Surface-mounted LED support and LED lamp bead
By designing a patch LED bracket with temperature adjustment and light regulation functions, the problem of shortened service life and unstable light intensity caused by the increase in temperature of the LED lighting system is solved, and a longer service life and more stable lighting effect is achieved.
Patent Information
- Application Number
- CN202411950518.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-04-11
AI Technical Summary
After a long period of use, the service life of the LED lighting system shortens and the light intensity is unstable, affecting normal use.
A patch LED bracket is designed, including a connecting assembly, a conductive group, a cap assembly, a working assembly and a temperature control chamber. Through the cooperation of the bending plate, elastic rod and deflection plate, the lighting control and temperature adjustment of the lamp beads are achieved to ensure the stability of the temperature in the installation cavity.
Through temperature regulation and light regulation, the service life of the LED is extended, the stability of the light intensity is improved, and the normal use of the LED is ensured.
Smart Images

Figure CN119816037A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of LED lighting, in particular to a SMD type LED bracket and an LED lamp bead. Background Art
[0002] LED (Light Emitting Diode) is a solid-state semiconductor device that can directly convert electricity into light. It has many advantages such as small size, low power consumption, long service life, high brightness, low heat, environmental protection, and durability. It is suitable for use in various fields.
[0003] The patent with application number CN201210509345.0 discloses a SMD LED bracket, a SMD LED and a forming method of a SMD LED bracket, wherein the SMD LED bracket comprises at least a positive substrate, a negative substrate and an adhesive layer; an insulating arrangement is provided between the positive substrate and the negative substrate; wherein a reflective cup is formed on the top surface of the positive substrate and the negative substrate as a whole, and at least the bottom surface of the positive substrate adjacent to the negative substrate is recessed toward the top surface to form a receiving space; and the adhesive layer is filled in the receiving space to bond the positive substrate and the negative substrate together. The above method can improve the thermal conductivity, high reliability, simple manufacturing process and can reduce costs, but during use, the temperature cannot be controlled according to the use of the LED, and the normal use of the LED cannot be fully ensured.
[0004] Patent application number CN201210591285.1 discloses an LED bracket and an LED assembly having the same. The LED bracket includes: a body; pins, the pins are arranged on the body; a crystal bond, the crystal bond is connected to the pins; and a fixing member, the fixing member is made of thermoplastic material and is arranged on the pins. By using the LED bracket in the above scheme, the manufacturing difficulty and manufacturing cost of the LED assembly can be reduced, and the manufacturing efficiency of the LED assembly can be improved, but the life of the LED lamp group and the stability of the light intensity during use cannot be ensured.
[0005] During the use of LEDs, long-term use of LEDs will cause the temperature of the lamp beads and the area where the bracket is located to rise, affecting the service life of the LEDs. In severe cases, it will interfere with the lighting tone of the LEDs and affect the normal use of the LEDs.
[0006] Therefore, in order to solve the above technical problems, the present invention proposes a SMD LED bracket and an LED lamp bead. Summary of the invention
[0007] The purpose of the present invention is to solve the above problems. The present invention provides a SMD LED bracket and an LED lamp bead, which have the advantages of long service life and good light compensation effect.
[0008] To achieve the above object, the present invention provides the following technical solution: a SMD LED bracket, comprising a connecting component, a conductive group is connected to the connecting component, a cover component is movably provided on one end of the connecting component, a lamp bead is provided between the connecting component and the cover component, and the lamp bead is connected to the connecting component;
[0009] The connecting component includes a supporting seat, a placement cavity is opened on the supporting seat, the lamp bead is located in the placement cavity, and the conductive group is connected to the lamp bead. A plurality of working components are connected in the placement cavity, one end of each working component is in contact with the lamp bead, and the other end is movably connected to the cavity wall of the placement cavity.
[0010] Preferably, the working component includes a bending plate, one end of the bending plate close to the covering component is connected with a reflective material, and the end of the bending plate away from the covering component is abutted with an elastic rod, and the two ends of the elastic rod distributed along the length direction are respectively connected to the lamp bead and one end of the placement cavity.
