An automotive parts counting device and method

By designing the guide plate and damping drive structure to adjust the conveying direction of the spare parts, the problem of counting sensor error is solved, and the accurate counting of spare parts of different specifications is achieved, which improves the counting accuracy.

CN119808820BActive Publication Date: 2025-07-25FUZHOU INSTITUE OF TECH
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202510295813.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-13
Publication Date
2025-07-25
Estimated Expiration
2045-03-13

AI Technical Summary

Technical Problem

When the existing automotive spare parts counting device counts parts of different specifications, the spare parts may not pass directly under the counting sensor, resulting in a counting error and affecting the accuracy of the counting.

Method used

An automobile spare parts counting device is designed to adjust the conveying direction of the spare parts through the guide plate and the damping drive structure, so that it accurately passes directly below the counting sensor, including a bracket, mount, side plate, guide plate, counting sensor and damping drive structure. The damping drive structure is used to drive the guide plate to rotate to ensure the accurate guide count of the spare parts.

Benefits of technology

Improve the accuracy of counting, avoid the possibility of missing numbers, and adapt to the counting needs of spare parts of different specifications.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119808820B_ABST
    Figure CN119808820B_ABST
Patent Text Reader

Abstract

The present invention relates to the technical field of counting, and discloses an automotive parts counting device and method, which solves the problem that parts may not pass directly below the counting sensor, resulting in counting errors. It includes a bracket, and two mounting seats are provided below the bracket. Two first side plates are provided between the two mounting seats, and second side plates are respectively provided on two opposite sides. A guide plate adapted to the two first side plates is provided below the bracket. The bracket is fixedly installed with a control box, and the first side plate and the control box are fixedly connected through a first connecting plate; a damping driving structure adapted to the guide plate is installed in the control box, and two counting sensors are provided below the bracket; it is convenient to move the parts to a preset track according to the specifications of the parts, ensuring that the counting sensor can count the parts, thereby avoiding the possibility of missing counts and improving the accuracy of counting.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention belongs to the technical field of counting, and particularly relates to an automobile spare part counting device and method. Background Art

[0002] In the production process of automobile spare parts, it is necessary to count the production quantity. The traditional counting method is that operators count one by one. This counting method has low efficiency, and the counting by people is greatly affected by the outside world, so the practicability is not high. When the existing automatic devices are used for counting, generally, the counting sensors are fixedly installed above the conveying device of the production line, and the counting sensors are used for counting to realize the automatic counting of spare parts;

[0003] However, it is worth considering that when counting spare parts of different specifications, the spare parts may not pass directly under the counting sensor, resulting in counting errors, affecting the accuracy of counting and being not convenient for popularization and use.

[0004] Therefore, in order to solve the above problems, there is a need for the emergence of relevant facilities that more meet the usage requirements. Summary of the Invention

[0005] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides an automobile spare part counting device and method, which effectively solves the problem that the spare parts may not pass directly under the counting sensor in the above background art, resulting in counting errors.

[0006] To achieve the above object, the present invention provides the following technical solution: An automobile spare part counting device includes a bracket. Two mounting seats are provided below the bracket. Two first side plates are provided between the two mounting seats. Second side plates are respectively provided on two opposite sides. A guide plate adapted to the two first side plates is provided below the bracket. The bracket is fixedly installed with a control box. The first side plate and the control box are fixedly connected through a first connecting plate;

[0007] The control box is equipped with a damping driving structure adapted to the guide plate. Two counting sensors are provided below the bracket. A prism is fixedly connected to the top of the mounting seat. The bracket is equipped with a horizontal adjustment mechanism adapted to the prism, the second side plate and the counting sensor respectively. The bracket is equipped with a vertical sliding component adapted to the prism.

[0008] Preferably, the horizontal adjustment mechanism includes a support sleeve slidably sleeved outside the prism. A first rectangular hole is formed in the top of the bracket. First guiding grooves are respectively formed in the inner walls on both sides of the first rectangular hole. First guiding strips are respectively fixedly connected to both sides of the support sleeve. A second connecting plate is fixedly connected to the top of the counting sensor. A third connecting plate is fixedly connected to the top of the second side plate. Support blocks are respectively fixedly connected to the tops of the second connecting plate and the third connecting plate. Second guiding strips are respectively fixedly connected to both sides of the support block. The first guiding strips and the second guiding strips are respectively located in the corresponding first guiding grooves. The bracket is provided with a pressing unit adapted to the support sleeve and the support block.

