Enameled wire cooling device for enameled wire production

By designing an enameled wire cooling device including a step cooler, a reciprocating tensioning mechanism and an automatic air supply assembly, the problem of excessive temperature difference when the enameled wire is directly cooled into the water tank after painting and drying is solved, and effective step cooling and tensioning treatment of the enameled wire is achieved, which significantly improves the cooling efficiency and mechanical and insulating performance of the enameled wire.

CN119811795AActive Publication Date: 2025-04-11WUXI SIMA-MEIDA ELECTRO TECH CO LTD
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Patent Information

Application Number
CN202510283501.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2025-04-11
Estimated Expiration
2045-03-11

AI Technical Summary

Technical Problem

When the enameled wire is painted and dried and goes directly into the water tank for cooling, excessive temperature difference leads to thermal stress, increasing the risk of paint film cracking and reducing the stability of mechanical properties and insulation properties.

Method used

An enameled wire cooling device is designed, including a step cooler, a reciprocating tensioning mechanism and an automatic air supply assembly. The device gradually reduces the temperature of the enameled wire surface, reduces thermal stress, and improves cooling efficiency through step-by-step cooling, tensioning operation and bubble convection.

Benefits of technology

Effectively prevent thermal stress cracks from the paint film due to sudden temperature drop, ensure uniform curing of the paint layer, improve the scratch resistance and overall performance of the enameled wire, and significantly improve cooling efficiency and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an enameled wire cooling device for enameled wire production, and relates to the technical field of enameled wire cooling devices.The enameled wire cooling device comprises a rack and a first connecting strip fixedly connected to the bottom of the rack, the bottom of the first connecting strip is fixedly connected with a limiting seat, and the bottom of the limiting seat is fixedly connected with a first fixing pipe; an enameled wire penetrates through the inner side of the first fixing pipe; the stepped cooler is positioned on the inner side of the first fixed pipe and is used for carrying out stepped cooling on the enameled wire; and the reciprocating tightening mechanism is positioned between the first fixing pipe and the enameled wire and is used for tightening the enameled wire. Through cooperation of the first ring groove and other parts, stepped cooling of the enameled wire is achieved, thermal stress cracks caused by sudden temperature drop of a paint film of the suddenly cooled enameled wire are prevented, meanwhile, the paint layer can enable the surface of the enameled wire to be uniformly cured, the scratch resistance of the enameled wire is improved, and therefore the overall practicability of the device is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of enameled wire cooling devices, in particular to an enameled wire cooling device for enameled wire production. Background Art

[0002] Enameled wire is a winding wire composed of a conductor (such as copper, aluminum or alloy) and an insulating layer (insulating varnish). It is softened by annealing the bare wire, painted multiple times, and baked to form a wire with both conductivity and insulation. When the enameled wire is produced, it is necessary to coat the surface of the conductor with insulating varnish. After painting, it is cooled, which can quickly solidify and shape the insulating varnish, forming a uniform and dense insulating layer on the surface of the conductor, thereby ensuring that the enameled wire has good insulation properties and preventing electrical faults such as short circuits during use. Therefore, special equipment is required to cool it after painting.

[0003] According to the announcement number "CN115101259A" published on the China Patent Network, it is "an enameled wire cooling device for enameled wire production", including a cooling box, a winding mechanism and a reeling and unreeling mechanism; the reeling and unreeling mechanism is arranged on both sides of the cooling box, including a support frame fixedly connected to the cooling box, and the support frame is provided with a placement groove with an opening on one side; the winding mechanism includes a main shaft rotatably connected to the bottom plate of the cooling box, a winding column is provided on the side of the main shaft close to the center of the cooling box, a spiral winding groove is provided on the outside of the winding column, a spiral guide cavity is provided inside the winding column, and the end of the main shaft away from the bottom plate of the cooling box is detachably connected to the winding assembly. The present invention is suitable for an enameled wire cooling device for enameled wire production, and by arranging a rotating winding column with a winding groove inside the cooling box, the distance that the enameled wire can move in the cooling box is increased, thereby improving the cooling effect; Although the above patent realizes the cooling of the enameled wire, when the existing enameled wire directly enters the water tank for cooling after painting and drying, the thermal stress generated by the large temperature difference increases the risk of cracking of the enameled wire film, thereby reducing the stability of the mechanical properties and insulation properties of the enameled wire. For this reason, we provide an enameled wire cooling device for enameled wire production to solve the above problem. Summary of the invention