[0011] Preferably, the sealing cover assembly comprises a cover plate, the cover plate can be snap-connected with the support seat, a transparent plate is connected to the cover plate, and the transparent plate can cover the lamp beads.
[0012] Preferably, the connection component further includes a temperature control cavity, the extending end of the elastic rod is located in the temperature control cavity, and a control component is connected to the temperature control cavity, and the control component is connected to the elastic rod.
[0013] Preferably, the control component includes a deflection plate, one end of which is rotatably connected to the cavity wall of the temperature control cavity, the end of the elastic rod away from the lamp bead abuts against the deflection plate, and the end of the deflection plate away from the temperature control cavity is connected to a connecting rope.
[0014] Preferably, a heat-conducting core is provided through the elastic rod.
[0015] Preferably, the sealing cover assembly further comprises a ventilation hole, and one end of the connecting rope away from the deflection plate is located in the ventilation hole.
[0016] Preferably, an end of the lamp bead away from the sealing assembly is provided with an insulating layer, and the insulating layer is located on the connecting assembly.
[0017] The present invention also discloses an LED lamp bead, comprising a SMD LED bracket and an LED chip mounted on the LED bracket, wherein the LED chip is connected to the conductive group, and the lamp bead contacts the LED chip and is connected for conduction through the conductive group.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. Through the cooperation between the working components and the control components, during the lighting process of the lamp beads, the bending plate can be used to adjust the lighting amplitude of the lamp beads, and when the lamp beads are illuminated, the bending plate can be used to control the elastic rod according to the temperature change to ensure the stability of the lighting temperature of the placement cavity and the lamp beads, thereby improving the service life of the lamp beads and the stability during use.
[0020] 2. Through the coordination between the elastic rod and the deflection plate, on the one hand, the elastic rod is used to ensure that the deflection plate can supplement the lighting conditions of the lamp beads and improve the use efficiency of the lamp beads. On the other hand, the elastic rod is used to introduce the temperature in the placement cavity into the temperature control cavity, so that the temperature in the placement cavity will not interfere with the use of the lamp beads. At the same time, as the temperature rises, the elastic rod will drive the deflection plate to rotate under the action of the bending plate, so that the air vents are connected, the temperature in the placement cavity is neutralized, and the service life of the lamp beads is increased. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the overall device of the present invention;
[0022] Figure 2 It is a schematic diagram of the connection structure of the lamp bead of the present invention;
[0023] Figure 3 It is a schematic cross-sectional structure diagram of the overall device of the present invention;
[0024] Figure 4 It is a schematic diagram of the connection structure between the cover assembly and the connection assembly of the present invention;
[0025] Figure 5 It is a schematic diagram of the three-dimensional structure of the cover assembly of the present invention;
[0026] Figure 6 It is a schematic diagram of the connection structure of the conductive group of the present invention;
[0027] Figure 7 It is a three-dimensional structural schematic diagram of the working components of the present invention;
[0028] Figure 8 It is a schematic cross-sectional structure diagram of the working components of the present invention;
[0029] Fig. 9 It is a schematic diagram of the cross-sectional structure of the air vent of the present invention.
[0030] Description of the drawings: 1. Cover assembly; 101. Cover plate; 1011. Air vent; 1012. Block; 102. Transparent plate; 2. Connecting assembly; 201. Support seat; 202. Placement cavity; 203. Temperature control cavity; 3. Conductive group; 4. Lamp beads; 5. Working assembly; 501. Bending plate; 502. Elastic rod; 5021. Thermal core; 6. Control assembly; 601. Deflection plate; 602. Connecting rope; 7. Insulating layer. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] Embodiment 1
[0033] like Figure 1-Figure 8 As shown, this embodiment discloses a SMD LED bracket, including a connecting component 2 for placement and mutual splicing, a conductive group 3 for circuit connection is connected to the connecting component 2, wherein the conductive group 3 is divided into a positive pole and a negative pole, a cover component 1 is movably provided on one end of the connecting component 2, a lamp bead 4 is provided between the connecting component 2 and the cover component 1, and the lamp bead 4 is connected to the connecting component 2. When in use, the cover component 1 is used to protect the lamp bead 4, and at the same time, the lamp bead 4 can be mutually connected with the conductive group 3, so that the lamp bead 4 is in a normal use state.
