Passive multistage countercurrent microextractor and extraction method thereof

By designing a passive multi-stage countercurrent microextractor and using heavy phase and light phase feed cycles to regulate the two-phase interface, the problem of countercurrent extraction in the microextractor is solved, and efficient and safe separation of hazardous substances is achieved, which is suitable for the chemical, energy and mining fields.

CN119818992BActive Publication Date: 2025-10-10TSINGHUA UNIVERSITY
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202510043630.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2025-10-10
Estimated Expiration
2045-01-10

AI Technical Summary

Technical Problem

Existing passive microextractors are difficult to achieve countercurrent extraction without the aid of mechanically movable parts or external field forces, resulting in difficulties in separating the two phases, especially posing safety risks when handling hazardous mixtures.

Method used

A passive multi-stage countercurrent microextractor was designed. By cyclically feeding the heavy phase and light phase, the interface between the two phases was automatically adjusted using an interface adjustment channel, achieving countercurrent extraction without mechanically moving parts. The microextractor includes the microextractor body, heavy phase and light phase feed tubes, a post-extraction collection tube, and an interface adjustment channel to ensure the stability of the two-phase interface.

Benefits of technology

It achieves efficient countercurrent extraction without mechanically moving parts, and has strong safety, great operational flexibility, and strong robustness. It is suitable for the separation of hazardous mixtures, and is easy to scale up the processing throughput, saving plant costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119818992B_ABST
    Figure CN119818992B_ABST
Patent Text Reader

Abstract

The application discloses a passive multistage countercurrent micro-extractor and an extraction method thereof. In the passive multistage countercurrent micro-extractor, each micro-extractor has a clarification chamber, the clarification chamber comprises an upper chamber and a lower chamber; a transport channel is arranged between every two adjacent micro-extractors; an interface adjustment channel is arranged between every two adjacent micro-extractors, between a first micro-extractor and a post-extraction light phase collection pipe and between a last micro-extractor and a post-extraction heavy phase collection pipe, and the resistance of the interface adjustment channel is much greater than that of the transport channel; a heavy phase feeding pipe is connected with the first micro-extractor; a light phase feeding pipe is connected with the last micro-extractor; the post-extraction heavy phase collection pipe is connected with the light phase feeding pipe; and the post-extraction light phase collection pipe is connected with the heavy phase feeding pipe. The application has the advantages of no mechanical movable parts, small volume, countercurrent operation, high mass transfer efficiency and easy enlargement, and is especially suitable for extraction and separation of dangerous mixtures.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of liquid-liquid extraction and separation, in particular to a passive multi-stage countercurrent microextractor and an extraction method thereof. Background Art

[0002] In the separation operation of liquid mixtures involved in industrial production such as chemical, energy, and mining, the liquid-liquid extraction method is often used. That is, an extractant that is insoluble or slightly soluble in the mixed liquid to be separated is added to form an immiscible two-phase system, and the separation operation is achieved by utilizing the difference in solubility of the components in the two phases.

[0003] To improve separation efficiency, the basic design principle of extraction equipment is to be able to generate a large specific surface area and high mixing efficiency between the two phases, while being able to operate in a countercurrent manner. Passive microfluidic extractors (hereinafter referred to as microextractors) without mechanically moving parts are maintenance-free. At the same time, because the characteristic scale is in the micrometer range, the specific surface area between the two phases is increased by orders of magnitude compared to traditional pulse extraction columns, mixing and settling tanks, etc. In addition, the mass transfer distance between the two phases in the microextractor is extremely short, the mass transfer time between the two phases is significantly reduced, and the mass transfer efficiency of the two phases can be further enhanced through chaotic convection, so it has broad application prospects. Of particular importance is that the microextractor's residence volume is only in the picoliter to milliliter range. This extremely small volume makes it inherently safe when dealing with hazardous systems such as explosions, corrosive and toxic leaks, and radioactive criticality.

[0004] However, due to the small characteristic size of the microextractor, viscous force and surface tension dominate compared with inertial force and gravity, resulting in difficulty in separating the two phases in the microextractor. It is difficult to achieve countercurrent extraction in a passive manner, that is, without the aid of mechanical movable parts or external field forces. Summary of the Invention

[0005] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, one object of the present invention is to provide a passive multi-stage countercurrent microextractor with the advantages of no mechanically moving parts, compact size, countercurrent operation, high mass transfer efficiency, and ease of scale-up. The microextractor is particularly suitable for extracting and separating hazardous mixtures containing radioactive, corrosive, highly toxic, explosive, and other substances.

[0006] The passive multi-stage countercurrent microextractor according to an embodiment of the present invention comprises a microextractor body, a heavy phase feed pipe, a light phase feed pipe, a post-extraction heavy phase collection pipe, and a post-extraction light phase collection pipe;

[0007] The microextractor body includes a multi-stage microextractor, a transfer channel, and an interface adjustment channel; each stage of the microextractor has a clarification chamber, the clarification chamber including an upper chamber for accommodating a light phase liquid and a lower chamber for accommodating a heavy phase liquid, which are divided by a two-phase interface; the transfer channel is distributed between the microextractors of each adjacent stage, and is used to transfer the heavy phase liquid in the lower chamber of the microextractor of the upper stage in the microextractors of the corresponding two adjacent stages to the upper chamber of the microextractor of the lower stage, and is used to transfer the light phase liquid in the upper chamber of the microextractor of the lower stage in the microextractors of the corresponding two adjacent stages to the lower chamber of the microextractor of the upper stage; the interface adjustment channel is distributed between the microextractors of each adjacent stage, between the first stage microextractor and the post-extraction light phase collection tube, and between the last stage microextractor and the post-extraction heavy phase collection tube. The resistance of the interface adjustment channel is much greater than the resistance of the transfer channel, and is used to automatically adjust the position of the two-phase interface of each stage of the microextractor and stabilize the two-phase interface;

[0008] One end of the heavy phase feeding pipe is connected to the first-stage microextractor, and is used to inject heavy phase liquid into the upper chamber of the first-stage microextractor;

[0009] One end of the light phase feed pipe is connected to the final microextractor for injecting light phase liquid into the lower chamber of the final microextractor;

[0010] One end of the post-extraction heavy phase collecting tube is connected to the light phase feeding tube;

[0011] One end of the post-extraction light phase collecting pipe is connected to the heavy phase feeding pipe.

[0012] The working principle of the passive multi-stage countercurrent microextractor according to the embodiment of the present invention is to perform extraction in a reciprocating manner of heavy phase feeding cycle and light phase feeding cycle.

[0013] Among them, in the heavy phase feeding cycle, the light phase feeding pipe stops conveying light phase liquid, and the light phase collecting pipe stops collecting light phase liquid after extraction; at this time, on the one hand, the heavy phase feeding pipe inputs heavy phase liquid into the upper chamber of the first-stage microextractor, and the newly input heavy phase liquid mixes with the light phase liquid in the upper chamber of the first-stage microextractor and sinks into the lower chamber of the first-stage microextractor after mass transfer. At the same time, due to the incompressibility of the liquid, the original heavy phase liquid in the lower chamber of the upper microextractor in each adjacent two-stage microextractor is forced to enter through the corresponding transfer channel. It enters the upper chamber of the next-stage microextractor, mixes and transfers with the light-phase liquid in the upper chamber of the corresponding microextractor, and then settles into the lower chamber, while the original heavy-phase liquid in the lower chamber of the final microextractor is collected through the post-extraction heavy-phase collecting tube, thus completing a heavy-phase feeding cycle; on the other hand, due to the large resistance of the first-stage interface adjustment channel, a small amount of heavy-phase liquid in the heavy-phase feed tube enters the first-stage interface adjustment channel through the post-extraction light-phase collecting tube, and automatically adjusts the two-phase interface of each stage of microextractor through the interface adjustment channels of each stage, so that the two-phase interface is stable.

