite material sample is transported to the terminal end of the conveyor belt, it naturally falls on the fixture for holding the composite material sample on the transport vehicle; preferably, a sensor is provided on the fixture, and when the fixture recognizes that the composite material sample falls on the fixture, the composite material sample is clamped.

[0034] As a preferred embodiment, the grinder includes a collecting box 7, a bell mouth 8, and a grinding head 9. The collecting box 7 is arranged below the working surface of the bracket 1, and the opening of the collecting box 7 is upward. The bell mouth 8 is arranged at the opening of the collecting box 7, and the large end of the bell mouth 8 is upward. The large end of the bell mouth 8 is flush with the working surface of the bracket 1. The bell mouth 8 is located directly below the middle section of the transport route of the transport vehicle. When the transport vehicle is located directly above the bell mouth 8, the projection of the transport vehicle on the working surface of the bracket 1 is surrounded by the projection of the bell mouth 8 on the working surface of the bracket 1. A drop-out opening 10 is provided on the working surface of the support 1 just above the bell mouth 8, and the projection of the drop-out opening 10 on the working surface of the support 1 is surrounded by the projection of the bell mouth 8 on the working surface of the support 1. The shape and size of the projection of the drop-out opening 10 on the working surface of the support 1 are larger than the projection of the transport vehicle on the working surface of the support 1. A vertical lifter 11 is provided on the support 1 just above the drop-out opening 10, and the grinding head 9 is provided at the lower end of the lifter 11. The projection of the grinding head 9 on the working surface of the support 1 is surrounded by the projection of the drop-out opening 10 on the working surface of the support 1. After such arrangement, the grinding head 9 grinds the composite material sample, and the grinding debris flows from the bell mouth 8 into the collection box 7, and the polished composite material sample moves to the second detector 19 along with the transport vehicle. The lifter 11 can be a cylinder or a hydraulic cylinder.

[0035] As a preferred mode, the transport vehicle includes a third linear drive 12 and a support plate 13. The third linear drive 12 is arranged below the working surface of the bracket 1. A strip opening 14 is arranged on the working surface of the bracket 1. One end of the strip opening 14 is within the travel range of the first manipulator 2, and the other end is within the travel range of the second manipulator 4. The execution end of the third linear drive 12 is provided with a vertical support plate 13. The top end of the support plate 13 passes through the strip opening 14 and extends to the top of the working surface of the bracket 1. The upper end of the support plate 13 is within the travel range of the lifter 11. The moving direction of the support plate 13 driven by the third linear drive is parallel to the length direction of the strip opening 14. The third linear drive 12 can adopt a screw rod method or a rodless cylinder. The strip opening 14 is provided to ensure that the support plate 13 can be fixedly connected to the execution end of the third linear drive 12 so that the third linear drive 12 can drive the support rod 13 from the first manipulator 2 to the second manipulator 4. During the transportation process, the composite material sample is placed on the support plate 13. The clamp is also arranged on the support plate 13 .

[0036] As a preferred mode, the inkjet printer includes a first linear driver 15, a second linear driver 16, and a spray terminal 17. The first linear driver 15 is located at one side of the long strip opening 14. The second linear driver 16 is arranged at the execution end of the first linear driver 15. The direction in which the first linear driver 15 drives the second linear driver 16 to move is parallel to the length direction of the long strip opening 14. The execution end of the second linear driver 16 is fixedly connected to the spray terminal 17. The direction in which the second linear driver 16 drives the spray terminal 17 to move is parallel to the working surface of the bracket 1 and perpendicular to the direction in which the first linear driver 15 drives the second linear driver 16 to move. After such an arrangement, the relative position between the spray terminal 17 and the composite material sample can be adjusted by the first linear driver 15 and the second linear driver 16 according to the volume of the composite material sample.

[0037] As a preferred embodiment, one of the first linear actuators 15 is provided on each side of the strip opening 14. Thus, two spraying ports 17 are provided, so that the coding can be performed on two opposite sides of the composite material sample at the same time.

[0038] As a preferred embodiment, a second holding dish 18 is provided on the support 1 within the travel range of the second manipulator 4. After being coded, the composite material sample after coding is clamped into the second holding dish 18 by the second manipulator 4.

