High-speed data line shell integrated forming production line

By using the combined technology of comb teeth and injection molding equipment on the high-speed data line production line, the problem of glue leakage in the transmission line during injection molding is solved, and the wiring harness tightening and shell forming are achieved, which improves production efficiency.

CN119812878AActive Publication Date: 2025-04-11DONGGUAN DA WANG PRECISION MOULD CO LTD
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Patent Information

Application Number
CN202510024303.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-04-11
Estimated Expiration
2045-01-07

AI Technical Summary

Technical Problem

In the prior art, the transmission line of the high-speed line has a glue leakage problem due to gaps during the injection molding process, and it is impossible to achieve sealing, resulting in the inner shell and the transmission line being installed separately, which adds production steps.

Method used

By setting comb teeth one and comb teeth two on the production line, combining vertical injection molding equipment and spraying devices, the transmission line is tightened and integrated injection molding is achieved to avoid liquid leakage.

Benefits of technology

The wire harness volume is reduced, and the overall molded shell volume is reduced, which reduces subsequent assembly steps and improves work efficiency.

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Abstract

The high-speed data line shell integrated forming production line comprises a first conveying line, a second conveying line and a jig, vertical injection molding equipment is installed between the first conveying line and the second conveying line, a track is formed among the first conveying line, the second conveying line and the injection molding equipment, the jig can pass through the track, and a line arranging device and a detection camera are arranged on the side face of the first conveying line; the jig comprises a carrier and a jig body, first comb teeth are arranged on the carrier, a plurality of tooth positions are arranged in the first comb teeth side by side, the jig body is installed on the carrier, the first comb teeth penetrate through the jig body, a first fixing position and a second fixing position are arranged on the jig corresponding to the two sides of the first comb teeth respectively, the first fixing position is used for installing products, the products extend out of a plurality of transmission lines, and the second fixing position is used for fixing the products. The injection molding equipment comprises an upper mold assembly and a lower mold assembly, second comb teeth are arranged on the bottom face of the upper mold assembly, and the second comb teeth and the first comb teeth are combined to compress the multiple transmission lines so that the tooth positions can be filled with the second comb teeth. Gaps are blocked in a mode of combining the first comb teeth and the second comb teeth, the situation of liquid leakage in the injection molding process is avoided, the size of a wire harness is reduced, the size of an integrally-formed shell is reduced, meanwhile, the shell is integrally formed in a stacked transmission line in an injection molding mode, the subsequent shell assembling step is reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of transmission line production equipment, in particular to a high-speed data line housing integral molding production line. Background Art

[0002] OSFP high-speed lines usually consist of a PCB board, an inner shell, an outer shell, and multiple transmission lines. These transmission lines are stacked in multiple layers and welded on the PCB board, and then the shell is injection molded. Since they need to be welded on the PCB board, sufficient space needs to be reserved between the transmission lines. In this way, sufficient gaps need to be reserved in the inner shell to install the transmission lines, which makes it impossible to further reduce the volume.

[0003] Moreover, in the prior art, the transmission lines of the basic injection-molded shells are all single or side-by-side molded. For the stacked transmission lines, gaps will appear during the injection molding process, and sealing cannot be achieved, resulting in glue leakage. Therefore, the inner shell and the transmission line are basically installed in a split manner, resulting in more production processes. Summary of the invention

[0004] The object of the present invention is to provide a high-speed data cable housing integrated molding production line to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A high-speed data cable housing integrated molding production line, comprising a conveyor line 1, a conveyor line 2 and a jig, a vertical injection molding device is installed between the two, a track is formed between the conveyor line 1, the conveyor line 2 and the injection molding device for the jig to pass through, and a line management device and a detection camera are provided on the side of the conveyor line 1;