[0004] The purpose of the present invention is to provide an enameled wire cooling device for enameled wire production in order to solve the problem that when the enameled wire directly enters a water tank for cooling after painting and drying, the thermal stress generated due to excessive temperature difference increases the risk of cracking of the enameled wire paint film, thereby reducing the stability of the mechanical properties and insulation properties of the enameled wire.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an enameled wire cooling device for enameled wire production, comprising: a frame and a first connecting strip fixedly connected to the bottom of the frame, the bottom of the first connecting strip is fixedly connected to a limiting seat, the bottom of the limiting seat is fixedly connected to a first fixed tube, and the inner side of the first fixed tube passes through the enameled wire; a step cooler, located on the inner side of the first fixed tube, for performing step-by-step cooling on the enameled wire; a reciprocating tightening mechanism, located between the first fixed tube and the enameled wire, for tightening the enameled wire; an automatic air supply assembly, located at the top of the first fixed tube, for cooperating with the step cooler to cool the enameled wire.

[0006] As a further solution of the present invention: the step cooler includes a first annular groove, a second annular groove and a third annular groove opened on the inner side of the first fixed tube, and a plurality of first fixed tubes are provided, a second fixed tube is provided between every two first fixed tubes, and a hose is fixedly connected to both sides of the second fixed tube, one of the hoses is fixedly connected to the first fixed tube, and a second hose is fixedly connected to one side of the other hose, and the second hose is fixedly connected to another first fixed tube, and the first annular groove, the second annular groove and the third annular groove are interconnected.

[0007] As a further solution of the present invention: the step cooler also includes a fixing plate fixedly connected to the outer wall of the first connecting strip, the top of the fixing plate is fixedly connected to a water tank, a water pump is installed at the water inlet of the water tank, a second connecting pipe is fixedly connected to the water inlet of the water pump, and one end of the second connecting pipe is connected to the water outlet of the second hose, a first connecting pipe is fixedly connected to the water outlet of the water tank, and one end of the first connecting pipe passes through the inner side of the first annular groove, and an air release valve is installed at the air outlet of the water tank.

[0008] As a further solution of the present invention: a water groove communicating with the third annular groove is formed on the inner side of the first fixed tube, and a plurality of water holes communicating with the water groove are formed inside the first fixed tube.

[0009] As a further solution of the present invention: the reciprocating tensioning mechanism includes a second connecting strip fixedly connected to the bottom of the fixed plate, the bottom of the second connecting strip is fixedly connected to a rectangular plate, a hydraulic cylinder is installed on the top of the rectangular plate, and the output end of the hydraulic cylinder passes through the bottom of the rectangular plate and is fixedly connected to a driving block, one side of the driving block is fixedly connected to a spur rack, one side of the spur rack is fixedly connected to a connecting rod, one side of the connecting rod is fixedly connected to a sliding rod, and the sliding rod is slidably connected to the inner side of the rectangular plate, the bottom of the sliding rod is fixedly connected to a driving ring, and the driving ring is fixedly connected to the hose.

[0010] As a further solution of the present invention: the reciprocating tensioning mechanism also includes a connecting seat fixedly connected to the bottom of the rectangular plate, the inner side of the connecting seat is rotatably connected to a rotating shaft, the outer wall of the rotating shaft is fixedly connected to a spur gear, the spur racks, the sliding rod, and the driving ring are each provided with two, and the two spur racks are meshed with the spur gears.

[0011] As a further solution of the present invention: the automatic air supply assembly includes two rectangular boxes fixedly connected to the top of the rectangular plate, the inner sides of the two rectangular boxes are slidably connected to a piston plate, and the two piston plates are respectively fixedly connected to one of the sliding rods.

[0012] As a further solution of the present invention: the automatic air supply component also includes a first one-way valve fixedly connected to the air outlet of the two rectangular boxes, wherein a second exhaust pipe is installed at a port of one of the first one-way valves, and a first exhaust pipe is installed at a port of the other first one-way valve, one end of the first exhaust pipe passes through the inner side of the second fixed pipe and communicates with the interior of the second fixed pipe, one end of the second exhaust pipe passes through the inner side of the first fixed pipe and communicates with the third annular groove, and a second one-way valve is fixedly connected to the air inlet of the two rectangular boxes.