[0034] When connecting the lamp bead 4 to the SMD LED bracket, first bond the lamp bead 4 to the connecting component 2 and ensure that the lamp bead 4 and the conductive group 3 are in an electrically connected state. Then connect the covering component 1 to the connecting component 2 to cover and protect the lamp bead 4 and ensure that the lamp bead 4 is in a normal working state.
[0035] In order to facilitate the carrying and use of the lamp bead 4, the connecting component 2 includes a support base 201, wherein the support base 201 can be used independently when in use, and multiple support bases 201 can also be connected to each other to form a larger module, so that it can meet various lighting needs. A placement cavity 202 is opened on the support base 201, and the lamp bead 4 is located in the placement cavity 202, and the conductive group 3 is connected with the lamp bead 4, that is, the conductive group 3 runs through the support base 201, one end of the conductive group 3 is located in the placement cavity 202, and the other end is located on the outer end surface of the support base 201. After the lamp bead 4 is connected with the conductive group 3 in the placement cavity 202, the other end is connected with the external circuit, so that the lamp bead 4 can emit light normally.
[0036] It should be noted that in the present invention, when the lamp bead 4 is installed and used in the placement cavity 202, according to different use environments, it can be a single light source or a lamp bead 4 realized by combining multiple light sources.
[0037] At the same time, in order to ensure that the lamp bead 4 can meet the lighting needs when in use, and can adjust the lighting intensity and range according to different lighting needs, a plurality of working components 5 are connected in the placement cavity 202, one end of the working component 5 is in contact with the lamp bead 4, and the other end is movably connected to the cavity wall of the placement cavity 202, wherein the connection position between the working component 5 and the lamp bead 4 is close to the connection position between the lamp bead 4 and the support seat 201, that is, the working component 5 blocks the lighting of the lamp bead 4, and a plurality of working components 5 surround the lamp bead 4.
[0038] Furthermore, in order to enable the working component 5 to be used in conjunction with the lamp bead 4 and to identify the usage status of the lamp bead 4 according to the usage status of the working component 5, the working component 5 includes a bending plate 501, which is made of elastic material. The bending plate 501 is connected to one end of the sealing component 1 with a reflective material. Through the cooperation of the bending plate 501, the lamp bead 4 is placed in a trumpet-shaped area. At the same time, because the bending plate 501 is coated with reflective material, when the lamp bead 4 emits light, the reflection of the reflective material on the bending plate 501 can enhance the light intensity of the lamp bead 4. The end of the bending plate 501 away from the sealing component 1 is in contact with an elastic rod 502, wherein the elastic rod 502 is in a bent state, and the bending plate 501 is in contact with the bent portion of the elastic rod 502. When the elastic rod 502 When the angle of the bending part changes, the bending angle of the bending plate 501 will be adjusted accordingly. The two ends of the elastic rod 502 distributed along the length direction are respectively connected to the lamp bead 4 and one end of the placement cavity 202, and the diffusion angle of the lamp bead 4 during irradiation is adjusted by adjusting the bending angle of the bending plate 501 in the placement cavity 202. That is, the bending angle of the bending plate 501 can be adjusted by using the bending condition of the elastic rod 502. When the bending angle of the elastic rod 502 is large, the bending amplitude of the bending plate 501 is also large. When the lamp bead 4 is used for lighting, the light beam will not diverge under the intervention of the bending plate 501. When the bending angle of the elastic rod 502 is small, the bending amplitude of the bending plate 501 becomes smaller, and the light beam diverges under the intervention of the bending plate 501.