[0007] The jig includes a carrier and a jig body, the carrier is provided with a comb tooth 1, and a plurality of tooth positions are arranged side by side in the comb tooth 1, the jig body is installed on the carrier and passes the comb tooth 1, and a fixing position 1 and a fixing position 2 are respectively provided on the jig on both sides corresponding to the comb tooth 1, the fixing position 1 is used to install the product, the product extends out a plurality of transmission lines, the plurality of transmission lines are divided into at least two layers, and the number of transmission lines in at least the lower layer is the same as the number of tooth positions, the width of a single tooth position is smaller than the width of a single transmission line, so that the width of the wire harness formed in the comb tooth 1 is smaller than the width of the wire harness extending from the product, and a plurality of wire release grooves are provided in the fixing position 2;

[0008] The injection molding equipment includes an upper mold assembly and a lower mold assembly, wherein a channel is formed on the lower mold assembly, and the jig enters the end surface of the lower mold assembly through the channel, and a lifting assembly is installed at the bottom of the lower mold assembly, and a positioning column is installed in the lower mold assembly, and the positioning column can be extended and inserted into the jig, and sensors are installed on both sides of the lower mold assembly for detecting the descending position of the jig;

[0009] The bottom surface of the upper mold component is combined with the fixture to form an injection molding chamber. Comb teeth 2 are provided on the bottom surface of the upper mold component. Comb teeth 2 and comb teeth 1 are combined to compress a number of transmission lines to fill the tooth positions.

[0010] According to a further technical solution, a spraying device is provided on the outside of the injection molding equipment, and the spraying device is used to spray a release agent into the lower mold assembly at a regular interval.

[0011] A further technical solution is that the wire organizing device includes a lifting cylinder, a fixed plate is installed at the output end of the lifting cylinder, an air claw is installed on the outer surface of the fixed plate, a clamping arm is provided at the movable end of the air claw, a pushing cylinder is provided on the side of the fixed plate, a transversely arranged cross bar is provided at the output end of the pushing cylinder, the cross bar is located on the rear side of the clamping arm, a pressure block is provided in the cross bar, and the pressure block is located between the two clamping arms.

[0012] According to a further technical solution, an open slot is provided on one side of the jig, and a limit assembly is provided on the side of the lower mold assembly, and the limit assembly can be inserted into the slot.

[0013] According to a further technical solution, the conveyor line 1 and the conveyor line 2 are arranged in a straight line, a loading device and a circulation device 1 are provided at the end of the conveyor line 1, and a unloading device and a circulation device 2 are installed at the end of the conveyor line 2. The loading device and the unloading device are used to grasp the jig body, and a circulation line is provided between the circulation device 1 and the circulation device 2.

[0014] A further technical solution also includes a wire supporting rack, which is distributed along the extension direction of conveyor line one and conveyor line two.

[0015] According to a further technical solution, the loading device and the unloading device have the same structure and include a multi-axis moving assembly, a fixed frame is installed on the moving end of the multi-axis moving assembly, two sides of the fixed frame are respectively installed with a bidirectional power assembly, and a clamp is provided at the output end thereof.

[0016] According to a further technical solution, the conveyor line 1 and the conveyor line 2 are unpowered conveyor components, and a toggle component is provided at the bottom thereof for hooking the fixture and advancing it;

[0017] The end of the conveyor line 1 close to the injection molding equipment is provided with a fine-tuning component 1, and the end of the conveyor line 2 away from the injection molding equipment is installed with a fine-tuning component 2. The fine-tuning components 1 and 2 are used to push the jig away from the injection molding equipment.

[0018] According to a further technical solution, the second fine-tuning component includes a pushing cylinder, the output end of the pushing cylinder is connected to a movable block, the rotation of the movable block is connected to a toggle block, the movable block is provided with an avoidance position at the rotation connection, and a reset member is provided between the movable block and the toggle block.

[0019] Beneficial effects of the present invention:

[0020] The present invention seals the gap by combining comb teeth one and comb teeth two to avoid leakage during the injection molding process, thereby reducing the volume of the wiring harness, making the volume of the overall molded shell smaller, and at the same time realizing the integrated injection molding of the stacked transmission line shell, reducing the subsequent steps of assembling the shell and improving work efficiency.

[0021] Other features and advantages of the present invention will be described in detail in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 : Product structure diagram of the present invention.