[0013] Compared with the prior art, the present invention has the following beneficial effects: 1. By setting the cooperation of the first annular groove and other parts, the water inside the water storage tank flows into the inner sides of the first annular groove, the second annular groove and the third annular groove along the first connecting pipe, thereby cooling the enameled wire respectively. Since the distances of the first annular groove, the second annular groove and the third annular groove from the inner side of the enameled wire are successively reduced, the temperature in contact with the enameled wire is successively reduced, thereby increasing the cooling effect on the enameled wire successively. When the water flows into the outer wall of the enameled wire through the water hole, the cooling effect of the device is further increased by contacting with the enameled wire, thereby realizing step-by-step cooling of the enameled wire, preventing thermal stress cracks caused by sudden cooling of the paint film of the enameled wire due to a sudden drop in temperature, and at the same time, the paint layer can make the surface of the enameled wire evenly solidified, thereby improving its scratch resistance, thereby improving the overall practicality of the device; 2. By arranging the cooperation of parts such as water storage tanks, multiple water storage tanks are arranged horizontally on the top of the fixed plate, and the temperature inside the multiple water storage tanks decreases successively. Since the temperature of the enameled wire just entering the inside of the first fixed tube is the highest, and the water temperature inside the multiple groups of water storage tanks decreases successively compared with the enameled wire, when the enameled wire passes through the inner sides of the multiple groups of first fixed tubes successively, it can be cooled by the water with gradually decreasing temperature successively, thereby further reducing the thermal stress on the surface of the enameled wire, effectively reducing the generation of cracks on the surface of the enameled wire, and at the same time improving the overall cooling effect of the device, thereby improving the overall practicality of the device; 3. By setting the cooperation of parts such as hydraulic cylinders, the output end of the hydraulic cylinder drives the round rod to move up and down reciprocatingly. When the round rod is driven to move downward, the driving block is driven downward under the action of the round rod, thereby driving a spur rack to move downward. At this time, the spur gear is driven to rotate under the action of one spur rack, thereby driving another spur rack to move upward, thereby driving one driving ring to move upward and the other driving ring to move downward, thereby tightening the enameled wire. When the round rod is reset, the enameled wire gradually becomes loose under the action of the driving ring, so that the enameled wire is located between the two hoses in a wave-like reciprocating tightening operation, thereby realizing the continuous tightening and relaxation of the enameled wire, so that when the cooling water cools the enameled wire, the surface tension of the enameled wire is increased, making it easier for the cooling water to penetrate into the gap between the paint film and the conductor, thereby improving the heat exchange efficiency. At the same time, periodically tightening and releasing the enameled wire can dynamically adjust the surface tension of the enameled wire, reduce the tensile deformation of the paint film caused by the fluctuation of tension, thereby improving the overall practicality of the device; 4. By setting up an automatic air supply component, the gas can enter the inner side of the first fixed tube from the water hole, thereby generating bubbles. Under the guidance of the water pump, the gas can move along the two bent hoses. In the process of the bubbles rising and flowing in the water, the surrounding water flow will be disturbed, breaking the laminar state of the water and forming a stronger convection. This convection can speed up the speed of heat transfer from the surface of the enameled wire to the cooling water, thereby significantly improving the heat exchange efficiency. Compared with simple water flow cooling, the cooling process with the participation of bubbles can make the enameled wire cool down faster, reduce the cooling time, and improve production efficiency. The bubbles in When flowing in water, it will have a certain scouring effect on the surface of the enameled wire. This scouring can remove impurities, paint residues and other tiny particles that may exist on the surface of the enameled wire, making the surface of the enameled wire cleaner. A clean surface is conducive to the uniform curing of the paint layer and reduces paint layer defects caused by surface impurities, thereby improving the quality and appearance of the enameled wire. The tiny impact force generated when the bubbles burst on the surface of the enameled wire can also promote the discharge of tiny bubbles or gaps inside the paint film, which helps to reduce defects inside the paint film, improve the density and integrity of the paint film, and thus improve the electrical and mechanical properties of the enameled wire, such as voltage resistance and scratch resistance. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 is a cross-sectional view of a first fixed tube of the present invention; Figure 3 It is a schematic diagram of the inner structure of the first fixed tube of the present invention; Figure 4 It is a schematic diagram of the structure of the first ring groove, the second ring groove and the third ring groove of the present invention; Figure 5It is a schematic diagram of the local structure of the step cooler of the present invention; Figure 6 It is a schematic diagram of the bottom structure of the fixing plate of the present invention; Figure 7 It is a schematic diagram of the structure of the reciprocating tensioning mechanism of the present invention; Figure 8 It is a schematic diagram of the bottom structure of the rectangular plate of the present invention.

