Shoemaking assembly line and production process
By adopting a rotary spray assembly line device in the shoemaking assembly line, including a rotary transport mechanism, a baking mechanism, an automatic spraying mechanism and a refrigeration and sulfur addition device, the problem of large footprint and discontinuous work in the existing technology is solved, and efficient and continuous shoemaking production is achieved.
Patent Information
- Application Number
- CN202510129704.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2024-04-22
- Filing Date
- 2025-02-05
- Publication Date
- 2025-04-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing shoemaking assembly line covers a large area and cannot ensure continuous and efficient work.
The rotary spray assembly line device is adopted, including a rotary transport mechanism, a baking mechanism, an automatic spraying mechanism and a freezing sulfur addition device, and the automatic transport and processing of the sole and upper are realized through the pallet structure and drive structure.
The entire line footprint is reduced, and the spray baking of soles and uppers are realized and the spray baking of uppers is completed in one device, ensuring the continuous and efficient work, and reducing the labor burden and production costs of staff.
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Figure CN119817902A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of shoe production, and in particular to a shoe production line and a production process. Background Art
[0002] There are two main traditional shoemaking methods: one is injection molding and the other is cold gluing. In cold gluing, the upper is glued to the sole after heating, and then cooled to shape. Compared with injection molding shoes, cold gluing shoes are more comfortable to wear. With the continuous development of the economy, the production equipment and technology of cold gluing shoes are also constantly improving, but there are still some defects.
[0003] For example, Chinese patent CN111264978A discloses a new type of shoemaking assembly line, which belongs to the field of shoemaking production technology, including a steam softening device, a first heat setting machine, a drying device, an upper pressing device, a glue repairing device, a bottom pressing device, a wrinkle removal device, a first freezing setting machine and a shoe last removal device arranged in a U shape, and its shoemaking process includes: upper setting, upper freezing setting, bottom sticking and drying, upper pressing, glue repairing, bottom pressing, wrinkle removal, shoe freezing setting, shoe last removal, and packaging assembly line packaging process. The shoemaking assembly line disclosed in the prior art still requires a lot of manpower, and the overall assembly line is long. Another example is the production line disclosed in Chinese patent CN110693136A, which mainly functions to realize the spraying, brushing and baking of the upper on one device, so that the synchronization efficiency of the upper and the sole is high, and the space utilization rate of the whole line can be improved. However, the setting of the production line cannot guarantee that the work can be operated more continuously and efficiently. In order to meet the production needs, it is still necessary to increase the main beam of the shoe last in the assembly line, and the shoe last needs to be continuously transported, which puts a heavy labor burden on the staff, and the production efficiency of the production line still has a large room for improvement, and the production cost is high. Therefore, a shoemaking assembly line and production process are urgently needed to solve some problems existing in the above-mentioned prior art. Summary of the invention
[0004] The purpose of the present invention is to provide a shoemaking assembly line and a production process to solve the shortcomings of the prior art shoemaking assembly line that occupies a large area and cannot ensure continuous and efficient operation.
[0005] To achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a shoemaking assembly line, comprising a rotary spraying assembly line device, wherein the starting point and the end point of the rotary spraying assembly line device are located at the same position, a sole pressing device and a freezing and vulcanizing device are provided on the starting point or the end point side of the rotary spraying assembly line device, and a steaming device for steaming the shoe upper is provided on the feeding side of the freezing and vulcanizing device;
[0006] The rotary spraying assembly line device comprises a frame, a rotary transport mechanism arranged on the upper end surface of the frame for transporting the sole and the upper, a first baking mechanism and a second baking mechanism arranged around the rotary transport mechanism, and an automatic spraying mechanism for spraying the upper surface;
[0007] The rotary transfer mechanism includes a rectangular working plate horizontally fixed on a frame and having an arc chamfered corner. A linear guide is fixedly connected to the straight side wall of the rectangular working plate, and an arc guide is fixedly connected to the arc chamfered side wall. A plurality of linear guides and a plurality of arc guides are interconnected to form an annular guide. A tray structure that can simultaneously carry the sole and the shoe last is slidably connected to the annular guide. A driving structure for driving the tray structure to slide along the annular guide is provided on the rectangular working plate. The driving structure includes a plurality of driving sections annularly distributed on the edge of the rectangular working plate, and each driving section is controlled by an independent servo motor. A blocking structure is provided on the rectangular working plate at the spraying or gluing area, and the tray structure is intercepted by the blocking structure.