[0023] Figure 2 : The overall structure diagram of the present invention.

[0024] Figure 3 : The structure diagram of the fixture of the present invention.

[0025] Figure 4 : Disassembly diagram of the fixture of the present invention.

[0026] Figure 5 : The injection molding equipment structure of the present invention Figure 1 .

[0027] Figure 6 : The injection molding equipment structure of the present invention Figure 2 .

[0028] Figure 7 : Structural diagram of the lower mold assembly of the present invention.

[0029] Figure 8 : A cross-sectional view of the lower mold assembly of the present invention.

[0030] Fig. 9 : Schematic diagram of the action process of comb teeth one and comb teeth two of the present invention.

[0031] Fig.10 : Schematic diagram of the combination of comb teeth one and comb teeth two of the present invention.

[0032] Fig.11 : A schematic diagram showing the comparison of the transmission line of the present invention before and after forming.

[0033] Fig.12 : The cable management device structure of the present invention Figure 1 .

[0034] Fig.13 : The cable management device structure of the present invention Figure 2 .

[0035] Fig.14: Structural diagram of conveyor line 2 of the present invention.

[0036] Fig.15 : Structural diagram of the second fine-tuning component of the present invention.

[0037] Fig.16 : Second structural diagram of the blanking device of the present invention.

[0038] Figure numerals: 11-conveying line 1, 12-conveying line 2, 13-wire support, 14-fine-tuning component 1, 15-fine-tuning component 2, 151-pushing cylinder, 152-moving block, 153-sliding block, 154-avoiding position, 155-resetting member, 21-circulating device 1, 22-circulating device 2, 23-circulating line, 3-jig, 311-carrier, 312-comb tooth 1, 313-tooth position, 314-slot, 321-jig body, 322-fixed position 1, 323-fixed position 2, 324-wire release groove , 4-injection molding equipment, 41-upper mold assembly, 42-lower mold assembly, 43-channel, 44-lifting assembly, 45-sensor, 46-comb tooth two, 461-bump, 47-limiting assembly, 5-wire management device, 51-lifting cylinder, 52-fixed plate, 53-air claw, 54-clamping arm, 55-top pressure cylinder, 56-cross bar, 57-pressing block, 6-spraying device, 71-loading device, 72-unloading device, 731-multi-axis moving assembly, 732-fixed frame, 733-bidirectional power assembly, 734-clamping plate. DETAILED DESCRIPTION

[0039] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0040] Please refer to Figure 1-16 ;

[0041] The high-speed data line production line described in the present invention is intended to achieve the tightening of the wire harness and realize integrated injection molding at the same time to improve production efficiency; it specifically includes a conveyor line 11, a conveyor line 2 12 and a fixture 3, and a vertical injection molding device 4 is installed between the two, and a track is formed between the conveyor line 11, the conveyor line 2 12 and the injection molding device 4 for the fixture 3 to pass through; in this embodiment, the conveyor line 11 and the conveyor line 2 12 can be a whole, such as a ring conveyor line, and a notch is provided at any position thereof for installing the injection molding device 4, or the conveyor line 11 and the conveyor line 2 12 are separate components, which are not limited here; a loading device 71 and a unloading device 72 are respectively provided at the ends of the conveyor line 11 and the conveyor line 2 12, which are respectively used to transfer the position of the fixture 3;

[0042] The structure of the fixture 3 is further described, referring to Figure 3 and Figure 4, including a carrier 311 and a fixture body 321. The fixture 3 in this embodiment is composed of a split structure. The structure of the fixture body 321 will be slightly different according to the actual production model, but it is consistent with the position of the installation part of the carrier 311. Therefore, the fixture body 321 can be replaced to adapt to more products. The carrier 311 is provided with a comb tooth 1 312. Of course, the number of comb teeth 1 312 can be multiple, that is, multiple products can be injection molded into shells at the same time. A plurality of tooth positions 313 are arranged side by side in the comb tooth 1 312. The fixture body 321 is installed on the carrier 311, and the comb tooth 1 312 passes through. The two sides of the corresponding comb tooth 1 312 are respectively provided with a fixed position 1 322 and a fixed position 2 323 on the fixture 3. The fixed position 1 322 is used to install the product. The product extends a plurality of transmission lines, and the fixed position 2 323 is provided with a plurality of wire release grooves 324. It is necessary to explain here why the comb tooth 1 312 is arranged on the carrier 311 instead of the fixture body 321.