[0009] Preferably, the pressing unit includes a pressing plate disposed above the bracket. A second rectangular hole adapted to the prism is formed in the top of the pressing plate. The prism penetrates through the second rectangular hole. Two first hydraulic expansion rods are fixedly installed on the bracket. The telescopic ends of the first hydraulic expansion rods are fixedly connected to the bottom of the pressing plate. The tops of the support block and the support sleeve are respectively in contact with the bottom of the pressing plate.

[0010] Preferably, the vertical sliding assembly includes two pressing blocks disposed below the bracket. A limiting groove adapted to the prism is formed in the pressing block. The prism is in contact with the inner wall of the limiting groove. A movable plate is arranged on the side of the bracket. Two second hydraulic expansion rods are fixedly installed on the bracket. The telescopic ends of the second hydraulic expansion rods are fixedly connected to the movable plate through a fourth connecting plate. A sliding groove is formed in the side of the movable plate facing the bracket. Two sliders are slidably arranged in the sliding groove. The pressing block is provided with an elastic member adapted to the slider.

[0011] Preferably, the elastic member includes a fixed block fixedly installed on the side of the pressing block facing the movable plate. A groove is formed in the side of the fixed block facing the movable plate. A movable block is slidably arranged in the groove. One end of the movable block is fixedly connected to the slider. The other end of the movable block is connected to the inner wall of the groove through a first compression spring.

[0012] Preferably, second guiding grooves are respectively formed in the inner walls of the top and bottom of the sliding groove. Third guiding strips are respectively fixedly connected to the top and bottom of the slider. The third guiding strips are located in the corresponding second guiding grooves.

[0013] Preferably, a plurality of receiving grooves are formed in the side of the slider away from the pressing block. Ball bearings are arranged in the receiving grooves. The ball bearings are in contact with the inner wall of the sliding groove.

[0014] Preferably, the damping drive structure includes a rotating shaft rotatably mounted on the control box. The bottom end of the rotating shaft is fixedly connected to the top of the guide plate. The top end of the rotating shaft is fixedly connected to a first damping disk located inside the control box. A connecting shaft is provided above the first damping disk. A support frame is rotatably sleeved outside the connecting shaft. The bottom end of the connecting shaft is fixedly connected to a second damping disk, and the bottom of the second damping disk is in contact with the top of the first damping disk. The control box is equipped with a driver adapted to the connecting shaft. An activity ring is provided inside the control box. The control box is fixedly installed with a number of third hydraulic telescopic rods. The telescopic ends of the third hydraulic telescopic rods are fixedly connected to the top of the activity ring. At least two fixing columns are fixedly connected to the bottom of the activity ring. The fixing columns penetrate through the support frame. A second compression spring is sleeved outside the fixing columns, and the two ends of the second compression spring are respectively abutted against the activity ring and the support frame.

[0015] Preferably, the driver includes a servo motor provided on the top of the control box, and the servo motor and the control box are connected by a number of bolts. A slot is provided at the top of the connecting shaft. The output end of the servo motor is fixedly connected to a plug block located inside the slot.

[0016] The present invention also provides a method for counting automotive spare parts, using the automotive spare parts counting device as described above, including the following steps:

[0017] Step 1: The staff fixedly installs the mounting seat on the production line conveying device through bolts. When the production line conveying device conveys the spare parts, the guide plate is driven to rotate through the damping drive structure, and the guide plate is inclined relative to the first side plate and the second side plate.

[0018] Step 2: The spare parts are guided by the guide plate between one group of the second side plate and the first side plate, and are guided by the second side plate and the first side plate so that the spare parts are conveyed to directly below the counting sensor, and the counting sensor counts the spare parts.

[0019] Step 3: When conveying spare parts of another specification, the guide plate is driven to rotate in the reverse direction through the damping drive structure, so that the guide plate guides the spare parts between another group of the second side plate and the first side plate, and the spare parts of the other specification can be counted.

[0020] Compared with the prior art, the beneficial effects of the present invention are:

[0021] The staff fixes the mounting base on the conveying device of the production line through bolts. When the conveying device of the production line conveys spare parts, the damping drive structure drives the guide plate to rotate, so that the guide plate is inclined relative to the first side plate and the second side plate. The spare parts are guided by the guide plate between one group of the second side plate and the first side plate, and are guided by the second side plate and the first side plate to convey the spare parts directly below the counting sensor. The counting sensor counts the spare parts. When conveying spare parts of another specification, the damping drive structure drives the guide plate to rotate in the reverse direction, so that the guide plate guides the spare parts between another group of the second side plate and the first side plate, and then the spare parts of the other specification can be counted. It is convenient to move the spare parts to the preset track according to the specification of the spare parts, ensuring that the counting sensor can count the spare parts, thus avoiding the possibility of missing counts and improving the accuracy of counting. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The drawings are used to provide a further understanding of the present invention and form a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.