[0014] During the light phase feeding cycle, the heavy phase feeding pipe stops conveying the heavy phase liquid, and the heavy phase collecting pipe stops collecting the heavy phase liquid after extraction. At this time, on the one hand, the light phase feeding pipe inputs the light phase liquid into the lower chamber of the final microextractor, and the newly input light phase liquid mixes with the heavy phase liquid in the lower chamber of the final microextractor and then rises to the upper chamber of the final microextractor after mass transfer. At the same time, the original light phase liquid in the upper chamber of the next microextractor in each adjacent two-stage microextractor is forced to enter the lower chamber of the previous microextractor through the corresponding transfer channel. In the chamber, it mixes and transfers with the heavy phase liquid in the lower chamber of the corresponding microextractor and rises to the upper chamber, while the original light phase liquid in the upper chamber of the first-stage microextractor is collected through the light phase collection tube after extraction, thus completing a light phase feeding cycle; on the other hand, due to the large resistance of the last-stage interface adjustment channel, a small amount of light phase liquid in the light phase feed pipe enters the last-stage interface adjustment channel through the heavy phase collection tube after extraction and inputs the light phase liquid, and the two-phase interface of each stage of microextractor is automatically adjusted through the interface adjustment channels at each stage to make the two-phase interface stable.

[0015] The above-mentioned heavy phase feeding cycle and light phase feeding cycle are circulated repeatedly, that is, the heavy phase feeding cycle and the light phase feeding cycle are alternately cycled in sequence, during which the two-phase interface is automatically adjusted between the adjacent two-stage microextractors through the interface adjustment channel until the two-phase interface is stable. At the same time, the heavy phase liquid is gradually transferred from the first-stage microextractor to the last-stage microextractor, and the light phase liquid is transferred in the opposite direction. The transfer of heavy phase liquid and light phase liquid can be achieved without setting mechanical movable parts in the microextractor body, thereby realizing a passive multi-stage countercurrent microextraction operation that automatically maintains interface balance.

[0016] The passive multistage countercurrent microextractor has the following advantages: on the one hand, the microextractor body does not contain mechanical movable parts, and thus is free of maintenance, especially when the passive multistage countercurrent microextractor is applied to a dangerous system with explosion, toxicity, corrosion, radioactivity and the like, inherent safety is achieved, and personal injury to nearby maintenance personnel is avoided; on the other hand, the interface adjustment channel is arranged, and the two-phase interface can be automatically adjusted and stabilized, thus operation flexibility is high, robustness is strong, and complicated interface monitoring equipment can be avoided; on the other hand, the passive multistage countercurrent microextractor can fully utilize the advantages of microfluid mixing reinforced mass transfer, i.e. short mass transfer distance, high chaotic convection mixing efficiency and large specific surface area, and thus high-efficiency countercurrent extraction operation can be achieved; on the other hand, the passive multistage countercurrent microextractor has small volume, short residence time of two-phase contact and small floor area, and thus plant cost is saved. In addition, the passive multistage countercurrent microextractor is easy to be enlarged in number or size to significantly improve processing flux. In summary, the present application can be widely applied to liquid-liquid extraction in the fields of chemical industry, energy and mining and the like.

[0017] In some embodiments, each of the microextractors further has an upper mixing unit and a lower mixing unit; the upper mixing unit is located above the two-phase interface and connected with the upper chamber, and the lower mixing unit is located below the two-phase interface and connected with the lower chamber; the upper mixing unit of the first-stage microextractor is connected with one end of the heavy phase feeding pipe, the lower mixing unit of the last-stage microextractor is connected with one end of the light phase feeding pipe, and in each of the adjacent two-stage microextractors, the lower mixing unit of the upper-stage microextractor is connected with the upper mixing unit of the lower-stage microextractor through the transfer channel.

[0018] In some embodiments, each of the microextractors is provided with a connecting position connected with the corresponding interface adjustment channel at a position close to the two-phase interface in the vertical direction.

[0019] In some embodiments, the two-phase interface of each of the microextractors is located at a vertical middle position of the clarification chamber.

[0020] In some embodiments, the heavy phase feeding pipe is provided with a heavy phase feeding valve, and one end of the post-extraction light phase collecting pipe is located between the heavy phase feeding valve and the first-stage microextractor.

[0021] The light phase feeding pipe is provided with a light phase feeding valve, and one end of the post-extraction heavy phase collecting pipe is located between the light phase feeding valve and the last-stage microextractor.

[0022] The post-extraction heavy phase collecting pipe is provided with a post-extraction heavy phase drain valve, and the connection point between the final-stage interface adjustment channel and the post-extraction heavy phase collecting pipe is located between one end of the post-extraction heavy phase collecting pipe and the post-extraction heavy phase drain valve;

[0023] The post-extraction light phase collecting pipe is provided with a post-extraction light phase drain valve, and the connection point between the first-stage interface adjustment channel and the post-extraction light phase collecting pipe is located between one end of the post-extraction light phase collecting pipe and the post-extraction light phase drain valve.

[0024] In some embodiments, it also includes a heavy phase storage tank, a light phase storage tank, a post-extraction heavy phase collection storage tank, a post-extraction light phase collection storage tank and a driving device; the heavy phase storage tank is connected to the other end of the heavy phase feed pipe, the light phase storage tank is connected to the other end of the light phase feed pipe, the post-extraction heavy phase collection storage tank is connected to the other end of the post-extraction heavy phase collection pipe, the post-extraction light phase collection storage tank is connected to one end of the post-extraction light phase collection pipe, and the driving device is used to drive the heavy phase liquid in the heavy phase storage tank into the first-stage microextractor and to drive the light phase liquid in the light phase storage tank into the last-stage microextractor.

[0025] In some embodiments, the driving device includes a heavy phase feed pump and a light phase feed pump, the heavy phase feed pump is arranged on the heavy phase feed pipe and located between the heavy phase storage tank and the heavy phase feed valve, and the light phase feed pump is arranged on the light phase feed pipe and located between the light phase storage tank and the light phase feed valve.

[0026] In some embodiments, the driving device includes a high-pressure gas source, a first pipeline and a second pipeline. The high-pressure gas source is connected to the heavy phase storage tank through the first pipeline. A heavy phase pressure-reducing valve, a heavy phase pressure-reducing switch valve and a heavy phase storage tank pressure relief valve are sequentially arranged on the first pipeline from the high-pressure gas source to the heavy phase storage tank; the high-pressure gas source is connected to the light phase storage tank through the second pipeline. A light phase pressure-reducing valve, a light phase pressure-reducing switch valve and a light phase storage tank pressure relief valve are sequentially arranged on the second pipeline from the high-pressure gas source to the light phase storage tank.

[0027] In some embodiments, the microextractor body includes a plurality of microextractor components that are sealed and connected in sequence from top to bottom, and the plurality of microextractor components together form a multi-stage microextractor, the transfer channel, and the interface adjustment channel.

[0028] In some embodiments, the top microextractor component is processed with multiple upper mixing units and multiple uppermost cavities, and the multiple upper mixing units are correspondingly connected to the multiple uppermost cavities. The bottom microextractor component is processed with multiple lower mixing units and multiple lowermost cavities, and the multiple lower mixing units are correspondingly connected to the multiple lowermost cavities. The remaining microextractor components located between the top microextractor component and the bottom microextractor component are all provided with multiple intermediate cavities. The multiple uppermost cavities, the multiple intermediate cavities and the multiple lowermost cavities are correspondingly connected up and down to form multiple clarification chambers. The multiple microextractor components are also processed with channel sections forming the transfer channels, and an interface adjustment channel is processed on one of the multiple microextractor components.

[0029] The present invention also provides an extraction method of the passive multi-stage countercurrent microextractor of any of the above embodiments.