[0043] The fixture body 321 in this embodiment can be used for multiple devices. Before injection molding, the transmission line needs to be soldered on the PCB board. The comb teeth 1 312 is used in the injection molding step, but not in the soldering step. Moreover, the comb teeth 1 312 will protrude from the surface of the fixture body 321, which will hinder the soldering. Therefore, a split structure is adopted to install the structure required for the current step on the carrier 311, so that the fixture body 321 is more flexible.

[0044] Therefore, after the previous steps, when the jig body 321 enters the injection molding production line, the product has been fixed in the fixing position 1 322, and the transmission line has been fixed in the fixing position 2 323. Specifically, it can be fixed by clamping in a buckle manner, which is not limited here.

[0045] In this embodiment, the transmission lines are divided into at least two layers, and at least the number of transmission lines in the lower layer is the same as the number of tooth positions 313. For example, there are 16 transmission lines in total divided into three layers, 6 in the bottom layer, 6 in the middle layer, and 4 in the upper layer. Figure 1 , Figure 9-11 As shown, the number of tooth positions 313 of comb tooth 1 312 is also 6, and the width of a single tooth position 313 is smaller than the width of a single transmission line, so that the width of the wire harness formed in comb tooth 1 312 is smaller than the width of the wire harness extending from the product. For example, in a natural state, there will be a large gap between the transmission lines adjacent to each other in the vertical direction and in the horizontal direction. After entering comb tooth 1 312, the spacing between the transmission lines adjacent to each other in the vertical direction and in the horizontal direction is greatly reduced, and the overall horizontal length and height are reduced.

[0046] During operation, the jig body 321 is transferred to the conveyor line 11 through the feeding device 71 and combined with the carrier 311. Under the push of the conveyor line 11, it first reaches the wire arrangement device 5. Due to the setting of the fixed position 1 322 and the fixed position 2 323, the length of the transmission line between the two is fixed and unchanged, and will not swing, that is, the position of the transmission line has been distinguished, but it has not entered the tooth position 313. At this time, all the transmission lines are pressed into the tooth position 313 of the comb tooth 1 312 through the wire arrangement device 5, and the situation is observed through the detection camera. If there is a situation where there is no pressing, the wire arrangement operation needs to be repeated. It should be noted that in this step, the transmission line is only pressed into the tooth position 313 without being pressed; after completing the wire arrangement step, it enters the lower mold assembly 42 of the injection molding equipment 4 driven by the conveyor line 11;

[0047] Reference Figure 5-Figure 8 The injection molding equipment 4 includes an upper mold assembly 41 and a lower mold assembly 42. It should be noted that the parts of the upper mold assembly 41 and the lower mold assembly 42 that are not mentioned in the implementation can refer to the relevant structures of the prior art; a channel 43 is formed on the lower mold assembly 42. For example, two baffles are arranged on the outer side of the lower mold assembly 42 and aligned on both sides of the conveyor line 11 and the conveyor line 2 12. The two baffles are arranged on the opposite side with grooves that are engaged with the carrier 311, and can prevent the carrier 311 from jumping and play a guiding role. The fixture 3 enters the end face of the lower mold assembly 42 through the channel 43. In order to form a closed injection molding chamber, the fixture 3 needs to be accurately aligned before the mold can be closed. Therefore, the lower mold assembly 42 is driven by the lifting assembly 44 to move downward, and the fixture 3 will also move downward. After reaching a certain position, the positioning column extends from the end face of the lower mold assembly 42 and is inserted into the fixture. 3 is positioned, and sensors 45 are installed on both sides of the lower mold assembly 42 to detect the descending position of the fixture 3. The sensors 45 can be distance sensors 45. If the positioning of the fixture 3 is not accurate enough, the positioning column cannot enter the fixture 3. At this time, the fixture 3 will be pushed up, and the sensor 45 cannot detect the position of the fixture 3 and will issue an alarm without performing the mold closing operation; preferably, four positioning blocks are arranged in the lower mold assembly 42, and positioning holes are arranged in the positioning blocks. The carrier 311 is provided with sockets corresponding to the positioning blocks. In the initial state, the positioning blocks are located at the bottom and will not hinder the movement of the fixture 3. When the lower mold assembly 42 moves downward, the positioning blocks extend from the sockets of the carrier 311, and the inner sides of the four positioning blocks are relative to the outer edge of the fixture body 321 to limit its position, and then the upper mold assembly 41 starts to close the mold, and the positioning rods are inserted from the positioning holes;