[0023] In the drawings:

[0024] Figure 1 is a schematic structural view of the whole of the present invention;

[0025] Figure 2 is a schematic structural view of a part of the movable plate of the present invention;

[0026] Figure 3 is a schematic structural view of the support sleeve of the present invention;

[0027] Figure 4 is a schematic structural view of the separation of the fixed block and the movable block of the present invention;

[0028] Figure 5 is a schematic structural view of a part of the bracket of the present invention;

[0029] Figure 6 is a schematic structural view of the counting sensor of the present invention;

[0030] Figure 7 is a schematic structural view of the inside of the control box of the present invention;

[0031] Figure 8 is a schematic structural view of the separation of the fixed column and the support frame of the present invention.

[0032] In the figure: 1. Bracket; 2. Mounting base; 3. Control box; 4. Guide plate; 5. First side plate; 6. Second side plate; 7. First connecting plate; 8. Prism; 9. Support sleeve; 10. First rectangular hole; 11. First compression spring; 12. First guide groove; 13. First guide bar; 14. Counting sensor; 15. Second connecting plate; 16. Third connecting plate; 17. Support block; 18. Second guide bar; 19. Pressing plate; 20. Second rectangular hole; 21. First hydraulic telescopic rod; 22. Movable plate; 23. Chute; 24. Slide block; 25. Second hydraulic telescopic rod; 26. Fourth connecting plate; 27. Pressing block; 28. Limiting groove; 29. Fixed block; 30. Groove; 31. Movable block; 32. Second compression spring; 33. Second guide groove; 34. Third guide bar; 35. Accommodating groove; 36. Ball; 37. Rotating shaft; 38. First damping disc; 39. Connecting shaft; 40. Support frame; 41. Second damping disc; 42. Servo motor; 43. Insert block; 44. Insert slot; 45. Movable ring; 46. Third hydraulic telescopic rod; 47. Fixed column. Detailed implementation manner

[0033] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0034] Embodiment 1 is given by Figure 1 , Figure 3 and Figure 6 The present invention includes a bracket 1. Two mounting bases 2 are provided below the bracket 1. Two first side plates 5 are provided between the two mounting bases 2. Second side plates 6 are respectively provided on two opposite sides. A guide plate 4 adapted to the two first side plates 5 is provided below the bracket 1. The bracket 1 is fixedly installed with a control box 3. The first side plate 5 and the control box 3 are fixedly connected through a first connecting plate 7;

[0035] The control box 3 is equipped with a damping drive structure adapted to the guide plate 4. Two counting sensors 14 are provided below the bracket 1. A prism 8 is fixedly connected to the top of the mounting seat 2. The bracket 1 is equipped with a horizontal adjustment mechanism adapted to the prism 8, the second side plate 6, and the counting sensor 14 respectively. The bracket 1 is equipped with a vertical sliding component adapted to the prism 8. The staff fixes and installs the mounting seat 2 on the production line conveying device through bolts. When the production line conveying device conveys spare parts, the guide plate 4 is driven to rotate through the damping drive structure, so that the guide plate 4 is inclined relative to the first side plate 5 and the second side plate 6. The spare parts are guided to between one group of the second side plate 6 and the first side plate 5 through the guide plate 4, and are guided through the second side plate 6 and the first side plate 5, so that the spare parts are conveyed to directly below the counting sensor 14. The counting sensor 14 counts the spare parts. When conveying spare parts of another specification, the guide plate 4 is driven to rotate in the reverse direction through the damping drive structure, so that the guide plate 4 guides the spare parts to between another group of the second side plate 6 and the first side plate 5, and then the spare parts of the other specification can be counted. It is convenient to move the spare parts to a preset track according to the specification of the spare parts, ensuring that the counting sensor 14 can count the spare parts, thereby avoiding the possibility of missing counts and improving the accuracy of counting.