[0030] According to the extraction method of the passive multi-stage countercurrent microextractor of the embodiment of the present invention, extraction is performed in a manner of cyclically repeating a heavy phase feeding cycle and a light phase feeding cycle;

[0031] Wherein, during the heavy phase feeding cycle, the light phase feeding pipe stops conveying light phase liquid, and the light phase collecting pipe after extraction stops collecting light phase liquid after extraction; at this time, on the one hand, the heavy phase feeding pipe inputs heavy phase liquid into the upper chamber of the first-stage microextractor, and the newly input heavy phase liquid mixes and transfers with the light phase liquid in the upper chamber of the first-stage microextractor and then sinks into the lower chamber of the first-stage microextractor. At the same time, the original heavy phase in the lower chamber of the upper-stage microextractor in each of the two adjacent microextractors is forced to The liquid enters the upper chamber of the microextractor of the next stage through the corresponding transfer channel, mixes with the light phase liquid in the upper chamber of the corresponding microextractor, and then settles into the lower chamber, while the heavy phase liquid originally in the lower chamber of the final microextractor is collected through the post-extraction heavy phase collection tube; on the other hand, the heavy phase feed pipe inputs heavy phase liquid into the interface adjustment channel of the first stage, and the two-phase interface of each microextractor is automatically adjusted through the interface adjustment channels of each stage to stabilize the two-phase interface;

[0032] During the light phase feeding cycle, the heavy phase feeding pipe stops conveying heavy phase liquid, and the heavy phase collecting pipe stops collecting heavy phase liquid after extraction; at this time, on the one hand, the light phase feeding pipe inputs light phase liquid into the lower chamber of the last microextractor, and the newly input light phase liquid mixes and transfers with the heavy phase liquid in the lower chamber of the last microextractor and then rises to the upper chamber of the last microextractor. At the same time, the original light phase liquid in the upper chamber of the next microextractor in each of the two adjacent microextractors is forced to pass through The liquid enters the lower chamber of the microextractor of the upper stage through the corresponding transfer channel, mixes and transfers with the heavy phase liquid in the lower chamber of the corresponding microextractor, and then rises to the upper chamber, while the original light phase liquid in the upper chamber of the first-stage microextractor is collected through the post-extraction light phase collection tube; on the other hand, the light phase feed pipe inputs light phase liquid to the interface adjustment channel of the last stage, and the two-phase interface of the microextractor of each stage is automatically adjusted through the interface adjustment channels of each stage to stabilize the two-phase interface.

[0033] Since the extraction method of the embodiment of the present invention adopts the passive multi-stage countercurrent microextractor of the embodiment of the present invention, the extraction method of the embodiment of the present invention has the same technical effect as the passive multi-stage countercurrent microextractor of the embodiment of the present invention, and will not be repeated here.

[0034] Additional aspects and advantages of the present invention will be set forth in part in the description which follows and, in part, will be obvious from the description which follows, or may be learned by practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of the embodiments with reference to the accompanying drawings, in which:

[0036] Figure 1 Schematic diagram of a passive multi-stage countercurrent microextractor of the present invention;

[0037] Figure 2 for Figure 1 A partial schematic diagram of

[0038] Figure 3 Schematic diagram of a heavy phase feeding cycle of a passive multi-stage countercurrent microextractor of the present invention;

[0039] Figure 4 Schematic diagram of a light phase feeding cycle of a passive multi-stage countercurrent microextractor of the present invention;

[0040] Figure 5 Schematic diagram of another passive multi-stage countercurrent microextractor of the present invention;

[0041] Figure 6Schematic diagram of another passive multi-stage countercurrent microextractor of the present invention;

[0042] Figure 7 This is an exploded schematic diagram of the structure of a microextractor body of the passive multi-stage countercurrent microextractor of the present invention;

[0043] Figure 8 The figure is a schematic diagram of the assembly of a microextractor body of the passive multi-stage countercurrent microextractor of the present invention.

[0044] Reference numerals:

[0045] Passive multi-stage countercurrent microextractor 1000; microextractor body 10; microextractor 101; upper mixing unit 1011; lower mixing unit 1012; clarification chamber 1013; upper chamber 1013a; lower chamber 1013b; two-phase interface 1013c; transfer channel 102; interface adjustment channel 103; microextractor component 104; uppermost cavity 1041; middle cavity 1042; lowermost cavity 1043; heavy phase feed pipe 11; heavy phase feed valve 111; heavy phase feed pump front valve 112; light phase feed pipe 12; light phase feed valve 121; light phase feed pump Front valve 122; heavy phase collection pipe after extraction 13; heavy phase drain valve after extraction 131; light phase collection pipe after extraction 14; light phase drain valve after extraction 141; heavy phase storage tank 15; light phase storage tank 16; heavy phase collection storage tank after extraction 17; light phase collection storage tank after extraction 18; heavy phase feed pump 19; light phase feed pump 20; high-pressure gas source 21; pressure sensor 211; first pipeline 22; heavy phase pressure-reducing valve 221; heavy phase pressure-surge on-off valve 222; heavy phase storage tank pressure relief valve 223; second pipeline 23; light phase pressure-reducing valve 231; light phase pressure-surge on-off valve 232; light phase storage tank pressure relief valve 233. DETAILED DESCRIPTION

[0046] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.

[0047] The following combination Figures 1 to 8 The passive multi-stage countercurrent microextractor 1000 and the extraction method thereof according to an embodiment of the present invention will be described.

[0048] like Figures 1 to 8 As shown, the passive multi-stage countercurrent microextractor 1000 according to an embodiment of the present invention includes a microextractor body 10, a heavy phase feed pipe 11, a light phase feed pipe 12, a post-extraction heavy phase collection pipe 13 and a post-extraction light phase collection pipe 14.

[0049] Among them, the microextractor body 10 includes a multi-stage microextractor 101, a transfer channel 102 and an interface adjustment channel 103; each stage of the microextractor 101 has a clarification chamber 1013, and the clarification chamber 1013 includes an upper chamber 1013a for accommodating a light phase liquid and a lower chamber 1013b for accommodating a heavy phase liquid, which are divided by a two-phase interface 1013c. That is, a clarification chamber 1013 contains both a light phase liquid and a heavy phase liquid, and the light phase liquid is located above the heavy phase liquid and has a two-phase interface 1013c between it and the heavy phase liquid. The transfer channel 102 is distributed between each two adjacent microextractors 101, and is used to transfer the heavy phase liquid in the lower chamber 1013b of the upper microextractor 101 in the corresponding two adjacent microextractors 101 to the upper chamber 1013a of the lower microextractor 101, and to transfer the light phase liquid in the upper chamber 1013a of the lower microextractor 101 in the corresponding two adjacent microextractors 101 to the lower chamber 1013b of the upper microextractor 101. The interface adjustment channel 103 is distributed between each two adjacent microextractors 101, between the first-stage microextractor 101 and the post-extraction light phase collection tube 14, and between the final-stage microextractor 101 and the post-extraction heavy phase collection tube 13. The resistance of the interface adjustment channel 103 is much greater than the resistance of the transfer channel 102, which helps ensure smooth and efficient transfer of the heavy and light phases of the two adjacent microextractors 101, thereby improving extraction efficiency. The interface adjustment channel 103 is used to automatically adjust the position of the two-phase interface 1013c of each microextractor 101 and stabilize the two-phase interface 1013c, thereby improving extraction efficiency. The microextractor body 10 does not contain any mechanically movable parts.

[0050] One end of the heavy phase feed pipe 11 is connected to the first-stage microextractor 101 and is used to inject heavy phase liquid into the upper chamber 1013a of the first-stage microextractor 101. One end of the light phase feed pipe 12 is connected to the final microextractor 101 and is used to inject light phase liquid into the lower chamber 1013b of the final microextractor 101. One end of the post-extraction heavy phase collection pipe 13 is connected to the light phase feed pipe 12. One end of the post-extraction light phase collection pipe 14 is connected to the heavy phase feed pipe 11.