[0048] In this embodiment, refer to Figure 9-11The bottom surface of the upper mold component 41 is combined with the fixture 3 to form an injection molding chamber. A comb tooth 2 46 is provided on the bottom surface of the upper mold component 41. The comb tooth 2 46 is combined with the comb tooth 1 312 to compress a number of transmission lines to fill the tooth position 313. More specifically, the comb tooth 2 46 is provided with a corresponding protrusion 461 at the position corresponding to the tooth position 313. A slot is provided between the protrusions 461, corresponding to the partition between the tooth positions 313, and the two can be fully matched. Since the transmission line has a plastic outer coat, it can be squeezed and deformed, and the width of a single tooth position 313 is smaller than the width of a single transmission line. The comb tooth 2 46 presses the stacked transmission lines in the process of pressing down, and flattens the outer coat of the transmission line to deform it to fill the gap between the tooth positions 313. During the injection molding process, the slurry can be prevented from flowing out of the tooth position 313 to ensure the quality of molding.

[0049] Further, refer to Figure 1 Before molding this shell, there is already a shell a on the product, and a tooth is provided on the carrier 311. The shell a is located between the teeth, and the tooth can be inserted into the upper mold assembly 41. A notch is provided at the end face of the shell a. When molding the shell, the slurry will enter the notch, and after cooling, it will form a clamped and fixed state.

[0050] In order to better remove the material, an ejector assembly is provided in the lower mold assembly 42. This structure is a common technical means and will not be described in detail here.

[0051] After the shell is formed, the mold is opened, and then the lower mold assembly 42 is pushed up by the lifting assembly 44, so that the channel 43 in the lower mold assembly 42 corresponds to the conveyor line 11 and the conveyor line 2 12 respectively, and then the jig 3 in the lower mold assembly 42 is pushed away by the next jig 3, and the next jig 3 is pushed into the injection molding equipment 4 through the conveyor line 11, and the jig 3 that has completed molding is pushed away by the next jig 3 to the conveyor line 2 12, and then the conveyor line 2 12 transfers the jig 3 to the unloading device 72 for unloading operation to complete the entire production process; the present invention seals the gap by combining the comb teeth 1 312 and the comb teeth 2 46 to avoid leakage during the injection molding process, thereby reducing the volume of the wiring harness and reducing the volume of the overall molded shell. At the same time, the stacked transmission lines are integrally injected into the shell, which reduces the subsequent steps of assembling the shell and improves work efficiency.

[0052] In the present invention, a spraying device 6 is provided on the outside of the injection molding equipment 4, and the spraying device 6 is used to spray the demoulding agent into the lower mold assembly 42 at a regular interval. Of course, a spraying pipe is provided at the spraying device 6, and the spraying pipe corresponds to the acupuncture points of the jig 3 for injection molding, thereby improving the demoulding effect of the product.

[0053] In addition, an open slot 314 is provided on one side of the jig 3, and a limit assembly 47 is provided on the side of the lower mold assembly 42. The limit assembly 47 can be inserted into the slot 314. The limit assembly 47 is used to block the forward displacement of the jig 3, and the position of the jig 3 can be better limited by the limiting method, wherein the limiting assembly can be a combination of a cylinder and a pin, the pin is a rectangular parallelepiped, and the corresponding slot 314 is a rectangle. Furthermore, a limit hole for the pin to pass through is provided on one side of the lower mold assembly 42.