[0036] Embodiment 2, on the basis of Embodiment 1, consists of Figure 1 , Figure 3 , Figure 5 and Figure 6 given. The horizontal adjustment mechanism includes a support sleeve 9 slidably sleeved outside the prism 8. A first rectangular hole 10 is opened at the top of the bracket 1. First guide grooves 12 are respectively opened on the inner walls of both sides of the first rectangular hole 10. First guide strips 13 are respectively fixedly connected to both sides of the support sleeve 9. A second connecting plate 15 is fixedly connected to the top of the counting sensor 14. A third connecting plate 16 is fixedly connected to the top of the second side plate 6. Support blocks 17 are respectively fixedly connected to the tops of the second connecting plate 15 and the third connecting plate 16. Second guide strips 18 are respectively fixedly connected to both sides of the support block 17. The first guide strips 13 and the second guide strips 18 are respectively located in the corresponding first guide grooves 12. The bracket 1 is equipped with a pressing unit adapted to the support sleeve 9 and the support block 17. The pressing unit includes a pressing plate 19 arranged above the bracket 1. A second rectangular hole 20 adapted to the prism 8 is opened at the top of the pressing plate 19. The prism 8 penetrates through the second rectangular hole 20. Two first hydraulic expansion rods 21 are fixedly installed on the bracket 1. The telescopic ends of the first hydraulic expansion rods 21 are fixedly connected to the bottom of the pressing plate 19. The tops of the support block 17 and the support sleeve 9 are respectively in contact with the bottom of the pressing plate 19.

[0037] The staff drives the mounting seat 2 and the prism 8 to move horizontally relative to the bracket 1. The prism 8 drives the first guiding strip 13 to slide in the first guiding groove 12 through the support sleeve 9, and the distance between the two mounting seats 2 can be adjusted. The staff drives the counting sensor 14 and the second connecting plate 15 to slide relative to the bracket 1, so that the second connecting plate 15 drives the corresponding second guiding strip 18 to slide in the first guiding groove 12 through the support block 17. And the staff drives the second side plate 6 and the third connecting plate 16 to move, so that the third connecting plate 16 drives the corresponding second guiding strip 18 to slide in the first guiding groove 12 through the support block 17. After the positions of the mounting seat 2, the second side plate 6 and the counting sensor 14 are adjusted, the pressing plate 19 is driven to move downward by the first hydraulic telescopic rod 21. The pressing plate 19 presses the tops of the support sleeve 9 and the support block 17, so that the support sleeve 9 and the support block 17 are fixed relative to the bracket 1.

[0038] Embodiment 3, on the basis of Embodiment 1, is given by Figure 1 , Figure 2 and Figure 4 The vertical sliding assembly includes two pressing blocks 27 arranged below the bracket 1. The pressing block 27 is provided with a limiting groove 28 adapted to the prism 8, and the prism 8 is in contact with the inner wall of the limiting groove 28. The side of the bracket 1 is provided with a movable plate 22. The bracket 1 is fixedly installed with two second hydraulic telescopic rods 25. The telescopic ends of the second hydraulic telescopic rods 25 and the movable plate 22 are fixedly connected through a fourth connecting plate 26. The side of the movable plate 22 facing the bracket 1 is provided with a sliding groove 23. Two sliding blocks 24 are slidably arranged in the sliding groove 23. The pressing block 27 is provided with an elastic member adapted to the sliding block 24. The elastic member includes a fixed block 29 fixedly installed on the side of the pressing block 27 facing the movable plate 22. The side of the fixed block 29 facing the movable plate 22 is provided with a groove 30. A movable block 31 is slidably arranged in the groove 30. One end of the movable block 31 is fixedly connected to the sliding block 24, and the other end of the movable block 31 is connected to the inner wall of the groove 30 through a first compression spring 11. The top inner wall and the bottom inner wall of the sliding groove 23 are respectively provided with second guiding grooves 33. The top and the bottom of the sliding block 24 are respectively fixedly connected with third guiding strips 34, and the third guiding strips 34 are located in the corresponding second guiding grooves 33. A plurality of receiving grooves 35 are provided on the side of the sliding block 24 away from the pressing block 27. A ball 36 is arranged in the receiving groove 35, and the ball 36 is in contact with the inner wall of the sliding groove 23;