[0051] like Figure 3 and Figure 4 As shown, the working principle of the passive multi-stage countercurrent microextractor 1000 of the embodiment of the present invention is: extraction is performed in a reciprocating manner of heavy phase feeding cycle and light phase feeding cycle.

[0052] Among them, such as Figure 3As shown, during the heavy phase feeding cycle, the light phase feeding pipe 12 stops conveying the light phase liquid, and the light phase collecting pipe 14 stops collecting the light phase liquid after extraction; at this time, on the one hand, the heavy phase feeding pipe 11 inputs the heavy phase liquid into the upper chamber 1013a of the first-stage microextractor 101, and the newly input heavy phase liquid mixes with the light phase liquid in the upper chamber 1013a of the first-stage microextractor 101 and sinks into the lower chamber 1013b of the first-stage microextractor 101 after mass transfer. At the same time, due to the incompressibility of the liquid, the original heavy phase liquid in the lower chamber 1013b of the upper microextractor 101 in each adjacent two-stage microextractor 101 is forced to enter the next-stage microextractor through the corresponding transfer channel 102. In the upper chamber 1013a of the extractor 101, the light phase liquid is mixed and mass transferred with the corresponding light phase liquid in the upper chamber 1013a of the microextractor 101 and then settles into the lower chamber 1013b, while the original heavy phase liquid in the lower chamber 1013b of the final microextractor 101 is collected through the post-extraction heavy phase collecting tube 13, thereby completing a heavy phase feeding cycle; on the other hand, due to the large resistance of the first-stage interface adjustment channel 103, a small amount of heavy phase liquid in the heavy phase feed pipe 11 enters the first-stage interface adjustment channel 103 through the post-extraction light phase collecting tube 14, and automatically adjusts the two-phase interface 1013c of each stage of microextractor 101 through the interface adjustment channels 103 at each stage, so that the two-phase interface 1013c is stable.

[0053] like Figure 4 As shown, during the light phase feeding cycle, the heavy phase feeding pipe 11 stops conveying the heavy phase liquid, and the heavy phase collecting pipe 13 stops collecting the heavy phase liquid after extraction; at this time, on the one hand, the light phase feeding pipe 12 inputs the light phase liquid into the lower chamber 1013b of the final microextractor 101, and the newly input light phase liquid mixes and transfers with the heavy phase liquid in the lower chamber 1013b of the final microextractor 101 and then rises to the upper chamber 1013a of the final microextractor 101. At the same time, the original light phase liquid in the upper chamber 1013a of the next microextractor 101 in each adjacent two-stage microextractor 101 is forced to enter the lower chamber 101 of the previous microextractor 101 through the corresponding transfer channel 102. In 1013b, it mixes and transfers with the heavy phase liquid in the lower chamber 1013b of the corresponding microextractor 101 and then rises to the upper chamber 1013a, while the original light phase liquid in the upper chamber 1013a of the first-stage microextractor 101 is collected through the post-extraction light phase collecting tube 14, thereby completing a light phase feeding cycle; on the other hand, due to the large resistance of the final interface adjustment channel 103, a small amount of light phase liquid in the light phase feed pipe 12 enters the post-extraction heavy phase collecting tube 13 and inputs the light phase liquid into the final interface adjustment channel 103, and the two-phase interface 1013c of each stage of microextractor 101 is automatically adjusted through the interface adjustment channels 103 at each level to stabilize the two-phase interface 1013c.

[0054] The heavy phase feeding period and the light phase feeding period are alternately circulated, the two-phase interface 1013c between the adjacent two microextractors 101 is automatically adjusted through the interface adjustment channel 103 during the circulation, until the two-phase interface 1013c is stable, and at the same time, the heavy phase liquid is gradually transferred from the first microextractor 101 to the last microextractor 101, and the light phase liquid is transferred in the opposite direction, so that the transfer of the heavy phase liquid and the light phase liquid can be realized without setting a mechanically movable component in the microextractor main body 10, thereby realizing the passive multi-stage countercurrent microextraction operation of automatically maintaining the interface balance.

[0055] The passive multi-stage countercurrent microextractor 1000 of the embodiment of the present application has the following advantages: on the one hand, the microextractor main body 10 does not contain a mechanically movable component, and can realize maintenance-free, especially when the passive multi-stage countercurrent microextractor 1000 of the embodiment of the present application is applied to a dangerous system with explosion, toxicity, corrosion, radioactivity and the like, it has inherent safety, and at the same time, can avoid personal injury to the close-range maintenance personnel; on the other hand, by setting the interface adjustment channel 103, the two-phase interface 1013c can be automatically adjusted and stabilized, so that the operation flexibility is large, the robustness is strong, and the cumbersome interface monitoring equipment can be avoided; on the other hand, the passive multi-stage countercurrent microextractor 1000 of the embodiment of the present application can fully utilize the advantages of microfluidic mixing reinforced mass transfer, that is, the mass transfer distance is short, the chaotic convection mixing efficiency is high, and the specific surface area is large, so that high-efficiency countercurrent extraction operation can be realized. On the other hand, since the passive multi-stage countercurrent microextractor 1000 of the embodiment of the present application has a small volume, a short residence time of two-phase contact and a small floor area, it has the advantage of saving plant cost. In addition, the passive multi-stage countercurrent microextractor 1000 of the embodiment of the present application is easy to be enlarged in number or size to significantly improve the processing flux. In summary, the present application can be widely applied to liquid-liquid extraction in the fields of chemical industry, energy and mining, etc.

[0056] In some embodiments, as Figures 1 to 8As shown, each micro-extractor 101 is also provided with an upper mixing unit 1011 and a lower mixing unit 1012; the upper mixing unit 1011 is located above the two-phase interface 1013c and connected with the upper chamber 1013a, and the lower mixing unit 1012 is located below the two-phase interface 1013c and connected with the lower chamber 1013b; the upper mixing unit 1011 of the first-stage micro-extractor 101 is connected with one end of the heavy-phase feed pipe 11, the lower mixing unit 1012 of the last-stage micro-extractor 101 is connected with one end of the light-phase feed pipe 12, and in each adjacent two-stage micro-extractor 101, the lower mixing unit 1012 of the upper-stage micro-extractor 101 is connected with the upper mixing unit 1011 of the lower-stage micro-extractor 101 through the transfer channel 102. Thus, in the heavy-phase feed period, the upper mixing unit 1011 can make the heavy-phase liquid flow to be broken and dispersed through the light-phase liquid, so that the heavy-phase liquid and the light-phase liquid can be better mixed and mass transferred, thereby improving the mass transfer rate; in the light-phase feed period, the lower mixing unit 1012 can make the light-phase liquid flow to be broken and dispersed through the heavy-phase liquid, so that the light-phase liquid and the heavy-phase liquid can be better mixed and mass transferred, thereby improving the mass transfer rate.

[0057] Preferably, in each micro-extractor 101, the upper mixing unit 1011 is located at the top front end of the clarified chamber 1013, and the lower mixing unit 1012 is located at the bottom rear end of the clarified chamber 1013. Thus, the upper mixing unit 1011 and the lower mixing unit 1012 are reasonably arranged; in the heavy-phase feed period, the upper mixing unit 1011 can make the heavy-phase liquid flow to be broken and dispersed through the light-phase liquid, so that the heavy-phase liquid and the light-phase liquid can be better mixed and mass transferred, thereby improving the mass transfer rate; in the light-phase feed period; in the light-phase feed period, the lower mixing unit 1012 can make the light-phase liquid flow to be broken and dispersed through the heavy-phase liquid, so that the light-phase liquid and the heavy-phase liquid can be better mixed and mass transferred, thereby improving the mass transfer rate.