[0015] In the figure: 1, frame; 2, first connecting strip; 3, fixing plate; 4, limiting seat; 5, first fixing pipe; 6, enameled wire; 7, first ring groove; 8, second ring groove; 9, third ring groove; 10, first exhaust pipe; 11, second exhaust pipe; 12, first one-way valve; 13, water storage tank; 14, first connecting pipe; 15, water pump; 16, second connecting pipe; 17, air release valve; 18, water trough; 19, water hole; 20, hose; 21, second fixing pipe; 22, second hose; 23, second connecting strip; 24, rectangular plate; 25, sliding rod; 26, driving ring; 27, hydraulic cylinder; 28, round rod; 29, driving block; 30, spur rack; 31, connecting seat; 32, rotating shaft; 33, spur gear; 34, connecting rod; 35, rectangular box; 36, piston plate; 37, second one-way valve. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0017] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is an explanation of an embodiment of the present invention based on the overall structure of the present invention.

[0018] See also Figures 1 to 8 The present embodiment provides an enameled wire cooling device for enameled wire production, comprising: a frame 1 and a first connecting strip 2 fixedly connected to the bottom of the frame 1, the bottom of the first connecting strip 2 is fixedly connected to a limiting seat 4, the bottom of the limiting seat 4 is fixedly connected to a first fixed tube 5, and an enameled wire 6 passes through the inner side of the first fixed tube 5; a step cooler is located on the inner side of the first fixed tube 5, and is used to perform step-by-step cooling on the enameled wire 6, the step cooler comprises a first annular groove 7, a second annular groove 8 and a third annular groove 9 which are opened on the inner side of the first fixed tube 5, a plurality of first fixed tubes 5 are provided, a second fixed tube 21 is provided between every two first fixed tubes 5, and a hose 20 is fixedly connected to both sides of the second fixed tube 21, one of the hoses 20 is fixedly connected to the first fixed tube 5, and a second hose 22 is fixedly connected to one side of the other hose 20, and the first fixed tube 5 is provided with a plurality of second fixed tubes 5 ... The second hose 22 is fixedly connected to another first fixed pipe 5, and the first annular groove 7, the second annular groove 8 and the third annular groove 9 are interconnected. The step cooler also includes a fixed plate 3 fixedly connected to the outer wall of the first connecting strip 2, and a water tank 13 is fixedly connected to the top of the fixed plate 3. A water pump 15 is installed at the water inlet of the water tank 13, and a second connecting pipe 16 is fixedly connected to the water inlet of the water pump 15, and one end of the second connecting pipe 16 is connected to the water outlet of the second hose 22. A first connecting pipe 14 is fixedly connected to the water outlet of the water tank 13, and one end of the first connecting pipe 14 passes through the inner side of the first annular groove 7. A relief valve 17 is installed at the air outlet of the water tank 13. A water groove 18 communicating with the third annular groove 9 is provided on the inner side of the first fixed pipe 5, and a plurality of water holes 19 communicating with the water groove 18 are provided inside the first fixed pipe 5; A heater is provided inside the water tank 13. Since how the heater heats is a prior art, it is not described in detail in this solution. The heater can heat the water inside the water tank 13. The water tank 13 is connected to an external water supply pipe. First, when the staff cools the enameled wire 6, the external water supply pipe inputs water into the inside of the water tank 13, and the heater inside the water tank 13 heats the water inside the water tank 13. At this time, the water inside the water tank 13 flows along the first connecting pipe 14 into the inside of the first annular groove 7, the second annular groove 8, and the third annular groove 9, thereby cooling the enameled wire 6 respectively. The distances between the first annular groove 7, the second annular groove 8, and the third annular groove 9 and the inner side of the enameled wire 6 are reduced, so that the temperature in contact with the enameled wire 6 is reduced successively, thereby increasing the cooling effect on the enameled wire 6 successively, and when water flows into the outer wall of the enameled wire 6 through the water hole 19, the water further increases the cooling effect of the device by contacting the enameled wire 6, thereby realizing step-by-step cooling of the enameled wire 6, preventing thermal stress cracks caused by sudden temperature drop in the paint film of the enameled wire 6 due to sudden cooling, and at the same time making the paint layer uniformly solidify the surface of the enameled wire 6, thereby improving its scratch resistance, thereby improving the overall practicality of the device; A plurality of water tanks 13 are arranged horizontally on the top of the fixed plate 3, and the temperature inside the plurality of water tanks 13 decreases successively. Since the temperature of the enameled wire 6 just entering the inner side of the first fixed tube 5 is the highest, and the water temperature inside the plurality of water tanks 13 decreases successively compared with the enameled wire 6, when the enameled wire 6 passes through the inner sides of the plurality of first fixed tubes 5 successively, it can be cooled by the water with gradually decreasing temperature successively, thereby further reducing the thermal stress on the surface of the enameled wire 6, effectively reducing the generation of cracks on the surface of the enameled wire 6, and at the same time improving the overall cooling effect of the device, thereby improving the overall practicality of the device.