[0039] When the prism 8 and the mounting base 2 move horizontally, the prism 8 drives the slider 24 to slide in the chute 23 through the pressing block 27, the fixed block 29 and the movable block 31, and the slider 24 drives the third guiding strip 34 to slide in the second guiding groove 33. Through the design of the second guiding groove 33 and the third guiding strip 34, the slider 24 can move smoothly relative to the chute 23, and the ball 36 rolls on the inner wall of the chute 23. Through the design of the ball 36, the resistance when the slider 24 slides relative to the chute 23 is reduced. And the first compression spring 11 is in a compressed state in the initial state. The first compression spring 11 applies pressure to the fixed block 29 and the pressing block 27, and the pressing block 27 presses the prism 8 to fix the prism 8 relative to the pressing block 27. When the mounting base 2 is fixedly installed at a preset position, the staff drives the bracket 1, the second hydraulic telescopic rod 25, the movable plate 22 and the pressing block 27 to slide vertically relative to the prism 8, so that the bracket 1 can move vertically relative to the mounting base 2 to change the initial height of the second side plate 6 and the guiding plate 4. When it is not necessary to adjust the height of the bracket 1, the fourth connecting plate 26 and the movable plate 22 are driven to move by the second hydraulic telescopic rod 25. The movable plate 22 drives the movable block 31 to slide relative to the fixed block 29 through the slider 24, reducing the length of the first compression spring 11 and increasing the force of the first compression spring 11 pressing the fixed block 29 and the pressing block 27, which can increase the friction between the limiting groove 28 and the prism 8, reduce the possibility of the bracket 1 sliding vertically relative to the mounting base 2 and the prism 8, and improve the overall stability.

[0040] Embodiment 4, on the basis of Embodiment 1, consists of Figure 1 , Figure 7 and Figure 8 presented. The damping drive structure includes a rotating shaft 37 rotatably installed on the control box 3. The bottom end of the rotating shaft 37 is fixedly connected to the top of the guiding plate 4, and the top end of the rotating shaft 37 is fixedly connected with a first damping disk 38 located inside the control box 3. Above the first damping disk 38 is a connecting shaft 39. A support frame 40 is rotatably sleeved outside the connecting shaft 39. The bottom end of the connecting shaft 39 is fixedly connected with a second damping disk 41, and the bottom of the second damping disk 41 is in contact with the top of the first damping disk 38. The control box 3 is equipped with a driver adapted to the connecting shaft 39. An activity ring 45 is arranged inside the control box 3. The control box 3 is fixedly installed with a number of third hydraulic telescopic rods 46. The telescopic ends of the third hydraulic telescopic rods 46 are fixedly connected to the top of the activity ring 45. At least two fixed columns 47 are fixedly connected to the bottom of the activity ring 45. The fixed columns 47 penetrate through the support frame 40. A second compression spring 32 is sleeved outside the fixed columns 47, and the two ends of the second compression spring 32 are respectively abutted against the activity ring 45 and the support frame 40. The driver includes a servo motor 42 arranged on the top of the control box 3, and the servo motor 42 and the control box 3 are connected by a number of bolts. A slot 44 is opened at the top of the connecting shaft 39, and the output end of the servo motor 42 is fixedly connected with a plug 43 located inside the slot 44;

[0041] The plug 43 is driven to rotate by the servo motor 42. The plug 43 drives the second damping disc 41 to rotate through the connecting shaft 39. The second damping disc 41 can drive the first damping disc 38 and the rotating shaft 37 to rotate through friction. The rotating shaft 37 can drive the guide plate 4 to rotate. When the guide plate 4 contacts one of the second side plates 6, the guide plate 4 is in an inclined state. As the second damping disc 41 continues to rotate, the second damping disc 41 cannot drive the first damping disc 38 to rotate synchronously through friction, ensuring that the guide plate 4 automatically stops after rotating to the preset position. The movable ring 45 and the fixed column 47 are driven to move downward by the third hydraulic expansion link 46. The fixed column 47 slides relative to the support frame 40, and the distance between the movable ring 45 and the support frame 40 changes, changing the deformation degree of the second compression spring 32, so that the pressure exerted by the second compression spring 32 on the support frame 40 changes, thereby adjusting the friction between the second damping disc 41 and the first damping disc 38. When the servo motor 42 needs to be removed, the staff drives the bolt on the servo motor 42 to rotate to release the fixation of the servo motor 42. The staff drives the servo motor 42 to move upward so that the plug 43 disengages from the slot 44, and the plug 43 is withdrawn from the control box 3, completing the removal of the servo motor 42, which is convenient for replacing and overhauling the servo motor 42.

[0042] A method for counting automotive parts in this embodiment uses the automotive parts counting device as described above, including the following steps:

[0043] Step 1: The staff fixedly installs the mounting seat 2 on the production line conveyor device through bolts. When the production line conveyor device conveys parts, the guide plate 4 is driven to rotate through the damping drive structure. The guide plate 4 is inclined relative to the first side plate 5 and the second side plate 6.

[0044] Step 2: The parts are guided to between one group of the second side plate 6 and the first side plate 5 through the guide plate 4 and are guided by the second side plate 6 and the first side plate 5 so that the parts are conveyed to directly below the counting sensor 14, and the parts are counted by the counting sensor 14.