[0008] Furthermore, the driving section located on each straight edge of the rectangular working plate includes at least one section, and each driving section includes a synchronous belt, and a main pulley and a slave pulley respectively connected to both ends of the synchronous belt, and the driving shaft of the servo motor drives the main pulley to rotate, thereby driving the synchronous belt transmission to realize the transfer work of the pallet structure;
[0009] The driving section located at the arc chamfer position of the rectangular working plate includes a disc, the bottom surface of the disc and the bottom surface of the synchronous belt are on the same horizontal plane, and the disc is driven to rotate by an independent servo motor to realize the turning movement of the pallet structure.
[0010] Further, the tray structure includes a connecting body, the sole bracket is fixedly connected to the upper part of the connecting body, the shoe last body is detachably connected to the bottom of the connecting body, and the connecting body is slidably connected to the annular guide rail through a plurality of V-shaped guide wheels;
[0011] A positioning block is provided at the inner end of the connection body, and an elastic abutting structure abutting against the driving section is connected to the positioning block. When the servo motor controls the driving section to move, the connection body is driven to move, thereby realizing the sliding of the connection body on the annular guide rail.
[0012] Furthermore, the elastic abutment structure comprises a rubber block in contact with the driving joint, a supporting block is embedded in the rubber block, and the rubber block is connected to the positioning block via a plurality of spring columns.
[0013] Furthermore, the blocking structure includes a connecting rod assembly and a cylinder for driving the connecting rod assembly to move;
[0014] The connecting rod assembly includes a rotatable horizontal axis, a first connecting rod with one end fixed on the horizontal axis, and a second connecting rod. In an initial state, the first connecting rod extends vertically downward, and a clamping block is provided at its lower end, and the other end of the second connecting rod is connected to the piston rod end of the cylinder;
[0015] The tray structure is provided with a limiting groove matched with the clamping block, and the cylinder is extended and retracted to change the angle of the second connecting rod, thereby driving the horizontal axis to rotate and change the angle of the first connecting rod, so that the clamping block is clamped into the limiting groove or disengaged from the limiting groove.
[0016] Furthermore, the first baking mechanism is arranged on the long side or the short side of the rotary spraying line device, the first baking mechanism has openings at both ends and an open opening at the upper end, and a first heating tube is fixedly installed inside the first baking mechanism.
[0017] Furthermore, the second baking mechanism includes an upper baking chamber and a lower baking chamber which are distributed up and down, and second heating tubes are respectively installed in the upper baking chamber and the lower baking chamber, and a partition is provided between the upper baking chamber and the lower baking chamber, and a channel groove is formed between the partition and the inner wall of one side of the second baking mechanism close to the rotary transport mechanism.
[0018] Furthermore, it also includes a rotary material rack device, the rotary material rack device includes a platform, a rotatable rotating shaft is provided through the center of the platform, a plurality of material carrying platforms are fixedly connected to the shaft body portion of the rotating shaft located above the platform, the material carrying platforms are divided into a plurality of placement areas by a plurality of isolation nets, a plurality of universal pulleys are provided at the bottom of the material carrying platform located at the bottom, and the universal pulleys are slidably connected to the upper surface of the platform;
[0019] The shaft body of the rotating shaft located below the platform is connected to the output shaft of the divider through a sprocket, and the input shaft of the divider is connected to the asynchronous motor through a pulley.
[0020] Furthermore, the freezing and vulcanizing device comprises a freezing mechanism and a vulcanizing mechanism, and the freezing mechanism and the vulcanizing mechanism are arranged side by side, and the freezing mechanism and the vulcanizing mechanism are arranged in two layers, one above the other, to form an integrated structure.