[0019] The water pump 15 is controlled by a PLC controller, which can control the intermittent start of the water pump 15. When the enameled wire 6 is cooled, the PLC controller controls the start of the enameled wire 6, and the output end of the enameled wire 6 is started. When the waste water on the outer wall of the enameled wire 6 flows into the inner side of the second hose 22, the waste water on the inner side of the second hose 22 is sucked under the suction force on the inner side of the second connecting pipe 16, so that the waste water on the surface of the enameled wire 6 can be treated, and the waste water is heated again by the heater on the inner side of the water storage tank 13, so that it flows back into the inner side of the first annular groove 7, the second annular groove 8, and the third annular groove 9, and the enameled wire 6 is cooled again, thereby effectively saving water resources. At the same time, the water is continuously circulated, thereby improving the cooling effect of the device, improving the cooling efficiency of the enameled wire 6, and thereby improving the overall practicality of the device.

[0020] See also Figure 6 to Figure 8The reciprocating tensioning mechanism is located between the first fixed tube 5 and the enameled wire 6 and is used to tighten the enameled wire 6. The reciprocating tensioning mechanism includes a second connecting strip 23 fixedly connected to the bottom of the fixed plate 3. The bottom of the second connecting strip 23 is fixedly connected to a rectangular plate 24. A hydraulic cylinder 27 is installed on the top of the rectangular plate 24. The output end of the hydraulic cylinder 27 passes through the bottom of the rectangular plate 24 and is fixedly connected to a driving block 29. A straight rack 30 is fixedly connected to one side of the driving block 29. A connecting rod 34 is fixedly connected to one side of the straight rack 30. The connecting rod A sliding rod 25 is fixedly connected to one side of the rectangular plate 24, and the sliding rod 25 is slidably connected to the inner side of the rectangular plate 24. A driving ring 26 is fixedly connected to the bottom of the sliding rod 25, and the driving ring 26 is fixedly connected to the hose 20. The reciprocating tensioning mechanism also includes a connecting seat 31 fixedly connected to the bottom of the rectangular plate 24, and a rotating shaft 32 is rotatably connected to the inner side of the connecting seat 31. A spur gear 33 is fixedly connected to the outer wall of the rotating shaft 32. Two spur racks 30, sliding rod 25, and driving ring 26 are provided. The two spur racks 30 are meshed with the spur gear 33. The hose 20 and the second fixed pipe 21 are initially arranged in an offset arrangement of one up and one down. The hydraulic cylinder 27 is controlled by a PLC controller, and the hydraulic cylinder 27 can be controlled to start intermittently. When the cooling water enters the outer wall of the enameled wire 6 through the inner side of the water hole 19 to cool it, the PLC controller controls the hydraulic cylinder 27 to start, and the output end of the hydraulic cylinder 27 drives the round rod 28 to move up and down. When the round rod 28 is driven to move downward, the driving block 29 is driven to move downward under the action of the round rod 28, thereby driving a spur rack 30 to move downward. At this time, the spur gear 33 is driven to rotate under the action of one spur rack 30, thereby driving the other spur rack 30 to move upward, thereby driving a driving ring 26 respectively. When the round rod 28 is reset, the enameled wire 6 gradually becomes loose under the action of the driving ring 26, so that the enameled wire 6 is located between the two hoses 20 and is tightened in a wave-like manner, thereby realizing continuous tightening and loosening of the enameled wire 6. When the cooling water cools the enameled wire 6, the surface tension of the enameled wire 6 is increased, so that the cooling water can more easily penetrate into the gap between the paint film and the conductor, thereby improving the heat exchange efficiency. At the same time, the periodic tightening and releasing of the enameled wire 6 can dynamically adjust the surface tension of the enameled wire 6 and reduce the tensile deformation of the paint film caused by the fluctuation of tension, thereby improving the overall practicality of the device.