[0054] The wire arrangement method in the present invention can be adopted manually, but the manual operation method cannot realize full-automatic production, and the cost will also increase. Therefore, in order to realize the full-automatic production method, a wire arrangement device 5 is provided. Fig.12 and Fig.13 One of the embodiments of the wire management device 5 specifically includes a lifting cylinder 51, a fixed plate 52 is installed at the output end of the lifting cylinder 51, an air claw 53 is installed on the outer surface of the fixed plate 52, a clamping arm 54 is provided at the movable end of the air claw 53, a top-pressing cylinder 55 is provided on the side of the fixed plate 52, a transversely arranged cross bar 56 is provided at the output end of the top-pressing cylinder 55, the cross bar 56 is located at the rear side of the clamping arm 54, a pressure block 57 is provided in the cross bar 56, and the pressure block 57 is located between the two clamping arms 54, wherein the clamping arm 54 has a certain length, so when the top-pressing cylinder 55 is in a retracted state, the pressure block 57 is located between the clamping arms 54 and will not affect its wire management operation.

[0055] In this embodiment, the number of air claws 53 corresponds to the number of comb teeth 1 312. When the fixture 3 reaches the workstation of the wire management device 5, the lifting cylinder 51 pushes the fixed plate 52 down. At this time, the air claw 53 is in an expanded state, and the top pressure cylinder 55 is in a retracted state. Based on the above-mentioned embodiment, "the setting of the fixed position 1 322 and the fixed position 2 323 makes the length of the transmission line between the two fixed and unchanged, and will not swing, that is, the position of the transmission line has been distinguished, but has not yet entered the tooth position 313". The air claw 53 drives the two clamping arms 54 to contract to clamp and accommodate the outer side of the wire harness, so that the wire harness is initially shortened, so that the outer transmission line is aligned with the two tooth positions 313 on the outer side of the comb tooth 1 312, and then the top pressure cylinder 55 extends to push the cross bar 56 to move downward, and at the same time, the pressure block 57 is located between the clamping arms 54 and moves downward. In the process of pressing down, it contacts the wire harness and applies pressure to it to make it enter the tooth position 313.

[0056] In the embodiment of the present invention, refer to Figure 2The conveyor line 11 and the conveyor line 2 12 are arranged in a straight line. A loading device 71 and a circulation device 1 21 are provided at the end of the conveyor line 11. A unloading device 72 and a circulation device 2 22 are installed at the end of the conveyor line 2 12. The loading device 71 and the unloading device 72 are used to grab the fixture body 321. A circulation line 23 is provided between the circulation device 1 21 and the circulation device 2 22. The circulation device 1 21 and the circulation device 2 22 are lifted and lowered, and the carrier 311 is refluxed in combination with the circulation line 23. The specific circulation method can refer to the relevant structure of the prior art.

[0057] In addition, the transmission line connected to the product is relatively long and will extend outside the fixture 3. Therefore, a wire support rack 13 is provided on the outside of the conveyor line 11 and the conveyor line 2 12. The wire support rack 13 is distributed along the extension direction of the conveyor line 11 and the conveyor line 2 12. During the movement of the fixture 3, the transmission line can be supported to avoid dragging on the ground.

[0058] The loading device 71 and the unloading device 72 of the present invention have the same structure. Fig.16 , including a multi-axis moving component 731, a fixing frame 732 is installed at the moving end of the multi-axis moving component 731, two sides of the fixing frame 732 are respectively installed with a two-way power component 733, and a clamping plate 734 is provided at its output end, wherein the two-way power component 733 can be composed of two flagpoles in opposite directions, or a double-headed cylinder with two-way output, etc.; the clamping plate 734 is driven by the two-way power component 733 to form a holding state and a loosened state, so as to realize the acquisition and placement of the fixture body 321.