[0021] Furthermore, a production process of a shoe-making assembly line specifically comprises the following steps:
[0022] S1, after taking out the upper, steam it in a steaming device and then put it on the last;
[0023] S2, placing the shoe last body after being put on the last and steamed in step S1 in a vulcanizing mechanism for vulcanizing process;
[0024] S3, taking out the vulcanized upper from the vulcanizing mechanism and finishing it, and hanging the shoe last body with the finished upper on the tray structure 122;
[0025] S4, when the vamp passes through the pretreatment area, the tray structure is intercepted by the blocking mechanism, so that the vamp passes through the automatic spraying mechanism to spray the treatment agent on the vamp, and after the spraying treatment is completed, the tray structure is released, so that the vamp passes through the first baking mechanism 13 for baking;
[0026] S5. When the baked upper passes through the spraying area, the tray structure is intercepted by the blocking mechanism, so that the upper passes through the automatic spraying mechanism to spray glue. After the spraying is completed, the tray structure is released;
[0027] S5, taking out the sole of the shoe size corresponding to the upper after the glue is sprayed, brushing the sole with glue in the glue brushing area, and placing the sole with the glue brushed on the same tray structure as the upper matching it;
[0028] S6, the tray structure carries the uppers sprayed with glue and the soles brushed with base glue in a second baking mechanism for drying;
[0029] S7, the dried upper and sole are bonded together in a bonding and pressing device;
[0030] S8, placing the bonded shoes in a freezing mechanism for freezing;
[0031] S9, taking out the shoes after the freezing in step S8, so that the upper and the sole are assembled.
[0032] After adopting the above technical scheme, compared with the existing technology, it has the following beneficial effects: the area occupied by the entire line is greatly reduced compared with the existing technology, and the work of brushing glue and baking on the sole and spraying and baking on the upper can be completed by one device, while ensuring the continuity and efficiency of the work, which can greatly reduce the number of shoe lasts used, reduce the workload of staff, greatly improve the work efficiency of the assembly line, and reduce the production cost of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0034] Figure 1 It is a structural schematic diagram of the system when the first baking mechanism 13 of the present invention is arranged on the short side of the rotary spraying assembly line device 1;
[0035] Figure 2 It corresponds to Figure 1A schematic diagram of the three-dimensional structure of the mid-rotation spraying line device 1;
[0036] Figure 3 It corresponds to Figure 1 A schematic structural diagram of the first baking mechanism 13;
[0037] Figure 4 It is a structural schematic diagram of the system when the first baking mechanism 13 of the present invention is arranged on the long side of the rotary spraying assembly line device 1;
[0038] Figure 5 It corresponds to Figure 4 A schematic diagram of the three-dimensional structure of the mid-rotation spraying line device 1;
[0039] Figure 6 It is a schematic diagram of the three-dimensional structure of the rotary transport mechanism 12 in the present invention;
[0040] Figure 7 It is a partial structural schematic diagram of the rotary transport mechanism 12 in the present invention;
[0041] Figure 8 It corresponds to Figure 4 A schematic diagram of the three-dimensional structure of the first baking mechanism 13;
[0042] Fig. 9 is a schematic diagram of the three-dimensional structure of the second baking mechanism 14 in the present invention;
[0043] Fig.10 It is a structural schematic diagram of the automatic spraying mechanism 15 in the present invention;
[0044] Fig.11 It is a three-dimensional structural schematic diagram of the rotary material rack device 5 in the present invention;
[0045] Fig.12 It is a front view of the rotary rack device 5 of the present invention;
[0046] Fig.13 It is a partial structural schematic diagram of the rotary material rack device 5 in the present invention;
[0047] Fig.14 is a schematic diagram of the three-dimensional structure of the blocking structure 125 in the present invention;
[0048] Fig.15 is a schematic diagram of the three-dimensional structure of the tray structure 122 of the present invention;
[0049] Fig.16 It corresponds to Fig.15 A magnified view of part A;
[0050] Fig.17 It is a schematic diagram of the connection between the tray structure 12 and the linear guide rail 1211 in the present invention.