[0021] See also Figures 5 to 8, an automatic air supply component, located at the top of the first fixed pipe 5, is used to cooperate with the step cooler to cool the enameled wire 6, the automatic air supply component includes two rectangular boxes 35 fixedly connected to the top of the rectangular plate 24, the inner sides of the two rectangular boxes 35 are slidably connected to a piston plate 36, and the two piston plates 36 are respectively fixedly connected to a sliding rod 25, the automatic air supply component also includes a first one-way valve 12 fixedly connected to the air outlet of the two rectangular boxes 35, one port of the first one-way valve 12 is installed with a second exhaust pipe 11, and the other port of the first one-way valve 12 is installed with a first exhaust pipe 10, one end of the first exhaust pipe 10 passes through the inner side of the second fixed pipe 21 and communicates with the inside of the second fixed pipe 21, one end of the second exhaust pipe 11 passes through the inner side of the first fixed pipe 5 and communicates with the third annular groove 9, and a second one-way valve 37 is fixedly connected to the air inlet of the two rectangular boxes 35; Dust-proof nets are installed at the air inlets of the two second one-way valves 37 for dust prevention, and a filter net for filtering is installed inside the water storage tank 13. The second one-way valve 37 and the first one-way valve 12 are both one-way air-permeable valves. When a spur rack 30 located on the left side of the spur gear 33 moves upward, it can drive a piston plate 36 to move upward, thereby rushing the other gas inside a rectangular box 35 into the first exhaust pipe 10, so that the first exhaust pipe 10 rushes the gas into the channel located between the two hoses 20, and the second one-way valve 37 located on the side of the first exhaust pipe 10 will not take in air. When the above steps are reversed, air is taken in through the second one-way valve 37 inside a rectangular box 35, and the gas inside the other rectangular box 35 can enter the second exhaust pipe 11, so that the gas can enter the inner side of the first fixed pipe 5 from the water hole 19, thereby generating bubbles, which can move along the two bent hoses 20 under the guidance of the suction of the water pump 15. In the process of rising and flowing in the water, the bubbles will cause the surrounding water flow to be disturbed, breaking the water layer. Flow state, forming a stronger convection, this convection can speed up the speed of heat transfer from the surface of the enameled wire 6 to the cooling water, thereby significantly improving the heat exchange efficiency. Compared with simple water flow cooling, the cooling process with the participation of bubbles can make the enameled wire 6 cool down faster, reduce the cooling time, and improve production efficiency. When the bubbles flow in the water, they will have a certain scouring effect on the surface of the enameled wire 6. This scouring can remove impurities, paint residues and other tiny particles that may exist on the surface of the enameled wire 6, making the surface of the enameled wire 6 cleaner. The clean surface is conducive to the uniform curing of the paint layer and reduces the defects of the paint layer caused by surface impurities, thereby improving the quality and appearance of the enameled wire 6. The tiny impact force generated when the bubbles rupture on the surface of the enameled wire 6 can also promote the discharge of tiny bubbles or gaps inside the paint film, which helps to reduce the defects inside the paint film, improve the density and integrity of the paint film, and then improve the electrical and mechanical properties of the enameled wire 6, such as voltage resistance and scratch resistance.

[0022] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An enameled wire cooling device for enameled wire production, characterized in that: include: A frame (1) and a first connecting strip (2) fixedly connected to the bottom of the frame (1), the bottom of the first connecting strip (2) being fixedly connected to a limit seat (4), the bottom of the limit seat (4) being fixedly connected to a first fixing tube (5), an enameled wire (6) passing through the inner side of the first fixing tube (5); a step cooler, located on the inner side of the first fixed tube (5), and used for performing step-wise cooling on the enameled wire (6); a reciprocating tightening mechanism, located between the first fixed tube (5) and the enameled wire (6), and used for tightening the enameled wire (6); An automatic air supply component is located at the top of the first fixed tube (5) and is used to cooperate with the stepped cooler to cool the enameled wire (6).