[0058] In some embodiments, each micro-extractor 101 is provided with a connecting position connected with the corresponding interface adjustment channel 103 at a position close to the two-phase interface 1013c in the vertical direction. That is, the end of the interface adjustment channel 103 is close to the two-phase interface 1013c in the vertical direction, for example, the two-phase interface 1013c can be slightly higher or slightly lower than the end of the interface adjustment channel 103, or can be horizontally flush with the end of the interface adjustment channel 103. In this way, it is beneficial to maintain the stability of the two-phase interface 1013c by the interface adjustment channel 103.

[0059] Furthermore, the two-phase interface 1013c of each stage of the microextractor 101 is located at the vertical center of the clarification chamber 1013. This means that the connection point between each stage of the microextractor 101 and the corresponding interface adjustment channel 103 is close to the vertical center of the clarification chamber 1013. This helps ensure that the vertical dimensions of the upper chamber 1013a and the lower chamber 1013b are substantially consistent, which helps improve extraction efficiency.

[0060] Preferably, both the front and rear ends of each stage of the microextractor 101 are provided with connection positions connected to the corresponding interface adjustment channel 103 at positions close to the two-phase interface 1013 c in the vertical direction.

[0061] In some embodiments, the interface adjustment channel 103 increases the flow resistance by designing an inner diameter that is much smaller than the inner diameter of the transfer channel 102 and a tortuous structure, so that the resistance of the interface adjustment channel 103 is much greater than the resistance of the transfer channel 102.

[0062] In some embodiments, as Figure 1 、 Figures 3 to 6 As shown, a heavy phase feed valve 111 is provided on the heavy phase feed pipe 11, and one end of the extracted light phase collecting pipe 14 is located between the heavy phase feed valve 111 and the first-stage microextractor 101. Thus, the heavy phase feed valve 111 can be used to open and close the heavy phase feed pipe 11, so that the heavy phase feed pipe 11 can deliver the heavy phase liquid or stop delivering the heavy phase liquid.

[0063] A light phase feed valve 121 is provided on the light phase feed pipe 12, and one end of the extracted heavy phase collecting pipe 1 is located between the light phase feed valve 121 and the final microextractor 101. Thus, the light phase feed valve 121 can be used to open and close the light phase feed pipe 12 so that the light phase feed pipe 12 can deliver light phase liquid or stop delivering light phase liquid.

[0064] The heavy phase collection pipe 13 is provided with a heavy phase drain valve 131. The connection point between the final-stage interface adjustment channel 103 and the heavy phase collection pipe 13 is located between one end of the heavy phase collection pipe 13 and the heavy phase drain valve 131. Thus, the heavy phase collection pipe 13 can be opened and closed using the heavy phase drain valve 131 to allow the heavy phase collection pipe 13 to collect or stop collecting the heavy phase liquid.

[0065] The light phase collecting pipe 14 is provided with a light phase drain valve 141. The connection point between the primary interface regulating channel 103 and the light phase collecting pipe 14 is located between one end of the light phase collecting pipe 14 and the light phase drain valve 141. Thus, the light phase drain valve 141 can be used to open and close the light phase collecting pipe 14, so that the light phase collecting pipe 14 can collect or stop collecting the light phase liquid.

[0066] In some embodiments, the invention further comprises a heavy phase storage tank 15, a light phase storage tank 16, a post-extraction heavy phase collecting storage tank 17, a post-extraction light phase collecting storage tank 18 and a driving device; the heavy phase storage tank 15 is connected to the other end of the heavy phase feed pipe 11, the light phase storage tank 16 is connected to the other end of the light phase feed pipe 12, the post-extraction heavy phase collecting storage tank 17 is connected to the other end of the post-extraction heavy phase collecting storage tank 13, the post-extraction light phase collecting storage tank 18 is connected to one end of the post-extraction light phase collecting storage tank 14, and the driving device is used to drive the heavy phase liquid in the heavy phase storage tank 15 into the first-stage microextractor 101 and to drive the light phase liquid in the light phase storage tank 16 into the final microextractor 101. Among them, the heavy phase storage tank 15 is used to store heavy phase liquid, the light phase storage tank 16 is used to store light phase liquid, the post-extraction heavy phase collecting storage tank 17 is used to store post-extraction heavy phase liquid, and the post-extraction light phase collecting storage tank 18 is used to store post-extraction light phase liquid. During the heavy phase feeding cycle, the driving device drives the heavy phase liquid in the heavy phase storage tank 15 into the upper chamber 1013a of the first-stage microextractor 101 through the heavy phase feeding pipe 11. The newly input heavy phase liquid mixes with the light phase liquid in the upper chamber 1013a of the first-stage microextractor 101 and then sinks into the lower chamber 1013b of the first-stage microextractor 101. At the same time, the upper microextractor 101 in each adjacent two-stage microextractor 101 is forced to The original heavy phase liquid in the lower chamber 1013b enters the upper chamber 1013a of the next-stage microextractor 101 through the corresponding transfer channel 102, mixes with the light phase liquid in the upper chamber 1013a of the corresponding microextractor 101, and then settles into the lower chamber 1013b. The original heavy phase liquid in the lower chamber 1013b of the final microextractor 101 is collected through the post-extraction heavy phase collection tube 13, thereby completing a heavy phase feeding cycle. During the light phase feeding cycle, the driving device drives the light phase liquid in the light phase storage tank 16 to enter the lower chamber 1013b of the final microextractor 101 through the light phase feeding pipe 12. The newly input light phase liquid mixes with the heavy phase liquid in the lower chamber 1013b of the final microextractor 101 and then rises to the upper chamber 1013a of the final microextractor 101. At the same time, the light phase of each adjacent two-stage microextractor 101 is forced to The original light phase liquid in the upper chamber 1013a enters the lower chamber 1013b of the upper-stage microextractor 101 through the corresponding transfer channel 102, mixes with the heavy phase liquid in the lower chamber 1013b of the corresponding microextractor 101, and then rises to the upper chamber 1013a after mass transfer. The original light phase liquid in the upper chamber 1013a of the first-stage microextractor 101 is collected through the post-extraction light phase collection tube 14, thereby completing a light phase feeding cycle.

[0067] In some embodiments, as Figure 1 、 Figures 3 to 5As shown, the driving device includes a heavy phase feed pump 19 and a light phase feed pump 20. The heavy phase feed pump 19 is arranged on the heavy phase feed pipe 11 and is located between the heavy phase storage tank 15 and the heavy phase feed valve 111. The light phase feed pump 20 is arranged on the light phase feed pipe 12 and is located between the light phase storage tank 16 and the light phase feed valve 121. The heavy phase feed pump 19 and the light phase feed pump 20 cooperate with each other. When in the heavy phase feeding cycle, the light phase feed pump 20 is turned off and the heavy phase feed pump 19 is turned on, driving the heavy phase liquid in the heavy phase storage tank 15 to enter the upper chamber 1013a of the first-stage microextractor 101 through the heavy phase feed pipe 11; when in the light phase feeding cycle, the heavy phase feed pump 19 is turned off and the light phase feed pump 20 is turned on, driving the light phase liquid in the light phase storage tank 16 to enter the lower chamber 1013b of the final-stage microextractor 101 through the light phase feed pipe 12.