[0051] Description of the accompanying drawings: 1. Rotary spraying assembly line device; 11. Frame; 12. Rotary transfer mechanism; 121. Rectangular working plate; 1211. Linear guide rail; 1212. Arc guide rail; 122. Tray structure; 1221. Connecting body; 1222. Sole bracket; 1223. Shoe last body; 1224. V-shaped guide wheel; 1225. Positioning block; 1226. Elastic abutment structure; 1227. Rubber block; 1228. Support block; 1229. Spring column; 1230. Limiting groove; 123. Driving section; 1231. Synchronous belt; 1232. Main pulley; 1233. From pulley; 1234. Disc; 124. Servo motor; 125. Blocking structure; 1251. Cylinder; 125 2. Horizontal axis; 1253. First connecting rod; 1254. Second connecting rod; 1255. Block; 13. First baking mechanism; 131. Open mouth; 132. First heating tube; 14. Second baking mechanism; 141. Upper baking chamber; 142. Lower baking chamber; 143. Second heating tube; 144. Partition plate; 145. Channel groove; 15. Automatic spraying mechanism; 2. Bottom pressing device; 3. Freezing and vulcanizing device; 31. Freezing mechanism; 32. Vulcanizing mechanism; 4. Dehumidifying device; 5. Rotating rack device; 51. Platform; 52. Rotating axis; 53. Material carrying platform; 54. Isolation net; 55. Placement area; 56. Universal pulley; 57. Sprocket; 58. Divider; 59. Pulley; 60. Asynchronous motor. DETAILED DESCRIPTION
[0052] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0053] In view of the problems existing in the prior art, the present invention provides a shoe-making assembly line, which is described in detail below in conjunction with the accompanying drawings.
[0054] See also Figure 1-Figure 17 As shown, the technical solution adopted in this specific embodiment is: a shoemaking assembly line, specifically including a rotary spraying assembly line device 1, the starting point and the end point of the rotary spraying assembly line device 1 are located at the same position. Specifically, the rotary spraying assembly line device 1 includes a frame 11, a rotary transfer mechanism 12 for transferring the sole and the upper provided on the upper end surface of the frame 11, a first baking mechanism 13 and a second baking mechanism 14 provided around the rotary transfer mechanism 12, and an automatic spraying mechanism 15 for spraying the surface of the upper.
[0055] It should be specifically explained that the rotary spraying assembly line device 1 is provided with a pretreatment area, a first baking area, a spraying area, a glue brushing area and a second baking area along the rotary transfer mechanism 12, and an automatic spraying mechanism 15 is provided in the pretreatment area and the spraying area, respectively. The automatic spraying mechanism 15 is provided in the pretreatment area for spraying the treatment agent, and the automatic spraying mechanism 15 is used to spray the surface glue in the spraying area. The automatic spraying mechanism 15 is a conventional industrial robot automatic spraying device in the prior art, so its specific structure is not described here. In addition, a vacuum cleaner structure can be added to the rotary spraying assembly line device 1 to reduce the damage to the human body and the impact on the environment caused by the treatment agent or glue during the spraying process.
[0056] The first baking mechanism 13 is arranged in the first baking area. Figure 1 and Figure 5 As shown, the first baking mechanism 13 can be specifically arranged on the long side or short side of the rotary spraying line device 1. Specifically, both ends of the first baking mechanism 13 have openings, and the upper end thereof has an opening 131. The first heating tube 132 is fixedly installed inside the first baking mechanism 13.
[0057] The second baking mechanism 14 is arranged in the second baking area, and the second baking mechanism 14 also has an open structure at both ends. Specifically, the second baking mechanism 14 includes an upper baking chamber 141 and a lower baking chamber 142 which are distributed up and down. Second heating tubes 143 are respectively installed in the upper baking chamber 141 and the lower baking chamber 142, and a partition plate 144 is provided between the upper baking chamber 141 and the lower baking chamber 142. A channel groove 145 is formed between the partition plate 144 and the inner wall of one side of the second baking mechanism 14 close to the rotary transport mechanism 12.
[0058] The second heating tube 143 located in the upper baking chamber 141 and the second heating tube 143 located in the lower baking chamber 142 are controlled by different controllers respectively, which can ensure that different drying temperatures can be set between the upper and lower baking chambers. The upper baking chamber 141 is used to bake the soles, and the lower baking chamber 142 is used to bake the uppers.
[0059] A sole pressing device 2 and a freezing and vulcanizing device 3 are arranged at the starting point or the end point of the rotary spraying line device 1, and a steaming device 4 for steaming the shoe upper is arranged at the feeding side of the freezing and vulcanizing device.