[0039] Furthermore, in order to ensure that the cover assembly 1 can cover the lamp bead 4 without interfering with the use of the lamp bead 4, the cover assembly 1 includes a cover plate 101, which can be snap-fitted with the support seat 201. In the present invention, the cross-sectional shape of the cover plate 101 is a "door" shape, and notches are provided on both sides of the support seat 201 for cooperating with the cover plate 101, so that when the cover assembly 1 is connected to the support seat 201, the cover plate 101 can be snap-fitted with the support seat 201, thereby ensuring the stability of the cover assembly 1 and the connecting assembly 2 when connected. A transparent plate 102 is connected to the cover plate 101, and the transparent plate 102 can cover the lamp bead 4 without contacting the lamp bead 4. When the lamp bead 4 is working, the light beam generated by the lamp bead 4 can pass through the transparent plate 102 to reach the outside world.
[0040] Furthermore, since the long-term use of the lamp bead 4 will generate a lot of heat, the connection state between the lamp bead 4 and the conductive group 3 will become unstable, and the service life and luminous efficiency of the lamp bead 4 will be reduced. When in use, the working space of the lamp bead 4 needs to be cooled. The connecting component 2 also includes a temperature control cavity 203, wherein the temperature control cavity 203 is not connected to the placement cavity 202, and the extension end of the elastic rod 502 is located in the temperature control cavity 203. The elastic rod 502 is slidably connected on the cavity wall between the temperature control cavity 203 and the placement cavity 202, and the temperature control cavity 203 is connected with a The control component 6 is used to adjust the bending degree of the elastic rod 502. The control component 6 is connected to the elastic rod 502. When in use, the bending degree of the elastic rod 502 is adjusted by the contact between the control component 6 and the elastic rod 502, so as to control the bending angle of the bending plate 501. At the same time, the elastic rod 502 is set to transport the heat generated by the placement cavity 202 and the lamp bead 4. The elastic rod 502 is used as a transmission medium to allow the heat in the placement cavity 202 to enter the temperature control cavity 203, thereby achieving temperature balance in the placement cavity 202.
[0041] Furthermore, in order to ensure that the control assembly 6 can effectively control the bending plate 501 when in use, the control assembly 6 includes a deflection plate 601, one end of which is rotatably connected to the cavity wall of the temperature control cavity 203, and a torsion spring is provided at the rotation point of the deflection plate 601 and the temperature control cavity 203, thereby ensuring that the rotation angle of the deflection plate 601 is constant, ensuring that when the bending degree of the elastic rod 502 does not change, the deflection angle of the deflection plate 601 can support the elastic rod 502, and the elastic rod 502 is not changed. 02 The end away from the lamp bead 4 contacts the deflection plate 601, and the end of the deflection plate 601 away from the temperature control chamber 203 is connected with a connecting rope 602. When the angle of the deflection plate 601 changes, the connecting rope 602 will also move with the deflection plate 601. It should be noted that when the bending angle of the elastic rod 502 changes, the length of the elastic rod 502 will also increase, and the resistance force of the elastic rod 502 to the deflection plate 601 will increase, which can drive the deflection plate 601 to rotate.
[0042] Furthermore, in order to improve the thermal conductivity of the elastic rod 502 and reduce the interference of temperature on the lamp bead 4, a thermal conductive core 5021 is penetrated through the elastic rod 502, wherein the thermal conductivity of the thermal conductive core 5021 is greater than the thermal conductivity of the elastic rod 502. It should be noted that the elastic rod 502 is made of elastic material, and the elastic modulus of the elastic material decreases as the temperature rises, and the length of the elastic rod 502 will extend, so that the elastic rod 502 and the thermal conductive core 5021 can control the deflection angle of the deflection plate 601 while converting the temperature.
[0043] Furthermore, the cover assembly 1 also includes an air hole 1011, which can connect the placement cavity 202 with the outside world, ensuring that the heat in the placement cavity 202 can be exchanged with the outside world through the air hole 1011, thereby improving the heat dissipation efficiency of the SMD LED bracket. The end of the connecting rope 602 away from the deflection plate 601 is located in the air hole 1011, and the air hole 1011 is in the shape of a three-way hole. The end of the connecting rope 602 away from the deflection plate 601 is connected to a block 1012, and the block 1012 can block the air hole 1011. When the angle of the deflection plate 601 changes and drives the connecting rope 602 to move, it can drive the block 1012 to move in the air hole 1011, so that the air hole 1011 connects the placement cavity 202 with the outside world, thereby improving the heat dissipation efficiency.