[0068] Optionally, a heavy phase feed pump front valve 112 is also provided on the heavy phase feed pipe 11, and the heavy phase feed pump front valve 112 is located between the heavy phase storage tank 15 and the heavy phase feed pump 19; a light phase feed pump front valve 122 is also provided on the light phase feed pipe 12, and the light phase feed pump front valve 122 is located between the light phase storage tank 16 and the light phase feed pump 20. Among them, in the heavy phase feeding cycle, the heavy phase feed pump front valve 112 is closed, and the light phase feed pump front valve 122 is opened, and the light phase feed pump 20 sucks the light phase liquid in the light phase storage tank 16 through the light phase feed pump front valve 122, preparing for the subsequent light phase feeding cycle; in the light phase feeding cycle, the light phase feed pump front valve 122 is closed, and the heavy phase feed pump front valve 112 is opened, and the heavy phase feed pump 19 sucks the heavy phase liquid in the heavy phase storage tank 15 through the heavy phase feed pump front valve 112, preparing for the subsequent heavy phase feeding cycle.

[0069] For example, Figure 3 As shown, during the heavy phase feeding cycle, the heavy phase feed pump front valve 112, the light phase feed valve 121, and the light phase discharge valve 141 after extraction are closed, while the heavy phase feed valve 111, the heavy phase discharge valve 131 after extraction, and the light phase feed pump front valve 122 are opened. Figure 4 As shown, during the light phase feeding cycle, the heavy phase feed pump front valve 112, the light phase feed valve 121, and the light phase discharge valve 141 after extraction are opened, while the heavy phase feed valve 111, the heavy phase discharge valve 131 after extraction, and the light phase feed pump front valve 122 are closed.

[0070] Optional, such as Figure 1 、 Figure 3 and Figure 4 As shown, the heavy phase feed pump front valve 112 and the light phase feed pump front valve 122 are both suction valves, the heavy phase feed valve 111 and the light phase feed valve 121 are both discharge valves, and the suction valve and discharge valve are both active valves, such as solenoid valves and pneumatic ball valves. Active valves rely on external control signals (such as electrical signals, pneumatic signals or hydraulic signals) to operate. Alternatively, Figure 5As shown, the heavy phase feed pump front valve 112 and the light phase feed pump front valve 122, the heavy phase feed valve 111 and the light phase feed valve 121 are all passive check valves, mainly referring to one-way valves. Check valves rely on the fluid's own pressure or mechanical structure to achieve one-way flow control. No external energy input is required. Check valves are particularly suitable for dangerous occasions such as explosions, high toxicity, high corrosion, and strong radioactivity, and can avoid damage to electrical components.

[0071] In some embodiments, as Figure 6 As shown, the driving device includes a high-pressure gas source 21, a first pipeline 22 and a second pipeline 23. The high-pressure gas source 21 is a high-pressure air buffer tank, and the high-pressure air buffer tank is provided with a pressure sensor 211. The high-pressure gas source 21 is connected to the heavy phase storage tank 15 through the first pipeline 22. A heavy phase pressure-reducing valve 221, a heavy phase pressure-reducing switch valve 222 and a heavy phase storage tank pressure relief valve 223 are sequentially provided on the first pipeline 22 from the high-pressure gas source 21 to the heavy phase storage tank 15; the high-pressure gas source 21 is connected to the light phase storage tank 16 through the second pipeline 23. A light phase pressure-reducing valve 231, a light phase pressure-reducing switch valve 232 and a light phase storage tank pressure relief valve 233 are sequentially provided on the second pipeline 23 from the high-pressure gas source 21 to the light phase storage tank 16. The passive multi-stage countercurrent microextractor 1000 of this embodiment adopts full pneumatic operation, which is more suitable for use in highly radioactive, highly corrosive, and highly toxic environments, and can avoid frequent maintenance and replacement of the fragile heavy phase feed pump 19 and light phase feed pump 20.

[0072] The passive multi-stage countercurrent microextractor 1000 of this embodiment operates in a cyclical manner: heavy phase feed - heavy phase storage tank 15 pressure relief - light phase feed - light phase storage tank 16 pressure relief. Specifically, the heavy phase hydraulic pressure and light phase hydraulic pressure are adjusted to appropriate ranges via the heavy phase pressure relief valve 221 and the light phase pressure relief valve 231, respectively, based on the required heavy phase liquid feed flow rates. The cyclical operation then continues.

[0073] Among them, in the heavy phase feeding cycle: the heavy phase pressure switch valve 222, the heavy phase feed valve 111, the heavy phase discharge valve 131 after extraction, and the light phase storage tank pressure relief valve 233 are opened, and the light phase pressure switch valve 232, the light phase feed valve 121, the light phase discharge valve 141 after extraction, and the heavy phase storage tank pressure relief valve 223 are closed, and the high-pressure gas in the high-pressure gas source 21 enters the heavy phase storage tank 15, forcing the heavy phase liquid to enter the upper chamber 1013a in the first-stage microextractor 101 through the heavy phase feed pipeline 11, and the newly input heavy phase liquid mixes and transfers mass with the light phase liquid in the upper chamber 1013a of the first-stage microextractor 101 and then settles to the first At the same time, the heavy phase liquid originally in the lower chamber 1013b of the upper-stage microextractor 101 in each of the two adjacent microextractors 101 is forced to enter the upper chamber 1013a of the next-stage microextractor 101 through the corresponding transfer channel 102, and is mixed and mass transferred with the light phase liquid in the upper chamber 1013a of the corresponding microextractor 101 and then settles into the lower chamber 1013b, while the heavy phase liquid originally in the lower chamber 1013b of the final-stage microextractor 101 is collected through the post-extraction heavy phase collecting tube 13, thereby completing a heavy phase feeding cycle.

[0074] During the pressure relief cycle of the heavy phase storage tank 15, the heavy phase pressure surge switch valve 222, the heavy phase feed valve 111, the light phase pressure surge switch valve 232, the light phase feed valve 121, and the light phase drain valve 141 after extraction are closed, and the heavy phase storage tank pressure relief valve 223 and the heavy phase drain valve 131 after extraction are opened, and the pressure in the heavy phase storage tank 15 is relieved to near normal pressure.

[0075] During the light phase feeding cycle: the heavy phase pressure-rush switch valve 222, the heavy phase feed valve 111, the heavy phase discharge valve 131 after extraction, and the light phase storage tank pressure relief valve 233 are closed, while the light phase pressure-rush switch valve 232, the light phase feed valve 121, the light phase discharge valve 141 after extraction, and the heavy phase storage tank pressure relief valve 223 are opened, and the high-pressure gas in the high-pressure gas source 21 enters the light phase storage tank 16, forcing the light phase liquid to enter the lower chamber 1013b in the final microextractor 101 through the light phase feed pipeline 12, and the newly input light phase liquid mixes and transfers with the heavy phase liquid in the lower chamber 1013b of the final microextractor 101 and rises to the final microextractor 101. In the upper chamber 1013a of the extractor 101, at the same time, the original light phase liquid in the upper chamber 1013a of the next-stage microextractor 101 in each adjacent two-stage microextractor 101 is forced to enter the lower chamber 1013b of the previous-stage microextractor 101 through the corresponding transfer channel 102, and after mixing and mass transfer with the heavy phase liquid in the lower chamber 1013b of the corresponding microextractor 101, rises to the upper chamber 1013a, and the original light phase liquid in the upper chamber 1013a of the first-stage microextractor 101 is collected through the post-extraction light phase collection tube 14, thereby completing a light phase feeding cycle.

[0076] During the pressure relief cycle of the light phase storage tank 16: the light phase pressure surge switch valve 232, the light phase feed valve 121, the heavy phase pressure surge switch valve 222, the heavy phase feed valve 111, and the post-extraction heavy phase drain valve 131 are closed, and the light phase storage tank pressure relief valve 233 and the post-extraction light phase drain valve 141 are opened, and the pressure in the light phase storage tank 16 is relieved to near normal pressure.

[0077] In some embodiments, as Figure 7 and Figure 8 As shown, the microextractor body 10 includes a plurality of microextractor components 104 that are sequentially sealed and connected from top to bottom. The plurality of microextractor components 104 together form a multi-stage microextractor 101, a transfer channel 102, and an interface adjustment channel 103. As a result, the microextractor body 10 is easy to manufacture and occupies a small space.