[0060] It should be specifically explained that the rotary transfer mechanism 12 includes a rectangular working plate 121 horizontally fixed on the frame 11 and with an arc chamfer. A linear guide 1211 is fixedly connected to the straight side wall of the rectangular working plate 121, and an arc guide 1212 is fixedly connected to the arc chamfered side wall. A plurality of linear guides 1211 and a plurality of arc guides 1212 are interconnected to form an annular guide. A tray structure 122 that can simultaneously carry the sole and the shoe last is slidably connected to the annular guide. The rectangular working plate 121 is provided with a driving structure for driving the tray structure 122 to slide along the annular guide. The driving structure includes a multi-section driving section 123 distributed in an annular manner on the edge of the rectangular working plate 121, and each section of the driving section 123 is respectively controlled by an independent servo motor 124, thereby achieving speed regulation of different working areas.
[0061] The rectangular working plate 121 is provided with a blocking structure 125 at the spraying area or the glue brushing area, and the tray structure 122 is intercepted by the blocking structure 125 .
[0062] At least one driving section 123 is arranged on each straight line side of the rectangular working plate 121, and each driving section 123 includes a synchronous belt 1231, and a main pulley 1232 and a slave pulley 1233 respectively connected to both ends of the synchronous belt 1231. The driving shaft of the servo motor 124 drives the main pulley 1232 to rotate, thereby driving the synchronous belt 1231 to move to realize the transportation of the pallet structure 122. The synchronous belt 1231 adopts a high temperature wear-resistant synchronous belt to drive the pallet structure 122 to perform a cyclic operation.
[0063] The driving section 123 located at the arc chamfer position of the rectangular working plate 121 includes a disc 1234, the bottom surface of the disc 1234 and the bottom surface of the synchronous belt 1231 are on the same horizontal plane, and the disc 1234 is driven to rotate by an independent servo motor 124 to realize the turning movement of the tray structure 122.
[0064] The structural setting of the rotary transfer mechanism 12 can drive the shoe last to circulate, ensuring that the automatic spraying mechanism 15 is seamlessly connected during the spraying process, while also avoiding the repeated back and forth transportation of the shoe last, thereby improving the smoothness of the entire assembly line and high work efficiency.
[0065] It should be specifically explained that the tray structure 122 specifically includes a connecting body 1221, a sole bracket 1222 is fixedly connected to the upper part of the connecting body 1221, and a shoe last body 1223 is detachably connected to the bottom of the connecting body 1221. The connecting body 1221 is slidably connected to the annular guide rail through a plurality of V-shaped guide wheels 1224. The plurality of V-shaped guide wheels 1224 are arranged in two rows, and a slide groove slidably connected to the annular guide rail is formed between the two rows of V-shaped guide wheels 1224.
[0066] The inner end of the connection body 1221 is provided with a positioning block 1225, and the positioning block 1225 is connected with an elastic abutting structure 1226 abutting against the driving section 123, and the elastic abutting structure 1226 includes a rubber block 1227 in contact with the driving section 123, and a supporting block 1228 is embedded in the rubber block 1227, and the rubber block 1227 is connected to the positioning block 1225 through a plurality of spring columns 1229. When the servo motor 124 controls the driving section 124 to move, the connection body 1221 is driven to move, thereby realizing the sliding of the connection body 1221 on the annular guide rail.
[0067] It should be specifically explained that the blocking structure 125 includes a connecting rod assembly and a cylinder 1251 that drives the connecting rod assembly to move. The connecting rod assembly specifically includes a rotatable horizontal axis 1252, a first connecting rod 1253 with one end fixed on the horizontal axis 1252, and a second connecting rod 1254. In the initial state, the first connecting rod 1253 extends vertically downward and has a block 1255 at its lower end. The other end of the second connecting rod 1254 is fixedly connected to the cylinder 1251.
[0068] The tray structure 122 is provided with a limiting groove 1230 that cooperates with the clamping block 1255. Specifically, the limiting groove 1231 is arranged at the inner side end of the positioning block 1225. The cylinder 1251 is extended and retracted to change the angle of the second connecting rod 1254, thereby driving the horizontal shaft 1252 to rotate and change the angle of the first connecting rod 1253, so that the clamping block 1255 is clamped into the limiting groove 1230 or disengaged from the limiting groove 1230.