2. The enameled wire cooling device for enameled wire production according to claim 1, characterized in that: The step cooler comprises a first annular groove (7), a second annular groove (8) and a third annular groove (9) which are provided on the inner side of the first fixed tube (5); a plurality of the first fixed tubes (5) are provided, a second fixed tube (21) is provided between every two of the first fixed tubes (5), and a hose (20) is fixedly connected to each of the two sides of the second fixed tube (21); one of the hoses (20) is fixedly connected to the first fixed tube (5), one side of the other hose (20) is fixedly connected to a second hose (22), and the second hose (22) is fixedly connected to another of the first fixed tubes (5); the first annular groove (7), the second annular groove (8) and the third annular groove (9) are interconnected.

3. The enameled wire cooling device for enameled wire production according to claim 2, characterized in that: The step cooler further comprises a fixing plate (3) fixedly connected to the outer wall of the first connecting strip (2); a water tank (13) is fixedly connected to the top of the fixing plate (3); a water pump (15) is installed at the water inlet of the water tank (13); a second connecting pipe (16) is fixedly connected to the water inlet of the water pump (15); one end of the second connecting pipe (16) is connected to the water outlet of the second hose (22); a first connecting pipe (14) is fixedly connected to the water outlet of the water tank (13); one end of the first connecting pipe (14) passes through the inner side of the first annular groove (7); and a relief valve (17) is installed at the air outlet of the water tank (13).

4. The enameled wire cooling device for enameled wire production according to claim 3, characterized in that: A water passage groove (18) communicating with the third annular groove (9) is provided on the inner side of the first fixed tube (5), and a plurality of water passage holes (19) communicating with the water passage groove (18) are provided inside the first fixed tube (5).

5. The enameled wire cooling device for enameled wire production according to claim 3, characterized in that: The reciprocating tensioning mechanism comprises a second connecting bar (23) fixedly connected to the bottom of the fixed plate (3), the bottom of the second connecting bar (23) is fixedly connected to a rectangular plate (24), the top of the rectangular plate (24) is provided with a hydraulic cylinder (27), and the output end of the hydraulic cylinder (27) passes through the bottom of the rectangular plate (24) and is fixedly connected to a driving block (29), one side of the driving block (29) is fixedly connected to a spur rack (30), one side of the spur rack (30) is fixedly connected to a connecting rod (34), one side of the connecting rod (34) is fixedly connected to a sliding rod (25), and the sliding rod (25) is slidably connected to the inner side of the rectangular plate (24), the bottom of the sliding rod (25) is fixedly connected to a driving ring (26), and the driving ring (26) is fixedly connected to the hose (20).

6. The enameled wire cooling device for enameled wire production according to claim 5, characterized in that: The reciprocating tensioning mechanism further comprises a connecting seat (31) fixedly connected to the bottom of the rectangular plate (24); a rotating shaft (32) is rotatably connected to the inner side of the connecting seat (31); a spur gear (33) is fixedly connected to the outer wall of the rotating shaft (32); two spur racks (30), two sliding rods (25) and two driving rings (26) are each provided; and the two spur racks (30) are meshed with the spur gears (33).

7. The enameled wire cooling device for enameled wire production according to claim 5, characterized in that: The automatic air supply assembly comprises two rectangular boxes (35) fixedly connected to the top of the rectangular plate (24), the inner sides of the two rectangular boxes (35) are slidably connected to a piston plate (36), and the two piston plates (36) are respectively fixedly connected to one of the sliding rods (25).

8. The enameled wire cooling device for enameled wire production according to claim 7, characterized in that: The automatic air supply component also includes a first one-way valve (12) fixedly connected to the air outlets of the two rectangular boxes (35), wherein a second exhaust pipe (11) is installed at a port of one of the first one-way valves (12), and a first exhaust pipe (10) is installed at a port of the other first one-way valve (12), one end of the first exhaust pipe (10) penetrates the inner side of the second fixed pipe (21) and communicates with the interior of the second fixed pipe (21), one end of the second exhaust pipe (11) penetrates the inner side of the first fixed pipe (5) and communicates with the third annular groove (9), and a second one-way valve (37) is fixedly connected to the air inlet of each of the two rectangular boxes (35).

Citation Information

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