[0078] Specifically, the top microextractor component 104 is processed with a multi-stage upper mixing unit 1011 and a multi-stage uppermost cavity 1041, and the multi-stage upper mixing unit 1011 is correspondingly connected to the multi-stage uppermost cavity 1041. The bottom microextractor component 104 is processed with a multi-stage lower mixing unit 1012 and a multi-stage lowermost cavity 1043, and the multi-stage lower mixing unit 1012 is correspondingly connected to the multi-stage lowermost cavity 1043. The remaining microextractor components 104 between the microextractor components 104 are each provided with a multi-stage intermediate cavity 1042. The multiple uppermost cavities 1041, the multiple intermediate cavities 1042, and the multiple lowermost cavities 1043 are correspondingly connected vertically to form a multi-stage clarification chamber 1013. The multiple microextractor components 104 are also processed with channel sections forming the transfer channel 102. One of the microextractor components 104 is also processed with the interface adjustment channel 103. In this embodiment, the upper mixing unit 1011 and the lower mixing unit 1012 are both feedback oscillation micromixers and are arranged according to Figure 1 Construct a countercurrent extraction system.

[0079] The present invention also provides an extraction method using the passive multi-stage countercurrent microextractor 1000 of any of the above embodiments.

[0080] According to the extraction method of the passive multi-stage countercurrent microextractor 1000 of the embodiment of the present invention, extraction is performed in a manner of cyclically repeating a heavy phase feeding cycle and a light phase feeding cycle.

[0081] Among them, during the heavy phase feeding cycle, the light phase feeding pipe 12 stops conveying the light phase liquid, and the light phase collecting pipe 14 stops collecting the light phase liquid after extraction; at this time, on the one hand, the heavy phase feeding pipe 11 inputs the heavy phase liquid into the upper chamber 1013a of the first-stage microextractor 101, and the newly input heavy phase liquid mixes with the light phase liquid in the upper chamber 1013a of the first-stage microextractor 101 and then sinks into the lower chamber 1013b of the first-stage microextractor 101. At the same time, the original heavy phase liquid in the lower chamber 1013b of the upper microextractor 101 in each adjacent two-stage microextractor 101 is forced to pass through the corresponding The transfer channel 102 enters the upper chamber 1013a of the next-stage microextractor 101, mixes and transfers with the light-phase liquid in the upper chamber 1013a of the corresponding microextractor 101, and then settles into the lower chamber 1013b, while the original heavy-phase liquid in the lower chamber 1013b of the final-stage microextractor 101 is collected through the post-extraction heavy-phase collecting tube 13; on the other hand, the heavy-phase feeding tube 11 inputs the heavy-phase liquid into the first-stage interface regulating channel 103, and the two-phase interface 1013c of each stage of microextractor 101 is automatically adjusted through the interface regulating channels 103 at each stage to stabilize the two-phase interface 1013c.

[0082] During the light phase feeding cycle, the heavy phase feeding pipe 11 stops conveying the heavy phase liquid, and the heavy phase collecting pipe 13 stops collecting the heavy phase liquid after extraction; at this time, on the one hand, the light phase feeding pipe 12 inputs the light phase liquid into the lower chamber 1013b of the final microextractor 101, and the newly input light phase liquid mixes and transfers with the heavy phase liquid in the lower chamber 1013b of the final microextractor 101 and then rises to the upper chamber 1013a of the final microextractor 101. At the same time, the original light phase liquid in the upper chamber 1013a of the next microextractor 101 in each adjacent two-stage microextractor 101 is forced to pass through the corresponding transfer pipe 12. The transport channel 102 enters the lower chamber 1013b of the upper-stage microextractor 101, mixes and transfers with the heavy phase liquid in the lower chamber 1013b of the corresponding microextractor 101, and then rises to the upper chamber 1013a, while the original light phase liquid in the upper chamber 1013a of the first-stage microextractor 101 is collected through the post-extraction light phase collection tube 14; on the other hand, the light phase feed pipe 12 inputs the light phase liquid to the final interface adjustment channel 103, and the two-phase interface 1013c of each stage of microextractor 101 is automatically adjusted through the interface adjustment channels 103 at each stage to stabilize the two-phase interface 1013c.

[0083] The above-mentioned heavy phase feeding cycle and light phase feeding cycle are circulated repeatedly, that is, the heavy phase feeding cycle and the light phase feeding cycle are alternately cycled in sequence, during which the two-phase interface 1013c is automatically adjusted between the adjacent two-stage microextractors 101 through the interface adjustment channel 103 until the two-phase interface 1013c is stable. At the same time, the heavy phase liquid is gradually transferred from the first-stage microextractor 101 to the last-stage microextractor 101, and the light phase liquid is transferred in the opposite direction. There is no need to set mechanical movable parts in the microextractor body 10 to realize the transfer of heavy phase liquid and light phase liquid, thereby realizing a passive multi-stage countercurrent microextraction operation that automatically maintains interface balance.

[0084] Since the extraction method of the embodiment of the present invention adopts the passive multi-stage countercurrent microextractor 1000 of the embodiment of the present invention, the extraction method of the embodiment of the present invention has the same technical effect as the passive multi-stage countercurrent microextractor 1000 of the embodiment of the present invention, and will not be repeated here.

[0085] The following is an experiment on the extraction method of the passive multi-stage countercurrent microextractor 1000 according to an embodiment of the present invention. An extraction experiment was conducted using 12 vol% TBP-kerosene as the light phase liquid (extractant) and a 5.0 mol / L HNO3 aqueous solution containing 1114 mg / L of zirconium (Zr(NO3)4) as the heavy phase liquid (raw material liquid). Experimental conditions: During the heavy phase feed cycle, the heavy phase feed flow rate was 11 mL / min and the feed time was 7.5 seconds; during the light phase feed cycle, the light phase feed flow rate was 11 mL / min and the feed time was 7.5 seconds; the temperature was 11-25 degrees Celsius. The experiment showed that the extraction method of the passive multi-stage countercurrent microextractor 1000 according to the embodiment of the present invention can make the distribution coefficient of zirconium ions in the two phases reach more than three times the distribution coefficient at single-stage equilibrium.

[0086] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to the embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the claims and their equivalents.

Claims

1. A passive multi-stage countercurrent microextractor, characterized in that: It includes a microextractor body, a heavy phase feed pipe, a light phase feed pipe, a heavy phase collection pipe after extraction, and a light phase collection pipe after extraction; The microextractor body includes a multi-stage microextractor, a transfer channel, and an interface adjustment channel; each stage of the microextractor has a clarification chamber, the clarification chamber including an upper chamber for accommodating a light phase liquid and a lower chamber for accommodating a heavy phase liquid, which are divided by a two-phase interface; the transfer channel is distributed between the microextractors of each adjacent stage, and is used to transfer the heavy phase liquid in the lower chamber of the microextractor of the upper stage in the microextractors of the corresponding two adjacent stages to the upper chamber of the microextractor of the lower stage, and is used to transfer the light phase liquid in the upper chamber of the microextractor of the lower stage in the microextractors of the corresponding two adjacent stages to the lower chamber of the microextractor of the upper stage; the interface adjustment channel is distributed between the microextractors of each adjacent stage, between the first stage microextractor and the post-extraction light phase collection tube, and between the last stage microextractor and the post-extraction heavy phase collection tube. The resistance of the interface adjustment channel is much greater than the resistance of the transfer channel, and is used to automatically adjust the position of the two-phase interface of each stage of the microextractor and stabilize the two-phase interface; One end of the heavy phase feeding pipe is connected to the first-stage microextractor, and is used to inject heavy phase liquid into the upper chamber of the first-stage microextractor; One end of the light phase feed pipe is connected to the final microextractor for injecting light phase liquid into the lower chamber of the final microextractor; One end of the post-extraction heavy phase collecting tube is connected to the light phase feeding tube; One end of the post-extraction light phase collecting pipe is connected to the heavy phase feeding pipe.