[0069] It should be specifically explained that the shoemaking production line proposed in the present application also includes a rotary rack device 5, and at least two rotary rack devices 5 are arranged, one of which is arranged in the working area of the steaming device 4 for placing the upper material, and the other rotary rack device 5 is arranged next to the glue brushing area for placing the sole material.
[0070] The rotary rack device 5 specifically includes a platform 51, the center of the platform 51 is provided with a rotatable rotating shaft 52, the shaft body part of the rotating shaft 52 located above the platform 51 is fixedly connected with a plurality of material carrying platforms 53, the material carrying platforms 53 are divided into a plurality of placement areas 55 by a plurality of isolation nets 54, and a plurality of universal pulleys 56 are provided at the bottom of the material carrying platform 53 located at the bottom, and the universal pulleys 56 are slidably connected with the upper surface of the platform 51; the shaft body of the rotating shaft 52 located below the platform 51 is connected to the output shaft of the divider 58 through a sprocket 57, and the input shaft of the divider 58 is connected to an asynchronous motor 60 through a pulley 59. During use, uppers or soles of the same size can be placed on different placement areas 55 respectively, avoiding the problem of confusing the styles of uppers and soles in production, ensuring the matching of uppers and uppers and soles, and thus making the assembly line run more efficiently and orderly, and improving production output. When placing, you can place them in a fixed order, or you can set an identification label on each placement area to facilitate quick identification of the materials placed in each placement area and improve efficiency.
[0071] The isolation net 54 is a metal isolation net, a glass isolation net or a plastic isolation net, which can be selected according to actual needs. In addition, the isolation net 54 can be a mesh or a plate.
[0072] The divider 58 is a one-eighth divider. The specific selection of the divider 58 can be determined according to the number of divisions of the placement area 55 in a layer of the material support platform 53. The setting of the divider 58 can ensure that the material speed is moderate and the parking position is accurate.
[0073] When in use, uppers or soles of different sizes of the same / different styles of shoes are placed in different placement areas 55 of the material support table 53 as required. During the operation of the device, the asynchronous motor 60 provides sufficient power to drive the input shaft of the divider 58 to rotate and complete the indexing work. Then the output shaft of the divider 58 drives the rotating shaft 52 to rotate through the sprocket 57, and finally the upper or sole material to be used is rotated in front of the staff.
[0074] It should be specifically explained that the freezing and vulcanizing device 3 includes a freezing mechanism 31 and a vulcanizing mechanism 32. Figure 4 As shown, the freezing mechanism 31 and the vulcanizing mechanism 32 are arranged side by side as two independent mechanisms that do not interfere with each other, or as shown in FIG. Figure 1 As shown, the freezing mechanism 31 and the vulcanizing mechanism 32 are arranged in two layers, one above the other, to form an integrated structure.
[0075] The present invention also proposes a production process of a shoe-making assembly line, which specifically comprises the following steps:
[0076] S1, after taking out the upper, steam it in the steaming device 4 and then put it on the last;
[0077] S2, placing the shoe last body 1223 which has been put on the last and steamed in step S1 in the vulcanizing mechanism 32 for vulcanizing process;
[0078] S3, taking out the vulcanized upper from the vulcanizing mechanism 32 and finishing it, and hanging the shoe last body 1223 with the finished upper on the tray structure 122;
[0079] S4, when the vamp passes through the pretreatment area, the tray structure 122 is intercepted by the blocking mechanism 125, so that the vamp passes through the automatic spraying mechanism 15 to spray the treatment agent on the vamp, and after the spraying treatment is completed, the tray structure 122 is released, so that the vamp passes through the first baking mechanism 13 for baking;
[0080] S5, when the baked upper passes through the spraying area, the tray structure 122 is intercepted by the blocking mechanism 125, so that the upper passes through the automatic spraying mechanism 15 to spray glue, and after the spraying is completed, the tray structure 122 is released;
[0081] S5, taking out the soles of the shoe size corresponding to the upper after the glue is sprayed, brushing the soles with glue in the glue brushing area, and placing the brushed soles on the same tray structure 122 as the upper matching with the soles;
[0082] S6, the tray structure 122 carries the uppers sprayed with glue and the soles brushed with base glue in the second baking mechanism 14 for drying;
[0083] S7, the dried upper and sole are bonded in the sole bonding and pressing device 2;
[0084] S8, placing the fitted shoes in the freezing mechanism 31 for freezing;
[0085] S9, taking out the shoes after the freezing in step S8, so that the upper and the sole are assembled.