[0045] Step 3: When conveying parts of another specification, the guide plate 4 is driven to rotate in the reverse direction through the damping drive structure so that the guide plate 4 guides the parts to between the other group of the second side plate 6 and the first side plate 5, and the parts of the other specification can be counted.

[0046] Working principle: Adjust the initial distance between two mounting seats 2 through the horizontal adjustment mechanism. The staff fixes the mounting seats 2 on the conveying device of the production line through bolts. According to the specifications of the spare parts, the staff drives the second side plate 6 and the counting sensor 14 to slide horizontally relative to the bracket 1 through the horizontal adjustment mechanism, so that the distance between the second side plate 6 and the first side plate 5 is at a preset value, and the counting sensor 14 is centered relative to the second side plate 6 and the first side plate 5. The staff drives the bracket 1 to move vertically relative to the prism 8 through the vertical sliding assembly, changing the height of the bracket 1 relative to the conveying device of the production line, so that the guide plate 4, the first side plate 5 and the second side plate 6 are at a preset height relative to the conveying device of the production line. When the conveying device of the production line conveys the spare parts, the guide plate 4 is driven to rotate through the damping drive structure, so that the guide plate 4 is inclined relative to the first side plate 5 and the second side plate 6. The spare parts are guided to between one group of the second side plate 6 and the first side plate 5 through the guide plate 4, and are guided through the second side plate 6 and the first side plate 5, so that the spare parts are conveyed to directly below the counting sensor 14. The counting sensor 14 counts the spare parts. When conveying spare parts of another specification, the guide plate 4 is driven to rotate in the reverse direction through the damping drive structure, so that the guide plate 4 guides the spare parts to between another group of the second side plate 6 and the first side plate 5, and then the spare parts of the other specification can be counted. It is convenient to make the spare parts move to the preset track according to the specifications of the spare parts, ensuring that the counting sensor 14 can count the spare parts, thus avoiding the possibility of missing counts and improving the accuracy of counting;

[0047] The staff drives the mounting seats 2 and the prism 8 to move horizontally relative to the bracket 1. The prism 8 drives the first guide bar 13 to slide in the first guide groove 12 through the support sleeve 9, and the distance between the two mounting seats 2 can be adjusted. The staff drives the counting sensor 14 and the second connecting plate 15 to slide relative to the bracket 1, so that the second connecting plate 15 drives the corresponding second guide bar 18 to slide in the first guide groove 12 through the support block 17. And the staff drives the second side plate 6 and the third connecting plate 16 to move, so that the third connecting plate 16 drives the corresponding second guide bar 18 to slide in the first guide groove 12 through the support block 17. After the positions of the mounting seats 2, the second side plate 6 and the counting sensor 14 are adjusted, the pressing plate 19 is driven to move downwards by the first hydraulic expansion link 21. The pressing plate 19 presses the tops of the support sleeve 9 and the support block 17, so that the support sleeve 9 and the support block 17 are fixed relative to the bracket 1;

[0048] When the prism 8 and the mounting base 2 move horizontally, the prism 8 drives the slider 24 to slide in the chute 23 through the pressing block 27, the fixed block 29 and the movable block 31, and the slider 24 drives the third guiding strip 34 to slide in the second guiding groove 33. Through the design of the second guiding groove 33 and the third guiding strip 34, the slider 24 can move smoothly relative to the chute 23, and the ball 36 rolls on the inner wall of the chute 23. Through the design of the ball 36, the resistance when the slider 24 slides relative to the chute 23 is reduced. And the first compression spring 11 is in a compressed state in the initial state. The first compression spring 11 applies pressure to the fixed block 29 and the pressing block 27, and the pressing block 27 presses the prism 8 to fix the prism 8 relative to the pressing block 27. When the mounting base 2 is fixedly installed at a preset position, the staff drives the bracket 1, the second hydraulic telescopic rod 25, the movable plate 22 and the pressing block 27 to slide vertically relative to the prism 8, so that the bracket 1 can move vertically relative to the mounting base 2, changing the initial heights of the second side plate 6 and the guiding plate 4. When it is not necessary to adjust the height of the bracket 1, the fourth connecting plate 26 and the movable plate 22 are driven to move by the second hydraulic telescopic rod 25. The movable plate 22 drives the movable block 31 to slide relative to the fixed block 29 through the slider 24, reducing the length of the first compression spring 11 and increasing the force of the first compression spring 11 pressing the fixed block 29 and the pressing block 27, which can increase the friction between the limiting groove 28 and the prism 8, reducing the possibility of the bracket 1 sliding vertically relative to the mounting base 2 and the prism 8, and improving the overall stability;