[0044] Furthermore, an insulating layer 7 is provided at one end of the lamp bead 4 away from the cover assembly 1, and the insulating layer 7 is located on the connecting assembly 2, ensuring that the lamp bead 4 will not be short-circuited when in use, thereby improving the use efficiency of the lamp bead 4 and reducing the failure rate.
[0045] When in use, first connect the lamp bead 4 to the placement cavity 202, and at the same time ensure that the lamp bead 4 is connected to the conductive group 3 to ensure the normal use of the lamp bead 4, then snap the cover assembly 1 and the connecting assembly 2 together. During the snap-on process, connect the connecting rope 602 to ensure the normal operation of the control assembly 6.
[0046] Before the lamp bead 4 is used, the bending plate 501 is at the maximum deflection angle, and the positions of the elastic rod 502 and the deflection plate 601 are adapted to the angle of the bending plate 501 , and the stopper 1012 blocks the air hole 1011 .
[0047] As the use time of the lamp bead 4 increases, the temperature of the lamp bead 4 and the placement cavity 202 increases and becomes greater than the temperature in the temperature control cavity 203. The heat conductive core 5021 arranged in the elastic rod 502 introduces the heat from the placement cavity 202 and the lamp bead 4 into the temperature control cavity 203, thereby reducing the rate of increase of the temperature in the lamp bead 4 and the placement cavity 202, ensuring the stability of the working temperature of the lamp bead 4 and increasing the service life of the lamp bead 4. At the same time, because the angle of the elastic rod 502 has not changed, the reflective material on the surface of the bending plate 501 can reflect and reinforce the light of the lamp bead 4, thereby improving the use experience of the lamp bead 4.
[0048] When the heat conduction rate of the heat conductive core 5021 is lower than the heat generation efficiency of the lamp bead 4, the elastic rod 502 is affected by the temperature in the placement chamber 202, and the elastic strength of the elastic rod 502 decreases, resulting in a decrease in the supporting strength of the bending plate 501. Under the elastic pressure of the bending plate 501, the elastic rod 502 and the cavity wall of the placement chamber 202 are prompted to slide relative to each other, resulting in the length of the elastic rod 502 in the temperature control chamber 203 being extended, causing the elastic rod 502 and the deflection plate 601 to slide relative to each other, and driving the deflection plate 601 and the cavity wall of the temperature control chamber 203 to rotate relative to each other, driving the connecting rope 602 to slide, ensuring relative movement between the block 1012 and the air vent 1011, so that the air vent 1011 connects the placement chamber 202 with the outside world to achieve gas exchange, thereby achieving the purpose of heat dissipation of the placement chamber 202.
[0049] At the same time, the distance that the block 1012 moves in the air hole 1011 is related to the deflection angle of the deflection plate 601, that is, after the deflection plate 601 is deflected by a certain angle, the block 1012 is in a semi-closed state with respect to the air hole 1011, so that the air hole 1011 first exchanges gas with the placement chamber 202. During this process, if the temperature in the placement chamber 202 continues to rise, the bending plate 501 will be prompted to further compress the elastic rod 502, so that the block 1012 completely opens the air hole 1011.
[0050] It should be noted that an elastic reset component, preferably a reset spring, is provided between the stopper 1012 and the hole wall of the air vent 1011 , and the reset spring will not interfere with the process of the deflection plate 601 driving the stopper 1012 to move.
[0051] At the same time, as the deflection angle of the bending plate 501 decreases, the number of reflections of the light beam generated by the lamp bead 4 on the bending plate 501 will decrease. At the same time, the spatial range formed by the bending plate 501 will increase, which will reduce the convergence rate of the heat generated by the lamp bead 4, thereby achieving the purpose of cooling the placement cavity 202 and ensuring that the use of the lamp bead 4 is not interfered with.