[0059] The technical solution of the present invention also takes into account cost and feasibility. There are many solutions for taking out and placing the fixture 3 in the injection molding equipment 4 by using a manipulator, but the cost of using a manipulator is very high, and there are many transmission lines in the fixture 3, which makes it difficult to transfer the fixture 3 and is not easy to implement. Therefore, a conveyor line is used, in which the conveying mode is divided into active and passive modes:

[0060] Among them, the active method is that the conveyor line has its own power, which can drive the jig 3 to move forward, and it is mostly belt-type transmission. However, when the jig 3 enters the lower mold assembly 42, it needs to overcome the friction of the channel 43 in the lower mold assembly 42. The jig 3 has a certain gravity, and the belt transmission method may cause slippage, resulting in failure to move forward. Alternatively, a stop grid is set in the conveyor belt, and each stop grid corresponds to a jig 3. Although this method can smoothly push the jig 3 forward, it is too close to the jig 3 in the lower mold assembly 42 and cannot retreat. It will touch the upper mold when the mold is closed;

[0061] Based on the above problems, the present invention adopts passive conveying, wherein conveyor line 1 11 and conveyor line 2 12 are unpowered conveying components, and a toggle component (not shown) is provided at the bottom thereof for hooking the jig 3 and advancing it. During the toggle and advancing process, the jig 3 is pushed forward closely. When a jig 3 reaches the lower mold component 42, and conveyor line 1 11 and conveyor line 2 12 on both sides of the jig 3 have two other jigs 3 closely adjacent to each other, the fine-tuning component 1 14 and the fine-tuning component 2 15 are used to push the jig 3 away from the injection molding equipment 4. Such a structure is not only low-cost, but also can solve the problem of the jigs 3 being too close to each other to cause the mold to be unable to be closed.

[0062] In this embodiment, refer to Fig.14 and Fig.15 The structures of the fine-tuning component 14 and the fine-tuning component 2 15 are roughly the same. Due to the different directions of the toggle, there will be slight differences. The fine-tuning component 2 15 is taken as an example for explanation. Specifically, it includes a push cylinder 151. The output end of the push cylinder 151 is connected to a movable block 152. The movable block 152 is rotatably connected to a toggle block 153. The movable block 152 is provided with an avoidance position 154 at the rotation connection. A reset member 155 is provided between the toggle block 153 and the movable block 152. The reset member 155 can be a torsion spring or a spring. The torsion spring is provided at the rotation connection, and the spring is provided at the avoidance position 154, which respectively bounces against the movable block 152 and the toggle block 153.

[0063] Preferably, the toggle block 153 is triangular in shape, and a portion of one side thereof conflicts with the movable block 152. When the jig 3 passes by, the carrier 311 rotates after touching the toggle block 153 due to the setting of the avoidance position 154, so that the jig 3 passes smoothly. The jig 3 is provided with a position corresponding to the movable block 152, or the jack of the carrier 311 is used. After the carrier 311 passes by, the toggle block 153 rotates and resets under the action of the reset member 155, and then the movable block 152 is driven to move forward by pushing the cylinder 151, and the portion of the toggle block 153 conflicts with the movable block 152 and will not be active. At this time, the jig 3 can be pushed to move forward, thereby staying away from the jig 3 located in the injection molding device 4;

[0064] It should be noted that a bracket should be provided below the conveyor line 12, and the fine-tuning component 15 is installed on the bracket.