[0086] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0087] The above description is only used to illustrate the technical solution of the present invention rather than to limit it. Other modifications or equivalent substitutions made to the technical solution of the present invention by ordinary technicians in this field should be included in the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solution of the present invention.
Claims
1. A shoe production line, characterized in that: The invention comprises a rotary spraying assembly line device (1), wherein the starting point and the end point of the rotary spraying assembly line device (1) are located at the same position, a sole pressing device (2) and a freezing and vulcanizing device (3) are provided on the starting point or the end point of the rotary spraying assembly line device (1), and a steaming device (4) for steaming the shoe upper is provided on the feeding side of the freezing and vulcanizing device (3); The rotary spraying assembly line device (1) comprises a frame (11), a rotary transport mechanism (12) arranged on the upper end surface of the frame (11) for transporting the sole and the upper, a first baking mechanism (13) and a second baking mechanism (14) arranged around the rotary transport mechanism (12), and an automatic spraying mechanism (15) for spraying the surface of the upper. The rotary transfer mechanism (12) comprises a rectangular working plate (121) horizontally fixed on the frame (11) and having an arc chamfered corner. A linear guide rail (1211) is fixedly connected to the straight side wall of the rectangular working plate (121), and an arc guide rail (1212) is fixedly connected to the arc chamfered side wall. A plurality of linear guide rails (1211) and a plurality of arc guide rails (1212) are interconnected to form an annular guide rail. A tray structure (122) capable of simultaneously carrying a sole and a shoe last is slidably connected to the annular guide rail. The rectangular working plate (121) is provided with a driving structure for driving the tray structure (122) to slide along the annular guide rail, the driving structure comprising a multi-section driving section (123) annularly distributed on the edge of the rectangular working plate (121), each section of the driving section (123) is controlled by an independent servo motor (124), and the rectangular working plate (121) is provided with a blocking structure (125) at the spraying or gluing area, and the tray structure (122) is intercepted by the blocking structure (125).
2. The shoemaking production line according to claim 1, characterized in that: The driving section (123) located on each straight line side of the rectangular working plate (121) includes at least one section, and each section of the driving section (123) includes a synchronous belt (1231), and a main pulley (1232) and a slave pulley (1233) respectively connected to two ends of the synchronous belt (1231), and the driving shaft of the servo motor (124) drives the main pulley (1232) to rotate, thereby driving the synchronous belt (1231) to move to realize the transfer work of the pallet structure (122); The driving section (123) located at the arc chamfer position of the rectangular working plate (121) includes a disc (1234), the bottom surface of the disc (1234) and the bottom surface of the synchronous belt (1231) are on the same horizontal plane, and the disc (1234) is driven to rotate by an independent servo motor (124) to realize the turning movement of the tray structure (122).
3. The shoemaking production line according to claim 1, characterized in that: The tray structure (122) comprises a connecting body (1221), a sole bracket (1222) is fixedly connected to the upper part of the connecting body (1221), a shoe last body (1223) is detachably connected to the bottom of the connecting body (1221), and the connecting body (1221) is slidably connected to the annular guide rail via a plurality of V-shaped guide wheels (1224); A positioning block (1225) is provided at the inner end of the connecting body (1221), and an elastic abutting structure (1226) abutting against the driving section (123) is connected to the positioning block (1225); when the servo motor (124) controls the driving section (123) to move, the connecting body (1221) is driven to move, thereby realizing the sliding of the connecting body (1221) on the annular guide rail.
4. The shoemaking production line according to claim 3, characterized in that: The elastic abutment structure (1226) comprises a rubber block (1227) in contact with the driving joint (123), a support block (1228) is embedded inside the rubber block (1227), and the rubber block (1227) is connected to the positioning block (1225) via a plurality of spring columns (1229).