[0052] When the temperature in the placement chamber 202 drops, the temperature of the elastic rod 502 will drop, thereby restoring the elastic strength of the elastic rod 502 and shortening the length of the elastic rod 502 in the temperature control chamber 203, driving the bending angle of the bending plate 501 to increase, and prompting the block 1012 to re-close the air vent 1011 to maintain normal lighting of the lamp bead 4.
[0053] Embodiment 2:
[0054] The present embodiment discloses an LED lamp bead, comprising a SMD LED bracket and an LED chip mounted on the LED bracket, wherein the LED chip is connected to a conductive group 3, and a lamp bead 4 is in contact with the LED chip and is connected for conduction through the conductive group 3. When the LED lamp bead is in use, the light color of the lamp bead 4 is adjusted by using the LED chip. At the same time, according to different use environments, the light intensity of the lamp bead 4 is controlled by controlling the LED chip, thereby improving the use scenarios of the LED lamp bead.
[0055] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.
[0056] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A SMD LED bracket, comprising a connecting component (2), characterized in that: The connecting component (2) is connected to a conductive group (3), a cover component (1) is movably provided on one end of the connecting component (2), a lamp bead (4) is provided between the connecting component (2) and the cover component (1), and the lamp bead (4) is connected to the connecting component (2); The connecting component (2) comprises a support base (201), a placement cavity (202) is provided on the support base (201), the lamp bead (4) is located in the placement cavity (202), and the conductive group (3) is connected to the lamp bead (4), and a plurality of working components (5) are connected in the placement cavity (202), one end of each working component (5) is in contact with the lamp bead (4), and the other end is movably connected to the cavity wall of the placement cavity (202).
2. The SMD LED bracket according to claim 1, characterized in that: The working assembly (5) comprises a bending plate (501), one end of the bending plate (501) close to the cover assembly (1) is connected to a reflective material, and one end of the bending plate (501) away from the cover assembly (1) is abutted against an elastic rod (502), and the two ends of the elastic rod (502) distributed along the length direction are respectively connected to the lamp bead (4) and one end of the placement cavity (202).
3. The SMD LED bracket according to claim 1, characterized in that: The cover assembly (1) comprises a cover plate (101), the cover plate (101) being capable of being snap-fitted with the support seat (201), a transparent plate (102) being connected to the cover plate (101), and the transparent plate (102) covering the lamp beads (4).
4. The SMD LED bracket according to claim 2, characterized in that: The connection component (2) further comprises a temperature control cavity (203), the extension end of the elastic rod (502) is located in the temperature control cavity (203), and a control component (6) is connected to the temperature control cavity (203), and the control component (6) is connected to the elastic rod (502).
5. The SMD LED bracket according to claim 4, characterized in that: The control component (6) comprises a deflection plate (601), one end of the deflection plate (601) being rotatably connected to the cavity wall of the temperature control cavity (203), one end of the elastic rod (502) away from the lamp bead (4) being in contact with the deflection plate (601), and one end of the deflection plate (601) away from the end connected to the temperature control cavity (203) being connected to a connecting rope (602).
6. The SMD LED bracket according to claim 2, characterized in that: A heat-conducting core (5021) is provided running through the elastic rod (502).
7. The SMD LED bracket according to claim 5, characterized in that: The sealing cover assembly (1) further comprises a ventilation hole (1011), and one end of the connecting rope (602) away from the deflection plate (601) is located in the ventilation hole (1011).
8. The SMD LED bracket according to claim 1, characterized in that: An end of the lamp bead (4) away from the sealing assembly (1) is provided with an insulating layer (7), and the insulating layer (7) is located on the connecting assembly (2).
9. An LED lamp bead installed using the SMD LED bracket according to any one of claims 1 to 8, characterized in that: It comprises a patch-type LED bracket and an LED chip mounted on the LED bracket, wherein the LED chip is connected to the conductive group (3), and the lamp bead (4) is in contact with the LED chip and is connected for conduction through the conductive group (3).
Citation Information
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