[0049] The plug 43 is driven to rotate by the servo motor 42. The plug 43 drives the second damping disc 41 to rotate through the connecting shaft 39. The second damping disc 41 can drive the first damping disc 38 and the rotating shaft 37 to rotate through friction. The rotating shaft 37 can drive the guiding plate 4 to rotate. When the guiding plate 4 contacts one of the second side plates 6, the guiding plate 4 is in an inclined state. As the second damping disc 41 continues to rotate, the second damping disc 41 cannot drive the first damping disc 38 to rotate synchronously through friction, ensuring that the guiding plate 4 automatically stops after rotating to the preset position. The movable ring 45 and the fixed column 47 are driven to move downward by the third hydraulic telescopic rod 46. The fixed column 47 slides relative to the support frame 40, and the distance between the movable ring 45 and the support frame 40 changes, changing the deformation degree of the second compression spring 32, so that the pressure exerted by the second compression spring 32 on the support frame 40 changes, thereby adjusting the friction between the second damping disc 41 and the first damping disc 38. When the servo motor 42 needs to be removed, the staff drives the bolt on the servo motor 42 to rotate to release the fixation of the servo motor 42. The staff drives the servo motor 42 to move upward so that the plug 43 disengages from the slot 44, and the plug 43 is withdrawn from the control box 3, completing the removal of the servo motor 42, which is convenient for replacing and overhauling the servo motor 42.

[0050] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0051] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automotive parts counting device, comprising a bracket (1), characterized in that: Below the bracket (1), there are two mounting seats (2). Between the two mounting seats (2), there are two first side plates (5). On the sides of the two first side plates (5) away from each other, there are second side plates (6) respectively. Below the bracket (1), there is a guide plate (4) adapted to the two first side plates (5). The bracket (1) is fixedly installed with a control box (3). The first side plate (5) and the control box (3) are fixedly connected through a first connecting plate (7). The control box (3) is equipped with a damping drive structure adapted to the guide plate (4). Below the bracket (1), and between each group of the second side plate (6) and the first side plate (5), there is a counting sensor (14). The top of the mounting seat (2) is fixedly connected with a prism (8). The bracket (1) is equipped with a horizontal adjustment mechanism adapted to the prism (8), the second side plate (6), and the counting sensor (14) respectively. The bracket (1) is equipped with a vertical sliding component adapted to the prism (8). Through the guide plate (4), the spare parts are guided between one group of the second side plate (6) and the first side plate (5) so that the spare parts are conveyed to directly below the counting sensor (14) for counting. When conveying spare parts of another specification, the guide plate (4) is driven to rotate in the reverse direction through the damping drive structure so that the guide plate (4) guides the spare parts between the other group of the second side plate (6) and the first side plate (5), and then the spare parts of the other specification can be counted. The vertical sliding component includes two pressing blocks (27) arranged below the bracket (1). The pressing block (27) is provided with a limiting groove (28) adapted to the prism (8), and the inner wall of the prism (8) is in contact with the inner wall of the limiting groove (28). On the side of the bracket (1), there is a movable plate (22). The bracket (1) is fixedly installed with two second hydraulic expansion rods (25). The telescopic ends of the second hydraulic expansion rods (25) and the movable plate (22) are fixedly connected through a fourth connecting plate (26). On the side of the movable plate (22) facing the bracket (1), there is a sliding groove (23). Two sliders (24) are slidably arranged in the sliding groove (23). The pressing block (27) is equipped with an elastic member adapted to the slider (24). The elastic member includes a fixed block (29) fixedly installed on the side of the pressing block (27) facing the movable plate (22). On the side of the fixed block (29) facing the movable plate (22), there is a groove (30). A movable block (31) is slidably arranged in the groove (30). One end of the movable block (31) is fixedly connected with the slider (24), and the other end of the movable block (31) is connected with the inner wall of the groove (30) through a first compression spring (11). When the prism (8) and the mounting base (2) move horizontally, the prism (8) drives the slider (24) to slide in the chute (23) through the pressing block (27), the fixed block (29) and the movable block (31); the second hydraulic telescopic rod (25) drives the fourth connecting plate (26) and the movable plate (22) to move, and the movable plate (22) drives the movable block (31) to slide relative to the fixed block (29) through the slider (24), reducing the length of the first compression spring (11) and increasing the force of the first compression spring (11) pressing the fixed block (29) and the pressing block (27).