[0065] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0066] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A high-speed data cable housing integrated molding production line, characterized in that: It comprises a conveyor line 1, a conveyor line 2 and a jig (3), a vertical injection molding device is installed between the two, a track is formed between the conveyor line 1, the conveyor line 2 and the injection molding device for the jig (3) to pass through, and a line management device and a detection camera are provided on the side of the conveyor line 1; The jig (3) comprises a carrier and a jig body, wherein a comb tooth 1 is provided on the carrier, and a plurality of tooth positions are arranged side by side in the comb tooth 1. The jig body is mounted on the carrier and passes the comb tooth 1 through. A fixing position 1 and a fixing position 2 are provided on the jig (3) on both sides corresponding to the comb tooth 1. The fixing position 1 is used to install a product, wherein a plurality of transmission lines are extended from the product, and the plurality of transmission lines are divided into at least two layers, and the number of transmission lines in at least the lower layer is the same as the number of tooth positions. The width of a single tooth position is smaller than the width of a single transmission line, so that the width of a wire harness formed in the comb tooth 1 is smaller than the width of a wire harness extended from the product. The fixing position 2 is provided with a plurality of wire release grooves. The injection molding device comprises an upper mold assembly and a lower mold assembly, wherein a channel is formed on the lower mold assembly, and the jig (3) enters the end surface of the lower mold assembly through the channel, and a lifting assembly is installed at the bottom of the lower mold assembly, and a positioning column is installed in the lower mold assembly, and the positioning column can be extended and inserted into the jig (3), and sensors are installed on both sides of the lower mold assembly for detecting the descending position of the jig (3); The bottom surface of the upper mold component is combined with the jig (3) to form an injection molding chamber. Comb teeth 2 are provided on the bottom surface of the upper mold component. Comb teeth 2 and comb teeth 1 are combined to compress a plurality of transmission lines so that the tooth positions are filled.

2. The high-speed data cable housing integrated molding production line according to claim 1, characterized in that: A spraying device is provided on the outside of the injection molding equipment, and the spraying device is used for spraying a release agent into the lower mold assembly at a fixed time.

3. The high-speed data cable housing integrated molding production line according to claim 1, characterized in that: The wire organizing device includes a lifting cylinder, a fixed plate is installed at the output end of the lifting cylinder, an air claw is installed on the outer surface of the fixed plate, a clamping arm is provided at the movable end of the air claw, a top-pressing cylinder is provided on the side of the fixed plate, a transversely arranged cross bar is provided at the output end of the top-pressing cylinder, the cross bar is located on the rear side of the clamping arm, a pressure block is provided in the cross bar, and the pressure block is located between the two clamping arms.

4. The high-speed data cable housing integrated molding production line according to claim 1, characterized in that: An open slot is provided on one side of the jig (3), and a limit assembly is provided on the side of the lower mold assembly, and the limit assembly can be inserted into the slot.

5. The high-speed data cable housing integrated molding production line according to claim 1, characterized in that: The conveyor line 1 and the conveyor line 2 are arranged in a straight line. A loading device and a circulation device 1 are provided at the end of the conveyor line 1. A unloading device and a circulation device 2 are installed at the end of the conveyor line 2. The loading device and the unloading device are used to grasp the fixture body. A circulation line is provided between the circulation device 1 and the circulation device 2.

6. The high-speed data cable housing integrated molding production line according to claim 1, characterized in that: It also includes a wire supporting frame, which is distributed along the extension direction of the conveyor line 1 and the conveyor line 2.

7. The high-speed data cable housing integrated molding production line according to claim 5, characterized in that: The loading device and the unloading device have the same structure, including a multi-axis moving assembly, a fixed frame is installed on the moving end of the multi-axis moving assembly, two sides of the fixed frame are respectively installed with a bidirectional power assembly, and a clamping plate is provided at the output end thereof.

8. The high-speed data cable housing integrated molding production line according to claim 1, characterized in that: The conveyor line 1 and the conveyor line 2 are non-powered conveying components, and a toggle component is provided at the bottom thereof for hooking the fixture (3) and advancing it; The end of the conveyor line 1 close to the injection molding equipment is provided with a fine-tuning component 1, and the end of the conveyor line 2 away from the injection molding equipment is provided with a fine-tuning component 2. The fine-tuning components 1 and 2 are used to push the jig (3) away from the injection molding equipment.

9. The high-speed data cable housing integrated molding production line according to claim 8, characterized in that: The second fine-tuning component includes a pushing cylinder, the output end of the pushing cylinder is connected to a movable block, the rotation of the movable block is connected to a toggle block, the movable block is provided with an avoidance position at the rotation connection, and a reset member is provided between the movable block and the toggle block.

Citation Information

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