2. The passive multi-stage countercurrent microextractor according to claim 1, wherein Each stage of the microextractor also has an upper mixing unit and a lower mixing unit; the upper mixing unit is located above the two-phase interface and connected to the upper chamber, and the lower mixing unit is located below the two-phase interface and connected to the lower chamber; the upper mixing unit of the first-stage microextractor is connected to one end of the heavy phase feed pipe, and the lower mixing unit of the last-stage microextractor is connected to one end of the light phase feed pipe. In each two adjacent stages of the microextractors, the lower mixing unit of the microextractor of the upper stage is connected to the upper mixing unit of the microextractor of the lower stage through the transfer channel.

3. The passive multi-stage countercurrent microextractor according to claim 2, characterized in that Each stage of the microextractor is provided with a connection position connected to the corresponding interface adjustment channel at a position close to the two-phase interface in the vertical direction.

4. The passive multi-stage countercurrent microextractor according to claim 3, wherein The two-phase interface of each stage of the microextractor is located in the vertical middle position of the clarification chamber.

5. The passive multi-stage countercurrent microextractor according to any one of claims 1 to 4, characterized in that: The heavy phase feed pipe is provided with a heavy phase feed valve, and one end of the light phase collection pipe after extraction is located between the heavy phase feed valve and the first-stage microextractor; The light phase feed pipe is provided with a light phase feed valve, and one end of the post-extraction heavy phase collecting pipe is located between the light phase feed valve and the final microextractor; The post-extraction heavy phase collecting pipe is provided with a post-extraction heavy phase drain valve, and the connection point between the final-stage interface adjustment channel and the post-extraction heavy phase collecting pipe is located between one end of the post-extraction heavy phase collecting pipe and the post-extraction heavy phase drain valve; The post-extraction light phase collecting pipe is provided with a post-extraction light phase drain valve, and the connection point between the first-stage interface adjustment channel and the post-extraction light phase collecting pipe is located between one end of the post-extraction light phase collecting pipe and the post-extraction light phase drain valve.

6. The passive multi-stage countercurrent microextractor according to claim 5, characterized in that: It also includes a heavy phase storage tank, a light phase storage tank, a post-extraction heavy phase collection storage tank, a post-extraction light phase collection storage tank and a driving device; the heavy phase storage tank is connected to the other end of the heavy phase feed pipe, the light phase storage tank is connected to the other end of the light phase feed pipe, the post-extraction heavy phase collection storage tank is connected to the other end of the post-extraction heavy phase collection pipe, the post-extraction light phase collection storage tank is connected to one end of the post-extraction light phase collection pipe, and the driving device is used to drive the heavy phase liquid in the heavy phase storage tank into the first-stage microextractor and to drive the light phase liquid in the light phase storage tank into the last-stage microextractor.

7. The passive multi-stage countercurrent microextractor according to claim 6, characterized in that: The driving device includes a heavy phase feed pump and a light phase feed pump. The heavy phase feed pump is arranged on the heavy phase feed pipe and located between the heavy phase storage tank and the heavy phase feed valve. The light phase feed pump is arranged on the light phase feed pipe and located between the light phase storage tank and the light phase feed valve.

8. The passive multi-stage countercurrent microextractor according to claim 6, characterized in that: The driving device includes a high-pressure gas source, a first pipeline and a second pipeline. The high-pressure gas source is connected to the heavy phase storage tank through the first pipeline. A heavy phase pressure-reducing valve, a heavy phase pressure-reducing switch valve and a heavy phase storage tank pressure relief valve are sequentially arranged on the first pipeline from the high-pressure gas source to the heavy phase storage tank; the high-pressure gas source is connected to the light phase storage tank through the second pipeline. A light phase pressure-reducing valve, a light phase pressure-reducing switch valve and a light phase storage tank pressure relief valve are sequentially arranged on the second pipeline from the high-pressure gas source to the light phase storage tank.

9. The passive multi-stage countercurrent microextractor according to any one of claims 2 to 4, characterized in that: The microextractor body includes a plurality of microextractor components that are sealed and connected in sequence from top to bottom. The plurality of microextractor components together form a multi-stage microextractor, the transfer channel and the interface adjustment channel.

10. The passive multi-stage countercurrent microextractor according to claim 9, characterized in that: The top microextractor component is processed with multiple upper mixing units and multiple upper cavities, and the multiple upper mixing units are correspondingly connected to the multiple upper cavities. The bottom microextractor component is processed with multiple lower mixing units and multiple lower cavities, and the multiple lower mixing units are correspondingly connected to the multiple lower cavities. The remaining microextractor components located between the top microextractor component and the bottom microextractor component are all provided with multiple intermediate cavities. The multiple upper cavities, the multiple intermediate cavities and the multiple lower cavities are correspondingly connected up and down to form a multi-stage clarification chamber. The multiple microextractor components are also processed with channel sections forming the transfer channels, and one of the multiple microextractor components is processed with an interface adjustment channel.

11. An extraction method using a passive multi-stage countercurrent microextractor according to any one of claims 1 to 10, characterized in that: Extraction is carried out by cyclically repeating heavy phase feeding cycle and light phase feeding cycle; Wherein, during the heavy phase feeding cycle, the light phase feeding pipe stops conveying light phase liquid, and the light phase collecting pipe after extraction stops collecting light phase liquid after extraction; at this time, on the one hand, the heavy phase feeding pipe inputs heavy phase liquid into the upper chamber of the first-stage microextractor, and the newly input heavy phase liquid mixes and transfers with the light phase liquid in the upper chamber of the first-stage microextractor and then sinks into the lower chamber of the first-stage microextractor. At the same time, the original heavy phase in the lower chamber of the upper-stage microextractor in each of the two adjacent microextractors is forced to The liquid enters the upper chamber of the microextractor of the next stage through the corresponding transfer channel, mixes with the light phase liquid in the upper chamber of the corresponding microextractor, and then settles into the lower chamber, while the heavy phase liquid originally in the lower chamber of the final microextractor is collected through the post-extraction heavy phase collection tube; on the other hand, the heavy phase feed pipe inputs heavy phase liquid into the interface adjustment channel of the first stage, and the two-phase interface of each microextractor is automatically adjusted through the interface adjustment channels of each stage to stabilize the two-phase interface; During the light phase feeding cycle, the heavy phase feeding pipe stops conveying heavy phase liquid, and the heavy phase collecting pipe stops collecting heavy phase liquid after extraction; at this time, on the one hand, the light phase feeding pipe inputs light phase liquid into the lower chamber of the last microextractor, and the newly input light phase liquid mixes and transfers with the heavy phase liquid in the lower chamber of the last microextractor and then rises to the upper chamber of the last microextractor. At the same time, the original light phase liquid in the upper chamber of the next microextractor in each of the two adjacent microextractors is forced to pass through The liquid enters the lower chamber of the microextractor of the upper stage through the corresponding transfer channel, mixes and transfers with the heavy phase liquid in the lower chamber of the corresponding microextractor, and then rises to the upper chamber, while the original light phase liquid in the upper chamber of the first-stage microextractor is collected through the post-extraction light phase collection tube; on the other hand, the light phase feed pipe inputs light phase liquid to the interface adjustment channel of the last stage, and the two-phase interface of the microextractor of each stage is automatically adjusted through the interface adjustment channels of each stage to stabilize the two-phase interface.

Citation Information

Patent Citations

  • Extraction device

    CN101898048A

  • Pulse feedback oscillation countercurrent extractor

    CN104922931A