2. The automotive parts counting device according to claim 1, wherein: The horizontal adjustment mechanism includes a support sleeve (9) slidably sleeved outside the prism (8). A first rectangular hole (10) is formed in the top of the bracket (1). First guiding grooves (12) are respectively formed in the inner walls on both sides of the first rectangular hole (10). First guiding strips (13) are respectively fixedly connected to both sides of the support sleeve (9). The top of the counting sensor (14) is fixedly connected to a second connecting plate (15). The top of the second side plate (6) is fixedly connected to a third connecting plate (16). The tops of the second connecting plate (15) and the third connecting plate (16) are respectively fixedly connected to support blocks (17). Second guiding strips (18) are respectively fixedly connected to both sides of the support block (17). The first guiding strip (13) and the second guiding strip (18) are respectively located in the corresponding first guiding grooves (12). The bracket (1) is provided with a pressing unit adapted to the support sleeve (9) and the support block (17).

3. The automotive spare part counting device according to claim 2, characterized in that: The pressing unit includes a pressing plate (19) arranged above the bracket (1). A second rectangular hole (20) adapted to the prism (8) is formed in the top of the pressing plate (19). The prism (8) penetrates through the second rectangular hole (20). The bracket (1) is fixedly provided with two first hydraulic telescopic rods (21). The telescopic ends of the first hydraulic telescopic rods (21) are fixedly connected to the bottom of the pressing plate (19). The tops of the support block (17) and the support sleeve (9) are respectively in contact with the bottom of the pressing plate (19).

4. The automotive spare part counting device according to claim 1, characterized in that: Second guiding grooves (33) are respectively formed in the inner walls of the top and the bottom of the chute (23). Third guiding strips (34) are respectively fixedly connected to the top and the bottom of the slider (24). The third guiding strips (34) are located in the corresponding second guiding grooves (33).

5. The automotive spare part counting device according to claim 1, wherein: A plurality of receiving grooves (35) are formed in the side of the slider (24) away from the pressing block (27). Ball bearings (36) are arranged in the receiving grooves (35). The ball bearings (36) are in contact with the inner wall of the chute (23).

6. The automotive parts counting device according to claim 1, characterized in that: The damping drive structure includes a rotating shaft (37) rotatably mounted on the control box (3). The bottom end of the rotating shaft (37) is fixedly connected to the top of the guide plate (4). The top end of the rotating shaft (37) is fixedly connected to a first damping disc (38) located inside the control box (3). Above the first damping disc (38), there is a connecting shaft (39). A support frame (40) is rotatably sleeved outside the connecting shaft (39). The bottom end of the connecting shaft (39) is fixedly connected to a second damping disc (41), and the bottom of the second damping disc (41) is in contact with the top of the first damping disc (38). The control box (3) is equipped with a driver adapted to the connecting shaft (39). An active ring (45) is provided inside the control box (3). The control box (3) is fixedly installed with a number of third hydraulic telescopic rods (46). The telescopic end of the third hydraulic telescopic rod (46) is fixedly connected to the top of the active ring (45). At least two fixed columns (47) are fixedly connected to the bottom of the active ring (45). The fixed columns (47) penetrate through the support frame (40). A second compression spring (32) is sleeved outside the fixed columns (47), and the two ends of the second compression spring (32) are respectively abutted against the active ring (45) and the support frame (40).

7. The automotive spare part counting device according to claim 6, wherein: The driver includes a servo motor (42) arranged on the top of the control box (3), and the servo motor (42) and the control box (3) are connected by a number of bolts. A slot (44) is opened at the top of the connecting shaft (39). The output end of the servo motor (42) is fixedly connected to an insertion block (43) located inside the slot (44).

8. A method for counting automotive parts and components, using the automotive parts and components counting device as described in claim 1, characterized in that: It includes the following steps: Step 1: The staff fixedly installs the mounting base (2) on the production line conveying device through bolts. When the production line conveying device conveys the spare parts, the guide plate (4) is driven to rotate through the damping drive structure, and the guide plate (4) is inclined relative to the first side plate (5) and the second side plate (6). Step 2: The spare parts are guided to between one group of the second side plate (6) and the first side plate (5) through the guide plate (4), and are guided by the second side plate (6) and the first side plate (5) so that the spare parts are conveyed to directly below the counting sensor (14), and the counting sensor (14) counts the spare parts. Step 3: When conveying spare parts of another specification, the guide plate (4) is driven to rotate in the reverse direction through the damping drive structure, so that the guide plate (4) guides the spare parts to between the other group of the second side plate (6) and the first side plate (5), and the spare parts of the other specification can be counted.

Citation Information

Patent Citations

  • Infrared ray counting mechanism

    CN206312204U

  • Sorting device and sorting equipment

    CN218982376U