5. The shoemaking production line according to claim 1, characterized in that: The blocking structure (125) comprises a connecting rod assembly and a cylinder (1251) for driving the connecting rod assembly to move; The connecting rod assembly comprises a rotatable transverse axis (1252), a first connecting rod (1253) with one end fixed on the transverse axis (1252), and a second connecting rod (1254); in an initial state, the first connecting rod (1253) extends vertically downward, and has a clamping block (1255) at its lower end; the other end of the second connecting rod (1254) is connected to the piston rod end of the cylinder (1251); The tray structure (122) is provided with a limiting groove (1230) that cooperates with the clamping block (1255), and the cylinder (1251) is extended and retracted to change the angle of the second connecting rod (1254), thereby driving the horizontal axis (1252) to rotate to change the angle of the first connecting rod (1253), so that the clamping block (1255) is clamped into the limiting groove (1230) or disengaged from the limiting groove (1230).
6. The shoe production line according to claim 1, characterized in that: The first baking mechanism (13) is arranged on the long side or the short side of the rotary spraying line device (1), the first baking mechanism (13) has openings at both ends and an open opening (131) at the upper end, and a first heating tube (132) is fixedly installed inside the first baking mechanism (13).
7. The shoe production line according to claim 1, characterized in that: The second baking mechanism (14) comprises an upper baking chamber (141) and a lower baking chamber (142) which are arranged in an upper and lower manner, and a second heating tube (143) is installed in each of the upper baking chamber (141) and the lower baking chamber (142), and a partition (144) is provided between the upper baking chamber (141) and the lower baking chamber (142), and a channel groove (145) is formed between the partition (144) and an inner wall of a side of the second baking mechanism (14) close to the rotary transport mechanism.
8. The shoe production line according to claim 1, characterized in that: It also includes a rotary material rack device (5), the rotary material rack device (5) includes a platform (51), a rotatable rotating shaft (52) is provided through the center of the platform (51), a plurality of material carrying platforms (53) are fixedly connected to the shaft body portion of the rotating shaft (52) located above the platform (51), the material carrying platforms (53) are divided by a plurality of isolation nets (54) to form a plurality of placement areas (55), a plurality of universal pulleys (56) are provided at the bottom of the material carrying platform (53) located at the bottom, and the universal pulleys (56) are slidably connected to the upper surface of the platform (51); The shaft body of the rotating shaft (52) located below the platform (51) is connected to the output shaft of the divider (58) via a sprocket (57), and the input shaft of the divider (58) is connected to an asynchronous motor (60) via a pulley (59).
9. The shoemaking production line according to claim 1, characterized in that: The freezing and vulcanizing device (3) comprises a freezing mechanism (31) and a vulcanizing mechanism (32), wherein the freezing mechanism (31) and the vulcanizing mechanism (32) are arranged side by side, or the freezing mechanism (31) and the vulcanizing mechanism (32) are arranged in two layers, one above the other, to form an integrated structure.
10. A production process implemented by the shoemaking assembly line according to any one of claims 1 to 9, comprising the following steps: S1, after taking out the upper, steam it in a steaming device and then put it on the last; S2, placing the shoe last body after being put on the last and steamed in step S1 in a vulcanizing mechanism for vulcanizing process; S3, taking out the vulcanized upper from the vulcanizing mechanism and finishing it, and hanging the shoe last body with the finished upper on the tray structure 122; S4, when the vamp passes through the pretreatment area, the tray structure is intercepted by the blocking mechanism, so that the vamp passes through the automatic spraying mechanism to spray the treatment agent on the vamp, and after the spraying treatment is completed, the tray structure is released, so that the vamp passes through the first baking mechanism 13 for baking; S5. When the baked upper passes through the spraying area, the tray structure is intercepted by the blocking mechanism, so that the upper passes through the automatic spraying mechanism to spray glue. After the spraying is completed, the tray structure is released; S5, taking out the sole of the shoe size corresponding to the upper after the glue is sprayed, brushing the sole with glue in the glue brushing area, and placing the sole with the glue brushed on the same tray structure as the upper matching it; S6, the tray structure carries the uppers sprayed with glue and the soles brushed with base glue in a second baking mechanism for drying; S7, the dried upper and sole are bonded together in a bonding and pressing device; S8, placing the bonded shoes in a freezing mechanism for freezing; S9, taking out the shoes after the freezing in step S8, so that the upper and the sole are assembled.
Citation Information
Patent Citations
3D automatic production line for vamps and soles
CN110693136A
Novel shoemaking assembly line and shoemaking production process
CN111264978A