Claims

1. A grinding, detection and inkjet printer, characterized in that: The invention comprises a support (1), on which a first manipulator (2), a first detector (3), a grinder, a second detector (19), an inkjet printer, a transport vehicle, a second manipulator (4), and a control system are arranged. The moving direction of the transport vehicle is parallel to the connecting line segment between the first manipulator (2) and the second manipulator (4). The transport starting point of the transport vehicle is within the travel range of the first manipulator (2), and the transport terminal of the transport vehicle is within the travel range of the second manipulator (4). The support (1) is provided with the first detector (3), the grinder, the second detector (19), and the inkjet printer in sequence between the starting point and the terminal of the transport distance of the transport vehicle. The control system signals connect the first manipulator (2), the detector (3), the grinder, the inkjet printer, the transport vehicle, the second manipulator (4), and the second detector (19).

2. The grinding, detection and inkjet printer according to claim 1, characterized in that: A first holding dish (5) for holding workpieces is provided on the support (1) within the travel range of the first manipulator (2), and a preset distance is provided between the first holding dish (5) and the transport start end of the transport vehicle.

3. The grinding, detection and inkjet printer according to claim 2, characterized in that: A conveying mechanism (6) is provided on the support (1) between the transport starting point of the transport vehicle and the first manipulator (2); the starting point of the conveying mechanism (6) is within the travel range of the first manipulator (2), and the terminal end of the conveying mechanism (6) cooperates with the transport starting point of the transport vehicle.

4. The grinding, detection and inkjet printer according to claim 1, characterized in that: The grinder comprises a collecting box (7), a bell mouth (8), and a grinding head (9); the collecting box (7) is arranged below the working surface of the bracket (1); the opening of the collecting box (7) is upward; the bell mouth (8) is arranged at the opening of the collecting box (7); the large end of the bell mouth (8) is upward; the large end of the bell mouth (8) is flush with the working surface of the bracket (1); the bell mouth (8) is located directly below the middle section of the transport route of the transport vehicle; when the transport vehicle is located directly above the bell mouth (8), the projection of the transport vehicle on the working surface of the bracket (1) is surrounded by the projection of the bell mouth (8) on the working surface of the bracket (1); the working surface of the bracket (1) A drop-out opening (10) is provided on the working surface just above the bell mouth (8); the projection of the drop-out opening (10) on the working surface of the bracket (1) is surrounded by the projection of the bell mouth (8) on the working surface of the bracket (1); the shape and size of the projection of the drop-out opening (10) on the working surface of the bracket (1) are larger than the projection of the transport vehicle on the working surface of the bracket (1); a vertical lifter (11) is provided on the bracket (1) just above the drop-out opening (10); the grinding head (9) is provided at the lower end of the lifter (11); the projection of the grinding head (9) on the working surface of the bracket (1) is surrounded by the projection of the drop-out opening (10) on the working surface of the bracket (1).

5. The grinding, detection and inkjet printer according to claim 4, characterized in that: The transport vehicle comprises a third linear drive (12) and a support plate (13). The third linear drive (12) is arranged below the working surface of the support (1). A long strip opening (14) is arranged on the working surface of the support (1). One end of the long strip opening (14) is within the travel range of the first manipulator (2), and the other end is within the travel range of the second manipulator (4). The execution end of the third linear drive (12) is provided with a vertical support plate (13). The top end of the support plate (13) passes through the long strip opening (14) and extends to the top of the working surface of the support (1). The upper end of the support plate (13) is within the travel range of the lifter (11).

6. The grinding, detection and inkjet printer according to claim 5, characterized in that: The inkjet printer comprises a first linear driver (15), a second linear driver (16), and a spray terminal (17); the first linear driver (15) is located on one side of the long strip opening (14); the second linear driver (16) is arranged at the execution end of the first linear driver (15); the direction in which the first linear driver (15) drives the second linear driver (16) to move is parallel to the length direction of the long strip opening (14); the execution end of the second linear driver (16) is fixedly connected to the spray terminal (17); the direction in which the second linear driver (16) drives the spray terminal (17) to move is parallel to the working surface of the bracket (1) and perpendicular to the direction in which the first linear driver (15) drives the second linear driver (16) to move.

7. The grinding, detection and inkjet printer according to claim 6, characterized in that: A first linear drive (15) is respectively provided on both sides of the long strip opening (14).

8. The grinding, detection and inkjet printer according to claim 1, characterized in that: A second containing dish (18) is provided on the support (1) within the travel range of the second robot (4).

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